The present invention relates to an apparatus for use with a downhole oil and as well pump and in particular to gas release apparatus for use with a reciprocating downhole pump having a traveling valve assembly,
The production of oil and gas from wells drilled into the ground frequently requires the use of a mechanism to elevate fluid from the bottom of the borehole to the surface. A commonly employed mechanism comprises a reciprocating downhole pump driven by a motor, often a pump jack, at the surface. Such pumps typically have a stationary standing valve positioned at the bottom of a string of production tubing near the producing perforations of the well. A traveling plunger assembly in a hollow cylindrical barrel positioned above the standing valve has a traveling valve assembly that opens on the down stroke of the plunger and closes on the upstroke. In contrast, on the upstroke of the plunger the standing valve opens allowing fluid to fill the space below the plunger in the cylindrical barrel, and on the down stroke the standing valve closes trapping the fluid drawn into the cylindrical barrel during the upstroke of the plunger.
The plunger assembly is attached at its top end to a sucker rod which is actuated by the pump jack at the surface. In this manner, each upstroke lifts a column of fluid towards the surface while each down stroke charges the space immediately above the plunger with a new column of fluid ready for the next upstroke. There are numerous variations and configurations of this type of pump but in each instance, the consistent opening and closing of the traveling valve with the down and up strokes of the plunger is essential to the efficient pumping of oil up the production tubing.
The traveling valve assembly in such reciprocating pumps commonly consists of a ball and seat type valve comprising a ball resting on seat within a valve cage. On the down stroke, the movement of the valve assembly through the fluid and the incompressible nature of the liquid trapped between the traveling valve and the standing valve lifts the ball from its seat thereby opening the valve. On the up stroke, the hydrostatic pressure of the fluid and the movement of the valve assembly through the fluid forces the ball down onto the seat closing the valve. Other types of valves employing similar actuating mechanisms on the up and down strokes are employed, including flapper valves.
Although the reciprocating pump described above is reliable and commonly used, there are production circumstances that can render its use problematic and inefficient. In particular, wells that produce dissolved gases, such as natural gas, along with the oil and water can cause problems. Upon production, the dissolved gas can break out of the solution. Gas that is produced is easily drawn through the standing valve on the upstroke of the plunger. However, on the down stroke when the standing valve is closed and the liquid body below the traveling valve is normally expected to force the traveling valve open, gas between the traveling valve and the standing valve will compress and the greater force of the hydrostatic head of the fluid above the traveling valve will keep it closed. On the following upstroke, the compressed gas between the traveling valve and the standing valve expands to fill the enlarged space and this prevents the flow of more fluid through the standing valve into the cylindrical barrel. In this manner, the upstrokes and down strokes of the pump simply result in the repeated compression and expansion of trapped gas between the standing valve and the traveling valve and the pumping of fluid is prevented. This phenomenon is referred to as “gas locking”.
An associated problem is “fluid pounding” which occurs when the space in the cylindrical barrel below the traveling valve is partially filled with fluid and partially with gas. The consequence of such a composition in the barrel cylinder is that the plunger forcefully enters the fluid level part way through the down-stroke. This causes undesired vibrations, or ‘pounding’, through the production string leading to mechanical failure and expedited wear.
There are prior art solutions to the problem of gas locking which usually involve some form of gas equalizer comprising a probe or piston that mechanically actuates the valve of the traveling valve assembly. This mechanical opening of the valve overcomes the hydrostatic pressure above the valve and allows any produced gas to flow through the traveling valve assembly thereby eliminating a gas seal from forming below the traveling valve. U.S. Pat. No. 4,867,242 to Hart and U.S. Pat. No. 5,382,142 to Spears are examples of prior art solutions to the problem of gas locking. Both have an actuated piston that engages and unseats the ball in the traveling valve assembly. However, in these prior art solutions, the produced fluid passes through a passage in the center of the apparatus. Whenever there is a narrowed passage or channel for the fluid to pass though that is smaller in diameter than the valve opening, or the internal diameter of the ball and seat in the case of a ball and seat type valve, there is a resulting pressure drop in the fluid which promotes the break out of scale and gas from the fluid. Scale build up over time causes the ports to become more restricted causing further pressure drop, loss of production and pump failure. Gas break out due to poor flow design can result in unwanted production problems such as fluid pounding.
Furthermore, the prior art gas breaking solutions are relatively complex and expensive to manufacture and implement. The replacement and maintenance of the prior art gas equalizers are also relatively time consuming and expensive. Furthermore, they are difficult to adapt for use with the many varieties and models of downhole pumps being employed in the field.
Therefore, what is required is an improved apparatus for use with a traveling valve assembly of a downhole pump for releasing gas to prevent gas locks. It would also be preferable if the apparatus mitigated the limitations of the prior art and had an improved flow design to mitigate the problem of pressure drop as the produced fluid moves through the traveling valve assembly.
The present invention is directed to an apparatus for use with a traveling valve assembly of a downhole pump for releasing gas and thereby breaking gas locks. Accordingly, in one aspect of the invention, the invention comprises a gas release apparatus for use with a reciprocating downhole pump having a traveling valve assembly having a valve, the pump having an up stroke and a down stroke, the apparatus comprising;
In one embodiment, the valve comprises a ball and seat valve and the first end of the piston engages the ball and lifts the ball from the seat during down stroke of the pump. In a further embodiment, the valve comprises a flapper valve and the first end of the piston engages and opens the flapper valve during down stroke of the pump. In another embodiment, the plunger element has means to frictionally resist the reciprocating movement of the pump which may comprise at least one sealing ring disposed around the outer surface of the plunger element. In one embodiment, the cylindrical housing is attached at its first end to the traveling valve assembly by means of complementary male and female thread.
In one embodiment, the piston is movable between two positions comprising;
In one embodiment, the cylindrical housing defines three ports, the plunger element defines three ports and the outer surfaces of the cylindrical housing and the plunger element define three separate fluid passages, each such passage extending between a port on the cylindrical housing and a port on the plunger element.
In one aspect of the present invention, the invention comprises a gas release apparatus for use with a reciprocating downhole pump having a traveling valve assembly having a valve, the apparatus comprising:
In one embodiment, the valve is a ball and seat valve and the first end of the piston engages the ball and lifts the ball from the seat during down stroke of the pump. In another embodiment, the valve is a flapper valve and the first end of the piston engages and opens the flapper valve during down stroke of the pump. In another embodiment, the means to frictionally resist the reciprocating movement of the pump comprises at least one sealing ring disposed around the outer surface of the plunger element. In one embodiment, the means for retaining the piston within the central passageway comprises a bushing ring that is releasably attached to the second end of the cylindrical housing.
In one embodiment, the invention comprises a gas release apparatus for use with a reciprocating downhole pump having a traveling valve assembly having a valve, the apparatus consisting essentially of:
In one embodiment, the depth, width and number of fluid passageways are configured such that the cross-sectional flow area of fluid around the outside of the apparatus is less restricted than the valve opening.
The invention will now be described by way of an exemplary embodiment with reference to the accompanying simplified, diagrammatic, not-to-scale drawings. In the drawings:
The present invention provides for an apparatus for use with a traveling valve assembly of a downhole pump for releasing gas and thereby breaking gas locks. When describing the present invention, all terms not defined herein have their common art-recognized meanings. To the extent that the following description is of a specific embodiment or a particular use of the invention, it is intended to be illustrative only, and not limiting of the claimed invention. The following description is intended to cover all alternatives, modifications and equivalents that are included in the spirit and scope of the invention, as defined in the appended claims.
As the plunger (88) descends into the barrel cylinder (92) on the down stroke of the plunger (88), the ball (93) is lifted from its seat (95) and fluid passes from the space (97) between the travelling valve assembly (94) and the standing valve (96) and through the valve (90). The standing valve (96) is closed during the down stroke to trap the produced fluid in the cylinder barrel (92).
As the plunger (88) ascends on its upstroke, the ball (93) is forced back into its seat (95) by the hydrostatic pressure of the fluid above the valve (90) and the body of fluid above the plunger (88) is lifted. The standing valve (96) opens and fluid is drawn into the cylinder barrel (92) in flow (F) as depicted in
The present invention is directed to an apparatus for use with a traveling valve assembly of a downhole pump for releasing gas. Having reference to the accompanying figures, the apparatus (10) comprises a substantially hollow cylindrical housing (12) having a first end (20) and a second end (22). The cylindrical housing (12) has an outer surface (16), an inner surface (24), defines a central passageway (14). The central passageway (14) extends from the first end (20) to the second end (22). The first end (20) of the cylindrical housing (12) is adapted to be attached directly to a traveling valve assembly and as shown in
As shown in
As shown in
As shown in
In one embodiment, the second end (22) of the cylindrical housing (12) is adapted to receive a bushing ring (70) that when installed acts to retain the piston (30) in the cylindrical housing (12) during the upstroke of the plunger (88) by means of engaging a lower shoulder (42) on the piston (30). The bushing ring (30) may have a threaded into the second end (22) of the cylindrical housing (12). As shown in
The elongate piston (30) is shown in
The second end (34) of the piston (30) is releasably attached to a cylindrical plunger element (50) having a first end (52) and a second end (54) and an outer surface (56). Any suitable attachment means may be used however, as shown in the Figures, in one embodiment the second end (34) of the piston (30) threads into (36, 53) the first end (52) of the plunger element (50). As shown in
The plunger element (50) also has means to resist the reciprocating movement of the plunger (88) which provides a forceful drive for the piston (30). Any suitable resistive means may be employed but as shown in the Figures, in one embodiment a plurality of sealing rings (51) are used that are seated in grooves (55) around the circumference of the plunger element (50). The sealing rings (51) engage the walls of the barrel cylinder (92) providing frictional resistive force and also exert a hydrostatic force on the surrounding fluid as they are moved through the fluid. This promotes rapid and forceful movement of the piston (30) as the plunger (88) reciprocates on it's up and down strokes within the cylindrical barrel (92). The sealing rings (51) also act to wipe the sides of the barrel cylinder (92) which aids in the lifting of fluid and in minimizing the build of debris such as sand in the barrel cylinder (92). The sealing rings (51) may be manufactured from any suitable material, such as an elastomer or a rubber, and can be easily interchanged in the event of wear or incompatibility with the fluid being produced in the well.
Having regard to the
The gas and fluid can flow through the open valve into the space above the valve assembly (94). Thus, with each down stroke of the plunger (88), the valve (90) is mechanically opened to ensure the constant flow of fluid and gas through the traveling valve assembly (94). It can be understood that in this manner, fluid flows from the bottom of the gas release apparatus (10) to the valve (90) not through a central passage, but rather around the outside of the apparatus by means of the ports and defined fluid passageways. The fluid effectively bypasses the piston (30) housed in the cylindrical housing (12). Furthermore, in one embodiment, the depth, width and number of the fluid passageways are configured such that the combined cross-sectional flow area of fluid around the outside of the apparatus (10) is less restricted than the valve opening itself. This flow design has reduced flow restrictions in comparison to a central passageway and mitigates the problem of pressure drop in the produced fluid.
On the upstroke of the plunger (88), the resistive force of the plunger element (50) acts to pull the piston (3) down into its second position whereby the lower shoulder (42) of the piston (30) engages the bushing ring (70). The first end (32) of the piston (30) disengages from the valve (90) and retracts into the central passageway (14) of the cylindrical housing (12). In the case of a ball and seat valve, the ball is forced back onto the seat and in the case of a flapper valve, the flapper is shut closing the valve in both instances. The plunger (88) is then able to lift the body of fluid immediately above the valve assembly (94). The standing valve (96) opens and fluid and gas is drawn into the barrel cylinder (92) ready for the next down stroke of the plunger (88). This process is repeated such that fluid is continually lifted to the surface.
In one embodiment, the apparatus is manufactured from stainless steel to minimize corrosion and wear. However, it can be understood that any suitable materials as would be utilized by one skilled in the art may be used to construct the apparatus.
The present apparatus may be constructed in varying sizes for use with differing downhole environments, casing sizes and types of traveling valve assemblies. Typical sizes include without limit, two inch diameter and one and a half inch diameter. It can be understood that the apparatus can be constructed to meet the size requirements of any particular end user.
In addition to improved fluid flow, other advantages of the present invention include the relative ease with which it can be assembled and disassembled because of the threaded connections. The present invention also has relatively few parts compared to prior art solutions making it more efficient and simpler to use. Worn parts, such as the sealing rings can be quickly isolated and easily interchanged with replacement parts. When used with a ball and seat valve, the present invention also allows free movement of the ball within the valve cage. As a result, the first end (32) of the piston (30) will not be restricted to contacting the ball (93) at the same point each time thereby reducing wear.
As will be apparent to those skilled in the art, various modifications, adaptations and variations of the foregoing specific disclosure can be made without departing from the scope of the invention claimed herein.
Number | Date | Country | Kind |
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2704401 | May 2010 | CA | national |
This application is a continuation of U.S. patent application Ser. 13/583,667 which is the U.S. National Phase of PCT/CA2011/000626 filed on May 25, 2011 which claimed priority from Canadian Patent Application 2,704,401 filed on May 25, 2010, entitled Downhole Gas Release Apparatus, the entire contents of all which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 13583667 | Oct 2012 | US |
Child | 14841823 | US |