The present invention relates to a drive mechanism for mechanically scanned ultrasound transducers.
Three- or four-dimensional ultrasonic images may assist in diagnosis. A three-dimensional volume is scanned electronically using a two- or a one-dimensional array electrically scanned along one dimension and mechanically scanned along another dimension. Arrays mechanically scanned along one dimension are wobbler arrays. A one-dimensional array is modified to be connected with a motor or other driving mechanism for mechanically scanning.
Different types of ultrasonic transducers are used for different imaging applications. For example, a convex array is used for imaging deep and/or wide organs, such as abdominal or obstetrical uses. A high frequency and compact array is used for organs which are small or close to skin tissues, such as the breast or carotid artery. In the abdominal use, mechanically scanning a larger region is achieved by rotating the array with a large rotational angle, such as represented by the arrow in
By way of introduction, the preferred embodiments described below include drive mechanisms for a mechanically scanned ultrasound transducer. The size, weight, and shape of a wobbler transducer are more optimized by positioning a drive shaft of a motor orthogonal to an array rather than parallel with the array. The drive shaft may be more perpendicular than parallel to the direction of the transducer movement as well. Different devices may be used for transferring the force of the rotational movement of the motor to the array. For example, bevel gears are used to rotate a belt. The array connects with the belt for mechanical movement. As another example, an arm is rotated 180°. The arm slidingly and rotatably connects with the transducer array. As the arm rotates in response to the motor, the array is slid along a rail with bushings. Other mechanisms may be used. A smaller size motor may be used as large torque may not be needed for driving the array as compared to the wobbler transducer 20 shown in
In one aspect, a drive mechanism for a mechanically scanned ultrasound transducer is provided. An array of elements is moveable substantially along a surface. The surface is one of a curved surface, a flat plane or combinations thereof. A motor has a drive shaft. The drive shaft is positioned more perpendicular than parallel to the surface. The drive shaft connects with the array of elements, and the motor is operable to move the array of elements substantially along the surface.
In a second aspect, a drive mechanism is provided for a mechanically scanned ultrasound transducer. A belt connects with a motor and an array of elements. An array of elements is operable to move in response to movement of the belt from force from the motor.
In a third aspect, a wobbler transducer is provided for three- or four-dimensional ultrasound imaging. An array of elements is moveable substantially along a surface. The drive shaft of a motor is positioned more perpendicular than parallel to the surface. A pulley connects with another drive shaft. A belt is connected with the pulley and the array of elements. The array of elements is operable to move in response to movement of the belt relative to the pulley.
In a fourth aspect, a drive mechanism is provided for a mechanically scanned ultrasound transducer. An arm connects with a motor and an array of elements. The array of elements is moveable along a surface in response to movement of the arm. The arm is moveable in response to force from the motor. The arm is moveable substantially parallel to the surface.
In a fifth aspect, a drive mechanism is provided for a mechanically scanned ultrasound transducer. A bushing connects with an array of elements and a rail. The rail and the bushing are operable to guide the array of elements during movement caused by a motor.
In a sixth aspect, a wobbler transducer for three- or four-dimensional ultrasound imaging is provided. An arm connects with a motor and an array of elements. The array of elements is moveable along a surface in response to movement of the arm. The arm is moveable in response to force from the motor, and the arm is moveable substantially parallel to the surface. A bushing connects with the array of elements and a rail. The rail and bushing are operable to guide the array of elements during movement caused by the motor.
The present invention is defined by the following claims, and nothing in this section should be taken as a limitation on those claims. Further aspects and advantages of the invention are discussed below in conjunction with the preferred embodiments and may be later claimed independently or in combination. Different embodiments of the present invention may or may not achieve any of the various advantages discussed herein.
The components and the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
Each of the drive mechanism 40 shown in
The array 46 of elements is an array of two or more piezoelectric, capacitive membrane, microelectromechanical, combinations thereof or other elements operable to transduce between acoustical and electrical energies. In one embodiment, the array 46 is a one-dimensional linear, curved linear, convex or concave array. The elements extend in a single row along an azimuth dimension. In other embodiments, a 1.25, 1.5, 1.75 or 2-dimensional array of elements is provided. The array 46 may also include additional components, such as matching layers, backing block and/or electrodes.
The array 46 is moveable substantially along a surface. Substantially along is used to account for manufacturing tolerance based deviations from the desired surface. Substantially along may also account for movement along a curved surface being moved along a plane. The surface is any of a curved surface, a flat plane or combinations thereof. For example, a wobbler transducer shown in
The array 46 is used to electronically scan along the azimuth dimension and mechanically scan along the elevation or other dimension. By scanning within a volume, a three-dimensional image may be generated. The repetitive rotational or linear movement of the one-dimensional array 46 may allow for four-dimensional imaging, three-dimensional imaging as a function of time.
The motor or 42 is a stepper motor which can control the angle of rotations of the drive shaft 44. Alternatively, the motor 42 is a magnetic, hydraulic, electric or other motor operational to generate rotational motion. The motor 42 is operable to provide 9.8 oz-in, but a greater or lesser torque may be provided. Given the general longitudinal shape of the motors, the reduced torque, and the positioning of the motor 42 discussed above, a housing 48 may be formed around the drive mechanism 40 with a convenient size, shape and weight for gripping by a user. The vertical positioning of the motor 42 more likely allows for a grip that is easily held by a user's hand that extends around the motor 42.
The drive shaft 44 is a metal rod, a rod of other materials, other structure for imparting rotational or longitudinal motion, combinations thereof or other now known or later developed drive shafts of a motor 42. The motor 42 and the associated drive shaft 44 are positioned to be more perpendicular than parallel to the surface of movement of the array 46. By activation of the motor 42, the drive shaft 44 rotates. The drive shaft 44 is connected with the array 46 of elements and the motor 42 to move the array 46 of elements. The connection is indirect or direct. For example, the drive shaft 44 directly connects with the motor 42 and indirectly connects with the array 46. Rotation of the drive shaft 44 is operable to move the array 46. The relative positioning of the drive shaft 44 and motor 42 to the array 46 may allow for the drive mechanism to be free of a reduction gear. In alternative embodiments, a reduction gear is provided. In yet other alternative embodiments, the motor 42 and/or the drive shaft 44 is positioned more parallel than perpendicular to the one- or two-dimensional surface formed by movement of the array 46.
The frame 50 is metallic, wood, fiberglass, plastic, combinations thereof or other now known or later developed materials. The frame 50 is formed as a one piece construction or from connecting together with glue, screws, bolts, combinations thereof or other connectors of multiple pieces. The frame 50 connects with the various components of the drive mechanism 40 for maintaining the relative positioning of the components.
The bevel gear 52 is fixedly mounted on the drive shaft 44 of the motor 42. The bevel gear 52 is anti-backlash bevel gear pinion, but may be formed of other types of bevel gears, gearing or pinions. The bevel gear 52 is fixedly mounted by bonding, pressure fit, barbs, bolts, set screws, lock washers or other components. The bevel gear 52 transfers the driving force from rotation of the drive shaft 44 to a different rotational axis. An u-joint or other structures for changing a rotational axis may alternatively be used.
The pulley 54 is a metal shaft or shaft of other materials. The shaft includes a timing gear for interaction with the belt 56 as well as a bevel gear 68. The pulley 54 is fixed in a rotational axis associated with the beveled gear 52. The bevel gear 68 is an anti-backlash bevel gear positioned on the pulley 54. The anti-backlash bevel gears 52 and 68 interconnect. The bevel gear 68 on the pulley 54 responds to the rotational force of the bevel gear 52 on the drive shaft 44 to cause rotation of the pulley 54. The rotational force of the motor 42 is transferred through the bevel gear 52 as a gear pinion to the bevel gear 68. Depending on the pitch, the pitch angle and processing quality, the bevel gears 52 and 68 may have a potential for backlash. Such backlash or reverse movement causes uncertainty in the precise angle or position of the array 46 for scanning, possibly distorting the resulting ultrasonic image. Anti-backlash bevel gears push gear teeth in a predetermined direction by a spring lock, preventing backlash or reverse movement of the gear.
Teeth along a portion of the pulley 54 in contact with the belt 56 or along the entire pulley 54 are used to transfer the motion of the pulley 54 to the belt 56 with minimal slipping. The teeth may prevent the belt 56 from slipping. In alternative embodiments, friction, a roughened surface, tension, surface texture, combinations thereof or other techniques are used for transferring force of rotation of the pulley 54 to the belt 56.
The additional pulleys 58 are of a same or different structure than the pulley 54. The additional pulleys 58 include teeth, grooves or other structure for maintaining a position of the belt 56 relative to the additional pulley 58. The additional pulleys 58 are spaced apart in order to distribute the belt 56 for desired movement of the array 46.
The belt 56 is an endless loop of rubber, plastic, fibers, combinations thereof or other now known or later developed belt materials. In one embodiment, the belt 56 is a closed loop timing belt with a high efficiency of kinetic power transmission from the timing pulley 54. The belt 56 includes a plurality of teeth on an inside of the loop for interacting with the pulley 54 and the additional pulleys 58. The top surface is flat, but may have other textures. The belt 56 extends over the pulleys 54, 58. In alternative embodiments, one or more additional pulleys 58 are positioned on an outside of the belt 56. Spacers, guides, or other structures may be used for guiding the belt 56 along a path shown in
The belt 56 connects with the motor 42 and the array 46. For example, the belt 56 connects with the motor through the pulley 54, and the array 46 is mounted to the belt 56 such that the array 46 is operable to move in response to movement of the belt 56 from force from the motor 42. The belt 56 moves relative to the pulley 54 by rotational force of the pulley 54, resulting in movement of the array 46. The diameter of the pulley 54 together with the bevel gears 52 and 68 and the speed of rotation of the drive shaft 44 determine the resolution of the array along the dimension of mechanical movement. The pulley 54 rotates a selected rotational angle per pulse of the motor 42. If the diameter of the pulley is large, the arc corresponding to a step angle by a single pulse of the motor 42 may be large. A large arc movement by the pulley 54 translates into a greater length of movement of the belt 56 across the pulley 54. Larger movement of the belt 56 translates into a larger movement the array 46. To maintain a high scanning density or resolution along the direction of mechanical movement, the pulley 54 is small so that the amount of movement of the belt 56 is short given the same amount of angular rotation of the pulley 54 and drive shaft 44. The sizing of the pulley 54 allows for control of the speed through design without a reduction gear. The size and power of the motor may also be less as compared to motors used for controlling the relatively large amounts of torque in the wobbler of
The guides 60 are formed as part of the frame 50 and include a groove 62 as shown in
The locus 70 and associated surface may be a flat plane or a curved surface. As shown in
The same general drive mechanism 40 may be used for scanning in both flat surfaces as well as curved surfaces. Different guides are available during assembly. Each of the guides has a different groove 62 and associated locus 70. The desired surface for mechanical scanning for a given drive mechanism 40 is selected during assembly. The associated guide 60 is selected for the assembly. The other parts of the drive mechanism 40 are common to both types of wobbler transducers.
The belt tensioner 66 shown in
As shown in
Each of the rails 82 are metal rods, but plastic or other materials may be used. The rails 82 are positioned within the frame 50 to guide movement of the slide 84 in response to rotation of the arm 80. The circular rotation of the arm 80 is transferred to a linear motion along the rails 82. As the arm moves back and forth over about a 180° or less range of rotation, the slide 84 moves back and forth along the rails 82.
The slide 84 includes bushings 86. The bushings 86 are linear bushings, such as bushings have a ball or a plurality of balls for rolling along the rails 82. As an alternative to balls, other reduced or low friction structures may be provided for sliding along the rails 82, such as a greased or oiled metal-to-metal contact, or Teflon coating. In response to the force from the arm 80 and the motor 42, the bushings 86 are slid along the rails 82. The array 46 is moved in response to or based on movement of the slider 84 and bushings 86. The rail 82 and bushings 86 guide the array 46 during movement.
As shown in
As the arm 80 is rotated over at about 180° range in a repetitive cycle, the array 46 reciprocally moves along or from one end to the other end of the rails 82 and associated groove 62. If the groove 62 has a curved configuration, the array 46 moves with an angular speed in a predetermined radius. To make resolution for a volume constant over a full or increased range of mechanical movement, intervals between the planes scanned at different mechanically placed positions of the array 46 are preferably constant. In order to move from the stationary array at one end to a stationary array at another end with an increased range of constant velocity, the speed of the motor 42 is accelerated or decelerated. If the angular speed of the arm 80 is constant, a velocity to position profile shown in
While the invention has been described above by reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the invention. It is therefore intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention.