This application is based on and claims the benefit of priority from Japanese patent application No. 2023-194795 filed on Nov. 16, 2023, which is incorporated by reference in its entirety.
The present disclosure relates to a drying apparatus which dries ink ejected on a sheet, and an image forming system including the drying apparatus.
When an image is formed by an inkjet method, it is necessary to quickly dry ink ejected on a sheet in order to prevent the image from being disturbed, and the sheet from being deformed or stuck. As a means for drying the ink, a technique for applying heat to the conveyed sheet by infrared rays is known.
An infrared heater is provided with a reflector for reflecting infrared rays to the sheet in order to efficiently transmit the heat. However, since the surface of the reflector is made of metal, when the reflector is irradiated with infrared rays and heated to a high temperature, fogging occurs due to oxidation or sulfurization of the metal. When the fogging occurs, a reflectance decreases, the heat is absorbed, the reflector is heated to a higher temperature and may be damaged.
As a technique for detecting a decrease in reflectance of the reflector, the following techniques are known. There is a technique which compares a light quantity inside and outside of a protective plate which protects an ultraviolet lamp, and detects dirt on the protective plate. In this case, since it becomes a high temperature in a case of infrared rays, if a sensor is provided in a place where infrared rays are always irradiated, the sensor may be damaged by heat. In addition, there is a technique to detect dirt on a reflector provided in a heating cooker by an optical sensor. The technique can only detect dirt on certain areas of the reflector. Since it is impossible to predict where the fogging due to oxidation or sulfurization occurs, it is necessary to detect the entire area of the reflector. Furthermore, there is a technique to detect a temperature with a thermistor through a hole formed in the reflector. Since this technique is designed to detect a temperature, a temperature decrease is not always caused by the fogging of the reflector, and the fogging of the reflector may be erroneously detected.
A drying apparatus according to the present disclosure includes an infrared heater, a reflector, and a measurement part. The reflector has a reflecting surface which reflects infrared rays. The measurement part includes a light emitting part and a light receiving part, and measures a reflectance at a plurality of places on the reflecting surface.
An image forming system according to the present disclosure includes an inkjet recording device which ejects ink on a sheet, and the drying apparatus which dries the ink ejected by the inkjet recording device.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to the drawings, a drying apparatus 120 and an image forming system 100 according to one embodiment of the present disclosure will be described.
First, an entire configuration of the image forming system 100 will be described.
The image forming system 100 (see
The inkjet recording apparatus 1 (see
Inside the body housing 3, a conveyance path 10 is provided from the sheet feeding roller 5 to the discharge port 9 through a gap between the conveying unit 7 and the image forming unit 6. The conveyance path 10 is mainly formed of plate-like members facing each other with a gap for passing the sheet S. On the conveyance path 10, a conveying roller 17 for holding and conveying the sheet S is provided. A registration roller 18 is provided on the upstream side of the image forming unit 6 in the conveyance direction Y.
The conveying unit 7 includes an endless conveying belt 21, a support plate 23, and a suction part 24. The conveying belt 21 has a large number of air holes (not shown), and is wound around a driving roller 25 and a driven roller 22. The support plate 23 has a large number of air holes (not shown), and its upper surface is in contact with the inner surface of the conveying belt 21. The suction part 24 sucks air through the air holes of the support plate 23 and the air holes of the conveying belt 21, so that the sheet S is attracted to the conveying belt 21. When the driving roller 25 is driven in the counterclockwise direction by a driving unit (not shown) including a motor and a reduction gear, the conveying belt 21 travels in the counterclockwise direction, and the sheet S attracted to the conveying belt 21 is conveyed in the Y direction.
The image forming unit 6 includes head units 11Y, 11Bk, 11C, and 11M (collectively referred to as a head unit 11). The head unit 11 includes one or more inkjet heads, for example, three inkjet heads arranged in a staggered manner (not shown). Ink containers 20 filled with the yellow, black, cyan, and magenta inks are connected to the head units 11Y, 11Bk, 11C, and 11M, respectively.
A control part 2 includes an arithmetic part and a storage part (not shown). The arithmetic part is, for example, a CPU (Central Processing Unit). The storage part includes a storage medium such as a ROM (Read Only Memory), a RAM (Random Access Memory), an EEPROM (Electrically Erasable Programmable Read Only Memory), and the like. The arithmetic part reads out the control program stored in the storage part and executes various processes. The control part 2 may be implemented by an integrated circuit that does not use software.
A display operation part 19 is provided on the upper portion of the body housing 3 (see
The basic image forming operation of the inkjet recording apparatus 1 is as follows. When an image forming job is inputted to the inkjet recording apparatus 1 from the display operation part 19 or an external computer, the sheet feeding roller 5 feeds the sheet S from the sheet feeding cassette 4 to the conveyance path 10, and the registration roller 18 whose rotation is stopped corrects the skew of the sheet S. When the registration roller 18 sends the sheet S to the conveying unit 7 at a predetermined timing, the conveying unit 7 attracts the sheet S to the conveying belt 21 and conveys the sheet S in the Y direction. When the control part 2 supplies raster format image data to a drive circuit in synchronization with the conveyance of the sheet S, the drive circuit supplies ejection signals corresponding to pixels to pressurizing elements, the ink is ejected from the nozzle, and the image is formed on the sheet S.
[Drying Apparatus] Next, the drying apparatus 120 will be described in detail.
The drying apparatus 120 (see
Above the heating unit 50, an inversion conveyance path 34R is provided, which is branched from the conveyance path 34 on the downstream side of the conveying unit 40 in the conveyance direction Y and has a switchback. The body housing 31 is provided with an inversion discharge port 37 above the sheet feeding port 32. In the body housing 3 of the inkjet recording apparatus 1, an inversion sheet feeding port 29 is provided above the discharge port 9. Above the image forming unit 6, an inversion conveyance path 10R is provided, which is merged with the conveyance path 10 on the upstream side of the registration roller 18 in the conveyance direction Y. In the case of double-sided printing, the front and rear sides of the sheet S are inverted by passing through the inversion conveyance path 34R and the inversion conveyance path 10R.
[Heating Unit] The heating unit 50 (see
Above each of the infrared heaters 52, a reflector 53 is provided. The reflector 53 (see
The reflector 53 is formed plane symmetrically with respect to a symmetric plane P. The symmetric plane P of the reflector 53 is parallel to the longitudinal direction of the infrared heater 52, and passes through the center of the infrared heater 52. The surface of the reflector 53 on a side of the infrared heater 52 is a reflecting surface 53R which reflects infrared rays generated by the infrared heater 52 to the conveyance path 34. The reflecting surface 53R is made of metal.
[Conveying Unit] The conveying unit 40 (see
[Measurement Part]
[Light Emitting Part] The light emitting part 61 is a light emitting element array in which a plurality of light emitting elements 62 are arranged along the front-and-rear direction. As the light emitting element 62, for example, an LED (Light-Emitting Diode) or an LD (Laser Diode) is used. The light emitting element 62 is exposed from the upper surface of a housing 61H whose longitudinal direction is along the front-and-rear direction. The light emitting element 62 irradiates the reflecting surface 53R of the reflector 53 with light.
[Light Receiving Part] The light receiving part 63 is a light receiving element array in which a plurality of light receiving elements 64 are arranged along the front-and-rear direction. As the light receiving element 64, for example, a photoregister, a photodiode, a phototransistor, a CMOS (Complementary Metal-Oxide-Semiconductor) image sensor or the like is used. The light receiving element 64 is exposed from the upper surface of a housing 63H whose longitudinal direction is along the front-and rear direction. The light receiving element 64 receives the reflected light reflected by the reflecting surface 53R of the reflector 53 and outputs a signal representing an intensity of the reflected light.
In the present embodiment, the light receiving part 63 is arranged on the right side of the light emitting part 61, but the light receiving part 63 may be arranged on the left side of the light emitting part 61.
[Arithmetic Part] The arithmetic part 65 is composed of an integrated circuit. The arithmetic part 65 calculates a reflectance of the reflector 53 from the signals output from the light receiving elements 64, and outputs data indicating the reflectance of each light receiving element 64 to a control part 30.
[Driving Part] The driving part 67 (see
[Control Part] The control part 30 (see
Next, the operation of the above configuration will be described.
The control part 30 measures a reflectance at a predetermined timing. The predetermined timing may be, for example, periodic or when an accumulated time of the image forming operation from the last measurement reaches a predetermined value. However, even when the predetermined timing arrives, the control part 30 does not measure a reflectance when the inkjet recording apparatus 1 is performing the image forming operation, but measures a reflectance after the end of the image forming operation. The control part 30 moves the light emitting part 61 and the light receiving part 63 from the retracted position to below the heating unit 50 only when measuring a reflectance.
A procedure of measuring reflectance of the reflectors 53 of the heating unit 50 is the same. When measuring a reflectance, the control part 30 first moves the light receiving part 63 below the right end portion of the right inclined part 53S, and moves the light emitting part 61 below the left end portion of the left inclined part 53S (see
Next, the control part 30 moves the light emitting part 61 rightward and the light receiving part 63 leftward by the same distance, and then scans the reflecting surface 53R in one direction of the front and rear directions. The control part 30 repeats the movement of the light emitting part 61 and the light receiving part 63 in the left-and-right direction and the scanning in the front-and-rear direction a predetermined number of times. By the movement the predetermined number of times, the light emitting part 61 reaches the right end portion of the left inclined part 53S, and the light receiving part 63 reaches the left end portion of the right inclined part 53S (see
Next, the control part 30 moves the light receiving part 63 leftward by a predetermined distance. By this movement, the light receiving part 63 is positioned adjacent to the light emitting part 61 (see
Next, the control part 30 moves the light emitting part 61 and the light receiving part 63 rightward by the same distance, and then scans the reflecting surface 53R in one direction of the front and rear directions. The control part 30 repeats the rightward movement of the light emitting part 61 and the light receiving part 63 and the scanning in the front-and-rear direction a predetermined number of times. By the movement the predetermined number of times, the light emitting part 61 and the light receiving part 63 reach the right end portion of the parallel part 53P (see
The control part 30 controls the infrared heater 52 according to the measurement result by the measurement part 60. For example, when the reflectance measured by the measurement part 60 is decreased, the control part 30 performs a treatment for compensating for a quantity of heat. Specifically, the control part 30 stores conversion information relating the reflectance and the electric power supplied to the infrared heater 52 in the form of a look-up table or the like. The conversion information is set to increase the power as the reflectance is lower. The control part 30 acquires a value of power corresponding to the reflectance measured by the measurement part 60 from the conversion information, and supplies power corresponding to the value to the infrared heater 52. This control compensates for the reduced quantity of heat due to the reduced reflectance.
If the reflectance measured by the measurement part 60 is lower than the minimum value of the reflectance included in the conversion information, it is impossible to compensate for the reduced quantity of heat. In this case, the control part 30 outputs predetermined information. Specifically, the control part 30 is connected through a communication line to an information terminal of a user who uses the image forming system 100 and an information terminal of a maintenance management company in charge of maintenance management of the image forming system 100. The control part 30 transmits information that the reflector 53 needs to be replaced because of decrease in reflectance of the reflector 53, to the information terminal of the user and the maintenance manager.
The drying apparatus 120 according to the present embodiment described above includes the infrared heater 52, the reflector 53 having the reflecting surface 53R which reflects infrared rays, and the measurement part 60 including the light emitting part 61 and the light receiving part 63 and measuring a reflectance at a plurality of positions on the reflecting surface 53R. According to this configuration, a reflectance of the reflector 53 can be measured over a wide range.
Further, according to the drying apparatus 120 according to the present embodiment, the infrared heater 52 is formed in a rod-like shape, the light emitting part 61 has a plurality of the light emitting elements 62 provided along the longitudinal direction of the infrared heater 52, the light receiving part 63 has a plurality of the light receiving elements 64 provided along the longitudinal direction, and the measurement part 60 is provided with the driving part 67 which moves the light emitting part 61 and the light receiving part 63 in a direction intersecting the longitudinal direction. According to this configuration, since it is not necessary to move the light emitting part 61 and the light receiving part 63 in the longitudinal direction, a reflectance can be measured quickly with a simple configuration.
In addition, according to the drying apparatus 120 according to the present embodiment, the reflector 53 is formed plane symmetrically with respect to the symmetric plane P, and the driving part 67 brings the light emitting part 61 and the light receiving part 63 closer to or away from each other at the plane symmetrical arrangement across the symmetric plane P of the reflector 53. According to this configuration, a reflectance of the 53 reflector formed plane symmetrically can be efficiently measured.
Further, according to the drying apparatus 120 according to the present embodiment, the reflector 53 has the parallel part 53P parallel to the conveyance path 34 along which the sheet S is conveyed, and the inclined parts 53S inclined with respect to the conveyance path 34, and the driving part 67 brings the light emitting part 61 and the light receiving part 63 closer to or away from at a plane symmetrical arrangement across the symmetric plane P of the reflector 53 for the inclined parts 53S, and moves the light emitting part 61 and the light receiving part 63 adjacent to each other in the same direction for the parallel part 53P. With this configuration, a reflectance of the parallel part 53P of the reflector 53 can be measured.
According to the drying apparatus 120 according to the present embodiment, the driving part 67 retracts the light emitting part 61 and the light receiving part 63 to a place where infrared rays are not irradiated from the infrared heater 52 during a period when the infrared heater 52 is turned on. According to this configuration, the light emitting part 61 and the light receiving part 63 can be prevented from being damaged by heat.
Further, the drying apparatus 120 according to the present embodiment includes the control part 30 which performs the treatment for compensating for a quantity of heat when the reflectance measured by the measurement part 60 decreases. According to this configuration, even when the reflectance is decreased, a necessary quantity of heat can be supplied.
Further, according to the drying apparatus 120 according to the present embodiment, the control part 30 outputs the predetermined information when the necessary quantity of heat cannot be obtained even by the treatment for compensating for a quantity of heat. According to this configuration, replacement of the reflector 53 can be promoted.
The image forming system 100 according to the present embodiment further includes the inkjet recording apparatus 1 which ejects the ink onto the sheet S, and the drying apparatus 120 which dries the ink ejected by the inkjet recording apparatus 1. According to this configuration, the ink can be dried efficiently.
The above embodiment may be modified as follows.
[First Modified Example]
For the inclined parts 53S, the control part 30 controls the light emitting elements 62 corresponding to the left inclined part 53S to emit light one by one in order from the left end. When the left end light emitting element 62 emits light, the right end light receiving element 64 corresponding to the right inclined part 53S receives the light. When the second light emitting element 62 from the left emits light, the second light receiving element 64 from the right receives the light. On the other hand, for the parallel part 53P, the control part 30 controls the light emitting elements 62 corresponding to the parallel part 53P to emit light one by one in order from the left end. The light receiving element 64 on the right side of the light emitting element 62 which has emitted light receives the light. In this manner, the reflecting surface 53R is scanned in the left-and-right direction. The order in which the light emitting elements 62 emit light may be different from the above.
The driving part 67 moves the light emitting and receiving part 71 in the front-and-rear direction. The control part 30 repeats the process of moving the light emitting and receiving part 71 in one direction of the front and rear directions by a predetermined distance to scan the reflecting surface 53R in the left-and-right direction. According to this configuration, a number of the light emitting elements 62 and light receiving elements 64 can be reduced as compared with the above-described embodiment.
The light emitting and receiving part 71 may have a configuration in which a plurality of arrays of light emitting elements 62 and light receiving elements 64 shown in
[Second Modified Example]
[Third Modified Example] In the above embodiment, the light emitting part 61 includes a plurality of the light emitting elements 62 provided along the longitudinal direction of the infrared heater 52, the light receiving part 63 includes a plurality of the light receiving elements 64 provided along the longitudinal direction, and the measurement part 60 includes the driving part 67 which moves the light emitting part 61 and the light receiving part 63 in a direction intersecting the longitudinal direction. However, the light emitting part 61 may have one light emitting element 62, the light receiving part 62 may have one light receiving elements 64, and the measurement part 60 may include the driving part 67 which moves the light emitting part 61 and the light receiving part 63 in the longitudinal direction and a direction intersecting longitudinal direction. According to this configuration, a number of the light emitting elements 62 and light receiving elements 64 can be reduced to one.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-194795 | Nov 2023 | JP | national |