The present invention claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2021-052841 filed on Mar. 26, 2021, the entire content of which is incorporated herein by reference.
The present invention relates to an electric pump.
Conventionally, an electric pump in which an attachment surface to an attached body is provided on a side in order to reduce an attachment space has been known.
For example, conventionally, a structure in which an electric pump attachment portion projecting outward is formed on one side surface in a radial direction at a bottom portion of a motor case and a plurality of attachment holes are formed in the electric pump attachment portion has been known.
However, in the conventional structure, a location of the attachment hole provided in the electric pump attachment portion projects greatly outward from the motor case, and as a result, a large space is required for attaching an oil pump.
An aspect of an exemplary electric pump according to the present invention includes a motor unit that includes a drive shaft rotatably supported by a motor housing, and rotationally drives the drive shaft, and a pump unit that is positioned on one side in an axial direction along the drive shaft with respect to the motor unit, and sucks and discharges a fluid. The pump unit includes a pump rotor that sends the fluid from a suction side to a discharge side by rotating by a driving force of the driving shaft, and a pump housing that surrounds at least the one side of the pump rotor, the pump housing includes an attachment surface that extends in the axial direction and is in contact with an attached body, a first flow path and a second flow path in which the fluid flows, one flow path is on the suction side, and the other flow path is on the discharge side, and a fixing location that is within a range of the attachment surface, and is fixed to the attached body by a fixing member within a maximum outer shape of the motor housing as viewed in the axial direction, and opening locations of the first flow path and the second flow path on the attachment surface are displaced from each other in the axial direction on the attachment surface.
Another aspect of an exemplary electric pump according to the present invention includes a motor unit that includes a drive shaft, and rotationally drives the drive shaft, and a pump unit that is positioned on one side in an axial direction along the drive shaft with respect to the motor unit, and sucks and discharges a fluid. The pump unit includes a pump rotor that sends the fluid from a suction side to a discharge side by rotating by a driving force of the drive shaft, and a pump housing that surrounds at least the one side of the pump rotor, the pump housing includes an attachment surface that extends in the axial direction, and is in contact with an attached body, a first flow path and a second flow path in which the fluid flows, one flow path is on the suction side, and the other flow path is on the discharge side, and a fixing location that is fixed to the attached body by a fixing member within a range of the attachment surface, and all opening locations of the first flow path and the second flow path and the fixing location on the attachment surface are positioned on one side with respect to the drive shaft as viewed from the attachment surface side.
The above and other elements, features, steps, characteristics and advantages of the present disclosure will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, the present disclosure and an embodiment of an electric pump will be described in detail with reference to the accompanying drawings. However, in order to avoid the following description from being unnecessarily redundant and to make it easier for those skilled in the art to understand, a detailed description more than necessary may be omitted. For example, detailed descriptions of well-known matters and duplicate description of substantially the same configuration may be omitted. Elements described in the figure described earlier may be appropriately referred to in the description of the later figure.
An oil pump 100 corresponds to an embodiment of the electric pump according to the present invention.
The oil pump 100 includes a motor unit 110, a sensor unit 120, and a pump unit 130.
The motor unit 110 receives electric power to generate rotational driving force.
The sensor unit 120 detects the rotation of the motor unit 110.
The pump unit 130 is driven by the motor unit 110 to suck and discharge oil.
The pump unit 130 corresponds to an example of a pump unit according to the present invention.
The motor unit 110 includes a motor housing 111, a drive shaft 112, a rotor 113, a stator 114, and bearings 115.
The drive shaft 112 is a member that transmits the rotational driving force of the motor unit 110, and is rotatably supported by the motor housing 111 via the bearings 115. That is, the motor unit 110 has the drive shaft 112 rotatably supported by the motor housing 111, and rotationally drives the drive shaft 112.
In the following description, the drive shaft 112 is used as a reference for a direction, and a direction along the drive shaft 112 may be referred to as an axial direction. In the following description, regardless of the illustrated direction, a lower side in
The motor housing 111 is a structure that supports the entire motor unit 110 and the oil pump 100, and is formed by, for example, pressing sheet metal. The motor housing 111 has a tubular portion 111a extending in a tubular shape in the axial direction and a flange portion 111b extending outward from one end of the tubular portion 111a on one side in the axial direction, and the motor housing 111 has a maximum outer shape at an outer edge of the flange portion 111b. The motor housing 111 accommodates therein the rotor 113 and the stator 114.
The rotor 113 is fixed to the drive shaft 112, for example, has an incorporated permanent magnet, and rotates together with the drive shaft 112 by an action of a rotating magnetic field.
The stator 114 is accommodated in the motor housing 111 so as to face the rotor 113 to generate a rotating magnetic field. In the present embodiment, although an inner rotor type structure in which the stator 114 is disposed on an outside the rotor 113 in the radial direction is illustrated, the motor according to the present invention may have an outer rotor type structure in which the stator 114 is disposed on the inside of the rotor 113 in the radial direction.
The bearing 115 is, for example, a ball bearing and rotatably supports the drive shaft 112. The bearing 115 may be a roller bearing, a sliding bearing, or the like. The bearings 115 are arranged on one side in the axial direction and the other side in the axial direction with the rotor 113 interposed therebetween, the bearing 115 on the other side in the axial direction is fixed to the motor housing 111, and the bearing 115 on one side in the axial direction is held by, for example, the pump unit 130.
The sensor unit 120 includes a board case 121, and an end portion of a conducting wire drawn from a coil of the stator 114 is guided to the board case 121. In the present embodiment, the board case 121 is used as a wiring lead-out space for the motor unit 110. The board case 121 accommodates therein and holds, for example, the sensor board 122. The sensor board 122 has a magnetic sensor, and detects, for example, a rotation position and a rotation speed of the drive shaft 112. The board case 121 may accommodate a control board or an inverter board together with the sensor board 122 or in place of the sensor board 122. The electric pump according to the present invention may not have the sensor unit 120.
The pump unit 130 includes a pump rotor 131, a pump body 132, and a pump cover 133. The pump unit 130 is disposed on one side of the motor housing 111 in the axial direction. In other words, the pump unit 130 is positioned on one side of the motor unit 110 in the axial direction along the drive shaft 112, and sucks and discharges a fluid (oil as an example). In the present embodiment, although the fluid is assumed to be oil, the following description is established for general fluids.
The pump rotor 131 sends oil from the suction side to the discharge side by rotating by the driving force of the drive shaft 112.
The pump body 132 accommodates the pump rotor 131 and is fixed to the motor housing 111. In the present embodiment, the pump body 132 has an accommodation space for the pump rotor 131, and the pump cover 133 is a lid that covers the accommodation space and one side of the pump rotor 131 in the axial direction.
The pump cover 133 corresponds to an example of a pump housing according to the present invention that covers at least one side of the pump rotor 131 in the axial direction.
In the present embodiment, although the motor housing 111, the pump body 132, and the pump cover 133 are separate members, in the electric pump according to the present invention, the pump body 132 may be integrated with the motor housing 111, or the pump body 132 may be integrated with the pump cover 133. When the pump body 132 is integrated with the motor housing 111, the pump body corresponds to an example of a motor housing according to the present invention, and when the pump body 132 is integrated with the pump cover 133, the pump body corresponds to an example of a pump housing according to the present invention.
The pump cover 133 is coupled to the pump body 132 by being screwed to the pump body 132 with a plurality of bolts 180. The bolt 180 corresponds to an example of a coupling member according to the present invention. In addition to the bolt, a press-fit pin, a rivet, or the like can be used as the coupling member according to the present invention.
The pump cover 133 has a plate-shaped attachment plate portion 134 for attaching the oil pump 100 on an attached body to which the oil pump 100 is attached, for example, an oil pan of an automobile. The attachment plate portion 134 has an attachment surface 134a that extends in the axial direction, and the oil pump 100 is fixed to the attached body by a fixing member in a state where the attachment surface 134a is in contact with the attached body. That is, the pump cover 133 has the attachment surface 134a that extends in the axial direction and is in contact with the attached body. The pump cover 133 includes the attachment plate portion 134 having the attachment surface 134a that protrudes in a plate shape toward one side in the axial direction. For example, bolts, press-fit pins, rivets, and the like can be used as the fixing member. In the present embodiment, bolts are used as the fixing member in consideration of easiness of disassembly and the like.
The pump cover 133 has a first flow path 140 (see
In the present embodiment, since the oil is sucked from the first flow path 140 side and is discharged to the second flow path 150 side, in the following description, the first flow path 140 may be referred to as a suction path 140, and the second flow path 150 may be referred to as a discharge path 150. When the opening 141 of the first flow path (suction path) 140 on the attachment surface 134a may be referred to as a suction opening 141, and the opening 151 of the second flow path (discharge path) 150 on the attachment surface 134a may be referred to as a discharge opening 151.
On the attachment surface 134a, a plurality of fixing locations 161, 162, 163, and 164 (for example, four locations) which are fixed to the attached body are provided by bolts, which is an example of the fixing member. Among the four fixing locations 161, . . . , and 164, the three fixing locations 161, 163, and 164 except for the second fixing location 162 are positioned in a range of the flange portion 111b of the motor housing 111 as viewed in the axial direction, as illustrated in
In the present embodiment, the pump cover 133 includes the fixing locations 161, 163, and 164 fixed to the attached body by the fixing members within the range of the attachment surface 134a and within a maximum outer shape of the motor housing 111 as viewed in the axial direction. The locations of the openings 141 and 151 on the attachment surfaces 134a of the first flow path 140 and the second flow path 150 are displaced from each other on the attachment surface 134a in the axial direction. The locations of the openings (that is, the suction opening 141 and the discharge opening) are displaced in the axial direction, and thus, the entire size of the first flow path 140 and the second flow path 150 is suppressed in the radial direction. The fixing locations 161, 163, and 164 fit within the maximum outer shape of the motor housing 111, and thus, an increase in size of the attachment plate portion 134 is suppressed.
In the present embodiment, the locations of the suction opening 141 and the discharge opening 151 on the attachment surface 134a are displaced from each other on the attachment surface 134a in a direction intersecting the axial direction (left-right direction in the figure). As a result, since the suction opening 141 and the discharge opening 151 can be brought close to each other in both the radial direction and the axial direction, the entire size of the suction path 140 and the discharge path 150 is suppressed in both the radial direction and the axial direction, and the increase in size of the attachment plate portion 134 is suppressed in both the axial direction and the radial direction.
Among the four fixing locations 161, . . . , and 164, the first fixing location 161 is a through-hole which the bolt penetrates from a back side to a front side (that is, from the oil pump 100 side to the attached body side) in
The third and fourth fixing locations 163 and 164 are bottomed holes that are recessed from the attachment surface 134a side and have a bottom, and are stepped holes that have a wide opening side and a narrow back side, and narrow portions 163b and 164b on the back side are female screw holes.
An inner wall (including a cylindrical portion and a bottom portion) is in contact with a ring-shaped positioning protrusion provided on the attached body, and thus, wide portions 163a and 164a on the opening side of the third and fourth fixing locations 163 and 164 are used for positioning. That is, the third and fourth fixing locations 163 and 164 are stepped holes that are opened to the attachment surface 134a and have the back side having an inner diameter smaller than an inner diameter of the opening side, and the opening sides 163a and 164a of the stepped holes are in contact with the positioning protrusions of the attached body, and the back sides 163b and 164b of the stepped holes are in contact with the fixing members. Thus, since positioning and fixing are integrated into one fixing location, the increase in size of the attachment plate portion 134 is further suppressed. The contact with the positioning protrusions on the opening sides 163a and 164a may be the contact of only one of the cylindrical portion and the bottom portion of the inner wall.
At least one of the fixing locations 161, . . . , and 164 fits within the maximum outer shape of the motor housing 111, and thus, the increase in size of the attachment plate portion 134 is suppressed. However, all the other fixing locations 161, 163, and 164 except for one exceptional fixing location 162 among the four fixing locations 161, . . . , and 164 fit within the maximum outer shape of the motor housing 111, and thus, the increase in size of the attachment plate portion 134 can be further suppressed. When the fixing location 161 of the through-hole fits within the maximum outer shape of the motor housing 111, a space for causing the fixing member (bolt) to enter the fixing location 161 from the oil pump 100 side also fits within the maximum outer shape of the motor housing 111, and thus, it is effective in suppressing the increase in size. When both the fixing location 161 of the through-hole and the fixing locations 162, 163, and 164 having the female screw hole are present in the maximum outer shape of the motor housing 111 at least one by one, since the fixing locations are firmly fixed by the fixing members (bolts) from both the oil pump 100 side and the attached body side, both the suppression of the increase in size and the improvement of fixing strength are realized.
An opening 142a of the suction path 140 and an opening 152a of the discharge path 150 are provided in the cover surface 133a of the pump cover 133, and each of the openings 142a and 152a is an arc-shaped opening extending in the circumferential direction around the drive shaft 112. A suction port 142 and a discharge port 152 recessed from the openings 142a and 152a on the cover surface 133a to one side in the axial direction are provided in the pump cover 133.
In
Here, an operation of the pump unit 130 will be described.
The pump rotor 131 of the pump unit 130 has an inner rotor 131a fixed to the drive shaft 112 and an outer rotor 131b that meshes with the inner rotor 131a.
The suction port 142 and the discharge port 152 provided in the pump cover 133 are opened toward the pump rotor 131 side.
When the inner rotor 131a is rotationally driven together with the drive shaft 112, the outer rotor 131b rotates around a rotation center at a position different from a rotation center of the inner rotor 131a. Since the positions of the rotation centers are different between the inner rotor 131a and the outer rotor 131b, a room (space) 131c in which oil enters is generated between the inner rotor 131a and the outer rotor 131b. The oil room 131c moves with the rotation of the pump rotor 131. For example, in the case of the clockwise rotation illustrated in
The rotational driving of the drive shaft 112 is counterclockwise opposite to the direction in
The suction path 140 has the suction opening 141 and the suction port 142 described above. The suction path 140 has the extension portion 143 extending from the suction opening 141 in a direction intersecting with the attachment surface 134a and connected to the suction port 142.
The suction port 142 is recessed from the opening 142a facing the pump rotor 131 to one side in the axial direction, and the bottom on the one side in the axial direction is narrower than a width of the opening 142a. The suction port 142 is bent and extends in an arc shape as a whole, and one end 142b having an arc shape is connected to the extension portion 143.
The discharge path 150 has the discharge opening 151 and the discharge port 152 described above. The discharge path 150 includes an attachment-side extension portion 153 extending from the discharge opening 151 in the direction intersecting the attachment surface 134a, and a pump-side extension portion 154 from the discharge port 152 in the direction intersecting the axial direction and extending to a direction along the attachment surface 134a.
The attachment-side extension portion 153 and the pump-side extension portion 154 are connected, but (the center line of) the attachment-side extension portion 153 and (the center line of) the pump-side extension portion 154 are at twisted positions that are displaced in the axial direction. An end portion 154a of the pump-side extension portion 154 opposite to the discharge port 152 is closed with a cap member (not illustrated).
The discharge port 152 is recessed from the opening 152a facing the pump rotor 131 to one side in the axial direction, and the bottom on one side in the axial direction is narrower than a width of the opening 152a. The bottom of the discharge port 152 is positioned on the other side in the axial direction as compared with the bottom of the suction port 142, and a depth of the suction port 142 from the opening 142a to the bottom is deeper than a depth of the discharge port 152 from the opening 152a to the bottom.
A combination of the pump rotor 131 illustrated in
Among the four fixing locations provided on the attachment surface 134a described above, the fourth fixing location 164 is a bottomed recess portion opened on the attachment surface 134a side, and the suction port 142 included in the functional portion of the pump unit 130 is present at an extended end of the recess portion to the bottom side. Since the fixing location can be fixed by the fixing member even at a location overlapping the functional portion of the pump unit 130 as viewed from the attachment surface side by providing the fourth fixing location 164 at such a position, the increase in size of the attachment plate portion 134 can be further suppressed.
As described above, in the present embodiment, although the increase in size of the attachment plate portion 134 is suppressed, since the attachment plate portion 134 has a structure in which the attachment plate portion protrudes in a plate shape toward one side in the axial direction, vibrations that accompany the driving of the motor unit 110 and the pump unit 130 are likely to occur, and thus, a structure that suppresses noise and damage is required.
A plurality of types of ribs are combined and formed on one side of the pump cover 133 in the axial direction, and the rigidity of the pump cover 133 is increased by these ribs. Each rib protrudes in a plate shape to one side in the axial direction and extends along a paper surface of
In other words, the pump cover 133 includes the orthogonal ribs 171 and 172 that protrude in the plate shape to one side in the axial direction and extend in a direction (for example, an orthogonal direction) that intersects the attachment surface 134a. The rigidity of the pump housing is improved by the orthogonal ribs 171 and 172, and the vibration is suppressed.
The pump cover 133 includes the parallel ribs 173, 174, and 175 that protrude in the plate shape to one side in the axial direction and extend in a direction (as an example, a parallel direction) along the attachment surface 134a. The rigidity of the pump cover 133 is also improved by the parallel ribs, and the vibration is suppressed.
The pump cover 133 includes the oblique rib 176 that protrudes in the plate shape to one side in the axial direction and extends in a direction connecting the bolts 180 which are the coupling members and the fixing locations 161 and 164. The rigidity of the pump cover 133 is improved by the oblique rib 176, and the vibration is suppressed. The bolts 180 which are the coupling members can also be effectively used as parts (extension) of the ribs.
The oblique rib 176 is provided, and thus, as illustrated in
The pump cover 133 includes the arc-shaped ribs 177 and 178 that protrude in the plate shape to one side in the axial direction and extend in the circumferential direction around the drive shaft 112 and in the direction of connecting the bolts 180 that are the coupling members. The rigidity of the pump housing is improved by the arc-shaped ribs, and the vibration is suppressed. The bolts 180 which are the coupling members can be effectively used as the parts (extension) of the ribs.
It is desirable that the pump cover 133 has the plurality of types of ribs among the orthogonal ribs 171 and 172, the parallel ribs 173, 174, and 175, the oblique rib 176, and the arc-shaped ribs 177 and 178 since the rigidity is synergistically improved.
The first orthogonal rib 171 extends from the attachment plate portion 134 to directly support the attachment plate portion 134, and the rigidity of the pump cover 133 is improved. The second orthogonal rib 172 protrudes in the plate shape to one side in the axial direction and extends in the direction connecting the bolts 180 which are the coupling members. The rigidity of the pump cover 133 is improved by the second orthogonal rib 172, and the vibration is suppressed. The bolts 180 which are the coupling members can also be effectively used as parts (extension) of the ribs.
Ridges of the orthogonal ribs 171 and 172 are inclined diagonally as illustrated in
The first parallel rib 173 extends from the attachment plate portion 134 in the direction along the attachment surface 134a. The first parallel rib 173 extends toward the bolt 180 which is the coupling member. Apart of the first parallel rib 173 surrounds the bolt 180. The rigidity of the pump cover 133 is increased by such a first parallel rib 173, and the bolt 180 is effectively used as the part (extension) of the rib.
As illustrated in
Here, the oil pump is used as an example of the method of using the electric pump according to the present invention, but the method of using the electric pump according to the present invention is not limited to the above example. The electric pump according to the present invention can also be used as a pump that sucks and discharges water, air, and the like.
Although the motor housing formed by press working is illustrated above, the motor housing according to the present invention may be formed by die casting or injection molding.
It is to be considered that the embodiment described above is illustrative in all aspects, and are not restrictive. The scope of the present invention is illustrated not by the above-described embodiment but by the scope of the claims, and is intended to include all changes within the meaning and scope equivalent to the scope of claims.
Features of the above-described preferred embodiments and the modifications thereof may be combined appropriately as long as no conflict arises.
While preferred embodiments of the present disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present disclosure. The scope of the present disclosure, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2021-052841 | Mar 2021 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20050163605 | Oi | Jul 2005 | A1 |
20180254685 | Seki | Sep 2018 | A1 |
20190195346 | Kobayashi | Jun 2019 | A1 |
20190195349 | Kataoka | Jun 2019 | A1 |
20220307499 | Wu | Sep 2022 | A1 |
20230255450 | Han et al. | Aug 2023 | A1 |
Number | Date | Country |
---|---|---|
210693704 | Jun 2020 | CN |
202019107293 | May 2020 | DE |
2600002 | Jun 2013 | EP |
2015105601 | Jun 2015 | JP |
2017218960 | Dec 2017 | JP |
WO-2017104843 | Jun 2017 | WO |
Entry |
---|
English Machine Translation of WO2017104843A1 via USPTO Fit Database on Nov. 3, 2023 (Year: 2017). |
English Machine Translation of CN210693704U via USPTO Fit Database on Nov. 2, 2023 (Year: 2020). |
English Machine Translation of JP2017-218960A via USPTO Fit Database on Nov. 2, 2023 (Year: 2017). |
English Machine Translation of DE202019107293U1 translated via USPTO Fit database (Year: 2020). |
Number | Date | Country | |
---|---|---|---|
20220307496 A1 | Sep 2022 | US |