The subject matter herein relates generally to electrical connectors, and more particularly to electrical connectors having ground contact modules.
It is common, in the electronics industry, to use right angled connectors for electrical connection between two circuit boards or between a circuit board and another electrical component. At least some right angle connectors include a plurality of contact modules that are received in a housing. Each contact module typically includes a plurality of electrical mating contacts on a mating edge of the contact module and a plurality of electrical mounting contacts on a mounting edge of the contact module for electrically connecting the circuit boards or the circuit board and the other electrical component.
Various configurations of connectors are known. For example, some connectors have contact modules that have both signal and ground contact leads extending between the mating contacts and the mounting contacts of the contact modules. Other known connectors have signal contact modules that have only signal leads and ground contact modules that have only ground leads. The leadframes, and thus the leads, of both the signal contact modules and the ground contact modules are formed identically. However, the circuit board(s) and the electrical component only send signals through the leads of the signal contact modules. In these known connectors, the ground contact modules are placed between a pair of the signal contact modules to provide shielding between adjacent pairs of the leads of the signal contact modules. However, due to increases in data transfer speed through the connectors, the connectors have problems with electrical performance, such as crosstalk between adjacent signal pairs of adjacent signal contact modules. There is a need for a connector that provides adequate shielding and/or isolation between signal pairs. There is a need for a connector that may be manufactured at a reasonable cost.
In one embodiment, a connector assembly is provided that includes a housing and a contact module assembly including first and second contact modules loaded into the housing. The first contact module has a plurality of ground leads extending between mating contacts and mounting contacts. The ground leads extend along separate paths within a first plane. The second contact module has a plurality of signal leads extending between mating contacts and mounting contacts. The signal leads extend along separate paths within a second plane. The ground leads are aligned with the signal leads in a direction transverse to the first plane, and the ground leads have a width and a thickness defining a cross-sectional area that is larger than a cross sectional area of the signal leads.
Optionally, the ground leads may be wider than the signal leads. A lead axis of the ground leads may be substantially aligned with a lead axis of corresponding signal leads. The paths may be non-linear and extend between mating contacts and mounting contacts that are generally perpendicular to one another. Optionally, the first and second contact modules may each include a dielectric body and a leadframe, wherein the bodies of the first and second contact modules are substantially similarly dimensioned, and wherein the leads of the leadframes of the first and second contact modules are sized differently. Optionally, a third contact module may be loaded into the housing, wherein the third contact module has a plurality of signal leads corresponding to signal leads of the second contact module to define differential signal pairs. The contact module assembly may include a plurality of first contact modules, a plurality of second contact modules and a plurality of third contact modules that are loaded into the housing in a pattern having second and third contact modules arranged adjacent one another and forming signal module pairs, and at least one first contact module arranged between adjacent signal module pairs.
In another embodiment, a contact module assembly is provided including a first contact module having a plurality of ground leads extending between mating contacts and mounting contacts, wherein the ground leads extend along separate paths within a first plane and have a width and a length defined within the first plane. A second contact module is provided adjacent the first contact module and has a plurality of signal leads extending between mating contacts and mounting contacts. The signal leads extend along separate paths within a second plane and have a width and a length defined within the second plane. A third contact module is provided adjacent the second contact module and has a plurality of signal leads extending between mating contacts and mounting contacts. The signal leads extend along separate paths within a third plane and have a width and a length defined within the third plane. The ground leads are aligned with the signal leads of both the second contact module and the third contact module in a direction transverse to the first plane and the ground leads are wider than the signal leads.
In a further embodiment, a connector assembly is provided including a housing and a plurality of signal contact modules arranged as signal module pairs. Each signal contact module includes a body, a radially inner signal lead and a radially outer signal lead separate from the radially inner signal lead. The radially inner signal leads are defined by inner and outer edges and the radially outer signal leads are defined by inner and outer edges. The radially outer signal leads within each signal module pair cooperate to define a first differential pair, and the radially inner signal leads within each signal module pair cooperate to define a second differential pair. A plurality of ground contact modules are arranged within the housing such that the ground contact modules bound opposite sides of the signal contact modules of at least one of the signal module pairs. The ground contact modules include a body, a radially inner ground lead and a radially outer ground lead. The radially inner ground leads is defined by inner and outer edges and the radially outer ground leads is defined by inner and outer edges. The ground leads are wider than the signal leads such that the outer edges of the ground leads are positioned radially outward with respect to the outer edges of the signal leads and such that the inner edges of the ground leads are positioned radially inward with respect to the inner edges of the signal leads.
The plug connector assembly 104 may be a pluggable electrical component such as a Small Form Factor Pluggable (SFP) transceiver module, an XFP transceiver module, a Quad Small Form-factor Pluggable (QSFP), or the like. The plug connector assembly 104 may be cable mounted or board mounted. Although the receptacle connector assembly 102 is shown as being able to receive one plug connector assembly 104, the receptacle connector assembly 102 may be configured to receive two or more plug connector assembly 104. For example, the receptacle connector assembly 102 may have multiple openings that are configured to receive two or more plug connector assemblies 104 that are laterally adjacent to each other (i.e., side-by-side) and/or two or more plug connector assemblies 104 that are stacked upon each other.
The receptacle connector 120 includes a housing 130 and a contact module assembly 132 including a plurality of individual contact modules 134 that are loaded into the housing 130. The receptacle connector 120 includes a mating end 136 and a mounting end 138 for mounting to the circuit board 106. The mating end 136 is configured to receive a complementary mating end of the plug connector assembly 104. In an exemplary embodiment, the mating end 136 and the mounting end 138 are at right angles to one another, such that the receptacle connector 120 defines a right angle connector.
In an exemplary embodiment, a sub-set of the vias 142 define ground vias 146 that are configured to receive ground contacts. Another sub-set of the vias 142 define signal vias 148 that are configured to receive signal contacts. Optionally, the signal vias 148 may be arranged in pairs, schematically represented in
The mating face 152 includes at least one mating channel 156, and in the illustrated embodiment two mating channels 156, that receives a mating portion of the plug connector assembly 104 (shown in
In an exemplary embodiment, the contact modules 134 represent one of a first, or ground, contact module 170, which is illustrated in
The signal contact module 172 includes a generally planar dielectric body 180 that substantially encases a leadframe 182. The leadframe 182 includes a plurality of mating contacts 184, a plurality of mounting contacts 186 and a plurality of leads 188 that electrically interconnect the mating and mounting contacts 184, 186. In the illustrated embodiment, the mating and mounting contacts 184, 186 are generally perpendicular to one another. Optionally, the leads 188 and corresponding contacts 184, 186 are co-planar along a signal lead plane. In an exemplary embodiment, the leads 188 are integrally formed with the mating and mounting contacts 184, 186. Prior to overmolding the lead frame 182 to form the contact module 172, the leads 188 may be stabilized by a carrier strip, and then removed therefrom by a removal process, such as stamping. The leads 188 are illustrated in
The leads 188 generally extend along a lead axis 190 that defines the path. The leads 188 have a lead length that is defined along the lead axis 190 between the mating and mounting contacts 184, 186. The leads 188 also have a width 192 that is defined transverse to the lead axis 190 and the length. The leads 188 have a thickness 194 that is defined transverse to the length and the width 192. A cross-section of each lead is defined by the width 192 and the thickness 194. Once overmolded, the leadframe 182 fills a predetermined volume of the body 180, which is determined based on the number of leads 188, as well as the length, width 192 and thickness 194 of the leads 188.
While four leads 188 and corresponding mating and mounting contacts 184, 186 are illustrated in
In an exemplary embodiment, the mating contacts 184 are arranged in two units, an upper unit 196 and a lower unit 198. The mating contacts 184 of the upper unit 196 are complementary and are arranged to mate with opposing sides of a circuit board that is plugged therebetween, such as when the plug connector assembly 104 (shown in
The body 180 includes a mating edge 200 and a mounting edge 202. The mating contacts 184 extend from the mating edge 200, and the mounting contacts 186 extend from the mounting edge 202. The mating and mounting edges 200, 202 intersect with one another at an imaginary corner, designated in
The body 180 includes opposite sides 204, 206 that extend substantially parallel to and along the lead frame 182. When the contact module 172 is held by the housing 130 (shown in
The body 220 includes a mating edge 240 and a mounting edge 242. The mating contacts 224 extend from the mating edge 240, and the mounting contacts 226 extend from the mounting edge 242. The body 220 includes opposite sides 244, 246 that extend substantially parallel to and along the lead frame 222. When the contact module 174 is held by the housing 130 (shown in
The ground leadframe 260 includes a plurality of mating contacts 262, a plurality of mounting contacts 264 and a plurality of leads 266 that electrically interconnect the mating and mounting contacts 262, 264. Optionally, the leads 266 and corresponding contacts 262, 264 are co-planar along a ground lead plane. The leads 266 extend along separate paths between corresponding mating and mounting contacts 262, 264. The paths followed by the leads 266 are substantially similar to the paths followed by the leads 188 (shown in
The leads 266 also have a width 270 that is defined transverse to the lead axis 268 and the length. As illustrated in
The leads 266 have a thickness that is defined transverse to the length and the width 270. A cross-section of each lead 266 is defined by the width 270 and the thickness. Once overmolded, the leadframe 260 fills a predetermined volume of the body of the ground contact module 170. Because the ground leads 266 are wider than the signal leads 188 or 228, the ground leads 266 tend to fill a greater volume of the ground contact modules 170 as compared to the case of the signal contact modules 172 or 174.
As illustrated in
Each of the ground leads 266 include an inner edge 284 and an outer edge 286. Similarly, each of the signal leads 188 of the first contact modules 172 include an inner edge 288 and an outer edge 290. Each of the signal leads 228 of the second contact modules 174 include an inner edge 292 and an outer edge 294. Optionally, the inner edges 288, 292 of the signal leads 188, 228, respectively, are substantially aligned with one another. Additionally, the outer edges 290, 294 of the signal leads 188, 228, respectively, are substantially aligned with one another. However, because the widths 270 of the ground leads 266 are wider than the signal leads 188, 228, the inner edges 284 of the ground leads 266 are positioned radially inward with respect to the inner edges 288, 292. Additionally, the outer edges 290 of the ground leads 266 are positioned radially outward with respect to the outer edges 290, 294. The enlarged, or widened, ground leads 266 provide additional protection or compensation to the receptacle connector 120 (shown in
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means—plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
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