The present invention relates to an egg carrier for holding an egg in an egg handling system, wherein the egg carrier comprises an egg accommodation, and an egg clamping system to secure an egg in the egg accommodation space.
It is known to handle eggs batch wise in a tray like a setter tray. Such a setter tray has an array of egg accommodations. An egg is held in the egg accommodation by gravity in combination with a fixed shape of the accommodation space which suits small and large eggs. As a result an egg can move within the accommodation space to a certain extent. Moving of the eggs especially occurs when the tray is tilted or the eggs are being touched. This means that the exact position of the egg within a tray is not predictable.
The present invention seeks to provide a type of egg carrier that holds an egg in a firm and predictable way such that an egg in the carrier can be subject of processes that require a relative high positional accuracy of the egg.
As a further object, the present inventions seeks to solve at least partly a disadvantage of known egg carriers.
In addition, the present invention seeks to provide an alternative egg carrier.
Therefore, the present invention, provides an egg carrier for holding an egg in an egg handling system, wherein the egg carrier comprises;
The egg clamping system having an egg securing position and an egg release position enables to design the egg securing position to meet high positional accuracy requirements regarding the position of the egg. The egg carrier having a clamping system and an operating system enables individual handling of an egg with high positional accuracy.
The operating system comprising an operating member that is operable externally from the egg carrier means that the clamping system is driven from outside the egg carrier. The operating system can have one or more operating members. All of these operating members can be operable externally from the egg carrier. The egg accommodation extends in an interior of the egg carrier while the operating system is accessible from an exterior of the egg carrier.
Securing an egg may involve clamping an egg, form closed engagement with an egg, force closed engagement with an egg etc., whatever is needed to restraint or immobilize the egg with respect to the egg carrier.
The egg carrier can be configured for different requirements. These requirements can involve the need for individual handling of eggs, handling of multiple eggs simultaneously, handling of eggs in a batch or continuous process etc. The egg carrier can be used in any suitable egg handling system. The egg handling system may include trays, conveyers like a belt conveyer, slides, etc.
In an embodiment, the egg carrier comprises at least two mutually movable coupled housing members that extend around a central axis of the egg carrier and the egg accommodation.
This enables a compact type of construction while still protecting an egg that is conveyed by the egg carrier.
In an embodiment of the egg carrier, wherein the operating system is distributed over both the two moveably coupled housing members. This enables integration of the operating member with the moveably housing members and enables to move the two housing members with respect to each other.
In an embodiment of the egg carrier, the at least two coupled housing members are mutually rotatable around the central axis. This even more enables a compact type of construction while still protecting an egg that is conveyed by the egg carrier.
In an embodiment, the egg carrier comprises an opening for introducing an egg into the egg accommodation space, and one of the housing members comprises a bowl shaped portion opposite the opening. The bowl shaped portion delimits the egg accommodation. In particular, the opening as well delimits the egg accommodation, or in other words, the egg carrier extends mainly at one side of the opening. The bowl-shaped portion has a radius r such that the tip of the egg slides to the centre of bowl shaped portion. This is important since this assures that the egg seeks an upright orientation when securing the egg in accommodation space with respect to the egg carrier.
In an embodiment of the egg carrier, the operating system comprises a number of cooperating transmission members, each transmission member coupled with one of the at least two housing members. The operating system comprising a number of cooperating transmission members each transmission member coupled with one of the at least two housing members enables to transform the mutual movement of the two coupled housing members into an egg securing action of the egg clamping system.
In particular, the at least two of the number of cooperating transmission members mutually engage to move the egg clamping system under the effect of wedging. This offers the benefit that self-braking capability may be added to the egg clamping system which enables to secure an egg in the egg carrier while the egg carrier is in an idle state.
The prestress system and the self-braking capability assure both alone and in combination that the egg securing position of the clamping system can only be released by applying a mutual rotation to the housing members and not by a force directly applied to the egg, like for example by a needle onto the egg shell.
In an embodiment of the egg carrier, the at least one of the number of cooperating transmission members is integrally formed with one of the at least two housing members. This even more enables a compact type of construction of the egg carrier.
In an embodiment of the egg carrier, the number of cooperating operating members comprises a pair of spaced operating members. This enables to exert a torque to the egg carrier and to mutually move the moveably coupled housing members. This also enables to tilt the entire egg carrier. In particular the pair of spaced operating members are arranged at opposite sides of the egg carrier. One has to distinguish between the operating members and the transmission members. The operating members set the egg clamping system in motion while the transmission members only transform motion from e.g. an angular movement to a linear motion. In particular, one of the pair of spaced operating members is configured to fixedly attach to a tray. The tray can hold a number of egg carriers.
In an embodiment of the egg carrier, the number of cooperating operating members comprises a pair of operating members arranged at a side of the egg carrier opposite the egg accommodation space. This results in a more freely accessible egg accommodations wherein an egg can be introduced into our released out from without hindrance. In addition, an egg in the egg accommodation is more freely accessible.
In an embodiment of the egg carrier, at least one of the number of cooperating operating members is integrally formed with one of the at least two housing members. This even more enables a compact type of construction of the egg carrier.
In an embodiment of the egg carrier, wherein the egg clamping system comprises a number of egg clamping members, in particular three egg clamping members. An egg clamping member can be stationary or moveable as long as the egg clamping system is moveable between an egg clamp securing position and an egg release position.
In an embodiment of the egg carrier, each of the number of egg clamping members are moveable between the egg securing position and the egg release position. This facilitates releasing and securing of an egg.
In an embodiment of the egg carrier, the number of egg clamping members are arranged symmetrically around the central axis. This arrangement around the central axis of the egg carrier and egg accommodation, offers a predictable position and orientation with respect to the egg carrier of an egg that is secured in the egg accommodation. This axisymmetric arrangement of the number of egg clamping members in combination with the bowl shaped portion assures that the egg seeks and maintains a central position and an upright orientation when securing the egg in accommodation space with respect to the egg carrier.
In an embodiment of the egg carrier, wherein the operating system is configured to move all of the number of egg clamping members in an even manner, or in other words in an even and simultaneous manner. This offers an even more predictable position and orientation with respect to the egg carrier of an egg that is secured in the egg accommodation.
In an embodiment, the egg carrier comprises a prestress system to prestress the egg clamping system towards the egg clamp position. This offers a robust securing of an egg in the egg accommodation of the egg carrier. In particular, the prestress system forces the two housing members in a predetermined mutual angular position in which position the egg clamping system is in the egg securing position.
Therefore, the present invention provides an assembly of a number of interlinked egg carriers as defined above. This enables to hold and/or convey a number of eggs simultaneously in a continuous process or batch process. The number of interlinked egg carriers is in particular between 35 and 45. The interlinked carriers are grouped and can even form a chain. It is however also conceivable that stationary housing members of interlinked egg carriers are formed as one part.
In an embodiment of the assembly, the egg carriers are interlinked through at least one of the externally operable operating members. This way, there is no additional member required to link egg carriers. In addition, this enables joint operation of interlinked carriers.
Therefore, the present invention provides a tray, comprising a tray interior accommodating an assembly as defined above, wherein operating members are connectable or coupled for joint operation of interlinked egg carriers. The tray and egg carriers are configured such that egg carriers are arranged in a predetermined orientation with respect to the tray.
Therefore, the present invention provides an egg processing system comprising an egg holder, like a tray, or an egg conveyor, and an egg carrier as defined above, the egg conveyer configured for in use conveying the egg carrier in a conveying direction, wherein the egg conveyer comprises a first cam profile for contacting the pair of spaced operating members in order to operate the egg clamping system between the egg clamp securing position and the egg release position. In particular, the conveyer comprises a substantially flat conveying surface and the first cam profile is arranged in the substantially flat conveying surface. It will be understood that the first cam profile can be passive, that is stationary, or active, which means that the cam profile can be activated as desired.
In an embodiment of the egg processing system, the conveyer comprises a second cam profile for contacting the pair of operating members arranged at opposite sides of the egg carrier in order to tilt the egg carrier around an horizontal axis. In particular, the second cam profile is arranged in a plane transverse with respect to the flat conveying surface. Again, it will be understood that the second cam profile can be passive, that is stationary, or active, which means can be activated as desired.
Therefore, the present invention provides a use of an egg processing system as defined above, comprising one or more of the following steps;
In an embodiment, the use comprises tilting the egg carrier around a horizontal axis to face an opening of the egg accommodation downwards, and in particular releasing an egg clamping system to remove the egg out of the egg accommodation. This facilitates removal of an egg out of the egg accommodation in that the removal is based on gravity.
The present invention will be discussed in more detail below, with reference to the attached drawings, in which
The egg carrier 1 is configured for holding an individual egg (not shown). Also, the egg carrier is configured to be used in an egg handling system, like an egg conveying system 2 as shown in
In order to hold an egg, the egg carrier 1 comprises an egg accommodation 3. The egg accommodation 3 is delimited by an opening 10 and a bowl shaped portion 11. The opening 10 is arranged opposite the bowl shaped portion 11. The opening 10 has a generally circular shape for introducing an egg into the egg accommodation 3. The bowl shaped portion 11 has a cavity 27 to receive a portion of an egg. The cavity 27 has a surface that contacts the egg, which surface has a texture designed to slide the tip of the egg to the deepest point of the cavity 27. The cavity 27 has a radius r that is greater than the radius of a pointed half of an egg. The cavity 27 has a radius r of about 16 mm.
The egg carrier 1 comprising two housing members 7, 8, The two housing members 7, 8 extend around a central axis 9 of the egg carrier 1. The two housing members 7, 8 extend around the egg accommodation 1. The two housing members 7, 8 extend continuously around the egg accommodation 1. The outer housing member 7 has a generally cylindrical shape. The inner housing member 8 extends mainly within the outer housing member 7 as can be best seen in
The egg carrier 1 comprises an egg clamping system 4. The egg clamping system 4 is configured to secure an egg in the egg accommodation 3. In order to secure an egg in, and to introduce and release an egg in and out the egg accommodation 3, the egg clamping system 4 is moveable between an egg securing position and an egg release position which is shown in
The egg carrier 1 comprises an operating system 5. The operating system 5 is coupled with the egg clamping system 4 to move the egg clamping system 4 between the egg securing position and the egg release position. The operating system 5 is configured to operate the clamping system 4, or in other words, the clamping system 4 is set in motion through the operating system 5. The operating system 5 comprises, in this case four, operating members 6a, 6b, 6c, 6d. All of these four operating members 6a, 6b, 6c, 6d are operable externally from the egg carrier 1.
The operating system 5 is distributed over both the two moveably coupled housing members 7, 8. This means that each of the two moveably coupled housing members 7, 8 are provided with at least one of the operating members 6a, 6b, 6c, 6d.
The number of cooperating operating members 6a, 6b, 6c, 6d comprises a pair of spaced operating members. Like for example such a pair is operating member 6a and 6b. The operating member 6a and 6b are arranged at opposite sides of the egg carrier 1. The operating member 6a and 6b are arranged at a side of the egg carrier 1 opposite the egg accommodation 3. The operating member 6a is firmly connect to the outer housing member 7. The operating member 6b is firmly connect to the inner housing member 8. A torque can be applied to the egg carrier 1 through the pair of operating members 6a and 6b. The two moveably coupled outer- and inner-housing members will start rotating with respect to each other around the central axis 9 when a torque is applied through the pair of operating members 6a and 6b.
One can distinguish another pair of operating member 6b and 6d. The operating member 6b and 6d are arranged at opposite sides of the egg carrier 1. The operating member 6b and 6d are arranged at a side of the egg carrier 1 opposite the egg accommodation 3. The operating member 6b and 6d are firmly connected to the egg carrier 1, here to the inner housing member 8. A torque can be applied to the egg carrier 1 through the pair of operating members 6b and 6d. The entire egg carrier 1 will start to rotate with respect to the horizontal when a torque is applied through the pair of operating members 6b and 6d. To rotate the egg carrier 1 with respect to the horizontal, also the operating member 6c is useful. Operating members 6b and 6c have hooks 23. These hooks 23 are aligned and the egg carrier 1 can rotate in a robust way around these aligned hooks 23. operating members 6b and 6d also has a hook 24. These hooks 23, 24 can receive a pin 30, shown in
The inner housing member 8 has a central body 31 and a continuous annular ring member 32 around the central body. The central body 31 forms the cavity 27. The egg clamping members 14 and the operating members 6b, 6c and 6d protrude from the annular ring member 32. A respective egg clamping member 14 and a respective operating member 6b, 6c and 6d protrude from the annular ring member 32 from about the same position on the annular ring member 32. Therefore a direct coupling between an egg and an outside support, like a conveyer 2 or a tray as shown in
The outer housing member 7 comprises an operating member 6a. The operating member 6a has a cam 26. The cam 26 is firmly connected with the outer housing member 7. Here, the operating member 6a is integrally formed with the closing plate member 28. The closing plate member 28 forms a unity with the outer housing member 7. The cam 26 is arranged at an outer circumference of the outer housing member 7. The cam 26 is arranged at a side of the egg carrier 1 opposite the egg accommodation 3. The inner housing member 8 comprises an operating member 6b. The operating member 6b has a cam 25. The cam 25 is firmly connected with the inner housing member b. The cam 25 is arranged at an outer circumference of the inner housing member 8. The cam 25 is arranged at a side of the egg carrier 1 opposite the egg accommodation 3. The pair of cams 25, 26 can be controlled by a cam profile. In other words, the pair of cams 25, 26 do in use form a part of a cam mechanism. The control of the pair of cams 25, 26 manages in turn the clamping system 4.
The operating system 5 comprises a pair of cooperating transmission members 12, 13. Each transmission member 12, 13 is coupled with one of the at least two housing members 7, 8. The transmission member 12 is coupled with the inner housing member and is integrally formed with a clamping member 14. The transmission member 13 is part of the outer housing member 7. The transmission member 13 is integrally formed with the outer housing member 7. The pair of cooperating transmission members 12, 13 have bodies that taper in opposite directions along the circumference. Therefore, when the pair of cooperating transmission members 12, 13 mutually engage, they move the egg clamping member 14 radially inward towards the central axis 9 under the effect of wedging when the two housing members 7, 8 mutually rotate. The clamping member 14 can move back when allowed under spring action. Therefore, the clamping member 14 is supported by a leaf spring 29. In this case, each respective clamping member 14 is driven through a respective pair of cooperating transmission members 12, 13. Therefore, the operating system 5 that includes the cooperating transmission members 12, 13, is configured to move all of the number of egg clamping members 14 in an even manner.
As can be seen in
Referring to all figures, as an example the egg carrier 1 can be used by an egg conveyer 2 in an egg processing system comprising one or more of the following steps;
As an option, the egg processing system comprises the step of tilting the egg carrier 1 around a horizontal axis to face the opening 10 of the egg accommodation 3 downwards, and releasing an egg clamping system 4 to remove the egg out of the egg accommodation 3.
The settling time is at least 5 minutes, in particular between 5 and 15 minutes, like for example 10 minutes. In the tilted position of the egg carrier 1, the longitudinal axis of the egg in the egg accommodation 3 makes an angle of about 45° with the vertical.
A plurality of eggs can be processed or operated simultaneously of individually as desired. This can also differ per process step. For example transport of egg carriers 1 can be simultaneously while the taking of an allantoic fluid sample from the egg is performed individually or in other words subsequent.
The present invention has been described above with reference to a number of exemplary embodiments as shown in the drawings. Modifications and alternative implementations of some parts or elements are possible, and are included in the scope of protection as defined in the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/079199 | 11/14/2017 | WO | 00 |