1. Field of the Invention
The present invention relates to a drive unit, for example a drive unit to slide a lens group of an imaging device.
2. Description of the Related Art
Hitherto, there has been generally used a method of moving a lens group for an optical axis in imaging devices such as digital cameras. The lens group is generally supported by a lens group holding frame. And the lens group holding frame is arranged so as to be slid along the optical axis by using a guide portion provided in a housing.
Also, an imaging device is provided with a drive unit to drive a lens group holding frame (see U.S. Pat. No. 6,940,209, for example). For example, a drive unit provided with a lead screw, a driving nut, a holding means and a connecting portion is known as the kind of drive unit. A driving nut is provided with a nut screwed onto the lead screw and four piezo-elements provided at a peripheral portion of the nut. The holding means is composed to fit the lead screw to which the driving nut is attached, and to support the lead screw to be able to rotate. The connecting portion is protruding from the piezo-elements to connect to the lens group holding frame.
In order to drive the lens group holding frame by using the driving unit, first, a driving power and a control signal are supplied to the piezo-elements. As a result, the piezo-elements vibrate and the lead screw rotates clockwise or counterclockwise. The rotation of the lead screw moves the nut on the lead screw. As a result of the movement of the nut, the connecting portion moves. Therefore, the lens group holding frame is to be slid.
On the other hand, an imaging device is required to detect the position of a lens group with good accuracy focusing by an auto-focus function. For this reason, an imaging device is provided with a measuring device for measuring the slide distance of a lens group (refer to Japanese Patent Laid-Open No. 2006-119570, for example).
The measuring device is provided with an encode plate (encoder scale), a photoelectric sensor (detection means) and a lens position control section. A measuring method of the slide distance of a lens group by use of the measuring device will be described below. When the lens group holding frame moves, the photoelectric sensor radiates infrared light on an encoder scale from a light projecting portion. The infrared light radiated on the encoder scale is reflected and received by a light receiving portion of the photoelectric sensor. On the basis of a change of the reflected infrared light, the photoelectric sensor outputs a signal to the lens position control section. The lens position control section calculates the slide distance of the lens group holding frame from the signal output from the photoelectric sensor and takes the value for the slide distance of the lens group.
Therefore, when the measuring device described in Japanese Patent Laid-Open No. 2006-119570 is provided at the above-described drive unit, it is conceivable that the encoder scale is provided at the driving nut and the connecting part and that the detection means is provided at the holding means.
[Patent document 1] U.S. Pat. No. 6,940,209
[Patent document 2] Japanese Patent Laid-Open No. 2006-119570
However, a drive unit with an encoder scale provided at the connecting part, it is necessary to substantially make the holding means large in order to fit the encoder scale in the holding means. Therefore, there is a problem of whole size of the drive unit is to be large.
The present invention has been made in view of the conventional problem, and the purpose of the present invention is to provide a drive unit which can be miniaturized even having a function of measuring slide distance of a driven object.
After extensive investigation, the present inventors have employed the following drive unit to solve the above problem.
A drive unit of the present invention is the drive unit to slide a driven object, which comprising:
a lead screw;
a driving nut screwed onto a central part of the lead screw;
a connecting part protruding from the driving nut for being connected to the driven object;
a rotary scale inserted onto a one-end side of the lead screw and fixed directly or indirectly;
a holding means containing the lead screw supported to be able to rotate, to which the rotary scale and the driving nut are attached; and
a detection means provided at the holding means,
wherein the driving nut rotates the lead screw clockwise or counterclockwise by a driving power and a control signal from outside, thereby moves on the lead screw;
the connecting part makes the driven object slide by utilizing the movement of the driving unit;
the rotary scale rotates as a result of the rotation of the lead screw; and
the detection means transmits output signal measuring the slide distance of the driven object by using the rotary scale rotating together with lead screw to outside.
As described above, the drive unit of the present invention enables miniaturization of the holding means by providing a rotary scale on a one-end side of the lead screw when compared to a drive unit with an encoder scale provided at a driving nut or a connecting part.
The drive unit according to the present invention, wherein the driving nut is provided with a nut screwed onto a central part of the lead screw and a piezo-element provided at a peripheral portion of the nut, the connecting part being connected to the piezo-element; a driving power and a control signal are supplied to the piezo-element to move the nut on the lead screw by rotating the lead screw clockwise or counterclockwise; and the connecting part is provided to slide the driven object by utilizing the movement of the nut.
As described above, the drive unit of the present invention enables miniaturization of the holding means by providing a rotary scale at a one-end side of the lead screw when compared to a drive unit with an encoder scale provided at a connecting part.
The drive unit according to the present invention is characterized in that, a concave portion is provided at both end surfaces of the lead screw, the holding means having a pair of supporting means for supporting to be able to rotate on both end sides of the lead screw; and each of the pair of supporting means comprises a holder having a concave portion opposed to the concave portion of the lead screw and a bearing ball sandwiched and held between the concaved portion of the holder and the concaved portion of the lead screw.
As described above, the drive unit of the present invention enables to rotate the lead screw smoothly with reduced number of components for the drive unit.
The drive unit according to the present invention is characterized in that, the holding means has a pair of supporting means for supporting to be able to rotate on both end sides of the lead screw, each of the pair of supporting means comprising a lead screw holder, a bearing ball and a baring ball holder, each of which is arranged close to the lead screw in order along the axis of the lead screw; the lead screw holder has a first concave portion holding an end portion of the lead screw and a second concave portion provided at a side opposite to the first concave portion, and the lead screw holder rotates as a result of the rotating of the lead screw; the bearing ball holder has a third concave portion opposed to the second concave portion of the lead screw holder; and the bearing ball is sandwiched and held between the second concave portion of the lead screw holder and the third concave portion of the bearing ball holder.
As described above, the drive unit of the present invention enables to freely set the size of the concave portion to sandwich and hold the bearing ball without consideration on the diameter of the lead screw. Therefore, the drive unit of the present invention enables to use a bearing ball having larger diameter against to a drive unit in which bearing balls are sandwiched and held between a lead screw and a holder.
Also, the drive unit according to the present invention is characterized in that, the lead screw holder of one of the pair of supporting means is such that a peripheral portion of a first concave portion side is formed in the shape of an annulus as a center of the axis of lead screw and the rotary scale is to be fit onto the peripheral portion.
As described above, the drive unit of the present invention makes it possible to install the rotary scale and the lead screw holder to the lead screw in construction of the drive unit, or detach them in separation of the lead screw as one unit.
In the drive unit of the present invention, the rotary scale is provided at a one-end side of the lead screw. With such a construction, the drive unit of the present invention, it is possible to make the size of the holding means smaller than a drive unit in which the encoder is provided at the driving nut and the connecting part. Therefore, the drive unit of the present invention can be miniaturized even if it has the function of measuring the slide distance of a driven object.
In the drive unit of the present invention, the driving nut is provided with the nut and the piezo-element. Also in such case, the drive unit of the present invention enables miniaturization of the holding means when compared to a drive unit in which an encoder is provided at a driving nut or a connecting part. Therefore, the drive unit of the present invention can be miniaturized even if the drive unit having the function of measuring slide distance of a driven object.
In the drive unit of the present invention, each of a pair of supporting means is provided with one holder and one bearing. With such a construction, the drive unit of the present invention enables to rotate the lead screw smoothly with reduced number of components for the drive unit. Therefore, the drive unit of the present invention enables to slide a driven object smoothly with reduced cost.
In the drive unit of the present invention, each of a pair of supporting means is provided with two holders and one bearing ball. With such a construction, the drive unit of the present invention enables to freely set the size of the concave portion to sandwich and hold the bearing ball without consideration on the diameter of the lead screw. Therefore, the drive unit of the present invention enables to use a bearing ball having larger diameter against to a drive unit in which bearing balls are sandwiched and held between a lead screw and a holder with a minimum cost.
Furthermore, in the drive unit of the present invention, the rotary scale is to be fit onto the lead screw holder. With such a construction, the drive unit of the present invention enables to install the rotary scale and the lead screw holder to the lead screw in construction of the drive unit, or detach them in separation of the lead screw as one unit. Therefore, the drive unit of the present invention enables to improve the efficiency of assembling or disassembling the drive unit.
Embodiments of the present invention will be described below with reference of the drawings.
The lens unit is provided with two lens group holding frames and a lens driving device, which are not shown. Two of the lens group holding frames are arranged along the optical axis, and each of the lens group holding frames is composed such that a lens group is held their inside. The lens driving device is to drive each of the lens group holding frames independently. The lens driving device is provided with two guide poles and two drive units, which are not shown. Each of the guide poles is arranged so as to support the lens group holding frame movable for the optical axis direction.
Each of the driving units drives the lens group holding frame.
The piezo-motor 2 is provided with a lead screw 21 and a driving nut 22. The lead screw 21 is arranged for the optical axis direction X. And as shown in
As shown in
As shown in
On the other hand, the connecting part 3 is a portion that moves the lens group holding frame by utilizing the driving force output from the piezo-motor 2. As shown in
The housing portion 31 is formed in the shape of the right-side opened square turned through 90 degrees to right as viewed from the rear side (the right side of
The connecting part 32 is connected to an upper surface of the housing portion 31. The connecting part 32 is protruding, and its tip is connected to the lens group holding frame. Incidentally, the connecting part 32 may be formed so as to protrude from a bottom surface of the housing portion or may also be formed so as to protrude from a side surface.
On the other hand, as shown in
The holding portion 41 is intended for housing the piezo-motor 2 and the rotary encoder 5. The holding portion 41 is formed in channel shape as viewed from the side. And a holder method 41a is formed in a middle portion of each of a front portion 411 and a rear portion 412 of the holding portion 41. A hole 41b through which the flexible printed wiring board 6 is inserted is provided at a bottom portion 413 of the holding portion 41.
The pair of supporting means 42, 42 is to support to be able to rotate in both end sides of the lead screw 21. As shown in
The holder 44 is composed of a holder main frame 441 and a mounting portion 442. The mounting portion 442 is mounted by being inserted into a holder mean 41a of the holding portion 41, and formed in square shape. The mounting portion 442 may be circular.
The holder main frame 441 is arranged within the holder portion 41 and is connected to an inner end surface 442a of the mounting portion 442 (see
A bottom portion 443a of the hole 443 is composing a concave portion related to the present invention. The concave portion 443s is formed so as to be opposed to the concave portion 21a of the lead screw 21. The concave portion 443a is formed in such a method that the cross sectional shape thereof shows a wedge-shaped dent in the optical axis direction X.
The bearing ball 45 is arranged at the hole 443 of the holder main frame 441 by being supported by the concave portion 443a of the holder main frame 441 and the concave portion 21a of the lead screw 21 in a sandwiched method.
As shown in
Next, a driving method of the lens group holding frame by use of the drive unit 1 will be described below. First, a drive power and a control signal are supplied from the power supply and the control section to each of the piezo-elements 24 via the flexible printed wiring board 6. With such a construction, each of the piezo-elements 24 vibrates and the lead screw 21 rotates clockwise or counterclockwise. The nut 23 moves on the lead screw 21 by the rotation of the lead screw 21. As a result of the movement, the connecting part 3 moves for the optical axis direction X and the lens group holding frame also slide along the guide pole in the optical axis direction X.
On the other hand, the rotary encoder 5 is used for measuring the slide distance of the lens group holding frame (lens group). The rotary encoder 5 is a magnetic type rotary encoder. And as shown in
The rotary scale 51 is formed in the shape of a ring. And the rotary scale 51 is provided at a one-end side of the lead screw 21 inward from the holder 44. The one-end side of the lead screw 21 is inserted into a center hole 51a (see
The magnetic sensor 52 is intended to output a signal for measuring the slide distance of the lens group holding frame by using the rotary scale 51 that is rotating. Definitely, the magnetic sensor 52 detects a change of the magnetism from the rotary scale 51 that is rotating, converts the change into a signal, and transmits the signal to outside. The magnetic sensor 52 is provided opposite to the rotary scale 51 in the bottom portion 413 of the holding portion 41. The magnetic sensor 52 is connected to a control section (not shown). The control section is configured to calculate the slide distance of the lens group holding frame on the basis of a signal output from the magnetic sensor 52.
Next, a measuring method of the lens group holding frame by use of the rotary encoder 5 will be described. First, the rotary scale 51 rotates at the same time with the sliding movement of the lens group holding frame. As a result of the rotation, the magnetic pattern of the rotary scale 51 crosses in front of the magnetic sensor 52. At this time, magnetic sensor 52 converts a magnetic change caused by the rotary scale 51 into a signal and transmits the signal to the control section. The control section calculates the amount of rotation of the rotary scale 51 by using the signal output from the magnetic sensor 52, further calculates the slide distance of the lens group holding frame from the amount of rotation, and thereby obtains the slide distance of the lens group.
With the composition, in the drive unit 1 of the present embodiment, the rotary scale 51 is provided at the one-end side of the lead screw 21. For this reason, the drive unit 1 of the present embodiment enables to reduce the housing space of the holding portion 41 compared to a drive unit in which an encoder scale is provided at the driving nut 22 or the connecting part 3. That is, the drive unit 1 of the present embodiment enables to reduce the size of the holding means 4. Accordingly, the drive unit 1 of the present invention can be miniaturized even though it has the function of measuring the slide distance of the lens group holding frame. And with such a construction, the camera module 102 (see
Incidentally, although in the drive unit 1 of the present embodiment, the driving nut 22 is composed of the nut 23 and the four piezo-elements 24, the composition of the driving nut may not be limited to the composition of the driving nut 22 of the embodiment.
In the drive unit 1 of the present embodiment, each of a pair of the supporting means 42, 42 is composed of the holder 44 and the bearing ball 45. For this reason, the drive unit 1 of the present embodiment enables to rotate the lead screw 21 smoothly with reduced number of components. Accordingly, the drive unit 1 of the present embodiment enables to move the lens group holding frame smoothly with reduced cost.
Furthermore, in the drive unit 1 of the present embodiment, the two plate springs 43 are arranged between the front-side holder 44 and the front portion 411 of the holding portion 41. As a result of this, the front-side holder 44 is driven backward by the spring force of the plate springs 43 and constantly presses the front-side bearing ball 45 against the concave portion 21a of the lead screw 21. With such a construction, the lead screw 21 constantly presses the rear-side bearing ball 45 into the concave portion 443a of the rear-side holder 44.
Therefore, in the drive unit 1 of the present embodiment, both of the bearings 45, 45 have a bigger supporting force of working for a sandwiching and holding method compared to a drive unit which is not provided with the plate spring 43, and hence the drive unit 1 enables to rotate the lead screw 21 more smoothly. Accordingly, in the drive unit 1 of the present embodiment enables to move the lens group holding frame more smoothly.
The piezo-motor 12 is provided with a lead screw 121 and a driving nut 22. The lead screw 121 is arranged for the optical axis direction X. And as shown in
On the other hand, the holding means 14 is provided with a holding portion 41, a pair of supporting means 142, 142, and two plate springs 43.
The pair of supporting means 142, 142 is to support to be able to rotate in both end sides of the lead screw 121. As shown in
These three portions are arranged on the line for the axial direction (optical axis direction) of the lead screw 121. Definitely, the lead screw holder 144, the bearing ball 145 and the bearing ball holder 146 are arranged in order close to the lead screw 121.
The lead screw holder 144 is formed in the shape of a bolt facing the optical axis direction X. To explain definitely, the lead screw holder 144 is composed of a shaft 1441 formed on the lead screw 21 side and a head formed on the holding portion 41 side. The head is formed to be wider than the shaft 1441. A peripheral portion 1441a of the shaft 1441 is formed in the shape of an annulus around an axis 121s of the lead screw 121.
As shown in
A second concave portion 148 is provided at a surface 1442a facing the holding portion 41 in the shaft 1442. A bottom surface 148a of the second concave portion 148 is formed such that the sectional shape thereof has a wedge-shaped dent for the optical axis direction X.
On the other hand, the bearing ball holder 146 is composed of a holder main frame 1461 and a mounting portion 1462. The mounting portion 1462 is mounted by being inserted onto a holder method 41a of the holding portion 41, and formed in square shape. The mounting portion 1462 may be circular.
The holder main frame 1461 is arranged within the holder portion 41 and connected to an inner end surface 1462a of the mounting portion 1462 (see
As shown in
The bearing ball 145 is sandwiched and held between the second concave portion 148 of the lead screw holder 144 and the third concave portion 149 of the bearing ball holder 146.
As shown in
Next, a driving method of the lens group holding frame by using the drive unit 11 will be described below. First, a drive power supply and a control signal are supplied from the power supply and the control section to each of the piezo-elements 24 via the flexible printed wiring board 6. With such a construction, each of the piezo-elements 24 vibrates and the lead screw 21 rotates clockwise or counterclockwise. Through the rotation of the lead screw 21, the lead screw holder 144 rotates and the nut 23 moves on the lead screw 21. As a result of the movement, the connecting part 3 moves for the optical axis direction X and the lens group holding frame slides along the guide pole in the optical axis direction X.
On the other hand, the rotary encoder 15 is used for measuring the slide distance of the lens group holding frame (lens group). The rotary encoder 15 is a magnetic type rotary encoder. And the rotary encoder 15 is composed of a rotary scale 151 and a magnetic sensor (detection means) 52.
The rotary scale 151 is formed in the shape of a ring. And the rotary scale 151 is provided at a one-end side of the lead screw 21. To explain definitely, the rotary scale 151 is fixed such that a center hole 151a (see
Next, a measuring method of the lens group holding frame by use of the rotary encoder 15 will be described. First, the rotary scale 151 rotates at the same time with the sliding movement of the lens group holding frame. As a result of the rotation, the magnetic pattern of the rotary scale 151 crosses in front of the magnetic sensor 52. At this time, magnetic sensor 52 converts a magnetic change caused by the rotary scale 151 into a signal and transmits the signal to the control section. The control section calculates the amount of rotation of the rotary scale 151 by using the signal output from the magnetic sensor 52, further calculates the slide distance of the lens group holding frame from the amount of rotation, and thereby obtains the slide distance of the lens group.
With the construction, in the drive unit 11 of the present embodiment, the rotary scale 151 is provided at the one-end side of the lead screw 121. Therefore, the drive unit 11 of the present embodiment enables to reduce the housing space of the holding portion 41 compared to a drive unit in which an encoder scale is provided at the driving nut 22 or the connecting part 3. Therefore, the drive unit 11 of the present embodiment enables to reduce the size of the holding means 14. Accordingly, the drive unit 11 of the present embodiment can be miniaturized even having the function of measuring the slide distance of the lens group holding frame. With such a construction, a camera module and a cellular phone provided with the drive unit 11 can be miniaturized.
In the drive unit 11 of the present embodiment, each of a pair of the supporting means 142, 142 is composed of two holders 144, 146 and a bearing ball 145. As a result of this, the drive unit 11 of the present embodiment enables to freely set the size of the concave portions 148, 149 to sandwich and hold the bearing ball 145 without consideration on the diameter of the lead screw 121
For this reason, the drive unit 11 of the present embodiment enables to use a larger bearing ball 145 compared to the drive unit 1 in which the bearing ball 45 is sandwiched and held between the lead screw 21 and the holder 44, as described in the first embodiment. Therefore, the drive unit 11 of the present embodiment enables the lead screw supported to be able to rotate more stable. Accordingly, the drive unit 11 of the present embodiment enables to move the lens group holding frame more smoothly.
Furthermore, in the drive unit 11 of the present embodiment, the two plate springs 43 are arranged between the front-side bearing ball holder 146 and the front portion 411 of the holding portion 41. With such a construction, the front-side bearing ball holder 146 is driven backward by the spring force of the plate springs 43 and constantly presses the front-side bearing ball 145 against the lead screw holder 144. With such a construction, the lead screw 121 constantly presses the rear-side bearing ball 145 against the rear-side bearing ball holder 146 via the rear-side bearing ball holder 146.
Therefore, in the drive unit 11 of the present embodiment, both of the bearings 145, 145 have a bigger supporting force working for a sandwiching and holding method compared to a drive unit without the plate spring 43, and hence the drive unit 11 enables to rotate the lead screw 121 more smoothly. Accordingly, in the drive unit 11 of the present embodiment enables to move the lens group holding frame more smoothly.
Furthermore, in the drive unit 11 of the present embodiment, the rotary scale 151 is to fit onto the lead screw holder 144. With such a construction, the drive unit 11 of the present invention makes it possible to install the rotary scale 151 and the lead screw holder 144 to one-end side of the lead screw 121 in construction of the drive unit, or detach them in separation of the lead screw as one unit. Accordingly, the drive unit 11 of the present embodiment enables to improve the efficiency of assembling or disassembling the drive unit.
Incidentally, in this embodiment, by fitting the rotary scale 151 onto the lead screw holder 144, the rotary scale 151 is inserted on the one-end side of the lead screw 121 and fixed to the lead screw 121 indirectly. However, the method of attaching the rotary scale 151 is not limited to this, but the rotary scale 151 may be inserted in the one-end side of the lead screw 121 and fixed directly to the lead screw 121.
Incidentally, although, a magnetic type rotary encoder is used in the embodiment of the drive unit described above, a rotary encoder of other schemes may also be used. And the rotary scale and the detection means are to be composed according to the kind of the rotary encoder to be used.
Although in the embodiments, the descriptions are given of the case where the present invention is used in a cellular phone, the present invention may also be used in other imaging devices such as digital cameras. In particular, the drive unit of the present invention is suitable for use in an imaging device for which the installation space of a lens driving unit is limited. It is not always required that the drive unit described in the embodiments be limited for moving the lens group holding frame. The drive unit described in the invention may also be used in moving other driven objects.
As described above, the drive unit of the present invention can be miniaturized even though the drive unit has the function of measuring the slide distance of driven object. Therefore, the present invention can be used in the technical field of a small drive unit having the function of measuring the slide distance of driven object.
Number | Date | Country | Kind |
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JP2007-034666 | Feb 2007 | JP | national |