Information
-
Patent Grant
-
6698196
-
Patent Number
6,698,196
-
Date Filed
Thursday, March 14, 200222 years ago
-
Date Issued
Tuesday, March 2, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Look; Edward K.
- Kershteyn; Igor
Agents
- Akin Gump Strauss Hauer & Feld LLP
-
CPC
-
US Classifications
Field of Search
US
- 060 443
- 092 122
- 091 506
-
International Classifications
-
Abstract
When the load acting on a fluid motor (25) increases, a changeover valve (61) starts to be changed over toward a low-speed position L, but at this time an additional pilot fluid whose pressure is determined by the amount of fluid flowing into or out of a second passage (68) through first and second notches functions as a pressure regulator for a spool (65), and lowers the pressure within the second passage (68) without lowering the pressure within a high pressure-side main circuit (28), thereby tilting a swash plate (26) from a position of high-speed rotation to a position of low-speed rotation.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a drive circuit for a fluid motor having a swash plate which is tiltable between positions of high-speed and low-speed rotation.
A related drive circuit for a fluid motor is shown in FIG.
10
. This drive circuit is comprised of a fluid motor
12
having a swash plate
11
which is tiltable between positions of high-speed and low-speed rotation; a reduction gear
10
coupled to the fluid motor
12
and adapted to reduce the output rotational speed of the fluid motor
12
before outputting it; a tilting piston
13
which, when a high-pressure fluid is introduced to it, pushes and tilts the swash plate
11
to the position of high-speed rotation, and which, when set under a tank pressure, allows the swash plate
11
to tilt to the position of low-speed rotation; a changeover valve
18
which is interposed midway in a connecting passage
17
for connecting the tilting piston
13
and a selector valve
16
for selectively obtaining the high-pressure fluid from main circuits
14
and
15
of the fluid motor
12
, and which is changed over between a high-speed position K for introducing to the tilting piston
13
the high-pressure fluid obtained by the selector valve
16
and a low-speed position L for discharging the fluid acting on the tilting piston
13
to a drain passage
22
; a first pilot passage
19
for introducing into the changeover valve
18
a constant-pressure pilot fluid for a direction in which the changeover valve
18
is changed over to the high-speed position K; and a second pilot passage
21
for introducing into the changeover valve
18
the high-pressure fluid selectively obtained from the main circuits
14
and
15
by a counterbalance valve
20
, for a direction in which the changeover valve
18
is changed over to the low-speed position L.
In the above-described drive circuit for the fluid motor
12
, during a normal load, the fluid force based on the constant-pressure pilot fluid in the first pilot passage
19
is higher than the fluid force based on the high-pressure fluid (the high-pressure fluid selectively obtained from the high pressure-side main circuits
14
and
15
) in the second pilot passage
21
, so that the changeover valve
18
has been changed over to the high-speed position K. Consequently, the high-pressure fluid from the main circuits
14
and
15
obtained by the selector valve
16
causes the tilting piston
13
to project through the connecting passage
17
, thereby holding the swash plate
11
at the position of high-speed rotation.
Next, when the load acting on the above-described fluid motor
12
increases, the pressure in the main circuits
14
and
15
on the high-pressure side increases, so that the fluid force based on the high-pressure fluid in the second pilot passage
21
becomes higher than the fluid force based on the constant-pressure pilot fluid in the first pilot passage
19
. Consequently, the changeover valve
18
is changed over to the low-speed position L, so that the fluid acting on the tilting piston
13
is discharged to the drain passage
22
, and the swash plate
11
is tilted to the position of low-speed rotation while pushing the tilting piston
13
. As a result, the fluid motor
12
rotates at low speed with a large torque, and the pressure within the high pressure-side main circuits
14
and
15
declines.
However, with such a drive circuit for a fluid motor, since the fluid acting on the tilting piston
13
is instantly discharged into the drain passage
22
simultaneously as the changeover valve
18
is changed over to the low-speed position L, the swash plate
11
is suddenly tilted to the position of low-speed rotation, and the pressure within the high pressure-side main circuits
14
and
15
declines. Consequently, the output torque of the fluid motor
12
instantly changes from a small torque with high-speed rotation to a large torque with low-speed rotation, with the result that there are problems in that a shock can be imparted to an operator to deteriorate an operational feeling, and a large load can be imparted to the drive circuit itself and shorten its life.
In addition, if the swash plate
11
is suddenly tilted to the position of low-speed rotation and the pressure within the high pressure-side main circuits
14
and
15
declines substantially as described above, the fluid force based on the constant-pressure pilot fluid in the first pilot passage
19
becomes higher than the fluid force based on the high-pressure fluid in the second pilot passage
21
, and the changeover valve
18
is changed over again to the high-speed position K. However, when the changeover valve
18
is thus changed over to the high-speed position K, the pressure within the high pressure-side main circuits
14
and
15
rises again, so that the changeover valve
18
is changed over again to the low-speed position L. Hence, there is a problem in that the changeover valve
18
is repeatedly changed over between the high-speed position K and the low-speed position within a short time, i.e., hunting due to pressure fluctuations of the fluid motor
12
can occur.
SUMMARY OF THE INVENTION
The object of the invention is to provide a drive circuit for a fluid motor which is capable of improving the operational feeling and prolong the life of the drive circuit while preventing hunting at the time of changeover of the changeover valve to the low-speed position.
The above object can be attained by a drive circuit for a fluid motor including a fluid motor having a swash plate which is tiltable between positions of high-speed and low-speed rotation; a tilting piston which, when a high-pressure fluid is introduced thereto, pushes and tilts the swash plate and tilts it to the position of high-speed rotation, and which, when set under a tank pressure, allows the swash plate to tilt to the position of low-speed rotation; a changeover valve which is interposed midway in a connecting passage for connecting the tilting piston and a selector valve for selectively obtaining the high-pressure fluid from two main circuits of the fluid motor, and which is changed over between a high-speed position for introducing to the tilting piston the high-pressure fluid obtained by the selector valve and a low-speed position for discharging the fluid acting on the tilting piston to a drain passage; a first pilot passage for introducing into the changeover valve a constant-pressure pilot fluid for a direction in which the changeover valve is changed over to the high-speed position; and a second pilot passage for introducing into the changeover valve the high-pressure fluid selectively obtained from the main circuits, for a direction in which the changeover valve is changed over to the low-speed position, the drive circuit for a fluid motor characterized in that:
an additional pilot passage is provided for introducing from the connecting passage between the changeover valve and the tilting piston into the changeover valve an additional pilot fluid for the direction in which the changeover valve is changed over to the low-speed position, and that a first narrow passage for allowing the drain passage and the connecting passage extending from the changeover valve on a tilting piston side to communicate with each other and a second narrow passage for allowing the connecting passage extending from the changeover valve on the tilting piston side and the communicating passage extending from the changeover valve on the selector valve side to communicate with each other are provided midway in a stroke in which the changeover valve is changed over from the high-speed position to the low-speed position.
When the two main circuits are under low pressure and the rotation of the fluid motor is stopped, the constant-pressure pilot fluid is only being introduced into the changeover valve through the first pilot passage, so that the changeover valve remains changed over to the high-speed position.
Next, when the high-pressure fluid is supplied to either one of the main circuits, the fluid motor rotates. At this time, the high-pressure fluid in the high pressure-side main circuit obtained by the selector valve is introduced to the tilting piston through the connecting passage to tilt the swash plate to the position of high-speed rotation. In addition, the high-pressure fluid flowing through this connecting passage is introduced into the changeover valve as an additional pilot fluid through the additional pilot passage.
Consequently, the fluid force based on the constant-pressure pilot fluid in the first pilot passage is applied to the changeover valve as the changing-over force for directing the changeover valve toward the high-speed position. Meanwhile, applied as the changing-over force for directing the changeover valve toward the low-speed position is the resultant force of the fluid force based on the high-pressure fluid obtained from the high pressure-side main circuit and introduced through the second pilot passage and the fluid force based on the additional pilot fluid (under the same pressure as the pressure within the second pilot passage) in the additional pilot passage obtained by the selector valve.
Here, when a normal load is being applied to the fluid motor, the aforementioned changing-over force for directing the changeover valve toward the high-speed position is larger than the aforementioned changing-over force for directing the changeover valve toward the low-speed position, the changeover valve is held at the high-speed position.
Next, when the load acting on the fluid motor increases, the pressure within the high pressure-side main circuit rises, and the resultant force of the fluid force based on the high-pressure fluid in the second pilot passage and the fluid force based on the additional pilot fluid in the additional pilot passage becomes larger than the fluid force based on the constant-pressure pilot fluid in the first pilot passage, so that the changeover valve starts to be changed over from the high-speed position to the low-speed position.
Midway in this process of changeover to the low-speed position, the connecting passage extending from the changeover valve on the tilting piston side communicates with the drain passage through the first narrow passage, so that a small amount of the fluid in the connecting passage at in that region is discharged to the drain passage, and the pressure drops. As a result, the pressing force applied to the swash plate by the tilting piston becomes small, and the swash plate starts to tilt from the position of high-speed rotation toward the position of low-speed rotation.
Here, when the pressure within the connecting passage extending from the changeover valve on the tilting piston side, i.e., the pressure of the additional pilot fluid, drops as described above, the fluid force being applied to the changeover valve by the additional pilot fluid also becomes small, so that the changing-over force (resultant force) for directing the changeover valve toward the low-speed position L becomes small. Further, when this resultant force becomes lower than the fluid force based on the constant-pressure pilot fluid, the changeover valve is pushed back toward the high-speed position, whereas when the resultant force becomes higher than the fluid force based on the constant-pressure pilot fluid, the changeover valve is pushed back toward the low-speed position.
The changeover valve thus moves to the position where a balance is established between the resultant force for directing the changeover valve toward the low-speed position and the fluid force based on the constant-pressure pilot fluid for directing the changeover valve toward the high-speed position. Of this resultant force, the fluid force based on the additional pilot fluid is determined by the amount of fluid flowing out from the connecting passage extending from the changeover valve on the tilting piston side into the drain passage through the first narrow passage and the amount of fluid flowing from connecting passage extending from the changeover valve on the selector valve side into the connecting passage extending from the changeover valve on the tilting piston side through the second narrow passage. The fluid force which is thus imparted to the changeover valve by the additional pilot fluid functions as a pressure regulator for the changeover valve. At this time, the swash plate also tilts to an intermediate position between the position of high-speed rotation and the position of low-speed rotation in correspondence with the pressure within the connecting passage extending from the changeover valve on the tilting piston side.
Then, when the pressure within the high pressure-side main circuit gradually increases in correspondence with the increase in the load acting on the fluid motor, of the resultant force which is balanced with the fluid force of a fixed value based on the constant-pressure pilot fluid, the fluid force based on the high-pressure fluid in the second pilot passage becomes gradually large. Hence, the remaining fluid force, i.e., the fluid force imparted to the changeover valve by the additional pilot fluid, becomes gradually small; namely, the pressure within the connecting passage extending from the changeover valve on the tilting piston side gradually drops, thereby causing the swash plate to tilt gradually toward the position of low-speed rotation. When the pressure within the connecting passage extending from the changeover valve on the tilting piston side is thus caused to drop to the level of the pressure within the drain passage (tank pressure), the changeover valve is changed over to the low-speed position, and the swash plate tilts to the position of low-speed rotation.
While the swash plate tilts from the position of high-speed rotation to the position of low-speed rotation owing to the changeover of the changeover valve to the low-speed position, the pressure within the high pressure-side main circuit of the fluid motor does not undergo a sharp drop and only rises gradually in correspondence with the load under constant-pressure control. Therefore, no shock occurs in the drive circuit, the operational feeling improves, a long life is obtained, and the occurrence of hunting is prevented.
In addition, if the arrangement according to claim 2 is provided, it is possible to control the above-described operation with high accuracy.
Furthermore, if the arrangements according to claims 3 and 5 are provided, the first and second narrow passages can be provided in the spool or the spool chamber of the changeover valve simply and at low cost.
In addition, if the arrangement according to claim 5 is provided, a counterbalance valve, for example, for obtaining from the main circuits the high-pressure fluid (pilot fluid) to be introduced into the changeover valve becomes unnecessary, so that the structure becomes simple, and the fabrication cost can be lowered.
Two or more of the arrangements of claims 2 to 5 can be combined with the arrangement of claim 1 to provided the combined effects.
The present disclosure relates to the subject matter contained in Japanese patent application Nos. 2001-73446 (filed on Mar. 15, 2001) and 2002-5319 (filed on Jan. 11, 2002), which are expressly incorporated herein by reference in their entireties.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a circuit diagram illustrating a first embodiment of the invention;
FIG. 2
is a side cross-sectional view of a changeover valve and its vicinities when the changeover valve is changed over to a low-speed position L;
FIG. 3
is an enlarged side cross-sectional view of an additional pilot path and its vicinities;
FIG. 4
is a side cross-sectional view of the changeover valve and its vicinities when the changeover valve is changed over to a high-speed position K;
FIG. 5
is a graph illustrating the relationship between the pressure applied to a tilting piston and high pressure-side main circuit pressure;
FIG. 6
is a side cross-sectional view of the changeover valve and its vicinities when the changeover valve is changed over to the low-speed position L, and illustrates a second embodiment of the invention;
FIG. 7
is a circuit diagram illustrating a third embodiment of the invention;
FIG. 8
is a side cross-sectional view of the changeover valve and its vicinities when the changeover valve is changed over to the low-speed position L;
FIG. 9
is a circuit diagram illustrating a fourth embodiment of the invention
FIG. 10
is a circuit diagram illustrating an example of a related drive circuit for a fluid motor.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings, a description will be given of a first embodiment of the invention.
In
FIG. 1
, reference numeral
25
denotes a fluid motor for imparting a driving force for traveling to a civil engineering and construction machine such as a power shovel. This fluid motor
25
is a two-speed motor and has a swash plate
26
which is capable of tilting between two tilting positions of the position of high-speed rotation and the position of low-speed rotation. When this swash plate
26
is set to the position of high-speed rotation, the suction capacity of the fluid motor
25
is changed over to a small level, and the fluid motor
25
undergoes high-speed rotation. Meanwhile, when the swash plate
26
is set to the position of low-speed rotation, the suction capacity of the fluid motor
25
is changed over to a high level, and the fluid motor
25
undergoes low-speed rotation. A reduction gear
100
is coupled to the fluid motor
25
, and this reduction gear
100
reduces the output rotational speed of the fluid motor
25
before outputting it.
The fluid motor
25
and an unillustrated manual changeover valve are connected by a pair of main circuits
28
and
29
, and a counterbalance valve
30
which is capable of selectively obtaining a high-pressure fluid from the high-pressure side of the main circuits
28
and
29
is interposed midway in the main circuits
28
and
29
. This counterbalance valve
30
has a valve body
33
which is urged so as to return to a neutral position by springs
31
and
32
, and has check valves
36
and
37
which are respectively provided in passages
34
and
35
bypassing the valve body
33
.
The passage
34
and the valve body
33
are connected by a pilot passage
40
having a throttle
39
provided midway therein, while the passage
35
and the valve body
33
are connected by a pilot passage
42
having a throttle
41
provided midway therein. These pilot passages
40
and
42
introduce the fluid in the passage
34
(main circuit
28
) or the passage
35
(main circuit
29
) into the valve body
33
of the counterbalance valve
30
so as to impart a pressing force for counteracting the springs
32
and
31
to the valve body
33
.
Reference numeral
45
denotes a negative brake for imparting a braking force when the rotation of the fluid motor
25
is stopped. This negative brake
45
and a high-pressure obtaining port of the counterbalance valve
30
are connected by a fluid path
47
having a throttle
46
provided midway therein. When the high-pressure fluid selectively obtained from the high-pressure side of the main circuits
28
and
29
by the counterbalance valve
30
is supplied to the negative brake
45
through the fluid path
47
, the negative brake
45
releases the braking force with respect to the fluid motor
25
. Meanwhile, when the high-pressure fluid is not being obtained by the counterbalance valve
30
, the fluid is discharged from the negative brake
45
to a drain passage
49
by the urging force of a spring
48
, and a braking force is applied to the fluid motor
25
.
Reference numeral
51
denotes a tilting cylinder which is capable of imparting a tilting force to the swash plate
26
, and a tilting piston
53
is slidably accommodated in a cylinder casing
52
of this tilting cylinder
51
. This tilting piston
53
has a piston rod
54
whose distal end abuts against the swash plate
26
. consequently, when the high-pressure fluid is introduced to the tilting piston
53
of the tilting cylinder
51
, the tilting piston
53
and the piston rod
54
project to press the swash plate
26
, so that the swash plate
26
is tilted from the position of low-speed rotation to the position of high-speed rotation. Meanwhile, when the interior of the cylinder casing
52
is set under the tank pressure, and the high-pressure fluid ceases to be introduced to the tilting piston
53
, the swash plate
26
is tiled from the position of high-speed rotation to the position of low-speed rotation by the high-pressure fluid which flows into the fluid motor
25
from the high-pressure side of the main circuits
28
and
29
. At this time, the tilting piston
53
and the piston rod
54
of the tilting cylinder
51
retract while allowing the tilting.
Reference numeral
56
denotes a selector valve which is interposed midway in a connecting passage
57
for connecting the main circuit
28
and the main circuit
29
, and this selector valve
56
selectively obtaines the high-pressure fluid from the high pressure-side main circuit
28
or main circuit
29
. Reference numeral
58
denotes a connecting passage which connects the selector valve
56
and the tilting piston
53
of the tilting cylinder
51
and has a throttle
59
interposed midway therein. This connecting passage
58
introduces to the tilting piston
53
the high-pressure fluid obtained by the selector valve
56
.
In
FIGS. 1
,
2
,
3
, and
4
, a changeover valve
61
is interposed midway in the connecting passage
58
, specifically between the throttle
59
and the selector valve
56
. This changeover valve
61
is fixed to the fluid motor
25
, and has a casing
62
which is jointly used for the counterbalance valve
30
. Reference numeral
63
denotes a spool chamber which is penetratingly formed in the casing
62
. One end of this spool chamber
63
is sealed by a plug
64
making up a portion of the casing
62
, while the other end thereof is connected to the drain passage
49
.
A substantially cylindrical spool
65
is accommodated inside the spool chamber
63
in such a manner as to be axially movable. This spool
65
has a large-diameter portion
65
a
provided in one axial side portion, a small-diameter portion
65
b
provided in the other axial side portion, and an intermediate-diameter portion
65
c
provided between the large-diameter portion
65
a
and the small-diameter portion
65
b
. An annular groove
65
e
having a pressure receiving surface
65
d
is provided between the large-diameter portion
65
a
and the intermediate-diameter portion as
65
c
. Here, the diameters of the large-diameter portion
65
a
, the intermediate-diameter portion
65
c
, and the small-diameter portion
65
b
are smaller in order.
Reference numeral
67
denotes a first passage formed in the casing
62
, and one end of the first passage
67
is connected to the selector valve
56
, while the other end thereof is open in the spool chamber
63
. In addition, reference numeral
68
denotes a second passage which is similarly formed in the casing
62
, and one end of the second passage
68
is open in the spool chamber
63
, while the aforementioned throttle
59
is provided the other end thereof.
Reference numeral
70
denotes a spring interposed between a flange
71
provided at one end of the spool
65
and a stepped portion
72
formed in the spool chamber
63
. This spring
70
urges the spool
65
of the changeover valve
61
toward one axial side, i.e., toward a low-speed position L, with a relatively small force. Reference numeral
73
denotes a second pilot passage formed in the casing
62
, and one end of this second pilot passage
73
is connected to a high-pressure obtaining port of the counterbalance valve
30
incorporated in the casing
62
, while the other end thereof is open in the spool chamber
63
opposing the aforementioned pressure receiving surface
65
d
. Consequently, when the high-pressure fluid (pilot fluid) selectively obtained from the high-pressure side of the main circuits
28
and
29
by the counterbalance valve
30
is introduced to the pressure receiving surface
65
d
of the spool
65
through the second pilot passage
73
, a fluid force directed toward one axial side, i.e., a fluid force acting in the direction for effecting a changeover to the low-speed position L, is imparted to the spool
65
of the changeover valve
61
.
Reference numeral
74
denotes an annular groove serving as an additional pilot passage formed on an outer peripheral surface of the spool
65
between the small-diameter portion
65
b
and the intermediate-diameter portion
65
c
, and the fluid (additional pilot fluid) in the connecting passage
58
(second passage
68
) between the changeover valve
61
and the tilting piston
53
is introduced through this annular groove
74
to one side surface, i.e., a pressure receiving surface
74
a
, of the annular groove
74
. Here, although the pressure receiving area of the pressure receiving surface
74
a
is set to 50% of the pressure receiving area of the aforementioned pressure receiving surface
65
d
, the pressure receiving area of the pressure receiving surface
74
a
is preferably set in the range of 40 to 60%. The reason for this is that if it is less than 40%, the feedback acting force with respect to the pressure receiving surface
74
a
becomes small, and the pressure range of the fluid when the fluid motor
25
undergoes a change from the high-speed rotation to the low-speed rotation becomes small, so that the fluid motor
25
comes to respond too sensitively to pressure fluctuations of the load, whereas, if that pressure receiving area exceeds 60%, the fluid motor
25
undergoes a change from the high-speed rotation to the low-speed rotation under a low pressure, so that the holding capability in high-speed rotation declines.
When the additional pilot fluid is thus introduced to the pressure receiving surface
74
a
of the changeover valve
61
through the annular groove
74
, the fluid force directed to one axial side, i.e., the fluid force acting in the direction for effecting a changeover to the low-speed position L, is imparted to the spool
65
of the changeover valve
61
. Thus, the force acting in the direction for effecting a changeover to the low-speed position L, i.e., the resultant force of the urging force of the spring
70
, the fluid force based on the high-pressure fluid in the second pilot passage
73
, and the fluid force based on the additional pilot fluid in the annular groove
74
(additional pilot passage), is imparted to the spool
65
of the changeover valve
61
.
Here, when the spool
65
is located in the low-speed position L as shown in
FIGS. 1 and 2
, one end of a passage
75
formed in the spool
65
communicates with the first passage
67
, but the other end thereof is sealed by an inner periphery of the spool chamber
63
and is completely cut off from the second passage
68
. The aforementioned first passage
67
, second passage
68
, and passage
75
as a whole make up the connecting passage
58
, and this connecting passage
58
is cut off midway by the changeover valve
61
when the changeover valve
61
is changed over to the low-speed position L. In addition, when the spool is changed over to the low-speed position L as described above, the second passage
68
of the connecting passage
58
communicates with the drain passage
49
with a maximum flow passage area, and discharges the fluid acting on the tilting piston
53
as drainage.
Reference numeral
79
denotes a first pilot passage which is formed in the casing
62
and has one end connected to an unillustrated constant-pressure pilot source and the other end open in one end portion of the spool chamber
63
. This first pilot passage
79
introduces a constant-pressure pilot fluid held under a constant pressure to one end face of the spool
65
of the changeover valve
61
so as to impart to the spool
65
the fluid force directed toward the other axial side, i.e., the fluid force acting in the direction for effecting a changeover to a high-speed position K.
Reference numeral
81
denotes a first notch which is formed in an outer periphery of the small-diameter portion
65
b
of the spool
65
and serves as a first narrow passage extending in the axial direction. This first notch
81
allows the drain passage
49
and the connecting passage
58
(second passage
68
) extending from the changeover valve
61
on the tilting piston
53
side to communicate with each other with a narrow flow passage area midway in the stroke in which the spool
65
of the changeover valve
61
is changed over (moved) from the high-speed position K (the other axial side limit) to the low-speed position L (one axial side limit). Here, the cross-sectional area of the first notch
81
is made larger toward the other axial side, with the result that the flow passage area of the first notch
81
becomes larger as the spool
65
of the changeover valve
61
approaches the low-speed position L.
Reference numeral
82
denotes a second notch which is formed in an outer periphery of the intermediate-diameter portion
65
c
of the spool
65
and serves as a second narrow passage extending in the axial direction. This second notch
82
allows the connecting passage
58
(second passage
68
) extending from the changeover valve
61
on the tilting piston
53
side and the connecting passage
58
extending from the changeover valve
61
on the selector valve
56
side, i.e., the first passage
67
, to communicate with each other with a narrow flow passage area midway in the stroke in which the spool
65
of the changeover valve
61
is changed over (moved) from the high-speed position K (the other axial side limit) to the low-speed position L (one axial side limit). Here, the cross-sectional area of the second notch
82
is made larger toward one axial side, with the result that the flow passage area of the second notch
82
becomes smaller as the spool
65
of the changeover valve
61
approaches the low-speed position L.
If the first and second narrow passages are formed by the axially extending first and second notches
81
and
82
which are respectively formed in the outer periphery of the changeover valve
61
, these first and second narrow passages can be provided simply at low cost.
Next, a description will be given of the operation in accordance with the first embodiment of the invention.
It is now assumed that the manual changeover valve has been changed over to a neutral position, and that both main circuits
28
and
29
are set under the tank pressure. At this time, the rotation of the fluid motor
25
has been stopped, the counterbalance valve
30
has been returned to the neutral position, and the negative brake
45
is applying a braking force to the fluid motor
25
. In addition, at this time, since the constant-pressure pilot fluid is only being introduced into the changeover valve
61
through the first pilot passage
79
, the spool
65
of the changeover valve
61
has moved to the other axial side end while compressing the spring
70
, and has been changed over to the high-speed position K, as shown in FIG.
4
.
Next, if the manual changeover valve is changed over to supply the high-pressure fluid to either one of the main circuits, e.g., the main circuit
28
, the high-pressure fluid is introduced into the valve body
33
of the counterbalance valve
30
through the pilot passage
40
, so that the valve body
33
moves while compressing the spring
32
, and is changed over to a first position D. At this time, the counterbalance valve
30
selectively obtains the high-pressure fluid from the high pressure-side main circuit
28
, and supplies it to the negative brake
45
through the fluid path
47
, so that the negative brake
45
releases the braking force with respect to the fluid motor
25
, allowing the fluid motor
25
to start rotation. In addition, at this time, the counterbalance valve
30
selectively obtains the high-pressure fluid from the main circuit
28
, and introduces it into the changeover valve
61
through the second pilot passage
73
.
In addition, when the high-pressure fluid is supplied to the main circuit
28
as described above, after the high-pressure fluid in the main circuit
28
has been selectively obtained by the selector valve
56
, the high-pressure fluid is supplied to the first passage
67
. At this time, since the changeover valve
61
has been changed over to the high-speed position K as described above, the high-pressure fluid flows into the second passage
68
. When the high-pressure fluid is thus introduced to the tilting piston
53
of the tilting cylinder
51
through the connecting passage
58
, the tilting piston
53
and the piston rod
54
project to press the swash plate
26
, and tilts the swash plate
26
to the position of high-speed rotation. At this time, the high-pressure fluid (additional pilot fluid) flowing through the connecting passage
58
is introduced to the pressure receiving surface
74
a
of the changeover valve
61
through the annular groove
74
(additional pilot passage), thereby imparting to the spool
65
a fluid force directed toward the low-speed position L.
Consequently, the fluid force based on the constant-pressure pilot fluid in the first pilot passage
79
is applied to the spool
65
of the changeover valve
61
as the changing-over force for directing the spool
65
toward the high-speed position K. Meanwhile, applied to the spool
65
of the changeover valve
61
as the changing-over force for directing the spool
65
toward the low-speed position L is the resultant force of the fluid force based on the high-pressure fluid introduced through the second pilot passage
73
, the urging force of the spring
70
(a relatively weak force as described above), and the fluid force based on the high-pressure fluid (additional pilot fluid under the same pressure as the pressure within the second pilot passage
73
) in the annular groove (additional pilot passage)
74
.
Here, when a normal load is being applied to the fluid motor
25
(e.g., when the civil engineering and construction machine is traveling on level ground), the aforementioned changing-over force for directing the spool
65
toward the high-speed position K is larger than the aforementioned changing-over force for directing the spool
65
toward the low-speed position L, the changeover valve
61
is held at the high-speed position K.
Next, when a hill climbing operation or a steering operation is performed with respect to the above-described civil engineering and construction machine, the load acting on the fluid motor
25
increases, which in turn increases the pressure within the high pressure-side main circuit
28
. However, the pressure acting on the tilting piston
53
(pressure within the connecting passage
58
) also rises by following this increase, as shown by the solid line in FIG.
5
. Then, when the pressure within the main circuit
28
rises to a low-speed changeover pressure P
1
and reaches the point A, the resultant force of the fluid force based on the high-pressure fluid in the second pilot passage
73
, the urging force of the spring
70
, and the fluid force based on the additional pilot fluid in the annular groove
74
comes to exceed the fluid force based on the constant-pressure pilot fluid in the first pilot passage
79
. Thus, the spool
65
starts to move toward one axial side, and the changeover valve
61
starts to be changed over from the high-speed position K to the low-speed position L.
Midway in this process of changeover to the low-speed position L (midway in the movement of the spool
65
), the connecting passage
58
(second passage
68
) extending from the changeover valve
61
on the tilting piston
53
side communicates with the drain passage
49
through the narrow flow passage area of the first notch (first narrow passage)
81
, as shown in FIG.
3
. Consequently, a small amount of the fluid in the second passage
68
is discharged to the drain passage
49
, and the pressure within the second passage
68
drops. At this time, the pressure within the high pressure-side main circuit
28
gradually rises along the low-speed/high-speed changeover balance formula S of the changeover valve
61
in conjunction with the increase in the load acting on the fluid motor
25
.
Then, when the pressure in the second passage
68
acting on the tilting piston
53
drops to the tilting start pressure P
2
and reaches the point B, the pressing force being applied to the swash plate
26
by the tilting piston
53
becomes smaller than the tilting force being applied to the swash plate
26
by the high-pressure fluid in the fluid motor
25
, so that the swash plate
26
starts to tilt from the position of high-speed rotation toward the position of low-speed rotation.
Here, when the pressure within the second passage
68
(the pressure of the additional pilot fluid) drops as described above, the fluid force being applied to the spool
65
by the additional pilot fluid also becomes small, so that the changing-over force (resultant force) for directing the changeover valve
61
toward the low-speed position L becomes small. Further, when this resultant force becomes lower than the fluid force based on the constant-pressure pilot fluid, the changeover valve
61
is pushed back toward the high-speed position K, whereas when the resultant force becomes higher than the fluid force based on the constant-pressure pilot fluid, the changeover valve
61
is pushed back toward the low-speed position L.
The spool
65
of the changeover valve
61
thus moves to the position where a balance is established between the resultant force for directing the spool
65
toward the low-speed position L and the fluid force based on the constant-pressure pilot fluid for directing the spool
65
toward the high-speed position K. Of this resultant force, the fluid force based on the additional pilot fluid in the annular groove
74
is determined by the amount of fluid flowing out from the second passage
68
into the drain passage
49
through the first notch
81
and the amount of fluid flowing from the first passage
67
into the second passage
68
through the second notch
82
, i.e., by the position of the spool
65
. The fluid force which is thus imparted to the spool
65
by the additional pilot fluid functions as a pressure regulator for the changeover valve
61
. At this time, the swash plate
26
also tilts to an intermediate position between the position of high-speed rotation and the position of low-speed rotation in correspondence with the pressure within the annular groove
74
(second passage
68
).
Then, when the pressure within the high pressure-side main circuit
28
gradually increases in correspondence with the increase in the load acting on the fluid motor
25
, of the resultant force which is balanced with the fluid force of a fixed value based on the constant-pressure pilot fluid, the fluid force based on the high-pressure fluid in the second pilot passage
73
becomes gradually large. Hence, the remaining fluid force, i.e., the fluid force imparted to the changeover valve
61
by the additional pilot fluid, becomes gradually small; namely, the pressure within the second passage
68
gradually drops along the balance formula from the point B toward the point C in
FIG. 5
, thereby causing the swash plate
26
to tilt gradually toward the position of low-speed rotation. When the pressure within the connecting passage
58
extending from the changeover valve
61
on the tilting piston
53
side is thus caused to drop to the level of the pressure within the drain passage
49
(tank pressure), the changeover valve
61
is changed over to the low-speed position L, and the swash plate
26
tilts to the position of low-speed rotation.
While the swash plate
26
tilts from the position of high-speed rotation to the position of low-speed rotation in the above-described manner, the pressure within the high pressure-side main circuit
28
of the fluid motor
25
does not undergo a sharp drop and only rises gradually in correspondence with the load under constant-pressure control. Therefore, no shock occurs in the drive circuit, the operational feeling improves, a long life is obtained, and the occurrence of hunting is prevented. At this time, the above-described operation can be controlled with high accuracy if an arrangement is provided such that the flow passage area of the first notch
81
becomes larger as the spool
65
of the changeover valve
61
approaches the low-speed position L, and such that, meanwhile, the flow passage area of the second notch
82
becomes smaller as the spool
65
of the changeover valve
61
approaches the low-speed position L.
FIG. 6
is a diagram illustrating a second embodiment of the invention, portions identical to those of the above-described first embodiment are denoted by the same reference numerals, and a detailed description thereof will be omitted. In this embodiment, the other end of the connecting passage be
58
(first passage
67
) extending from the changeover valve
61
on the selector valve
56
side is made open in the spool chamber
63
opposing an axially central portion of the intermediate-diameter portion of the spool
65
, and instead of the above-described second notch
82
only one second narrow groove
65
g
serving as the second
95
narrow passage extending in the axial direction and having a fixed width is formed in an outer periphery of an axially central portion of the intermediate-diameter portion
65
c
. Consequently, the second passage
68
and the first passage
67
are made to communicate with each other with the narrow flow passage area of the second narrow groove
65
g
midway in the stroke in which the spool
65
of the changeover valve
61
is changed over (moved) from the high-speed position K (the other axial side limit) to the low-speed position L (one axial side limit).
In addition, instead of the first notch
81
only one first narrow groove
65
h
serving as the first narrow passage extending in the axial direction and having a fixed width is formed in an outer periphery of the other axial end portion of the small-diameter portion
65
b
of the spool
65
. Consequently, the second passage
68
and the drain passage
49
are made to communicate with each other with the narrow flow passage area of the first narrow groove
65
h
midway in the stroke in which the spool
65
of the changeover valve
61
is changed over (moved) from the high-speed position K (the other axial side limit) to the low-speed position L (one axial side limit). If the arrangement is provided ad in this second embodiment, the passage
75
having a complicated structure need not be formed in the spool
65
, so that the fabrication cost can be lowered. It should be noted that the other arrangements and operation are similar to those of the above-described first embodiment.
FIGS. 7 and 8
are diagrams illustrating a third embodiment of the invention, portions identical to those of the above-described first embodiment are denoted by the same reference numerals, and a detailed description thereof will be omitted. In this embodiment, the counterbalance valve
30
and the second pilot passage
73
formed in the casing
62
in the first embodiment are omitted, and a second pilot passage
67
a
branching off from the first passage
67
, i.e., midway from the connecting passage
58
extending from the changeover valve
61
on the selector valve
56
side, is provided, so that the high-pressure fluid selectively obtained from the main circuits
28
and
29
by the selector valve
56
is introduced to the spool
65
of the changeover valve
61
as the pilot pressure.
Specifically, the width of a circumferential groove provided at the other end of the first passage
67
which is open in the spool chamber
63
is made wide, the first passage
67
is constantly made to communicate with the annular groove
65
e
formed between the large-diameter portion
65
a
and the intermediate-diameter portion
65
c
, and a gap formed between this circumferential groove and the large-diameter portion
65
a
is formed as the aforementioned second pilot passage
67
a
. Consequently, the high-pressure fluid selectively obtained from the high-pressure side of the main circuits
28
and
29
by the selector valve
56
is introduced to pressure receiving surface
65
d
of the spool
65
through the first passage
67
and the second pilot passage
67
a.
In addition, instead of the first notch
81
only one first narrow groove
65
h
serving as the first narrow passage extending in the axial direction is formed in the outer periphery of the other axial end portion of the small-diameter portion
65
b
of the spool
65
in the same way as the above-described second embodiment. Further, since the counterbalance valve
30
is omitted in the above-described manner, the fluid path
47
for supplying to the negative brake
45
the high-pressure fluid for releasing the braking force is connected to an external circuit outside this circuit. If the arrangement is provided as in this embodiment, the counterbalance valve
30
, for example, for obtaining from the main circuits
28
and
29
the high-pressure fluid (pilot fluid) to be introduced into the changeover valve
61
becomes unnecessary, so that the structure becomes simple, and the fabrication cost can be lowered. It should be noted that the other arrangements and operation are similar to those of the above-described first embodiment. In addition, the changeover valve described in the above-described second embodiment may be used instead of the changeover valve of this third embodiment.
FIG. 9
is a diagram illustrating a fourth embodiment of the invention, portions identical to those of the above-described first embodiment are denoted by the same reference numerals, and a detailed description thereof will be omitted. In this embodiment, the manual changeover valve and the tank are not connected to the main circuits
28
and
29
, and a fluid pump is directly connected to these main circuits
28
and
29
so as to form the fluid circuit as a closed circuit. It should be noted that the other arrangements and operation are similar to those of the above-described third embodiment.
It should be noted that although, in the foregoing embodiments, the selector valve
56
is used as the selector valve for obtaining the high-pressure fluid from the main circuits
28
and
29
into the connecting passage
58
, in the invention, the counterbalance valve
30
may be used as the selector valve. In addition, although, in the foregoing embodiments, a description has been given of the case where the high-pressure fluid is supplied to the main circuit
28
, also in the case where the high-pressure fluid is supplied to the main circuit
29
the drive circuit operates in the same way as described above. Further, the first and second narrow grooves
65
h
and
65
g
serving as the first and second narrow passages described in the above-described second embodiment may be formed not in the outer periphery of the spool
65
but in the inner periphery of the spool chamber
63
.
As described above, in accordance with the invention, it is possible to improve the operational feeling and prolong the life of the drive circuit while preventing hunting at the time of changeover of the changeover valve to the low-speed position.
Claims
- 1. A drive circuit for a fluid motor comprising: a fluid motor having a swash plate which is tiltable between positions of high-speed and low-speed rotation; a tilting piston which, when a high-pressure fluid is introduced thereto, pushes and tilts said swash plate and tilts it to the position of high-speed rotation, and which, when set under a tank pressure, allows said swash plate to tilt to the position of low-speed rotation; a changeover valve which is interposed midway in a connecting passage for connecting said tilting piston and a selector valve for selectively obtaining the high-pressure fluid from two main circuits of said fluid motor, and which is changed over between a high-speed position for introducing to said tilting piston the high-pressure fluid obtained by said selector valve and a low-speed position for discharging the fluid acting on said tilting piston to a drain passage; a first pilot passage for introducing into said changeover valve a constant-pressure pilot fluid of a direction in which said changeover valve is changed over to the high-speed position; and a second pilot passage for introducing into said changeover valve the high-pressure fluid, selectively obtained from said main circuits, of a direction in which the changeover valve is changed over to the low-speed position, said drive circuit for a fluid motor further comprising:an additional pilot passage (74) for introducing, from a portion of said connecting passage between said changeover valve and said tilting piston into said changeover valve, an additional pilot fluid of the direction in which said changeover valve is changed over to the low-speed position, and that a first narrow passage (81, 65h) for allowing said drain passage and a portion of said connecting passage extending from said changeover valve on a tilting piston side to communicate with each other midway in a stroke in which said changeover valve is changed over from the high-speed position to the low-speed position; and a second narrow passage (82, 65g, 82) for allowing the portion of said connecting passage extending from said changeover valve on the tilting piston side and a portion of said communicating passage extending from said changeover valve on said selector valve side to communicate with each other midway in a stroke in which said changeover valve is changed over from the high-speed position to the low-speed position.
- 2. The drive circuit for a fluid motor according to claim 1, wherein said first narrow passage is formed such that a flow passage area thereof becomes larger as said changeover valve approaches the low-speed position, while said second narrow passage is formed such that a flow passage area thereof becomes smaller as said changeover valve approaches the low-speed position.
- 3. The drive circuit for a fluid motor according to claim 1, wherein said first and said second narrow passages are notches formed in an outer periphery of a spool of said changeover valve in such a manner as to extend in an axial direction.
- 4. The drive circuit for a fluid motor according to claim 1, wherein said first and said second narrow passages are narrow grooves formed in an outer periphery of a spool of said changeover valve or in an inner periphery of a spool chamber for accommodating said changeover valve in such a manner as to extend in an axial direction.
- 5. The drive circuit for a fluid motor according to claim 1, wherein said second pilot passage is branched off from said connecting passage extending from said changeover valve on the selector valve side so as to introduce into said changeover valve the high-pressure fluid obtained by said selector valve.
Priority Claims (2)
Number |
Date |
Country |
Kind |
P2001-073446 |
Mar 2001 |
JP |
|
P2002-005319 |
Jan 2002 |
JP |
|
US Referenced Citations (4)