This application is a § 371 of International PCT Application PCT/EP2020/075042, filed Sep. 8, 2020, which claims § 119(a) foreign priority to French patent application FR 1910861, filed Oct. 1, 2019.
The invention relates to a drive device, to a flying vehicle and to a method for cooling a motor.
The invention relates more particularly to a drive device, notably for flying vehicles such as an aircraft or spacecraft, and comprising at least one motor and a device for cooling the motor, the device for cooling the motor comprising a cryogenic refrigerator, which is to say one that operates at a temperature of between minus 100 degrees centigrade and minus 273 degrees centigrade, the refrigerator comprising a working circuit forming a loop and containing a working fluid, the working circuit forming a cycle comprising in series: a mechanism for compressing the working fluid, a mechanism for cooling the working fluid, a mechanism for expanding the working fluid and a mechanism for heating the working fluid, the refrigerator comprising a heat-exchange portion providing an exchange of heat between the working fluid expanded in the expansion mechanism and the motor, the refrigerator being configured to produce a determined first maximum refrigeration power.
In order to cool motors, notably motors of the superconducting type, it is known practice to use a refrigerator of the cryogenic type, which is to say able to attain a cryogenic temperature comprised for example between −100 degrees centigrade and minus 273 degrees centigrade.
The integration of such a refrigerator into a vehicle, notably flying vehicle, is subject to constraints regarding mass.
In order to optimize the mass of such a refrigerator, the refrigerator may be of the type employing a working-fluid circuit operating on a thermodynamic cycle of the closed reverse Brayton type. Such a recuperative cycle may use centrifugal compressors to compress the working fluid, at least one counterflow heat exchanger, notably of the shell and tube type (for cooling after compression and heating after expansion), one or more centripetal expansion turbines, and alternators.
This architecture, although having a structure that is optimized by comparison with industrial refrigerators, is still far too heavy for certain aircraft or equivalent applications. Thus, in order to supply a cold power of the order of 1 kW at a temperature of 25 K (which is typically the amount of cold power needed for a superconducting motor with a power of around 1 MW), the mass of such a refrigerator may be as high as 250 kg. Although this is at least one order of magnitude lower than the mass of an industrial refrigerator, it nevertheless still represents several times the mass of the motor itself.
An objective of the present invention is to eliminate some or all of the disadvantages of the prior art indicated above.
To this end, the device according to the invention, in other respects in accordance with the generic definition thereof given in the above preamble, is essentially characterized in that the device for cooling the motor further comprises an additional refrigeration system comprising a store of cryogenic fluid that can be brought into a heat-exchange relationship with the refrigerator and/or with the motor, the additional refrigeration system being configured to supply a determined second maximum refrigeration power to the refrigerator and/or to the motor when the cryogenic fluid is brought into a heat-exchange relationship with the refrigerator and/or the motor.
This structure allows the cryogenic refrigerator to be rated for the usual, and possibly the longest, phase of use (cruising flight in the case of an aircraft for example) which may have a lower requirement for cooling compared with other brief phases of operation (takeoff for example).
This means that the mass of the on-board cryogenic refrigerator can be reduced for example by almost 50%, and that the supply of electrical power thereto can be reduced by almost 35% during the phases of operation concerned.
Furthermore, embodiments of the invention may include one or more of the following features:
The invention also relates to a flying vehicle comprising a drive device according to any one of the features mentioned above or hereafter.
According to other possible particular features:
The invention also relates to a method for cooling at least a motor of a vehicle according to any one of the features above or below, the method comprising a step of cooling the motor with a first amount of cold during a first phase of operation of the vehicle and a step of cooling the motor with a second amount of cold during a second phase of operation of the vehicle, the first amount of cold being greater than the second amount of cold, the first phase of operation of the vehicle being situated chronologically before or after the second phase of operation of the vehicle.
According to other possible particular features:
The invention may also relate to any alternative device or method comprising any combination of the features above or below within the scope of the claims.
Further particular features and advantages will become apparent upon reading the following description, which is given with reference to the figures, in which:
The drive device 1, notably for a flying vehicle such as an aircraft or spacecraft and represented in
The working circuit 10 forms a cycle comprising, in series: a mechanism 4 for compressing the working fluid, a mechanism 6 for cooling the compressed working fluid, a mechanism 16 for expanding the working fluid, and a mechanism 5, 7 for heating the expanded working fluid. Downstream of the expansion portion 16, the circuit preferably comprises a portion 7 providing exchange of heat between the cold working fluid expanded in the expansion mechanism 16 and the motor 2. This heat-exchange portion 7 may notably comprise a heat exchanger providing exchange of heat between the working fluid and the motor 2.
As illustrated, the refrigerator may comprise a cooling heat exchanger 6 cooling the working fluid leaving the compressor 4 (for example through an exchange of heat with water, air or another heat-transfer fluid). This makes it possible to achieve isothermal, or near-isothermal compression (or isentropic or near-isentropic compression).
As schematically indicated in dotted line, the turbine 16 and the compressor 4 may be mounted (directly coupled) at the respective two ends of the driveshaft of a high-speed (10 000 revolutions per minute or several tens or several hundreds of thousands of revolutions per minute) drive motor 3.
Alternatively, the turbines and compressors can be uncoupled so as to be able to rotate at different rotational speeds (notably between two hundred thousand and three hundred thousand revolutions per minute in the case of the turbines, and one hundred and fifty thousand revolutions per minute in the case of the compressors). In the latter case, the turbine 16 may be connected to an alternator able to recuperate the energy of expansion, which energy, when converted into electricity, may serve to power the motor of the compressor 4. As a preference, the compressor(s) 4 and turbine(s) 16 are mounted on the shaft via static, magnetic or dynamic gas bearings.
This refrigerator is configured to produce a determined first maximum refrigeration power P1.
The device for cooling the motor 2 further comprises an additional refrigeration system. This additional refrigeration system is distinct from the mechanism 6 for cooling the so working gas and also distinct from the working fluid and from the corresponding working circuit 10. This additional refrigeration system comprising, in the example of
As a preference, the additional refrigeration system can be switched over between at least a first configuration supplying the determined second maximum refrigeration power P2 to the refrigerator and a second configuration supplying the refrigerator with a cooling power that is zero or is less than the determined second maximum refrigeration power P2.
Thus, the additional refrigeration system is configured to allow the refrigeration power of the device for cooling the motor 2 to be increased briefly. What that is to say is that the determined first maximum refrigeration power P1 is less than the sum of the determined first maximum refrigeration power P1 and of the second maximum refrigeration power P2.
This is schematically indicated by way of example in
The heated and possibly vaporized fluid may be discharged to the outside in a recuperation zone, for example, to a fuel cell which recovers the hydrogen to generate electricity when it is this fluid that is used.
In the case of an aircraft, the cold power needed during the course of a flight may vary greatly. As illustrated, it may be at a maximum at take-off (a phase with a duration of a few minutes) and may then drop by around 30 to 50% for the rest of the flight (which may have a duration of several hours). The device can meet these requirements while at the same time being optimized in terms of mass.
In the case of a refrigeration power of 1 kW at 25 K which is needed during take-off/lift-off (P1+P2=100%), for example for five minutes, with a lower refrigeration power required thereafter: 665 W at 25 K for the rest of the flight (P1=70%), the amount (mass) of liquid hydrogen (or other cryogenic liquid) required is relatively low, notably under 200 g. The associated flow rate may be less than 1 g/s.
Thus, unlike a conventional refrigerator alone, which has an electrical power of around 46 kW and an optimized mass (excluding frame, power cables and control and power supply cabinets) of the order of 250 kg, the cryogenic refrigerator of the device according to the invention could have a mass reduced down to around 130 kg for a maximum electrical power of around 30 kW. Thus, by injecting a very small amount of liquid hydrogen (or other very cold fluid) into the cycle of the working circuit for a duration of around five minutes, it is therefore possible to reduce the mass of the on-board cryogenic refrigerator by almost 50%.
As illustrated, the transfer circuit 9 of the additional refrigeration system preferably comprises a portion in a heat-exchange relationship with the circuit 10 of the working fluid, notably with at least one heat exchanger 5 for heating and/or cooling the working fluid.
Of course, the invention is not limited to the schematic example of [
The transfer circuit 9 of the additional refrigeration system may comprise an upstream end connected to the store 8 of cryogenic fluid and a downstream end connected to a discharge zone. As mentioned above, this discharge zone may for example comprise a fuel cell inlet (for recycling the gas through this fuel cell when this gas is hydrogen for example), or a combustion chamber when the fluid is a combustible fuel (notably in the case of hydrogen).
As schematically indicated in
The electronic controller 100 may notably be configured to regulate the level of refrigeration power of the refrigerator and notably of the additional refrigeration system as a function of a setpoint signal 11, for example transmitted by the motor 2 or some other part of the vehicle or of the device (setpoint signal dependent on the phase of use or refrigeration requirement of the motor 2).
Likewise, as illustrated, the cryogenic refrigerator may comprise several compressors 4 in series (two in the example of
Likewise as illustrated, an exchanger 6 for cooling the working fluid may be provided at the outlet of each compressor 4 or at the outlet of just some of them. As a preference, the working circuit subjects the working fluid to a thermodynamic cycle of the reverse Brayton type.
The embodiment of
For example, the bypass portion 14 passes through the store 8 of cryogenic fluid. The distribution system 15 may comprise at least one valve which, depending on its state (closed/open) causes the working fluid of the working circuit 10 to pass, or not pass, through the store 8 in order to cool this fluid by exchange of heat with the cryogenic fluid of the store 8. For example, the distribution system 15 may be of the all-or-nothing type or of the progressive type, which is to say of the type that allows just a fraction of the working fluid to be distributed via the store 8 of cryogenic fluid in order to regulate the amount of cold supplied to the refrigerator. The distribution system may be operated by the electronic controller 100.
As illustrated, the store 8 of cryogenic fluid may be interposed between two heat exchangers 5 of the refrigerator, in order, when necessary, to provide additional cooling of the working fluid in its cycle. The invention may apply to the cooling of any part or apparatus other than a motor of a vehicle. In particular, the embodiment employing a store of cryogenic fluid containing gas in the solid state may be used to supplement the refrigeration power of a cryogenic refrigerator. The cryogenic refrigerator may thereby be optimized (notably in terms of mass). This makes it possible, when mass is a constraint on a cryogenic refrigerator (cryocooler), and when greater or lesser cooling powers are needed depending on the phase of operation, for the refrigerator to be rated for the lowest cold power and to have an additional cold source for the phases that require a greater cooling power.
While the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations as fall within the spirit and broad scope of the appended claims. The present invention may suitably comprise, consist or consist essentially of the elements disclosed and may be practiced in the absence of an element not disclosed. Furthermore, if there is language referring to order, such as first and second, it should be understood in an exemplary sense and not in a limiting sense. For example, it can be recognized by those skilled in the art that certain steps can be combined into a single step.
The singular forms “a”, “an” and “the” include plural referents, unless the context dearly dictates otherwise.
“Comprising” in a claim is an open transitional term which means the subsequently identified claim elements are a nonexclusive listing i.e. anything else may be additionally included and remain within the scope of “comprising.” “Comprising” is defined herein as necessarily encompassing the more limited transitional terms “consisting essentially of” and “consisting of”; “comprising” may therefore be replaced by “consisting essentially of” or “consisting of” and remain within the expressly defined scope of “comprising”.
“Providing” in a claim is defined to mean furnishing, supplying, making available, or preparing something. The step may be performed by any actor in the absence of express language in the claim to the contrary.
Optional or optionally means that the subsequently described event or circumstances may or may not occur. The description includes instances where the event or circumstance occurs and instances where it does not occur.
Ranges may be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, it is to be understood that another embodiment is from the one particular value and/or to the other particular value, along with all combinations within said range.
All references identified herein are each hereby incorporated by reference into this application in their entireties, as well as for the specific information for which each is cited.
Number | Date | Country | Kind |
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1910861 | Oct 2019 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/075042 | 9/8/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/063638 | 4/8/2021 | WO | A |
Number | Name | Date | Kind |
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5473899 | Viteri | Dec 1995 | A |
11731780 | Ranjan | Aug 2023 | B2 |
20100139297 | McCormick | Jun 2010 | A1 |
Number | Date | Country |
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2548123 | Sep 2017 | GB |
2000 154 944 | Jun 2000 | JP |
2019 095 079 | Jun 2019 | JP |
Entry |
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International Search Report and Written Report for PCT/EP2020/075042, mailed Nov. 23, 2020. |
Palmer, et al., “Modelling of cryogenic cooling system design concepts for superconducting aircraft propulsion,” IET Electr. Syst. Transp., vol. 6, Issue 3, (2016), pp. 170-178. |
Shawyer, et al., “Second generation EmDrive propulsion applied to SSTO launcher and intersteller probe,” ACTA Astronautica, vol. 116, (2015), pp. 166-174. |
Radebaugh, R., “Advances in Cryocoolers,” Proceedings of the International Cryogenic Engineering Conference, May 20, 1996, pp. 33-44. |
Number | Date | Country | |
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20240051675 A1 | Feb 2024 | US |