This application claims priority to Korean Patent Application No. 10-2005-0066883, filed on Jul. 22, 2005 in the Korean Intellectual Property Office, and Korean Patent Application No. 10-2005-0125499, filed on Dec. 19, 2005 in the Korean Intellectual Property Office, the contents of which are incorporated herein in their entirety by reference.
The present invention relates to a semiconductor and a method of fabricating the same. More specifically, the present invention is directed to an electrically erasable programmable read only memory (EEPROM) capable of electrically storing and erasing data, and methods of fabricating the same.
Generally, a memory cell of an EEPROM includes a memory transistor of a floating gate tunnel oxide (FLOTOX) structure and a selection transistor for selecting the memory transistor.
The memory transistor of the FLOTOX structure has a structure in which an insulated floating gate is formed between a gate electrode and an active region. The floating gate is insulated from the active region through a tunnel insulating layer and the control gate electrode through an integrated dielectric layer. As compared to the memory transistor, the selection transistor can have a conventional metal oxide semiconductor (MOS) transistor structure. In a fabricating process, the selection transistor can have a stacked gate structure. A top gate pattern and a bottom gate pattern of the stacked gate structure of the selection transistor can be connected to each other in an arbitrary portion of a substrate.
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A sensing line SL is formed on the tunnel insulation layer 14t and the gate insulator 14 and crosses over the active region. A wordline WL is formed spaced apart from the sensing line SL and crosses over the active region.
A source region 26s, a drain region 26d, and a floating diffusion region 26f are formed in the active region of the substrate 10. The sensing lines SL are formed on the active region between the source region 26s and the floating diffusion region 26f. Additionally, the sensing line SL is formed on a portion of the gate insulator 14 that includes the tunnel insulation layer 14t and, thus, on a portion of the floating diffusion region 26f.
The wordline WL is formed on a portion of the active region between the floating diffusion region 26f and the drain region 26d. The wordline WL includes a bottom wordline 22w and a top wordline 24w, which is stacked on the bottom wordline 22w. The bottom wordline 22w and the top wordline 24w are electrically connected to each other on an arbitrary portion of the substrate 10. The sensing line SL includes a floating gate 22s restrictively formed on a portion of the active region and a control gate electrode 24s formed on the floating gate 22s and crossing over the active region.
An interlayer insulation layer 28 is formed on the sensing line SL and the wordline WL, and exposed portions of the gate insulator 14. Additionally, a bitline BL is formed on the interlayer insulation layer 28 and a bitline contact 30 electrically connects the bitline BL to the drain region 26d, through the interlayer insulation layer 28.
The EEPROM using tunneling of charge by a vertical electric field formed on the tunnel insulation layer 14t injects the charge into the floating gate 22s, or writes or erases information through discharging the charge of the floating gate 22s into the floating diffusion region 26f. Accordingly, the electrical characteristic and the surface properties of the tunnel insulation layer 14t are important in the EEPROM. When the electrical characteristic of the tunnel insulation layer 14t is weak, unwanted leakage of the charge occurs through the tunnel insulation layer to lose the stored information. Also, trap density increases when the surface properties are weak, reducing the lifetime of a write-erase cycle.
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As capacity of the EEPROM increases, the size of the unit cell is reduced. Accordingly, there is a need to reduce the region on which the tunnel insulation layer is formed. When the tunneling opening 22 is formed using the isotropic wet etching, the size of the tunnel insulation layer is larger than the minimum size of the photolithography. Therefore, reduction of the unit cell size is limited.
The present invention relates to electrically erasable programmable read only memory (EEPROM) capable of electrically storing and erasing data.
In accordance with one aspect of the present invention, provided is an EEPROM having: a semiconductor substrate where a device isolation layer is formed to define an active region; a gate insulator disposed on the active region and defining a tunneling opening exposing a portion of the active region; a tunnel insulation layer disposed on a portion of the active region exposed by the tunneling opening; a sensing line disposed on a first portion of the gate insulator and on the tunnel insulation layer, and on a first portion of the active region; and a wordline disposed on a second portion of the gate insulator and on a second portion of the active region, and spaced apart from the sensing line, wherein the gate insulator includes a side defining at least a portion of the tunneling opening and the side is inclined to make a bottom width of the tunneling opening smaller than a top width thereof.
The EEPROM can comprise a source region, a floating diffusion region, and a drain region formed in the active region, wherein the wordline can be disposed on the active region between the floating diffusion region and the drain region, and the sensing line can be disposed on the active region between the source region and the floating diffusion region. The tunnel insulation layer can be disposed on the floating diffusion region.
The sensing line can comprise a floating gate disposed on a first portion of the active region and a control gate electrode disposed on, and insulated from, the floating gate. The wordline can comprise a bottom wordline disposed on a second portion of the active region and a top wordline disposed on the bottom wordline, wherein the bottom and top wordlines are electrically connected to each other. The EEPROM can comprise a tunnel diffusion layer disposed in the active region and below the tunnel insulation layer.
In accordance with another aspect of the present invention, provided is a method of fabricating an EEPROM. The method can include: forming a gate insulator on an active region of a semiconductor substrate having a device isolation layer formed therein to define the active region; forming a first photoresist pattern having a first opening exposing a first injection portion of the gate insulator; injecting impurities into the gate insulator using the first photoresist pattern as an ion injection mask; isotropically etching the gate insulator using the first photoresist pattern as an etching mask to form a tunneling opening having a stepped side; removing the first photoresist pattern; forming a tunnel insulation layer on a portion of the active region exposed by the tunneling opening; and forming a sensing line on the tunnel insulation layer, on a first portion of the gate insulator, and on a first portion of the active region and forming a wordline on a second portion of the gate insulator and on a second portion of the active region, wherein the wordline is spaced apart from the sensing line.
The method can comprise, before injecting the impurities, flowing the first photoresist pattern to reduce a width of the first opening. Forming the tunneling opening can include performing an isotropic wet etching of the gate insulator.
The method can further comprise forming a second photoresist pattern having a second opening exposing a second injection portion of the gate insulator and the tunneling opening; injecting impurities into the active region using the second photoresist pattern as an ion injection mask; and removing the second photoresist pattern. Forming the tunnel insulation layer can be done after removing the second photoresist pattern.
The method can further comprise injecting impurities into the active region using the wordline and the sensing line as an ion injection mask to form a source region, a floating diffusion region, and a drain region.
In yet another aspect of the invention, provided is a method of fabricating an EEPROM. The method includes: sequentially forming a gate insulator, a hard mask layer, and anti-reflective film on an active region of a semiconductor substrate having a device isolation layer formed therein to define the active region; forming a first photoresist pattern having a first opening exposing a portion of the anti-reflective film; reflowing the first photoresist pattern to reduce a width of the first opening; etching the anti-reflective film and the hard mask layer using the first photoresist pattern as an etching mask to form a second opening exposing the gate insulator; removing the first photoresist pattern; etching the gate insulator using the hard mask layer as an etching mask to form a tunneling opening; removing the hard mask layer and the anti-reflective film; and forming a tunnel insulation layer at the tunneling opening.
The method can further comprise injecting impurities through the gate insulator exposed by the second opening.
In the method, forming the tunneling opening can include: etching a first portion of the gate insulator having been injected with the impurities at a first etch rate; and etching other portions of the gate insulator covered with the hard mask at a second, slower etch rate.
Etching the gate insulator can include isotropic wet etching to form the tunneling opening.
The anti-reflective film can be an organic anti-reflective film that is removed with the photoresist pattern. If the anti-reflective film is an inorganic anti-reflective film, the anti-reflective film can be removed after forming the tunneling opening and before removing the hard mask.
The method can further comprise forming a sensing line on the tunneling insulation layer and on a first portion of the gate insulator, and on a first portion of the active region, and forming a wordline on a second portion of the active region and spaced apart from the sensing line.
The method can further comprise injecting impurities into the active region using the wordline and the sensing line as an ion injection mask to form a source region, a floating diffusion region, and a drain region.
In accordance with yet other aspects of the invention, provided is a method of fabricating an EEPROM. The method includes: forming a gate insulator on an active region of a semiconductor substrate having a device isolation layer formed therein to define the active region; forming a first photoresist pattern having a first opening exposing a first injection portion of the gate insulator; injecting impurities into the gate insulator using the first photoresist pattern as an ion injection mask; isotropically etching the gate insulator using the first photoresist pattern as an etching mask to form a tunneling opening; removing the first photoresist pattern; and forming a tunnel insulation layer on a portion of the active region exposed by the tunneling opening, wherein the tunnel insulation layer covers an area not greater than that of the first opening.
The method can further comprise forming a sensing line on the tunnel insulation layer, on a first portion of the gate insulator, and on a first portion of the active region and forming a wordline on a second portion of the gate insulator and on a second portion of the active region, wherein the wordline is spaced apart from the sensing line.
Embodiments of various aspects of the invention are described below with reference to the accompanying drawings. This invention can, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough, and will convey various aspects of the invention to those skilled in the art. In the drawings, the thickness or other dimensions of films, layers, substrates, patterns and regions are exaggerated for clarity, and should not be construed as limitations. It will also be understood that when a film, substrate, layer or pattern is referred to as being “on” another film, substrate, layer or pattern it can be directly on the other film, substrate, layer or pattern, or intervening films or substrates, layers or patterns can also be present. Similarly, with respect to the invention and embodiments herein, when two or more items are referred to as being “connected” or “coupled” they could be directly connected or coupled, or there could be intervening items between the connected or coupled items. Like reference numerals in the drawings denote like elements.
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When an anisotropic dry etch is conducted for the gate insulator 54, the active region exposed to the tunneling opening can be damaged. Thus, it is desirable that the isotropic wet etching is performed on the gate insulator 54 to prevent the etching damage. According to an etching speed of the gate insulator 54 in the region 54t (see
Thus, although the ion injection damage layer 54t is not formed in the gate insulator 54, the tunneling opening 54a can be formed in a size smaller than the size defined by a photolithography when the gate insulator 54 is etched using the first photoresist 56 as an etching mask.
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Next, a sensing line SL and a wordline WL are conventionally formed to cross over the active region. The sensing line SL includes a floating gate 70s that covers the tunnel insulation layer 66 and overlaps a portion of the cell diffusion region 64. The sensing line SL also includes a control gate electrode 72s that crosses over the active region and is insulated from the floating gate 70s through a gate interlayer dielectric (not shown). The wordline WL includes a bottom wordline 70w that crosses over the active region and a top wordline 72w. The wordline WL can be formed according to a well-known fabricating process. Like the floating gate 70s and the control gate electrode 72s, the bottom wordline 70w and the top wordline 72w can be insulated by the gate interlayer dielectric (not shown). To electrically connect the bottom wordline 70w with the top wordline 72w, a contact pattern can be formed by forming an opening in the gate interlayer dielectric or applying a butting contact process after forming the wordline WL.
Using the sensing line SL and the wordline WL as an ion injection mask, impurities can be injected into the active region. Thus, a source region 68s and a drain region 68d can be formed in the active region and adjacent to the sensing line SL and the wordline WL. And a floating diffusion region 68f connected to the cell diffusion region can be formed in the active region between the sensing line SL and the wordline WL.
An interlayer dielectric 76 is formed on the substrate, including the sensing line and word line. A contact hole is formed within the interlayer dielectric to expose at least a portion of the drain region 68d A bitline contact 78 is formed, which is connected to the drain region 68d by filling the contact hole with the conductive material. A conductive layer is formed on the interlayer dielectric 76, including a bitline BL. The bitline BL is electrically connected to the drain region 86d through the bitline contact 78, by patterning.
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To reduce an area of an active region exposed through the first opening D when viewed from the top of the fist photoresist pattern 160, the photoresist of the photoresist pattern 160 is flowed by annealing the substrate 150 where the photoresist pattern 160 is formed.
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If the gate insulator 154 is etched using the flowed first photoresist pattern 160 as an etching mask, although impurities are not injected through the gate insulator, a tunneling opening 164 can be formed to have a smaller size than a size defined by a photolithography.
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Although not shown in the figures, sensing lines SL and wordlines WL are conventionally formed to cross over the active region.
In the EEPROM of the present invention, the gate insulator defines the tunneling opening through which charges tunnel, and the opening defines sidewall in substantially a step or incline formed. Therefore, a tunnel insulation layer can be formed on an area smaller than the area defined by a photolithography. As a result, width of an active region and width of a wordline are decreased to reduce a unit cell size.
While aspects of the present invention have been particularly shown and described with reference to the above exemplary embodiments, it will be understood by those of ordinary skill in the art that various changes in form and details can be made without departing from the spirit and scope of the present disclosure and invention as defined by the following claims. It is intended, therefore, by the following claims to claim that which is literally described and all equivalents thereto, including all modifications and variations that fall within the scope of each claim.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2005-0066883 | Jul 2005 | KR | national |
| 10-2005-0125499 | Dec 2005 | KR | national |