The present disclosure is directed to a keying arrangement for electrical connector assemblies that prevent inadvertent mating of connector halves that are not intended to be mated.
In electrical equipment having multiple modules or units that are interconnected, it is desirable to provide a keying system that uniquely defines plug and receptacle pairs that are to be mated. There are many such systems in use in the industry. For example, U.S. Pat. No. 4,778,411 discloses mating electrical connector housings having hexagonal nests formed therein containing hexagonal shaped keys that are positionable in any of six unique angular positions. Each housing has a key that is in axial alignment with a corresponding key in the other housing. Mating of the two housings is prevented unless the two keys are in mutually complimentary angular positions. The shanks of the keys include an undercut that mates with an inwardly facing bead on the interior of the nest and a split end to provide a snap action when the keys are pressed into their seats.
U.S. Pat. No. 5,370,557 discloses a keying arrangement for low profile electrical connectors. The opposing ends of a mating plug and receptacle have polygonal openings formed completely through their housings that contain opposing polygonal-shaped keys that are axially aligned. Each of the keys is retained in its respective polygonal opening by a pair of wing-like flanges extending from the key that overlies a first surface formed in the housing adjacent the polygonal opening and a locking tab projecting from the key that underlies another surface spaced from the first surface.
Additional keying arrangements are needed which are novel in design and structure over prior art keying arrangements. In particular, what is needed is a connector keying arrangement having a novel design and structure that effectively prevents inadvertent mating of the contacts of a first connector with the contacts of a second connector in an electrical connector assembly when the electrical ratings of the first and second connectors are different. What is also needed is a connector locking arrangement having a novel design and structure that effectively connects and interlocks the two connectors of the electrical connector assembly.
It is an aspect of the present disclosure to provide keying arrangements for an electrical connector assembly having two connector housings, i.e., a first and a second connector, which are hermaphroditic or genderless.
It is also an aspect for the keying arrangements to work effectively for preventing inadvertent mating or connecting of the electrical contacts of a first connector having a particular electrical rating with the electrical contacts of a second connector having a different electrical rating.
In the present disclosure, an electrical connector assembly is disclosed having first and second electrical connectors which are hermaphroditic or genderless, i.e., the two electrical connectors are substantially identical. One difference is the corresponding keying surface for each electrical connector is laterally reversed with respect to the other electrical connector. For ease of describing herein the connection of the two electrical connectors of the electrical connector assembly, the first electrical connector is referred to as a plug and the second electrical connector as a receptacle for illustration purposes, even though either electrical connector can be referred to as the plug and receptacle since the electrical connectors are hermaphroditic as stated above.
Each plug and receptacle includes a housing having electrical contacts therein wherein each contact of the plug contacts a corresponding contact of the receptacle. A first keying arrangement is provided for polarizing to assure proper orientation of the plug with the receptacle during connection thereof.
A second keying arrangement is provided by the electrical connector assembly for inhibiting or preventing the mating of two identical connector housings, e.g., a battery connector housing to another battery connector housing. The second keying arrangement includes a keying surface formed on a face of the plug and a corresponding keying surface formed on an opposing face of the receptacle so that when a plug and a receptacle are in axial alignment, the keying surfaces of the two connector housings interlock.
A third keying arrangement is provided to prevent inadvertent mating of the electrical contacts of the plug having a particular electrical rating with the electrical contacts of the receptacle having a different electrical rating. The third keying arrangement is provided in part by two pairs of electrical contact housings where each electrical contact housing is fitted within a respective interior cavity of one of the electrical connector housings. In one embodiment, each electrical contact housing fitted within an interior cavity of the receptacle includes a key having a rectangular shaped outer surface that is sized to slip fit into a respective opposing rectangular shaped opening of a respective electrical contact housing fitted within an interior cavity of a plug having the same electrical rating as the receptacle.
Likewise, each electrical contact housing fitted within an interior cavity of the plug having the same electrical rating as the receptacle includes a respective key having a rectangular shaped outer surface that is sized to slip fit into an opposing rectangular shaped opening of a respective electrical contact housing fitted within the interior cavity of the receptacle having the same electrical rating as the plug. Each key is arranged so that the plug and receptacle housings will mate only when the four keys are in mating alignment with their respective opening and the two connector housings are in axial alignment.
To prevent inadvertent mating of the electrical contacts of a plug having a particular electrical rating with the electrical contacts of a receptacle having a different electrical rating, the spacing between cavities of connector housings having different electrical ratings is different. This prevents axial alignment and hence mating of the keys of electrical contact housings fitted within a plug with the keys of electrical contact housings fitted within a receptacle where the receptacle has a different electrical rating than the plug. A locking arrangement is provided by the first keying arrangement for locking the receptacle and the plug and thereby locking each key within its respective opening when the receptacle and plug have the same electrical ratings.
The present invention further relates to an electrical connector assembly including a first and a second electrical connector connectable along a first axis. Each electrical connector includes a housing configured and dimensioned for receiving a pair of electrical contact housings. Each electrical contact housing has electrical contacts therein, wherein each electrical contact of the first electrical connector contacts a corresponding contact of the second electrical connector during connection thereof. A first keying arrangement is provided for polarizing to assure proper orientation of the first electrical connector with the second electrical connector during connection thereof. A second keying arrangement is provided for inhibiting the connection except for connecting a first electrical connector to a designated second electrical connector. The second keying arrangement includes a first keying surface defined by the first electrical connector housing and a second keying surface defined by the second electrical connector housing. The first and second keying surfaces are substantially complementary with respect to each other for enabling connection of the first and second electrical connector housings along the first axis when the housings are in axial alignment. A third keying surface and a fourth keying surface each extend adjacent the first keying surface of the first electrical connector. A fifth keying surface and a sixth keying surface each extend adjacent the second keying surface of the second electrical connector, the third, fourth, fifth and sixth keying surfaces each defining an axis parallel to the first axis when the housings are in axial alignment. The third keying surface engages the fifth keying surface and the fourth keying surface engages the sixth keying surface when the housings are connected.
The present invention yet further relates to an electrical connector assembly including a first and a second electrical connector connectable along an axis. Each electrical connector includes a housing configured and dimensioned for receiving a pair of electrical contact housings, each electrical contact housing having electrical contacts therein. Each electrical contact of the first electrical connector contacts a corresponding contact of the second electrical connector during connection thereof. A first keying arrangement is provided for polarizing to assure proper orientation of the first electrical connector with the second electrical connector during connection thereof. A second keying arrangement is provided for inhibiting the connection except for connecting a first electrical connector to a designated second electrical connector. The second keying arrangement includes a first keying surface defined by the first electrical connector housing and a second keying surface defined by the second electrical connector housing. The first and second keying surfaces are substantially complementary with respect to each other for enabling connection of the first and second electrical connector housings along the axis when the housings are in axial alignment. A first pair of keying surfaces extend adjacent the first keying surface of the first electrical connector and a second pair of keying surfaces extend adjacent the second keying surface of the second electrical connector. The first pair of keying surfaces and corresponding second pair of keying surfaces are in axial alignment when the housings are in axial alignment. The first pair of keying surfaces engage the corresponding second pair of keying surfaces when the housings are connected.
An advantage of the present invention is that the total number of parts to fabricate the enclosure is reduced.
A further advantage of the present invention is that the enclosure size is reduced.
Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.
Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
The present invention is directed to an electrical connector assembly 10 as depicted in
A first keying arrangement of the electrical connector assembly 10 is provided for polarizing to assure proper orientation of receptacle 12 and plug 14. The first keying arrangement includes a retainer means having two locking tabs 100a, 100b each mounted at a respective mounting point to the insulated housings 16, 60. Each locking tab 100a, 100b is preferably integrally formed, i.e., of unitary construction, with the insulating housings 16, 60 and includes a distal end 102 configured and dimensioned for engaging respective surfaces 50, 66 defined by the insulating housings 16, 60, respectively. Each locking tab 100a, 100b is pivotable with respect to its mounting point, thereby causing it to pivot in a particular direction upon the distal end 102 contacting respective surfaces 50, 66 of housing 16, 60.
The distal end 102 of each locking tab 100a, 100b is further configured and dimensioned for eventually pivoting opposite the particular direction for contacting in a locking configuration a surface 88 (
A proximal portion 106 of each locking tab 100a, 100b is raised in an arced configuration to facilitate and provide for the gripping of the insulating housings 16, 60 during connection thereof. To facilitate further gripping of the housings 16, 60, a portion of the raised proximal portion 106 of each locking tab 100a, 100b includes a plurality of slots formed therein to form gripping members 108 thereon.
The insulating housing 16 of the receptacle 12, as best seen in
It is to be understood that while the electrical contact housings are shown having rectangular geometries, that other geometries can be used. Further, while color coding is often employed to distinguish contact housings from each other, markings, such as “+” or “−” can alternately be used.
End surface 20a1 protrudes distally from end surface 20b1 defining lateral surface 20c1 and end surface 20a2 protrudes distally from end surface 20b2 defining lateral surface 20c2 (
A gripping member 56 extends from one end of each of the top surface 23a and the bottom surface 23b in an arced configuration to facilitate and provide for the gripping of the insulating housing 16 during mating of receptacle 12 with plug 14. The gripping members 56 are aligned on one side of the insulating housing 16 opposite gripping member 108.
The plug 14 includes an insulating housing 60, as best seen in
Insulating housing 60 of plug 14 is bounded on the sides by surface 50 and locking tab 100b, on the ends by surfaces 62a1, 62a2, 62b1, 62b2, 64, a top wall 65a and a bottom wall 65b. Together, all the surfaces surround and define a rectangular interior cavity 44 (
End surface 62a1 protrudes distally from end surface 62b1 defining lateral surface 62c1 and end surface 62a2 protrudes distally from end surface 62b2 defining lateral surface 62c2 (
A gripping member 56 extends from one end of each of the top surface 65a and the bottom surface 65b in an arced configuration to facilitate and provide for the gripping of the insulating housing 60 during mating of receptacle 12 with plug 14. The gripping members 56 are aligned on one side of the insulating housing 60 opposite gripping member 108.
Interior cavity 44 and electrical contact housings 28, 30, as best seen in
In addition to corresponding keying surfaces 20, 62 the second keying arrangement further includes a pair of additional keying surfaces to prevent inadvertent mating of electrical contacts 38 of plug 14 with electrical contacts 34 of receptacle 12. For receptacle 12, referring to
Similarly, referring to
When receptacle 12 and plug 14 are properly aligned (
It is to be understood that the distances between surface 116 and protrusion 26 of receptacle 12 and likewise between surface 124 and protrusion 130, while substantially equal to each other can be varied, acting as a further keying arrangement.
A third keying arrangement is provided by electrical connector assembly 10 to prevent inadvertent mating of electrical contacts 38 of a plug 14 having a particular electrical rating with electrical contacts 34 of a receptacle 12 having a different electrical rating as further described below. The third keying arrangement is provided in part by the two pairs of electrical contact housings 28, 30, 40, 42. Each electrical contact housing is configured and dimensioned to fit within one of the interior cavities 24, 44 defined by the surfaces of electrical connector housings 16, 60. Each electrical contact housing 28, 30 fitted within an interior cavity 24 of receptacle 12 includes a respective key 80, 82 (
Likewise, each electrical contact housing 40, 42 fitted within an interior cavity 44 of plug 14 includes a respective key 84, 86 (
To prevent inadvertent mating of electrical contacts 34 of a plug 14 having a particular electrical rating with electrical contacts 38 of a receptacle 12 having a different electrical rating, the third keying arrangement provides for the spacing between cavities 24, 44 of connector housings 16, 60 having different electrical ratings be different. Applicant's invention Ser. No. 11/051,077 of the same title, which is hereby incorporated by reference in its entirety, discloses various embodiments of this construction and will not be discussed in further detail here.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
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4778411 | Rudy, Jr. et al. | Oct 1988 | A |
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5370557 | Olsson | Dec 1994 | A |
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6884106 | Shuman et al. | Apr 2005 | B1 |
7108534 | Fabian | Sep 2006 | B1 |