Systems for mixing and dispensing single and multiple component fluid materials are known in the art. In the case of multiple component materials, the systems may include mechanisms for pumping the components to a mixing device that thoroughly mixes the components together. The mixed composition then flows out the mixing device for use. For example, the components may be reactive materials that require stirring or mixing for a reaction to take place, e.g., multi-part epoxies, silicones, polyesters, urethanes and acrylics, or non-reactive components that are mixed or stirred together, e.g., components of different colors which are mixed together to provide a composite color, liquids and solids, powders.
Dynamic mixing devices known in the art have generally been relatively expensive devices. The devices can be relatively difficult to clean after use, and thus are relatively expensive to maintain as well.
Features and advantages of the disclosure will readily be appreciated by persons skilled in the art from the following detailed description when read in conjunction with the drawing wherein:
In the following detailed description and in the several figures of the drawing, like elements are identified with like reference numerals. The figures are not to scale, and relative feature sizes may be exaggerated for illustrative purposes.
An exemplary non-limiting embodiment of a dynamic mixer may be of relatively low cost, and may be a disposable apparatus, wherein the user may elect to dispose of the mixer after a use rather than clean the mixer, obviating time-consuming cleaning tasks associated with conventional dynamic mixer devices. The mixer may be provided with connectors which may be readily attached to fluid conduits carrying the fluid to be mixed to the mixer, e.g. to input conduit(s), and the mixed fluid, e.g. an output conduit.
An exemplary operating environment for a dynamic mixer is in a fluid dispensing system. An exemplary fluid dispensing system is depicted in
The exemplary dispensing system 10 in general includes a control system 12, and supply sources, e.g. drums 14, 16 of two components to be mixed together and dispensed. Progressing cavity pumps for each component are mounted to rams generally depicted as 18 and 20 for movement along respective vertical axes to position the pumps in the drums 14, 16 during operation, or to move them away from the drums for loading fresh drums. The pumps delivery the respective components through conduits 18A, 20A and valves 22, 24 to a Y fitting 26. The output of the Y fitting is coupled to an inlet port of a dynamic mixer 50 through a coupler fitting 28. A flexible hose 102 may be attached to the output of the mixer 50 by an output coupler fitting, to direct the mixture to a desired location or destination.
Non-limiting examples of the components include reactive materials that require stirring or mixing for a reaction to take place, e.g., multi-part epoxies, silicones, polyesters, urethanes and acrylics, or non-reactive components that are mixed or stirred together, e.g., components of different colors which are mixed together to provide a composite color, liquids and solids, powders. Once mixed together, the mixed components may cure in some exemplary applications.
The dynamic mixer 50 is coupled to a drive unit 40, in this exemplary embodiment through a right angle coupler 42 and a mixer coupler 44. In an exemplary embodiment, the drive unit 40 may be an electric or pneumatic motor unit. In other embodiments, the drive unit may be connected to the mixer by a straight coupler.
An advantage of a transparent housing structure is that an operator of the dispensing system may be able to determine visually whether the mixing of the components is of a satisfactory degree, and can take steps to adjust the dispensing parameters based on a visual inspection through the transparent material. If the two components being mixed are of different colors, for example, the operator may readily observe whether a thorough mixing of the two components is being achieved. If not, the speed of rotation of the drive unit 40 may be adjusted, and/or the pumping rates of the progressing pumps 18, 20 may be adjusted, until satisfactory mixing is occurring.
It is also contemplated that an exemplary non-limiting embodiment of a dynamic mixer may include a sensor, e.g. a photosensing device, may be included at or adjacent the output of the mixer to monitor a parameter of the mixed components, e.g. the color of the mixture, to provide an electronic feedback signal to the control system to adjust the pumps and mixer drive motor, or signal an error if certain parameters are not met, e.g. color parameters.
The exemplary embodiment of the mixer 50 further may include fittings at each end of the housing structure 52. The output end of the housing structure may have a fitting 54 attached, which may be, e.g., a male coupler fitting for attachment of a fluid conduit (not shown) to deliver the mixed fluid to a working site. The input end of the housing structure 52 may have a fitting 56 attached thereto, which may be a T fitting. In an exemplary embodiment, the housing structure may be fabricated of a rigid plastic material such as readily available ABS or PVC tubing, and the fittings 54, 56 also fabricated of readily available PVC such as a male PVC coupler and a PVC T fitting with open ports at each end and in a transverse portion. The port 56A in the transverse portion may be employed as the inlet port or opening of the mixer 50, into which the fluid to be mixed is admitted. In an exemplary embodiment, the housing structure 52 may be a length of transparent ABS, 2 inches in diameter, and the fittings 54 and 56 may be sized to slip onto the ends of the tube 52 and attached by adhesive cement.
An exemplary embodiment of the mixer 50 includes a mixer rod 60, which is supported for rotation within the housing structure. Attached to the rod is a plurality of mixer paddles 70. The rod 60 in an exemplary embodiment has a mixer portion 62 (
The mixer paddles 70 may be attached to the rod by various means, including in an exemplary non-limiting embodiment, threaded bolts passed through openings, e.g. bores, formed in the rod at separated locations and secured by threaded nuts. Other exemplary attachment means include welding, riveting, brazing, soldering and adhesive connections. The paddles may be inserted through slots formed in the rod in another non-limiting embodiment. Another alternative is to stamp or form the paddles with an integral mounting hub which is fitted onto a mixing rod having a non-circular cross-sectional configuration. The mounting hub may for example have a square opening which allows the paddle unit to be slid onto the rod; the engagement of the rod and paddle hub prevents rotation of the paddle about the rod. In other exemplary embodiments, the paddles and the mixing rod may be fabricated in a unitary structure, e.g. by molding, casting or the like.
As depicted in
In an exemplary embodiment, the mixer rod 60 may be supported at each end of the housing structure for rotation about the rod axis. At the output end, the rod may be supported by a boss key 80, also shown in
The mixer rod 60 may be supported at the input end of the housing by a mounting arrangement which allows an end of the rod to protrude from the housing for engagement by the mixer drive system, and yet which provides a seal against leakage of the fluid being passed into the mixer at the inlet port 56A. An exemplary mounting arrangement includes an end cap 58, shown in
To assemble the mixer 50 in an exemplary embodiment, the rod 60 with the mixer paddles 70 attached is inserted into the housing 52, after the fitting 54 has been secured in place with the boss key 80. The shoulder screw 80C may be secured into the threaded opening in the end of the rod 60. The end cap 58 may be assembled together with the seal 92, and brought onto the circular rod end so that it is passed through the opening formed in the end cap. The end cap may be secured in place, e.g. by adhesive. An end of the mixer rod 60 extends out the back end of the end cap, and may have a coupler attached to it for engagement with the mixer drive unit. The coupler may be a gear arrangement, or other type of coupler such as a socket arrangement to allow the mixer to be readily engaged with the drive unit.
The mixer paddles 70 may take different forms. In one exemplary embodiment depicted in
Other exemplary embodiments of the mixer paddles are illustrated in
Paddle structure 70-2 depicted in
The paddle structure 70-3 depicted in
Referring again to
In an exemplary embodiment, a dynamic mixer is simple and inexpensive to fabricate, from readily available materials. This may allow the user to dispose of the mixer instead of cleaning it after use. In this sense, and in an exemplary non-limiting embodiment, the mixer may be a disposable assembly. This may obviate time and expense in labor and solvents. The cleaning processes for some mixed compounds or liquids might involve the use of toxic materials, which might present a possible hazard to the cleaning operator. By providing, in one exemplary, non-limiting embodiment, a disposable dynamic mixer, e.g. of recyclable materials, the exemplary mixer may be recycled after use or disposed of in an ecologically sound manner, thereby reducing or eliminating operator exposure to toxic solvents while saving time and money to boot.
Although the foregoing has been a description and illustration of specific embodiments of the invention, various modifications and changes thereto can be made by persons skilled in the art without departing from the scope and spirit of the invention as defined by the following claims.
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Number | Date | Country | |
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20080084785 A1 | Apr 2008 | US |