Embodiments of the subject matter described herein relate generally to an electric traction system. More particularly, embodiments of the subject matter relate to methods and apparatus for matching different battery voltages using a double ended inverter coupled to a dual winding AC traction motor.
In recent years, advances in technology, as well as ever evolving tastes in style, have led to substantial changes in the design of automobiles. One of the changes involves the power usage and complexity of the various electrical systems within automobiles, particularly alternative fuel vehicles, such as hybrid, electric, and fuel cell vehicles.
Many of the electrical components, including the electric motors used in electric and hybrid electric vehicles, receive electrical power from alternating current (AC) power supplies. However, the power sources (e.g., batteries) used in such applications provide only direct current (DC) power. Thus, devices known as power inverters are used to convert the DC power to AC power. In addition, double ended inverter topologies can be used to drive a single AC motor with two DC power sources.
High voltage batteries or battery packs are typically used to provide electric power storage for the electric traction systems in most electric and hybrid electric vehicles. Such a high voltage battery may have a nominal voltage of 100 volts or more. Moreover, batteries are utilized to power other onboard subsystems, such as lighting subsystems, instrumentation subsystems, entertainment subsystems, and the like. For example, many electric and hybrid electric vehicles employ traditional subsystems that are powered by a 12 volt battery. When a vehicle utilizes a low voltage battery and a high voltage battery (e.g., one having a voltage greater than 60 volts), it is important to provide galvanic isolation between the low voltage electrical system and the high voltage electrical system to provide a safe environment in the event of an electrical fault.
An electric traction system for a vehicle is provided. The system includes an AC electric motor having a stator with winding slots formed therein, a first set of windings wound in the winding slots, and a second set of windings wound in the winding slots. The second set of windings is electrically isolated from the first set of windings. The electric traction system also includes a first inverter subsystem coupled to the first set of windings, and a first DC energy source coupled to the first inverter subsystem. The first inverter subsystem is configured to drive the AC electric motor, and the first DC energy source has a first nominal voltage. The electric traction system also employs a second inverter subsystem coupled to the second set of windings, and a second DC energy source coupled to the second inverter subsystem. The second inverter subsystem is configured to drive the AC electric motor, and the second DC energy source has a second nominal voltage. The first set of windings and the second set of windings are configured as a transformer for voltage matching between the first DC energy source and the second DC energy source.
An electric traction system for a vehicle having a high voltage battery and a low voltage battery is also provided. The system includes an AC electric motor having a first set of windings and a second set of windings that occupy common stator slots of the AC electric motor, the first set of windings and the second set of windings being electrically isolated, and a double ended inverter system coupled to the AC electric motor. The double ended inverter system is configured to drive the AC electric motor using energy obtained from the high voltage battery and energy obtained from the low voltage battery. The double ended inverter system includes a first inverter subsystem coupled to the first set of windings and to the high voltage battery, and a second inverter subsystem coupled to the second set of windings and to the low voltage battery.
An electric traction system for a vehicle having a first energy source with a relatively high nominal DC voltage, and a second energy source with a relatively low nominal DC voltage is also provided. This system includes an AC electric motor having a first set of windings and a second set of windings. The first set of windings is electrically isolated from the second set of windings, and the first set of windings and the second set of windings occupy common stator slots of the AC electric motor to form a transformer for voltage matching between the first energy source and the second energy source. The electric traction system also utilizes a first inverter subsystem coupled to the first energy source and to the first set of windings, and a second inverter subsystem coupled to the second energy source and to the second set of windings. The first and second inverters subsystems are adapted to drive the AC electric motor (individually or collectively). The electric traction system employs a controller coupled to the first inverter subsystem and to the second inverter subsystem. The controller is configured to control the first inverter subsystem and the second inverter subsystem to achieve desired power flow between the first energy source, the second energy source, and the AC electric motor.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
A more complete understanding of the subject matter may be derived by referring to the detailed description and claims when considered in conjunction with the following figures, wherein like reference numbers refer to similar elements throughout the figures.
The following detailed description is merely illustrative in nature and is not intended to limit the embodiments of the subject matter or the application and uses of such embodiments. As used herein, the word “exemplary” means “serving as an example, instance, or illustration.” Any implementation described herein as exemplary is not necessarily to be construed as preferred or advantageous over other implementations. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description.
Techniques and technologies may be described herein in terms of functional and/or logical block components, and with reference to symbolic representations of operations, processing tasks, and functions that may be performed by various computing components or devices. For the sake of brevity, conventional techniques related to inverters, AC motor control, electric and hybrid electric vehicle operation, and other functional aspects of the systems (and the individual operating components of the systems) may not be described in detail herein. Furthermore, the connecting lines shown in the various figures contained herein are intended to represent exemplary functional relationships and/or physical couplings between the various elements. It should be noted that many alternative or additional functional relationships or physical connections may be present in an embodiment of the subject matter.
The following description refers to elements or nodes or features being “connected” or “coupled” together. As used herein, unless expressly stated otherwise, “connected” means that one element/node/feature is directly joined to (or directly communicates with) another element/node/feature, and not necessarily mechanically. Likewise, unless expressly stated otherwise, “coupled” means that one element/node/feature is directly or indirectly joined to (or directly or indirectly communicates with) another element/node/feature, and not necessarily mechanically. Thus, although the schematic shown in
There is a need to provide an electric or hybrid electric vehicle with two different batteries (or battery packs) having significantly dissimilar voltages. To satisfy certain safety requirements, such a configuration should provide galvanic isolation to the low voltage side (which is needed for voltages below about 60 volts). The double ended inverter topology described herein provides an interface between a relatively low voltage energy source, a relatively high voltage energy source, and an AC electric motor. Notably, the double ended inverter architecture regulates the flow of energy for the electric traction system of the vehicle without utilizing a DC/DC converter. Elimination of a DC/DC converter is desirable to save cost, weight, and to simplify manufacturing.
One exemplary embodiment can be used in any number of motor vehicles, including, but not limited to an electric, hybrid electric, or fuel cell vehicle with two batteries of widely different voltages. The exemplary embodiment of a doubled ended inverter topology permits a single electric motor to be driven from two different DC power sources. For example, if it is desired to use the double ended topology with a high voltage battery (e.g., greater than 60 volts) and a low voltage battery (e.g., about 12 volts), then galvanic isolation is highly beneficial. This is accomplished by using a motor with two sets of isolated windings occupying the same stator slots. The dual windings act as a transformer to provide both voltage matching and electrical isolation. As described in more detail below, the ratio of turns in the windings is proportional to the voltage ratio of the two batteries.
The vehicle 100 may be any one of a number of different types of automobiles, such as, for example, a sedan, a wagon, a truck, or a sport utility vehicle (SUV), and may be two-wheel drive (2WD) (i.e., rear-wheel drive or front-wheel drive), four-wheel drive (4WD), or all-wheel drive (AWD). The vehicle 100 may also incorporate any one of, or combination of, a number of different types of engines and/or traction systems, such as, for example, a gasoline or diesel fueled combustion engine, a “flex fuel vehicle” (FFV) engine (i.e., using a mixture of gasoline and alcohol), a gaseous compound (e.g., hydrogen and natural gas) fueled engine, a combustion/electric motor hybrid engine, and an electric motor.
In the exemplary embodiment illustrated in
For the embodiments described here, first DC energy source 112 and second DC energy source 114 are batteries (or battery packs) of significantly different voltages. Moreover, first DC energy source 112 and second DC energy source 114 may have different and unmatched current ratings. In this regard, first DC energy source 112 can be a relatively high voltage battery having a nominal operating voltage within the range of about 42-350 volts. For purposes of this description, the exemplary embodiment of vehicle 100 employs a battery that provides more than 60 volts (e.g., 100 volts) for first DC energy source 112. In contrast, second DC energy source 114 can be a relatively low voltage battery having a nominal operating voltage within the range of about 12-42 volts. For purposes of this description, the exemplary embodiment of vehicle 100 employs a 12 volt battery for second DC energy source 114. The techniques and technologies described herein are well suited for use in an embodiment wherein the ratio of the relatively high voltage provided by first DC energy source 112 to the relatively low voltage provided by second DC energy source 114 is at least 8:1.
The motor 110 is preferably a three-phase alternating current (AC) electric traction motor, although other types of motors having a different number of phases could be employed. As shown in
The electronic control system 108 is in operable communication with motor 110, first DC energy source 112, second DC energy source 114, and double ended inverter system 116. Although not shown in detail, electronic control system 108 includes various sensors and automotive control modules, or electronic control units (ECUs), such as an inverter control module (i.e., the controller shown in
Double ended inverter system 200 allows AC electric traction motor 202 to be powered by the different batteries, even though the batteries have significantly different nominal operating voltages. This topology, in conjunction with the dual isolated winding arrangement of AC electric traction motor 202 (described in more detail below), provides voltage matching between high voltage battery 204 and low voltage battery 206. Moreover, this topology, in conjunction with the dual isolated winding arrangement of AC electric traction motor 202, provides galvanic isolation between the electrical subsystems powered by high voltage battery 204 and the electrical subsystems powered by low voltage battery 206. In this context, “galvanic isolation” means that that no current can directly flow between the high voltage side to the low voltage side of double ended inverter system 200. Even though no current can directly flow, energy and power can flow between the sides using other techniques, such as magnetic induction.
Although not illustrated in
AC electric traction motor 202 is also shown in
For clarity and ease of description,
Referring again to
As mentioned previously, the first set of windings 214 and the second set of windings 216 are electrically insulated from each other. Accordingly, current cannot directly flow between first inverter subsystem 208 and second inverter subsystem 210. In other words, AC electric traction motor 202, first inverter subsystem 208, and second inverter subsystem 210 are suitably configured to provide galvanic isolation between high voltage battery 204 and low voltage battery 206. More specifically, any additional electrical subsystems powered by high voltage battery 204 will be protected and isolated from any additional electrical subsystem powered by low voltage battery 206 (and vice versa).
In practice, first set of windings 214 and second set of windings 216 are suitably configured to function as a transformer, which provides voltage matching between high voltage battery 204 and low voltage battery 206. Such voltage matching allows high voltage battery 204 to recharge low voltage battery 206 through AC electric traction motor. Voltage matching also allows low voltage battery 206 to recharge high voltage battery 204 through AC electric traction motor. Such transformer-based recharging can be regulated and managed by controller 212 while AC electric traction motor 202 is rotating.
The transformer characteristics of AC electric traction motor 202 can be achieved by configuring the number of turns associated with the various windings. Assume, for example, that first set of windings 214 has a first number of turns associated therewith, and that second set of windings 216 has a second number of turns associated therewith. Then, the ratio of the nominal voltage of high voltage battery 204 to the nominal voltage of low voltage battery 206 will be approximately proportional to the ratio of the first number of turns to the second number of turns. The respective power ratings of high voltage battery 204 and low voltage battery 206 may also impact the ratio of the first number of turns to the second number of turns. Accordingly, the number of winding turns in first set of windings 214 and the number of winding turns in second set of windings 216 can be chosen to accommodate the specified nominal voltages and/or power ratings of high voltage battery 204 and low voltage battery 206, respectively.
First inverter subsystem 208 and second inverter subsystem 210 are configured to drive AC electric traction motor 202, individually or collectively (depending upon the particular operating conditions). In this regard, controller 212 is suitably configured to influence the operation of first inverter subsystem 208 and second inverter subsystem 210 to manage power transfer among high voltage battery 204, low voltage battery 206, and AC electric traction motor 202. The controller 212 is responsive to commands received from the driver of the vehicle (e.g., via an accelerator pedal) and provides control signals or commands to section 250 of first inverter subsystem 208 and to section 258 of second inverter subsystem 210 to control the output of sections 250 and 258. High frequency pulse width modulation (PWM) techniques may be employed to control sections 250 and 258 and to manage the voltage produced by sections 250 and 258.
Referring also to
In operation, controller 212 receives a torque command for AC electric traction motor 202, and determines how best to manage the flow of power between high voltage battery 204 and first inverter subsystem 208, and between low voltage battery 206 and second inverter subsystem 210. In this manner, controller 212 also regulates the manner in which first inverter subsystem 208 and second inverter subsystem 210 drive AC electric traction motor 202. Double ended inverter system 200 may utilize any suitable control methodology, protocol, scheme, or technique. For example, certain aspects of the techniques and technologies described in U.S. Pat. Nos. 7,154,237 and 7,199,535 (both assigned to General Motors Corporation) may be employed by double ended inverter system 200. The relevant content of these patents is incorporated by reference herein.
The double ended inverter topology described above can be employed to interface two different energy sources (e.g., batteries) having different and disparate nominal operating voltages for controlled and managed operation in combination with a dual winding AC traction motor of an electric or hybrid electric vehicle. The double ended inverter topology and the isolated windings of the AC traction motor provides galvanic isolation between the low voltage subsystem and the high voltage subsystem of the vehicle.
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or embodiments described herein are not intended to limit the scope, applicability, or configuration of the claimed subject matter in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the described embodiment or embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope defined by the claims, which includes known equivalents and foreseeable equivalents at the time of filing this patent application.
This application claims the benefit of U.S. provisional patent application Ser. No. 60/952,742, filed Jul. 30, 2007 (the entire content of which is incorporated by reference herein).
Number | Date | Country | |
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60952742 | Jul 2007 | US |