The present disclosure relates generally to firearms. In particular, but not by way of limitation, the present disclosure relates to systems, methods and apparatuses for an ejection port of a firearm.
Military arms are exposed to harsh environments where dirt and debris can enter sensitive weapon mechanisms causing stoppages and malfunctions. To mitigate this issue, the AR-15 features a selectively employable cover to protect the large ejection port opening when it is not being fired. The standard ejection port cover assembly is composed of a stamped steel cover plate, rod, C-clip and torsion spring. While these parts come assembled onto a complete weapon from the factory, those assembling their own weapon or looking to upgrade their weapon with aftermarket parts may experience difficulties during removal or installation. Additionally, the standard cover can experience some performance issues depending on tolerances, abuse and environmental debris. Prior to the addition of the forward assist mechanism, the rod that mounts the cover could simply be pushed out the rear once the C-clip is removed. Depending on tolerancing, sometimes that is not possible with modern upper receivers that include this common feature. If disassembly from the front is required, the barrel assembly must be removed which requires specialized tools. Additional issues arise from the C-clip itself which is used to retain the rod. This part is especially small, can be difficult to handle for installation/removal and can be dislodged and easily lost during use. The torsion spring that powers the cover can sometimes cause issues if it is out-of-tolerance or tolerance stack issues arise. This can allow the short spring arm that normally sits against the receiver to slip past it. When this happens, the cover loses its spring pressure and then flops around when it is in the open position. Installation of the cover also requires pre-loading of the spring, which can be troublesome as the spring is small and difficult to manipulate without a tool. In most cases, this pre-loading has to be performed while also installing a detent or rod. Removal of the dust cover sometimes involves compression of this small spring, which may only be possible via a fingernail or a tool (e.g., see UTG Quick Install Dust Cover by LEAPERS). The steel cover plate typically works well but as a thin metal stamping, it can sustain detrimental deformation in use which can affect how well it remains closed and how well it functions to seal the ejection port. Finally, the detent mechanism that retains the cover in the closed position is permanently installed into the steel cover plate. While this is not typically a problem, it can make a detailed cleaning difficult if grit gets into the system and painting or refinishing the plate would have to be done in the “as assembled” state for those trying to upgrade the weapon.
The following presents a simplified summary relating to one or more aspects and/or embodiments disclosed herein. As such, the following summary should not be considered an extensive overview relating to all contemplated aspects and/or embodiments, nor should the following summary be regarded to identify key or critical elements relating to all contemplated aspects and/or embodiments or to delineate the scope associated with any particular aspect and/or embodiment. Accordingly, the following summary has the sole purpose to present certain concepts relating to one or more aspects and/or embodiments relating to the mechanisms disclosed herein in a simplified form to precede the detailed description presented below.
Some embodiments of the disclosure may be characterized as an ejection port cover assembly including an ejection port cover, a fixed pin, a spring-loaded pin, a user interface surface, and a torsion spring. The fixed pin can be configured to rotate within a first hinge opening of a firearm receiver portion. The spring-loaded pin can be configured to rotate within and selectively engage with a second hinge opening of the firearm receiver portion. The user interface surface can extend radially outward from the spring-loaded pin. The torsion spring can be configured to apply a torsional bias to the user interface surface and to bias the spring-loaded pin away from the fixed pin along a common axis, and wherein when installed on the firearm receiver portion, the torsion spring in combination with the user interface surface biases the ejection port cover toward an open position.
Other embodiments of the disclosure may also be characterized as a firearm including a receiver portion and an ejection port cover, the cover including a fixed pin and a spring-loaded pin. The receiver portion can include an ejection port, a first hinged opening, and a second hinged opening. The first hinged opening is at a first end of the ejection port and the second hinged opening is at a second end of the ejection port, such that the hinged openings bookend the ejection port. The fixed pin selectively mates with the first hinged opening and the spring-loaded pin selectively mates with the second hinge opening. The spring-loaded pin is configured for removal from the second hinge opening while the fixed pin is mated with the first hinge opening, thereby enabling tool-less removal of the ejection port cover from the receiver portion.
Other embodiment of the disclosure may further be characterized as a firearm ejection port cover assembly including an ejection port cover, a fixed pin, a spring-loaded pin, a spring, and a pin extension. The fixed pin can be configured for selective mating with a first hinge opening of a firearm receiver portion. The spring-loaded pin can be configured for selective mating with a second hinge opening of the firearm receiver portion, wherein the spring-loaded pin is configured for removal from the second hinge opening while the fixed pin is mated with the first hinge opening, thereby enabling tool-less removal of the ejection port cover from the firearm receiver portion. The spring can be engaged with the spring-loaded pin, for instance, being wrapped around the spring-loaded pin. The pin extension can extend from the spring-loaded pin engaged with the spring and configured to (1) bias the ejection port cover into an open position and (2) be used in removing the spring-loaded pin from the second hinge opening.
Various objects and advantages and a more complete understanding of the present disclosure are apparent and more readily appreciated by referring to the following detailed description and to the appended claims when taken in conjunction with the accompanying drawings:
The present disclosure relates generally to an ejection port cover. More specifically, but without limitation, the present disclosure relates to an ejection port cover for an AR-15-style firearm that can be installed and removed without tools.
Prior to describing the embodiments in detail, it is expedient to define terms as used in this document. For the purpose of this document, relational terms such as, without limitation, “longitudinal”, “perpendicular”, and “parallel” shall be understood to mean “within reasonable manufacturing tolerances accepted in the firearms manufacturing industry. The term “longitudinal” shall reference a direction of travel parallel with a longitudinal axis through an object/structure. For example, in
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.
Preliminary note: the flowcharts and block diagrams in the following Figures illustrate the functionality and operation of possible implementations of a selector lever according to various embodiments of the present disclosure. It should be noted that, in some alternative implementations, the functions noted in each block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved.
It will be understood that, although the terms first, second, third etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
Spatially relative terms, such as “beneath,” “below,” “lower,” “under,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” or “under” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary terms “below” and “under” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. In addition, it will also be understood that when a layer is referred to as being “between” two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, components, and/or groups, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items, and may be abbreviated as “/”.
Embodiments of the disclosure are described herein with reference to illustrations of idealized embodiments (and intermediate structures) of the disclosure. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the disclosure should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. Accordingly, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the disclosure.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and/or the present specification and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
For the purposes of this disclosure, the ejection port cover has an inside surface or face and an outside surface or face, as referenced when the ejection port cover is closed.
Tool-Less Tri-Function Spring
The herein disclosed ejection port cover includes a tool-less installation and removal mechanism, as illustrated in an embodiment shown in
The flag 116 may be a unique structure from the spring-loaded pin 102, or may be fixed thereto, or formed as a homogenous unit with the spring-loaded pin 102. As a result, the spring-loaded pin 102 may or may not rotate with rotation of the flag 116. More importantly, is the interfacing between the flag 116 and the spring 118, wherein rotation of the flag 116 causes rotation of part of the spring 118 such that torsional energy is stored in the spring 118. More specifically, one end of the spring 118 can be fixed to the cover, for instance, via a straight portion 136 arranged in an elongated depression 134 (see detail of
In the illustrated embodiment, the flag 116 interfaces with the spring 118 to enhance the user's ability to interface with and move the spring-loaded pin 102 toward a rear of the firearm. The flag 116 may be arranged within a notch 120 such that the flag 116 cannot be moved rearward unless the flag 116 is rotated sufficiently to clear a rear edge 122 of the notch 120. This is typically performed while the ejection port assembly 100 is in an open position. The flag's 116 interface with the notch 120 helps prevent accidental removal of the spring-loaded pin 102 when the ejection port cover 101 is in the open position. The spring 118 not only provides a linear bias on the spring-loaded pin 102, but also provides a torsional bias rotating the flag 116 toward a position where it is arranged within the notch 120. In other words, the spring 118 tends to keep the pin 102 in a position where it cannot easily be moved rearward due to the flag's 116 seating within the notch 120. Only via user rotation of the flag 116 against the torsional bias of the spring 118 can the flag 116 be rotated into a position where the user can then pull the flag 116 rearward and disengage the end of the spring-loaded pin 102 from the corresponding hinge opening (e.g., 1102 in
In an embodiment, a rib 124 can be arranged as a stop for the spring-loaded pin 102 such that it cannot be excessively moved toward a rear of the firearm and potentially exit the aperture 108. The length of the spring-loaded pin 102 can be such that removal (intentional or unintentional) of the pin 102 from the apertures 108 and 110 is very difficult if not impossible. In other words, the spring-loaded pin 102 can be longer than a gap or dimension between facing surfaces of the rib 124 and the rib 128. Said another way, the length of the spring-loaded pin 102 is such that when the pin 102 is moved fully rearward and impinges on the rib 124, the spring-loaded pin 102 is still long enough to remain at least partially within the aperture 108, and thus unable to be easily removed from the ejection port cover 100.
The spring 118 not only biases the pin 102 into an extended position, and biases the flag 116 into a position where the pin 102 cannot be withdrawn, but also biases the ejection port cover 101 toward an open position (e.g.,
When the ejection port cover 100 is installed and rotated to a closed position, the flag 116 is pressed against the receiver and winds the spring 118 as the ejection port cover 100 is closed. A flag indentation 132 is arranged adjacent to and rearward of the rib 128, as best seen in
The spring 118 has a coiled shape and wraps around a middle section 130 of the pin 102. At a rear end of the spring 118, the spring 118 straightens and extends tangentially from the pin 102 (and perpendicular to a longitudinal axis of the pin 102) and into an elongated depression 134 that holds the straight portion 136 of the spring. This straight portion 136 can be referred to as a first straight portion 136. At the front end of the spring, the spring 118 straightens in a direction roughly parallel to a longitudinal axis of the pin (in practice this second straight 138 section can be slightly angled relative to the longitudinal axis of the pin 102, for instance to help secure the second straight section 138 to the flag 116). The second straight section 138 is seated within a flag notch 140 in a portion of the flag 116 where a base of the flag 116 meets the pin 102. The spring 118 can be arranged entirely on the inside 112 of the cover 100 such that when the cover 100 is closed, the spring 118 is concealed from outside view and hence from dirt and dust and accidental damage from typical field handling (e.g., see AR Overmolded Ultimate Dust Cover by SRIKE INDUSTRIES for an example of an exposed spring). The springs of existing ejection port covers are exposed to the outside when the cover is in the closed or open state.
The pin 102 can have two diameters (as best seen in
During initial assembly of the ejection port cover 100, when the spring-loaded pin 102 is first assembled into the cover 100, the spring-loaded pin 102 can be elastically bent to allow installation in the ejection port cover 100. This may be needed where the pin 102 is longer than a distance between the two apertures 108, 110, for instance as seen in
The herein disclosed ejection port cover is primarily composed of polymer, which provides the typical benefits of reduced weight and resistance to corrosion. However, a unique benefit in this application is that the ejection port cover tends to break before it deforms to the point of not functioning correctly (e.g., failing to seal the port or interfering with movement of the bolt). This makes it easy to identify when a part has failed and needs to be replaced. This is especially important when the temptation for a weapon owner or an armorer is to bend a metal cover back into a “functional” state instead of outright replacing it. This can create substandard performance similar to when an aluminum magazine is “repaired” in such a manner.
Lip
The ejection port cover can include an ovular lip 144 on an inside surface 112 that fits snugly within the ejection port of the firearm thereby minimizing liquid, debris, dirt and other particles and objects entering the receiver and chamber of the firearm. Use of a polymer for the ejection port cover means that this lip 144 can be formed with tighter tolerance to the dimensions of the firearm's ejection port. This is because the lip 144 will not cause metal-on-metal interfacing with the ejection port and can therefore be molded to have a tighter fit to the ejection port (i.e., rubbing is less problematic with a polymer lip 144 than a metal one). Additionally, the polymer is more malleable than metal, and via deformation can form a tighter seal with the ejection port than traditional metal ejection port covers. For instance, the ovular lip 144 could be dimensioned to match or oven overlap the ejection port such that some deformation of the ovular lip 144 occurs when the ejection port cover 100 is closed.
Cover Lock
A cover lock assembly 150 can be arranged at least partially within the circumference of the lip 144 and may even interrupt a continuous path of the lip 144. The cover lock assembly 150, like the lip 144, can be arranged on an interior surface 112 of the ejection port cover 100. The cover lock assembly 150 can include a ball-end plunger detent 152 configured to selectively mate with a locking indent on the receiver when the ejection port cover 100 is closed thereby securing the ejection port 100 in a closed state despite the bias of the spring 118. The cover lock assembly 150 can be disassembled by a consumer without specialized tools. The cover lock assembly 150 also includes a forward-facing ramp 154 and a rearward-facing ramp 156 arranged on opposing sides of the detent 152. These ramps 154, 156 are arranged and angled such that movement of the firearm's bolt carrier group across either ramp 154, 156 will back drive the detent 152 and open the ejection port cover 100 when the weapon is operated. In other words, when the ejection port cover 100 is closed, the cover lock assembly 150 protrudes inward toward a center of the chamber and bolt such that when the bolt is racked it impinges one of these two ramps 154, 156 and puts enough torque on the ejection port cover 100 to back drive the detent 152 (see depressed detent 152 in
The detent 152 can be manufactured from steel or another material having greater impact and flex resistance than polymers. Some known detents are formed from a polymer, but see rapid degradation as the polymer detent rubs against the hard-anodized aluminum upper receiver (e.g., the POLYFLEX Dust Cover sold by STRIKE INDUSTRIES).
The terms and expressions employed herein are used as terms and expressions of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described or portions thereof. Each of the various elements disclosed herein may be achieved in a variety of manners. This disclosure should be understood to encompass each such variation, be it a variation of an embodiment of any apparatus embodiment, a method or process embodiment, or even merely a variation of any element of these. Particularly, it should be understood that the words for each element may be expressed by equivalent apparatus terms or method terms—even if only the function or result is the same. Such equivalent, broader, or even more generic terms should be considered to be encompassed in the description of each element or action. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this invention is entitled.
As but one example, it should be understood that all action may be expressed as a means for taking that action or as an element which causes that action. Similarly, each physical element disclosed should be understood to encompass a disclosure of the action which that physical element facilitates. Regarding this last aspect, by way of example only, the disclosure of a “protrusion” should be understood to encompass disclosure of the act of “protruding”—whether explicitly discussed or not—and, conversely, were there only disclosure of the act of “protruding”, such a disclosure should be understood to encompass disclosure of a “protrusion”. Such changes and alternative terms are to be understood to be explicitly included in the description.
As will be appreciated by one skilled in the art, aspects of the present disclosure may be embodied as an apparatus, assembly, and/or method. As used herein, the recitation of “at least one of A, B and C” is intended to mean “either A, B, C or any combination of A, B and C.” The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
The present Application for Patent claims priority to Provisional Application No. 63/218,088 entitled “EJECTION PORT COVER WITH MULTIFUNCTIONAL PIN” filed Jul. 2, 2021, and assigned to the assignee hereof and hereby expressly incorporated by reference herein.
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Entry |
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Number | Date | Country | |
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20230003481 A1 | Jan 2023 | US |
Number | Date | Country | |
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63218088 | Jul 2021 | US |