Vocational vehicles may utilize various actuators (e.g., motors) for propulsion to perform a variety of tasks. For example, refuse vehicles collect a wide variety of waste, trash, and other material from residences and businesses. Operators of the refuse vehicles transport the material from various waste receptacles within a municipality to a storage or processing facility (e.g., a landfill, an incineration facility, a recycling facility, etc.). During operation of a vocational vehicle, the actuators generate thermal energy that must be dissipated in order to operate as desired for an extended period of time.
One embodiment relates to a cooling system. The cooling system includes a first electrical component, a second electrical component, a first coolant pump fluidly coupled to the first electrical component, and a second coolant pump fluidly coupled to an inlet of the first coolant pump and the second electrical component. The first coolant pump is configured to supply a first portion of coolant to the first electrical component. The second coolant pump is configured to supply the first portion of the coolant to the first coolant pump and a second portion of the coolant to the second electrical component. A radiator is fluidly coupled downstream of the first electrical component and the second electrical component and configured to remove thermal energy from the coolant.
Another embodiment relates to a cooling system. The cooling system includes a first branch including at least one first electrical component, a first coolant pump fluidly coupled to the first branch and configured to supply a first portion of coolant to the first branch, a second branch including at least one second electrical component, a second coolant pump positioned upstream of the first coolant pump and fluidly coupled to the second branch, and a radiator fluidly coupled downstream of the first branch and the second branch and configured to remove thermal energy from the coolant. The second coolant pump is configured to supply the first portion of the coolant to the first coolant pump and a second portion of the coolant to the second branch.
Another embodiment relates to a vehicle. The vehicle includes a chassis, a tractive element coupled to the chassis, a first electric motor coupled to the chassis and configured to drive the tractive element to propel the vehicle, an implement coupled to the chassis, a second electric motor configured to move the implement relative to the chassis, and a cooling system. The cooling system includes a first branch including the first electric motor, a first coolant pump fluidly coupled to the first branch and configured to supply a first portion of coolant to the first branch, a second branch including the second electric motor, and a second coolant pump positioned upstream of the first coolant pump and fluidly coupled to the second branch. The second coolant pump is configured to supply the first portion of the coolant to the first coolant pump and a second portion of the coolant to the second branch.
This summary is illustrative only and is not intended to be in any way limiting. Other aspects, inventive features, and advantages of the devices or processes described herein will become apparent in the detailed description set forth herein, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements.
Before turning to the figures, which illustrate certain exemplary embodiments in detail, it should be understood that the present disclosure is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology used herein is for the purpose of description only and should not be regarded as limiting.
According to an exemplary embodiment, a cooling system for a vehicle includes two coolant pumps. The first coolant pump supplies coolant to a first subset of components. The second coolant pump supplies coolant to the first coolant pump and a second subset of components. Each of the coolant pumps can be controlled individually to vary the pump speed, and thus the amount of coolant delivered by each pump. Due to the arrangement of the pumps, the individual control of the pumps permits precise and independent control of the amount of coolant delivered to each subset of components, reducing energy losses associated with delivering coolant to components with low cooling demands.
Referring to
As shown in
In some embodiments, the front section 22 and the rear section 26 are configured as separate, discrete subframes (e.g., a front subframe and a rear subframe). In such embodiments, the front rail portion 30, the front rail portion 32, the rear rail portion 34, and the rear rail portion 36 are separate, discrete frame rails that are spaced apart from one another. In some embodiments, the front section 22 and the rear section 26 are each directly coupled to the middle section 24 such that the middle section 24 couples the front section 22 to the rear section 26. Accordingly, the middle section 24 may include a structural housing or frame. In other embodiments, the front section 22, the middle section 24, and the rear section 26 are coupled to one another by another component, such as a body of the vehicle 10.
In other embodiments, the front section 22, the middle section 24, and the rear section 26 are defined by a pair of frame rails that extend continuously along the entire length of the vehicle 10. In such an embodiment, the front rail portion 30 and the rear rail portion 34 would be front and rear portions of a first frame rail, and the front rail portion 32 and the rear rail portion 36 would be front and rear portions of a second frame rail. In such embodiments, the middle section 24 would include a center portion of each frame rail.
In some embodiments, the middle section 24 acts as a storage portion that includes one or more vehicle components. The middle section 24 may include an enclosure that contains one or more vehicle components and/or a frame that supports one or more vehicle components. By way of example, the middle section 24 may contain or include one or more electrical energy storage devices (e.g., batteries, capacitors, etc.). By way of another example, the middle section 24 may include fuel tanks. By way of yet another example, the middle section 24 may define a void space or storage volume that can be filled by a user.
A cabin, operator compartment, or body component, shown as cab 40, is coupled to a front end portion of the chassis 20 (e.g., the front section 22 of the chassis 20). Together, the chassis 20 and the cab 40 define a front end of the vehicle 10. The cab 40 extends above the chassis 20. The cab 40 includes an enclosure or main body that defines an interior volume, shown as cab interior 42, that is sized to contain one or more operators. The cab 40 also includes one or more doors 44 that facilitate selective access to the cab interior 42 from outside of the vehicle 10. The cab interior 42 contains one or more components that facilitate operation of the vehicle 10 by the operator. By way of example, the cab interior 42 may contain components that facilitate operator comfort (e.g., seats, seatbelts, etc.), user interface components that receive inputs from the operators (e.g., steering wheels, pedals, touch screens, switches, buttons, levers, etc.), and/or user interface components that provide information to the operators (e.g., lights, gauges, speakers, etc.). The user interface components within the cab 40 may facilitate operator control over the drive components of the vehicle 10 and/or over any implements of the vehicle 10.
The vehicle 10 further includes a series of axle assemblies, shown as front axle 50 and rear axles 52. As shown, the vehicle 10 includes one front axle 50 coupled to the front section 22 of the chassis 20 and two rear axles 52 each coupled to the rear section 26 of the chassis 20. In other embodiments, the vehicle 10 includes more or fewer axles. By way of example, the vehicle 10 may include a tag axle that may be raised or lowered to accommodate variations in weight being carried by the vehicle 10. The front axle 50 and the rear axles 52 each include a series of tractive elements (e.g., wheels, treads, etc.), shown as wheel and tire assemblies 54. The wheel and tire assemblies 54 are configured to engage a support surface (e.g., roads, the ground, etc.) to support and propel the vehicle 10. The front axle 50 and the rear axles 52 may include steering components (e.g., steering arms, steering actuators, etc.), suspension components (e.g., gas springs, dampeners, air springs, etc.), power transmission or drive components (e.g., differentials, drive shafts, etc.), braking components (e.g., brake actuators, brake pads, brake discs, brake drums, etc.), and/or other components that facilitate propulsion or support of the vehicle.
In some embodiments, the vehicle 10 is configured as an electric vehicle that is propelled by an electric powertrain system. Referring to
The batteries 60 may include one or more rechargeable batteries (e.g., lithium-ion batteries, nickel-metal hydride batteries, lithium-ion polymer batteries, lead-acid batteries, nickel-cadmium batteries, etc.). The batteries 60 may be charged by one or more sources of electrical energy onboard the vehicle 10 (e.g., solar panels, etc.) or separate from the vehicle 10 (e.g., connections to an electrical power grid, a wireless charging system, etc.). As shown, the drive motors 62 are positioned within the rear axles 52 (e.g., as part of a combined axle and motor assembly). In other embodiments, the drive motors 62 are otherwise positioned within the vehicle 10.
In other embodiments, the vehicle 10 is configured as a hybrid vehicle that is propelled by a hybrid powertrain system (e.g., a diesel/electric hybrid, gasoline/electric hybrid, natural gas/electric hybrid, etc.). According to an exemplary embodiment, the hybrid powertrain system may include a primary driver (e.g., an engine, a motor, etc.), an energy generation device (e.g., a generator, etc.), and/or an energy storage device (e.g., a battery, capacitors, ultra-capacitors, etc.) electrically coupled to the energy generation device. The primary driver may combust fuel (e.g., gasoline, diesel, etc.) to provide mechanical energy, which a transmission may receive and provide to the front axle 50 and/or the rear axles 52 to propel the vehicle 10. Additionally or alternatively, the primary driver may provide mechanical energy to the generator, which converts the mechanical energy into electrical energy. The electrical energy may be stored in the energy storage device (e.g., the batteries 60) in order to later be provided to a motive driver.
In yet other embodiments, the chassis 20 may further be configured to support non-hybrid powertrains. For example, the powertrain system may include a primary driver that is a compression-ignition internal combustion engine that utilizes diesel fuel.
Referring to
The application kit 80 may include various actuators to facilitate certain functions of the vehicle 10. By way of example, the application kit 80 may include hydraulic actuators (e.g., hydraulic cylinders, hydraulic motors, etc.), pneumatic actuators (e.g., pneumatic cylinders, pneumatic motors, etc.), and/or electrical actuators (e.g., electric motors, electric linear actuators, etc.). The application kit 80 may include components that facilitate operation of and/or control of these actuators. By way of example, the application kit 80 may include hydraulic or pneumatic components that form a hydraulic or pneumatic circuit (e.g., conduits, valves, pumps, compressors, gauges, reservoirs, accumulators, etc.). By way of another example, the application kit 80 may include electrical components (e.g., batteries, capacitors, voltage regulators, motor controllers, etc.). The actuators may be powered by components of the vehicle 10. By way of example, the actuators may be powered by the batteries 60, the drive motors 62, or the primary driver (e.g., through a power take off).
The vehicle 10 generally extends longitudinally from a front side 86 to a rear side 88. The front side 86 is defined by the cab 40 and/or the chassis. The rear side 88 is defined by the application kit 80 and/or the chassis 20. The primary, forward direction of travel of the vehicle 10 is longitudinal, with the front side 86 being arranged forward of the rear side 88.
Referring now to
As shown in
As shown in
Referring now to
Referring still to
The grabber assembly 162 is movably coupled to a guide, shown as track 170, that extends vertically along a side of the refuse vehicle 100. Specifically, the main body 164 is slidably coupled to the track 170 such that the main body 164 is repositionable along a length of the track 170. An actuator (e.g., a hydraulic motor, an electric motor, etc.), shown as lift actuator 172, is configured to control movement of the grabber assembly 162 along the length of the track 170. In some embodiments, a bottom end portion of the track 170 is straight and substantially vertical such that the grabber assembly 162 raises or lowers a refuse container when moving along the bottom end portion of the track 170. In some embodiments, a top end portion of the track 170 is curved such that the grabber assembly 162 inverts a refuse container to dump refuse into the hopper volume 132 when moving along the top end portion of the track 170.
The lift assembly 160 further includes an actuator (e.g., a hydraulic cylinder, an electric linear actuator, etc.), shown as track actuator 174, that is configured to control lateral movement of the grabber assembly 162. By way of example, the track actuator 174 may be coupled to the chassis 20 and the track 170 such that the track actuator 174 moves the track 170 and the grabber assembly 162 laterally relative to the chassis 20. The track actuator 174 may facilitate repositioning the grabber assembly 162 to pick up and replace refuse containers that are spaced laterally outward from the refuse vehicle 100.
Referring now to
As shown in
The mixing drum 232 may be configured to receive a mixture, such as a concrete mixture (e.g., cementitious material, aggregate, sand, etc.), through the hopper 236. In some embodiments, the mixer truck 200 includes an injection system (e.g., a series of nozzles, hoses, and/or valves) including an injection valve that selectively fluidly couples a supply of fluid to the inner volume of the mixing drum 232. By way of example, the injection system may be used to inject water and/or chemicals (e.g., air entrainers, water reducers, set retarders, set accelerators, superplasticizers, corrosion inhibitors, coloring, calcium chloride, minerals, and/or other concrete additives, etc.) into the mixing drum 232. The injection valve may facilitate injecting water and/or chemicals from a fluid reservoir (e.g., a water tank, etc.) into the mixing drum 232, while preventing the mixture in the mixing drum 232 from exiting the mixing drum 232 through the injection system. In some embodiments, one or more mixing elements (e.g., fins, etc.) may be positioned in the interior of the mixing drum 232, and may be configured to agitate the contents of the mixture when the mixing drum 232 is rotated in a first direction (e.g., counterclockwise, clockwise, etc.), and drive the mixture out through the chute 238 when the mixing drum 232 is rotated in a second direction (e.g., clockwise, counterclockwise, etc.). In some embodiments, the chute 238 may also include an actuator positioned such that the chute 238 may be selectively pivotable to position the chute 238 (e.g., vertically, laterally, etc.), for example at an angle at which the mixture is expelled from the mixing drum 232.
Referring now to
As shown in
As shown in
Referring now to
The application kit 80 includes a pump system 304 (e.g., an ultra-high-pressure pump system, etc.) positioned within one of the compartments 302 near the center of the ARFF truck 300. The application kit 80 further includes a water tank 310, an agent tank 312, and an implement or water turret, shown as monitor 314. The pump system 304 may include a high pressure pump and/or a low pressure pump, which may be fluidly coupled to the water tank 310 and/or the agent tank 312. The pump system 304 may to pump water and/or fire suppressing agent from the water tank 310 and the agent tank 312, respectively, to the monitor 314. The monitor 314 may be selectively reoriented by an operator to adjust a direction of a stream of water and/or agent. As shown in
Referring now to
As shown in
As shown in
The boom assembly 354 further includes a second actuator, shown as upper lift cylinder 366. The upper boom 362 is pivotally coupled (e.g., pinned) to the upper end of the lower boom 360 at a joint or upper boom pivot point. The upper lift cylinder 366 (e.g., a pneumatic cylinder, an electric linear actuator, a hydraulic cylinder, etc.) is coupled to the upper boom 362. The upper lift cylinder 366 may be configured to extend and retract to actuate (e.g., lift, rotate, elevate, etc.) the upper boom 362, thereby raising and lowering a distal end of the upper boom 362.
Referring still to
The platform assembly 370 provides a platform configured to support one or more operators or users. In some embodiments, the platform assembly 370 may include accessories or tools configured for use by the operators. For example, the platform assembly 370 may include pneumatic tools (e.g., an impact wrench, airbrush, nail gun, ratchet, etc.), plasma cutters, welders, spotlights, etc. In some embodiments, the platform assembly 370 includes a control panel (e.g., a user interface, a removable or detachable control panel, etc.) configured to control operation of the boom lift 350 (e.g., the turntable 352, the boom assembly 354, etc.) from the platform assembly 370 or remotely. In other embodiments, the platform assembly 370 is omitted, and the boom lift 350 includes an accessory and/or tool (e.g., forklift forks, etc.) coupled to the distal end of the boom assembly 354.
Referring now to
As shown in
The lift assembly 404 may include a series of subassemblies, shown as scissor layers 420, each including a pair of inner members and a pair of outer members pivotally coupled to one another. The scissor layers 420 may be stacked atop one another in order to form the lift assembly 404, such that movement of one scissor layer 420 causes a similar movement in all of the other scissor layers 420. The scissor layers 420 extend between and couple the lift base 402 and an operator platform (e.g., the platform assembly 430). In some embodiments, scissor layers 420 may be added to, or removed from, the lift assembly 404 in order to increase, or decrease, the fully extended height of the lift assembly 404.
Referring still to
A distal or upper end of the lift assembly 404 is coupled to an operator platform, shown as platform assembly 430. The platform assembly 430 may perform similar functions to the platform assembly 370, such as supporting one or more operators, accessories, and/or tools. The platform assembly 430 may include a control panel to control operation of the scissor lift 400. The lift actuators 424 may be configured to actuate the lift assembly 404 to selectively reposition the platform assembly 430 between a lowered position (e.g., where the platform assembly 430 is proximate to the lift base 402) and a raised position (e.g., where the platform assembly 430 is at an elevated height relative to the lift base 402). Specifically, in some embodiments, extension of the lift actuators 424 moves the platform assembly 430 upward (e.g., extending the lift assembly 404), and retraction of the lift actuators 424 moves the platform assembly 430 downward (e.g., retracting the lift assembly 404). In other embodiments, extension of the lift actuators 424 retracts the lift assembly 404, and retraction of the lift actuators 424 extends the lift assembly 404.
According to the exemplary embodiment shown in
The control system 500 includes a processing circuit, shown as controller 502. The controller 502 includes a processor 504 operatively coupled to a memory device, shown as memory 506. The memory 506 may store one or more instructions that, when executed by the processor 504, cause the controller to perform one or more of the operations described herein.
The control system 500 includes a series of actuators, shown as body motors 510, front axle motor 512, and rear axle motor 514. In some embodiments, the body motors 510, the front axle motor 512, and/or the rear axle motor 514 are electric motors. As shown in
The control system 500 may include one or more of the body motors 510. The body motors 510 are configured to power, perform, or otherwise facilitate one or more functions of the application kit 80. The body motors 510 may perform the functions directly. By way of example, the body motors 510 may be electric actuators (e.g., motors, linear actuators, etc.) that produce torques or forces to move one or more components of the application kit 80. The body motors 510 facilitate performance of the functions indirectly. By way of example, the body motors 510 may drive pumps that provide fluid power (e.g., pressurized hydraulic fluid or gas) to power one or more of the actuators. In various embodiments, the body motors 510 perform the functions of the lift arm actuators 144, the articulation actuators 158, the finger actuators 168, the lift actuator 172, the track actuator 174, the drum drive system 234, the pump system 304, the lower lift cylinder 364, the upper lift cylinder 366, the leveling actuators 410, the lift actuators 424, and/or other actuators of the application kit 80.
The front axle motor 512 drives the tractive elements 54 of the front axle 50 to propel the vehicle 10. Similarly, the rear axle motor 514 drives the tractive elements 54 of one or more of the rear axles 52 to propel the vehicle 10. In some embodiments, the front axle motor 512 and the rear axle motor 514 are the drive motors 62.
The control system 500 further includes a series of power conditioners, shown as body inverter 520, front axle inverter 522, and rear axle inverter 524, each electrically coupled to the batteries 60. The body inverter 520, the front axle inverter 522, and the rear axle inverter 524 are each configured to convert direct current (DC) electrical energy from the batteries 60 to alternating current (AC) electrical energy. The inverters supply the converted electrical energy to power the body motors 510, the front axle motor 512, and/or the rear axle motor 514. Specifically, the body inverter 520 supplies electrical energy to the body motors 510. The front axle inverter 522 supplies electrical energy to the front axle motor 512. The rear axle inverter 524 supplies electrical energy to the rear axle motor 514.
The control system 500 further includes one or more power converters, shown as DC-DC converters 530. The DC-DC converters 530 are configured to receive DC electrical energy at a first voltage and provide DC electrical energy at different second voltage (e.g., a higher voltage, a lower voltage). The DC-DC converters 530 are electrically coupled to the batteries 60. The DC-DC converters 530 may be electrically coupled to the body inverter 520, the front axle inverter 522, and/or the rear axle inverter 524, such that the DC-DC converters 530 supply converted DC electrical energy to one or more of the inverters. Additionally or alternatively, the body inverter 520, the front axle inverter 522, and/or the rear axle inverter 524 may be directly electrically coupled to the batteries 60, such that DC electrical energy from the batteries 60 is supplied directly to the body inverter 520, the front axle inverter 522, and/or the rear axle inverter 524. In some embodiments, the DC-DC converters 530 supply DC electrical energy to the controller 502 and/or one or more other components of the vehicle 10.
The control system 500 further includes one or more pump assemblies, shown as coolant pump 540 and coolant pump 542. The coolant pumps 540 and 542 are configured to provide a flow of pressurized coolant to cool one or more components of the vehicle 10. The coolant pumps 540 and 542 may include motors (e.g., electric motors) that drive operation of the coolant pumps 540 and 542. In some embodiments, the coolant pumps 540 and 542 are powered by electrical energy from the batteries 60.
The controller 502 is operatively coupled to the body motors 510, the front axle motor 512, the rear axle motor 514, the coolant pump 540, and the coolant pump 542. Accordingly, the controller 502 can control the operation of the body motors 510, the front axle motor 512, the rear axle motor 514, the coolant pump 540, and the coolant pump 542. By way of example, the controller 502 may vary the on/off state, the direction, the speed (e.g., in RPM, flow rate, etc.), or other operating characteristics of the body motors 510, the front axle motor 512, the rear axle motor 514, the coolant pump 540, and the coolant pump 542.
The control system 500 further includes one or more cooling demand sensors, shown as temperature sensors 550. The temperature sensors 550 are configured to measure the temperature of various components of the vehicle 10. Accordingly, the temperature sensors 550 may provide an indication of a cooling demand of each component. By way of example, the control system 500 may include temperature sensors 550 for one or more of the body motors 510, the front axle motor 512, the rear axle motor 514, the body inverter 520, the front axle inverter 522, the rear axle inverter 524, the DC-DC converters 530, the coolant pump 540, or the coolant pump 542.
According to the exemplary embodiment shown in
The cooling circuit 600 further includes a coolant reservoir, shown as expansion tank 606, containing a volume of coolant. The expansion tank 606 may maintain a consistent supply of coolant throughout the cooling circuit 600. By way of example, the expansion tank 606 may supply makeup coolant to the cooling circuit 600. By way of another example, the expansion tank 606 may receive and contain excess coolant from the cooling circuit 600. The coolant pumps 540 and 542 supply coolant from the expansion tank 606 throughout the cooling circuit 600.
The cooling circuit 600 includes a first branch, shown as body branch 610, and a second branch, shown as drivetrain branch 612. In some embodiments, the body branch 610 includes one or more components related to operation of the application kit 80, and the drivetrain branch 612 includes one or more components related to propulsion of the vehicle 10. As shown, the body branch 610 includes the body motors 510, the body inverter 520, and the DC-DC converters 530. As shown, the drivetrain branch 612 includes the front axle motor 512, the front axle inverter 522, the rear axle motor 514, and the rear axle inverter 524. The coolant pump 540 is positioned to supply fluid to both the body branch 610 and the drivetrain branch 612, and the coolant pump 542 is positioned to supply fluid to the drivetrain branch 612.
A first point of the cooling circuit 600, shown as body node 620, is positioned immediately upstream of the body branch 610. An inlet of the coolant pump 540 is fluidly coupled to the expansion tank 606, and an outlet of the coolant pump 540 is fluidly coupled to the body node 620. A second point of the cooling circuit 600, shown as drivetrain node 622, is positioned immediately upstream of the drivetrain branch 612. An inlet of the coolant pump 542 is fluidly coupled to the body node 620, and an outlet of the coolant pump 540 is fluidly coupled to the drivetrain node 622. A third point of the cooling circuit 600, shown as return node 624, is positioned immediately downstream of the body branch 610 and the drivetrain branch 612.
In the body branch 610, the body motors 510 are arranged in series between the body node 620 and a point 626. The DC-DC converters 530 are arranged in series between the body node 620 and the point 626. The body inverter 520 is arranged between the point 626 and the return node 624.
In the drivetrain branch 612, the front axle inverter 522 and the front axle motor 512 are arranged in series between the drivetrain node 622 and the return node 624. The rear axle inverter 524 and the rear axle motor 514 are arranged in series between the drivetrain node 622 and the return node 624.
A temperature-dependent flow control valve, shown as thermostat valve 630, is fluidly coupled to the return node 624. The thermostat valve 630 directs the coolant from the return node 624 to the expansion tank 606. If the temperature of the coolant is above a target temperature, the thermostat valve 630 directs the coolant to the expansion tank 606 through the radiator 602, reducing the temperature of the coolant. If the temperature of the coolant is below the target temperature, the thermostat valve 630 returns the coolant to the expansion tank 606 directly, bypassing the radiator 602. In this way, the thermostat valve 630 maintains the coolant at the target temperature.
By including both the coolant pump 540 and the coolant pump 542, the cooling circuit 600 is capable of more efficient operation than a system including only a single coolant pump, thereby reducing energy consumption. The controller 502 is configured to vary the speed of the coolant pump 540 and the coolant pump 542 individually to direct coolant to the branches 610 and 612 on an as-needed basis. The coolant pump 540 is positioned to provide coolant to both the body branch 610 and the drivetrain branch 612, but primarily influences coolant flow through the body branch 610. Accordingly, increasing the speed of the coolant pump 540 increases the rate at which thermal energy is removed from the components of the body branch 610. The coolant pump 542 is positioned to provide coolant flow through the drivetrain branch 612. Accordingly, increasing the speed of the coolant pump 542 increases the rate at which thermal energy is removed from the components of the drivetrain branch 612.
The controller 502 may control operation of the coolant pump 540 and the coolant pump 542 based on the cooling demand of the various components of the vehicle 10. The controller 502 may vary the flow rates of coolant through the coolant pumps 540 and 542 by individually varying the speeds of the coolant pumps 540 and 542. The controller 502 may determine the cooling demand of each component based on temperature data from each of the temperature sensors 550. The positions of each component along the body branch 610 or the drivetrain branch 612 may be predetermined and stored in the memory 506. Using the temperature data, the controller 502 may determine the cooling demand of each branch and adjust the speeds of the coolant pumps 540 and 542 accordingly.
If neither the body branch 610 nor the drivetrain branch 612 is experiencing an elevated cooling demand, the controller 502 operates both the coolant pump 540 and the coolant pump 542 at low speeds. The low speeds may maintain a minimum amount of coolant circulation throughout the cooling circuit 600, reducing the energy consumption of both the coolant pump 540 and the coolant pump 542. The low speeds of the coolant pumps 540 and 542 may not be equal. By way of example, the coolant pump 540 may provide a greater flow rate than the coolant pump 542 in order to supply coolant to both the coolant pump 542 and the body branch 610.
If only the body branch 610 is experiencing an elevated cooling demand, the controller 502 operates the coolant pump 540 at a high speed and operates the coolant pump 542 at a reduced speed that is below the low speed. The high speed of the coolant pump 540 increases the amount of coolant supplied to the body node 620, which is upstream of both the body branch 610 and the coolant pump 542. The reduced speed of the coolant pump 542 maintains the minimum flow through the drivetrain branch 612, even with the high speed of the coolant pump 542. Accordingly, the flow rate of coolant through the body branch 610 is increased to provide additional cooling without unnecessary flow through the drivetrain branch 612.
If only the drivetrain branch 612 is experiencing an elevated cooling demand, the controller 502 operates the coolant pump 542 at a high speed and operates the coolant pump 540 at a makeup speed that is between the low speed and the high speed. The high speed of the coolant pump 542 increases the amount of coolant supplied to the drivetrain branch 612. However, in order to supply this increased coolant flow, the coolant pump 542 demands additional makeup fluid. The makeup speed of the coolant pump 540 provides this makeup fluid to the coolant pump 542 while maintaining the minimum flow through the body branch 610. Accordingly, the flow rate of coolant through the drivetrain branch 612 is increased to provide additional cooling without unnecessary flow through the body branch 610.
If both the body branch 610 and the drivetrain branch 612 are experiencing an elevated cooling demand, the controller 502 operates both the coolant pump 540 and the coolant pump 542 at the high speeds. The high speeds may increase the rate of coolant circulation throughout the cooling circuit 600 to meet the cooling demand of the system. The high speeds of the coolant pumps 540 and 542 may not be equal. By way of example, the coolant pump 540 may provide a greater flow rate than the coolant pump 542 in order to supply coolant to both the coolant pump 542 and the body branch 610.
If the cooling circuit 600 were to have included only one coolant pump, or the cooling circuit 600 were to have included multiple pumps upstream of the body node 620, an increase in coolant demand of a component on a first branch (e.g., the body branch 610) would result in a higher coolant flow rate throughout the entire system, even if the components on the second branch (e.g., the drivetrain branch 612) were not experiencing an increased cooling demand. This would result in excess power consumption relative to the cooling circuit 600 of
Although
As utilized herein, the terms “approximately,” “about,” “substantially”, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
It should be noted that the term “exemplary” and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
The term “coupled” and variations thereof, as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled directly to each other, with the two members coupled to each other using a separate intervening member and any additional intermediate members coupled with one another, or with the two members coupled to each other using an intervening member that is integrally formed as a single unitary body with one of the two members. If “coupled” or variations thereof are modified by an additional term (e.g., directly coupled), the generic definition of “coupled” provided above is modified by the plain language meaning of the additional term (e.g., “directly coupled” means the joining of two members without any separate intervening member), resulting in a narrower definition than the generic definition of “coupled” provided above. Such coupling may be mechanical, electrical, or fluidic.
References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below”) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
The hardware and data processing components used to implement the various processes, operations, illustrative logics, logical blocks, modules and circuits described in connection with the embodiments disclosed herein may be implemented or performed with a general purpose single- or multi-chip processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. A general purpose processor may be a microprocessor, or, any conventional processor, controller, microcontroller, or state machine. A processor also may be implemented as a combination of computing devices, such as a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration. In some embodiments, particular processes and methods may be performed by circuitry that is specific to a given function. The memory (e.g., memory, memory unit, storage device) may include one or more devices (e.g., RAM, ROM, Flash memory, hard disk storage) for storing data and/or computer code for completing or facilitating the various processes, layers and modules described in the present disclosure. The memory may be or include volatile memory or non-volatile memory, and may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described in the present disclosure. According to an exemplary embodiment, the memory is communicably connected to the processor via a processing circuit and includes computer code for executing (e.g., by the processing circuit or the processor) the one or more processes described herein.
The present disclosure contemplates methods, systems and program products on any machine-readable media for accomplishing various operations. The embodiments of the present disclosure may be implemented using existing computer processors, or by a special purpose computer processor for an appropriate system, incorporated for this or another purpose, or by a hardwired system. Embodiments within the scope of the present disclosure include program products comprising machine-readable media for carrying or having machine-executable instructions or data structures stored thereon. Such machine-readable media can be any available media that can be accessed by a general purpose or special purpose computer or other machine with a processor. By way of example, such machine-readable media can comprise RAM, ROM, EPROM, EEPROM, or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by a general purpose or special purpose computer or other machine with a processor. Combinations of the above are also included within the scope of machine-readable media. Machine-executable instructions include, for example, instructions and data which cause a general purpose computer, special purpose computer, or special purpose processing machines to perform a certain function or group of functions.
Although the figures and description may illustrate a specific order of method steps, the order of such steps may differ from what is depicted and described, unless specified differently above. Also, two or more steps may be performed concurrently or with partial concurrence, unless specified differently above. Such variation may depend, for example, on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure. Likewise, software implementations of the described methods could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps, and decision steps.
It is important to note that the construction and arrangement of the vehicle 10 and the systems and components thereof as shown in the various exemplary embodiments is illustrative only. Additionally, any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Although only one example of an element from one embodiment that can be incorporated or utilized in another embodiment has been described above, it should be appreciated that other elements of the various embodiments may be incorporated or utilized with any of the other embodiments disclosed herein.
This application claims the benefit of and priority to U.S. Provisional Application No. 63/485,769, filed on Feb. 17, 2023, the entire disclosure of which is hereby incorporated by reference herein.
Number | Date | Country | |
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63485769 | Feb 2023 | US |