The invention relates to a pneumatic, reciprocating rotary driving mechanism unit for operating a shut-off member in a shut-off valve, comprising a substantially closed housing, in which a drive shaft is journalled which can be connected to said shut-off member, a pneumatic control valve for controlling said drive shaft and first signal transmitting means for delivering control signals to said pneumatic control valve. The driving mechanism as disclosed in Dutch laid-open publication no. 7512312, which is used with peripheral equipment in practice, fits the above description. Such driving mechanisms are generally used for operating butterfly valves, plug valves and ball valves as well as also lamellas in dampers, wherein the angle of rotation of the drive shaft is limited to maximally 180° and usually to 90°. To this end, all kinds of pneumatic components and control equipment are mounted on the outside of the housing, such as the control valve and a signal transmitter.
In a functional situation wherein the drive shaft only needs to be capable of taking up two positions corresponding with an open position and a closed position of the shut-off valve, such peripherals generally comprise a so-called solenoid which is mounted on the outside of the housing, which solenoid converts the electrical control signals from a central electronic control system into pneumatic control signals for operating a pneumatic control valve, which also forms part of the solenoid. A switch box is mounted on to the housing via a bridge, in line with the free end of the drive shaft, which switchbox transmits information about, amongst other things, the actual rotational position of the drive shaft to the central control system, such as a PLC unit. The switch box and the solenoid are interconnected by means of a line outside of the housing for the purpose of exchanging information.
In the functional situation wherein the drive shaft is to be driven in a modulating manner, that is, enabling continuously variable adjustment of the valve between an open position and a closed position, a so-called positioner is mounted on the outside of the housing instead of said solenoid and said switch box, which positioner is capable of continuously variable adjustment of the shut-off member of the shut-off valve between 0-100%, for example by means of a control current of 4-20 mA. Lines are provided outside of the housing for operating the shut-off member.
Units such as a solenoid, a switch box or a positioner must be capable of communication with all kinds of control equipment. This implies that a great many variants of each of the aforesaid components are required. As a result of this it has appeared to be very difficult, costly and time-consuming in practice to change the functionality of a pneumatic driving mechanism. In addition, the driving mechanisms according to the prior art are quite vulnerable, due to the way in which the peripherals are connected to the housing and to each other.
The object of the invention is to provide a solution for the above drawbacks and to meet the aforesaid need. In order to accomplish that objective, the driving mechanism according to the invention is characterized in that the housing consists of a base part, in which the drive shaft and the pneumatic control valve are present, and a first function part, in which the first signal transmitting means are present, which first function part is detachably and exchangeably connected to said base part so as to make it possible to exchange said first function part for a second function part containing second signal transmitting means of a type different from the first signal transmitting means, which first function part is exchanged for the second function part for the purpose of changing the manner in which the drive shaft can be controlled. The invention is based on the insight that some of the components of which the driving mechanism is built up are required for every function that is desired, whilst other components are only required for specific functions. According to the invention, the former components are housed in the base part. By housing the latter components in a specific function part, which is detachably connected to the base part, a simple exchangeability of the function part and thus of the functionality of the pneumatic driving mechanism is effected without any adaptations or the exchange of the base part being required. It is not so much the pneumatic components that make up the difference between the function parts mutually, but rather the electronic components that are present therein, since it is the latter that determine the functionality in question and that can be considered as signal transmitting means. The function part can on the one hand be designed as a black box without control buttons or information panels, but on the other hand it may be designed to comprise sensors, switches, various electrical terminals, manual operation provisions, for example for emergency operation, LED's, LCD's, etc. The integration thereof in the function part obviates the need for additional electrical wiring and/or pneumatic connections.
As an aside it is noted that German utility model DE 298 18075 U1 discloses a fluidic linear actuator comprising a housing in which a piston whose piston rod extends outside the housing is present. Present on the housing is a two-part control housing. A fluidic feed connection is formed in the first part, whilst an electronic control unit is present in the second part, whereby there is an electrical connection between the first part and the second part so as to enable electronic data transfer between the first part and the second part. Present in the first part is a signal transmitting valve, which delivers pneumatic control signals to a pneumatic control valve which is also present in the first part. The actuator disclosed in said publication is only suitable for actuating the piston in one and the same manner, whereby the second part, on the other hand, can be adapted to enable communication with various types of artificial intelligence remote from the actuator.
Advantageously, at least one mechanical portion of a position indicator, which is movable in dependence on the rotation of the drive shaft, is housed in the base part for the purpose of showing and/or transmitting information about the rotational position of the drive shaft. Integration of the position indicator in the base part on the one hand makes it possible to realise a compact and robust construction, whilst on the other hand no vulnerable external lines for the control system are required. By housing the mechanical components of the position indicator at least in part in the base part and housing the electronics in the function part it becomes possible to prevent a situation wherein mechanisms operate between the base part and the function part in a vulnerable manner. In addition, no mechanical adjustment of the position indicator is required when a function part is being connected to a base part. The function part converts the movement or the position of the mechanical part of the position indicator into electronic information for feedback to a control system.
According to one preferred embodiment, the base part comprises two interconnected housing parts, wherein the drive shaft is present in the first housing part and the second housing part accommodates the control valve. This is advantageous, both as regards the production and as regards the maintenance of the driving mechanism, since the two housing parts are accessible independently of each other in disconnected condition.
According to one preferred embodiment, the mechanical portion of the position indicator is at least partially housed within the second housing part. This makes for a compact construction.
Furthermore it is very advantageous if the first function part is detachably connected to the second housing part, since this makes it possible to use short communication lines between the pneumatic control valve and the signal transmitting means in question, which reduces the vulnerability thereof, whilst furthermore the distance between a mechanical portion of a position indicator in the second housing part and the electronics in the function part that processes information on the position of the position indicator can be small.
The second housing part is preferably disposed outside the central axis of the drive shaft, so that both ends of the drive shaft will be available, for example for the rotary drive of external means or for a visual position indicator.
According to a very advantageous embodiment, the shapes of the base part and the function part are complementary to each other. The absence of connecting pieces, such as bridges, obviates the need to use vulnerable lines via or along such a connecting piece between the base part and the function part. In addition, the driving mechanism, including the base part and the function part, will look as one unit.
If, in accordance with one preferred embodiment of the invention, each function part comprises all function-specific electronics associated with the function of the function part in question, a maximum degree of flexibility is obtained for changing the function of the driving mechanism, if desired. In addition, this obviates the need for electronic signal transmission between the base part and the function part. Such electronic signal transmission is vulnerable and for that reason not sufficiently reliable for certain applications, for example owing to corrosion of the contact points of plugs. In addition to that, only the function part needs to be subjected to a test in the case of safety inspections carried out in connection with the risk of explosion.
In order to enhance safety when using a driving mechanism according to the invention, the electronics are preferably embedded in order to reduce the risk of fire or explosion, because the risk of arcing is eliminated.
A very useful embodiment of a driving mechanism according to the invention is obtained if one of said first function part and said second function part is suitable for positioning the drive shaft in two positions only and the other one of said first function part and said second function part is suitable for positioning the drive shaft in an intermediate position between said two positions as well. Thus it is possible without adapting or exchanging the base part, but only by exchanging the function part, to convert the driving mechanism from a situation wherein the drive shaft can only be placed in two positions corresponding with an open position and a closed position of the shut-off member of a shut-off valve, to a situation wherein the driving mechanism is also suitable for placing the shut-off member in a position between an open position and a closed position, for example in a half-open position. This may be useful, for example, when testing shut-off members in connection with emergency situations. Such shut-off members are sometimes referred to as Emergency Shutdown Valves, whereby it is ascertained annually whether a shut-off member can be opened 10%, which is a clear indication that the valve is satisfactory. Another possible use of the driving mechanism is in the filling of bags with powdery material, wherein a distinction is made between coarse metering and fine metering.
In such a situation it may be very advantageous if the position between an open position and a closed position can be selected at random, thereby creating a modulating situation, to which end the driving mechanism is advantageously characterized in that the other one of the first function part and the second function part is suitable for placing the drive shaft in any desired position between the aforesaid two positions.
Preferably, the control signals from the first signal transmitting means and from the second signal transmitting means are pneumatic signals, which leads to a reduced cost price on the one hand and to greater reliability on the other hand.
Preferably, one of the facing sides of said function part and said base part, or both, is (are) provided with a pattern, as a result of which at least part of the pneumatic circuit for the pneumatic control signals is formed between the function part and the base part in the situation wherein the function part is connected to the base part, all this for the purpose of transmitting pneumatic signals from the signal transmitting means to the pneumatic control valve. Such a configuration is advantageous with regard to obtaining a compact assembly of base part and function part.
In particular in the case of such pneumatic control signals it is advantageous if the first signal transmitting means and the second signal transmitting means each comprise a pneumatic valve for delivering pneumatic control signals to the pneumatic control valve.
In order to obtain an even more compact construction, the function part comprises a mechanical portion of the position indicator, just like the base part, which mechanical portion can be connected to the mechanical part of the position indicator that is housed in the base part.
To this end, the base part is preferably provided with a recess for accommodating the mechanical portion of the position indicator that is present in the function part, as a result of which an optimal screening of the mechanical parts of the position indicator is achieved. Reading of the position indicator is possible, for example, because the mechanical portion of the position indicator that is present in the function part is fitted with a magnet, whose position can be determined by means of a magneto-resistive sensor which is likewise present in the function part.
In view of the inherent exchangeability of the function part, it is of major importance to state that the invention also relates to a function part for use with a driving mechanism according to the above-described invention. Such a function part includes signal transmitting means for converting an electrical control signal into a pneumatic control signal for a pneumatic control valve which is present in a base part of the driving mechanism.
The invention furthermore relates to a shut-off valve comprising a shut-off member, which is provided with a driving mechanism according to the above-described invention.
The invention will now be explained in more detail with reference to the following figures.
Roughly, such driving mechanisms can be divided into two different types: the single-acting type as shown in
In the case of the single-acting type, the movement apart is obtained through pressure build-up in the space 8 between pistons 4 and 5. The movement together of pistons 4 and 5 is effected by the spring pressure of springs 9 and 10, which are positioned between the end walls of cylindrical space 3 and pistons 4 and 5, respectively. The movement together of the pistons takes place upon release of the pressure in space 8. Air valve 11 and vent valve 12 are provided for the purpose of building-up and releasing the pressure in space 8. The two valves 11 and 12 are controlled by means of a common pneumatic components control signal 13, 14 from signal transmitting valve 15. Signal transmitting valve 15 is in turn controlled by means of an electric signal (not shown) from an electronic control system. Valves 11 and 15 are fed by an external compressor 16. In the illustrated situation, signal transmitting valve 15 has not been excited, as a result of which air valve 11 and vent valve 12 are in their inoperative position. There will be no overpressure in space 8. Excitation of signal transmitting valve 15 will cause air valve 11 to open, whilst vent valve 12 will close. A pressure build-up will take place in space 8, as a result of which cylinders 4 and 5 will move apart, thus rotating drive shaft 2.
The driving mechanism as described so far does not differ from the prior art. The invention concerns the manner in which the various components of the driving mechanism are arranged. To this end a distinction is made between a base part 17 and a function part 18. Base part 17 comprises the space 3 and all the components present therein, as well as air valve 11 and vent valve 12. Function part 18 comprises a signal transmitting valve 15. The lines for pneumatic signals 13 and 14 and the pressure line 19 between compressor 16 and air valve 11 connect to each other at the boundary surface between base part 17 and function part 18. Base part 17 is subdivided into a first base part 21 and a second base part 22, as indicated by means of dotted line 20. The two base parts 21 and 22 are detachably interconnected, which makes for easy maintenance and manufacture of base part 17. The two base parts 21 and 22 form one unit, just like base part 17 and function part 18 form one unit. Also base part 17 and function part 18 are detachably interconnected, like first base part 21 and base part 22. This makes it possible to exchange function part 18 for another function part.
As already described above, outgoing shaft 2 can take up two positions when the driving mechanism as shown in
A comparable situation exists for double-acting driving mechanisms as shown in
As is the case with the single-acting driving mechanisms 1 and 23 that are shown in
In
The distribution of the various parts of the position indicator over first base part 61, second base part 62 and function part 90 is schematically illustrated in dotted lines. It is noted that Reed switches 111, 113 extend partially into second base part 61 with their arms 123, 124 indeed, as does third arm 120 carrying the magneto-resistive sensor 121, but that they are fixedly connected to function part 90. The transfer of information between second base part 61 and function part 90 takes place entirely without any physical contact.
As is shown in
Number | Date | Country | Kind |
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1016385 | Oct 2000 | NL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTNL01/00750 | 10/11/2001 | WO | 00 | 4/10/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO0231363 | 4/18/2002 | WO | A |
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298 18 075 | Feb 1999 | DE |
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Number | Date | Country | |
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20040089341 A1 | May 2004 | US |