Electroluminescent display intelligent controller

Information

  • Patent Grant
  • 6465969
  • Patent Number
    6,465,969
  • Date Filed
    Thursday, March 22, 2001
    23 years ago
  • Date Issued
    Tuesday, October 15, 2002
    22 years ago
Abstract
The present invention includes a smart controller for electroluminescent lamps which compensates for a range of RC time constants and adjusts its output frequency accordingly such that a relatively uniform light output is obtained on all illuminated areas of large EL display panels. The controller incorporates a device which monitors the current as the pulse train is applied to the EL panel. A sensing circuit determines if the current decayed to zero during the positive portion of the pulse. If the current did not decay to zero, the frequency is decreased until a decay to zero is sensed. Uniform light output is thus maintained from panel to panel, regardless of RC time constant differences between different EL panels, or variations in panel electrical characteristics over time. In an alternate embodiment of the present invention, several different frequencies are applied to the EL panel nearly simultaneously. In this case the frequency that effectively controls the light output is determined by the RC time constant of the EL panel circuit.
Description




FIELD OF THE INVENTION




This invention relates generally to electroluminescent lamps and, more particularly, to a controller for driving panels comprising such lamps at optimal frequencies.




BACKGROUND OF THE INVENTION




Electroluminescent Lamps:




An electroluminescent (EL) lamp generally includes a layer of phosphor positioned between two electrodes, and at least one of the electrodes is light-transmissive. At least one dielectric also is positioned between the electrodes so the EL lamp functions essentially as a capacitor. When a voltage is applied across the electrodes, the phosphor material is activated and emits a light.




EL lamps are typically manufactured as discrete cells on either rigid or flexible substrates. One known method of fabricating an EL lamp includes the steps of applying a coating of light-transmissive conductive material, such as indium tin oxide, to a rear surface of polyester film, applying a phosphor layer to the conductive material, applying at least one dielectric layer to the phosphor layer, applying a rear electrode to the dielectric layer, and applying an insulating layer to the rear electrode. The various layers may, for example, be laminated together utilizing heat and pressure. Alternatively, the various layers may be screen printed to each other. When a voltage is applied across the indium tin oxide and the rear electrode, the phosphor material is activated and emits a light which is visible through the polyester film.




Typically, it is not desirable for the entire EL polyester film to be light emitting. For example, if an EL lamp is configured to display a word, it is desirable for only the portions of the EL polyester film corresponding to letters in the word to be light emitting. Accordingly, the indium tin oxide is applied to the polyester film so that only the desired portions of the film will emit light. For example, the entire polyester film may be coated with indium tin oxide, and portions of the indium tin oxide may then be removed with an acid etch to leave behind discrete areas of illumination. Alternatively, an opaque ink may be printed on a front surface of the polyester film to prevent light from being emitted through the entire front surface of the film.




Fabricated EL lamps often are affixed to products, e.g., panels, and watches, to provide lighting for such products. For example, EL lamps typically are utilized to provide illuminated images on display panels. Particularly, and with respect to a display panel, EL lamps are bonded to the front surface of the display panel so that the light emitted by the phosphor layers of such lamps may be viewed from a position in front of the panel.




PROBLEM




Non-Uniform Illumination of Large Panel Areas:




Heretofore, electroluminescent (EL) display panels having lamp areas larger than about 20 square inches exhibit undesirable variations in light output over the surface of the panel. More specifically, the light output of a given EL panel fades noticeably from the center of the panel out to the periphery thereof, when driven by previously existing controllers.




A single, fixed frequency of 400 Hz or greater is typically employed by prior art EL panel controllers (drivers). For example, ENZ-Electronic AG (Gais, Switzerland) manufactures a number of different EL panel drivers intended for panel sizes (areas) ranging from 20 cm


2


to 1000 cm


2


(approximately 30 sq. in. to 155 sq. in.). Output frequencies for these drivers range from 200 Hz to 2800 Hz, with no apparent correlation between panel area and drive frequency. For example, various models of these drivers intended for 1200 cm


2


panels generate single frequencies ranging between 300 Hz and 800 Hz; drivers for 200 cm


2


panels generate single fixed frequencies ranging between 400 Hz and 1500 Hz; while a driver for an 850 cm


2


panel generates a frequency of 2800 Hz.




Any one of the previously available controllers is limited in its ability to uniformly illuminate a range of electroluminescent panels having areas of differing sizes.




Furthermore, variations in resistance and capacitance of the illumination and dielectric layers are inevitable in the panel printing process. In addition, as a panel ages, the electrical characteristics of the panel change. As a result, the panel light output is not constant over a period of time when driven by previously existing controllers.




Therefore, what is desired is a smart controller to drive an electroluminescent panel to produce an optimized uniform light output for a variety of illumination areas, capacitances, and resistances.




SOLUTION




In accordance with one aspect of the present invention, it was observed that the light output of electroluminescent (EL) devices is a function of not only the applied voltage and the illuminated area, but also a function of the frequency applied to the EL device. More specifically, it was noted that the light output of the EL panel begins to fade from the center of the circle out to the perimeter as the frequency is increased. This effect is mainly due to the RC time constant of the circuit, i.e., at higher frequencies, the effective capacitance of the circuit is not able to completely charge during the half cycle of the excitation wave.




The present invention includes a smart controller which compensates for a range of RC time constants and adjusts its output frequency accordingly such that a relatively uniform light output is obtained on all illuminated areas of large EL display panels. The controller incorporates a device which monitors the current as the pulse train is applied to the EL panel. A sensing circuit determines if the current decayed to near zero or about at least 60% of its initial value during the positive portion of the pulse. If the current did decay to near zero at a fixed base frequency (e.g. 400 Hz), no frequency adjustment is made. If it did not, the frequency is decreased until a decay to near zero current zero is sensed. This self-adjustment may be performed automatically and very rapidly through a continuous feedback loop so as not to be noticeable to the eye. Thus, uniform light output is maintained from panel to panel, regardless of RC time constant differences between different EL panels, or variations in panel electrical characteristics over time.




In an alternate embodiment of the present invention, several different frequencies are applied to the EL panel simultaneously. In this case the frequency that effectively controls the light output is determined by the RC time constant of the EL panel circuit. For higher time constants, a lower frequency is operational, for lower time constants a higher frequency is operational.




Intelligent controllers such as those described above are thus useful in maintaining a relatively constant light output as the panel ages and the RC time constant increases.




In one embodiment of the present invention, an electroluminescent panel includes an electroluminescent lamp formed integrally therewith. The electroluminescent lamp is formed on the panel by utilizing the panel as a substrate for the EL lamp. The panel is fabricated by utilizing the steps of screen printing a rear electrode to a front surface of the panel, screen printing at least one dielectric layer over the rear electrode after screen printing the rear electrode to the panel, screen printing a phosphor layer over the dielectric layer to define a desired area of illumination, screen printing a layer of indium. tin oxide ink to the phosphor layer, screen printing an outlining electrode layer to the panel that outlines the rear electrode, screen printing an outlining insulating layer to the outlining electrode layer, screen printing a background layer onto the panel so that the background layer substantially surrounds the desired area of illumination, and applying a protective coat over the indium tin oxide ink and background layer. The rear electrode of each lamp is screen printed directly to the front surface of the panel, and the other layers of the EL lamp are screen printed over the rear electrode.




The above described method provides an illuminated panel that does not require coupling prefabricated EL lamps to the panel. Such method also facilitates applying the various layers of the EL lamps to the EL substrate as a forward image and, alternatively, as a reverse image.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic illustration of an electroluminescent lamp;





FIG. 2

is a flow chart illustrating a sequence of steps for fabricating the electroluminescent lamp shown in

FIG. 1

;





FIG. 3

is a schematic illustration of an electroluminescent lamp in accordance with one embodiment of the present invention;





FIG. 4

is a flow chart illustrating a sequence of steps for fabricating the electroluminescent lamp shown in

FIG. 3

;





FIG. 5

is an exploded pictorial illustration of an EL lamp fabricated in accordance with the steps shown in

FIG. 4

;





FIG. 6

is a schematic illustration of an electroluminescent lamp in accordance with an alternative embodiment of the present invention;





FIG. 7

is a flow chart illustrating a sequence of steps for fabricating the electroluminescent lamp shown in

FIG. 6

;





FIG. 8

is an exploded pictorial illustration of an EL lamp fabricated in accordance with the steps shown in

FIG. 7

;





FIG. 9

is a schematic illustration of an EL lamp controller in accordance with one embodiment of the present invention;





FIG. 10

is a flowchart illustrating an exemplary sequence of steps performed by the controller shown in

FIG. 9

, and





FIG. 11

is a schematic illustration of an EL lamp controller in accordance with an alternative embodiment of the present invention.











DETAILED DESCRIPTION OF THE INVENTION




Electroluminescent Panel Fabrication:





FIG. 1

is a schematic illustration of an electroluminescent (EL) lamp


10


including a substrate


12


including a coating of light-transmissive conductive material, a front electrode


14


, a phosphor layer


16


, a dielectric layer


18


, a rear electrode


20


of conductive particles, and a protective coating layer


22


. Substrate


12


may, for example, be a poly(ethylene terephthalate) (PET) film coated with indium tin oxide (ITO). Front electrode


14


may be formed from silver particles. Phosphor layer


16


may be formed of electroluminescent phosphor particles, e.g., zinc sulfide doped with copper or manganese which are dispersed in a polymeric binder. Dielectric layer


18


may be formed of high dielectric constant material, such as barium titanate dispersed in a polymeric binder. Rear electrode


20


is formed of conductive particles, e.g., silver or carbon, dispersed in a polymeric binder to form a screen printable ink. Protective coating


22


may, for example, be an ultraviolet (UV) coating.




As shown in

FIG. 2

, EL lamp


10


is fabricated by applying


30


front electrode


14


, e.g., silver particles, to a rear surface of substrate


12


. For example, indium tin oxide may be sputtered onto the polyester film and then silver particles may be applied to the indium tin oxide. Phosphor layer


16


then is positioned


32


over front electrode


14


, and dielectric layer


18


is positioned


34


over phosphor layer


16


. Rear electrode


20


is then screen printed


36


over dielectric layer


18


, and insulating layer


22


is positioned


38


over rear electrode


20


to substantially prevent possible shock hazard or to provide a moisture barrier to protect lamp


10


. The various layers may, for example, be laminated together utilizing heat and pressure.




A background layer (not shown) is then applied to insulating layer


22


. The background layer is applied to substrate


12


such that only the background layer and front electrode


14


are visible from a location facing a front surface of substrate


12


. The background layer may include, for example, conventional UV screen printing ink and may be cured in a UV drier utilizing known panel screening practices.





FIG. 3

is a schematic illustration of an alternative electroluminescent (EL) lamp


40


including a substrate


42


including a coating of light-transmissive conductive material, a front electrode,


44


, a phosphor layer


46


, a dielectric layer


48


, a rear electrode


50


, and a protective coating layer (not shown). Substrate


42


may, for example, be a polyester film coated with indium tin oxide. Front electrode


44


may be formed from silver particles that form a screen printable ink which is UV curable such as Lumimove Conductor 101-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. Phosphor layer


46


may be formed of electroluminescent phosphor particles, e.g., zinc sulfide doped with copper or manganese which are dispersed in a polymeric binder to form a screen printable ink. In one embodiment, the phosphor screen printable ink may be UV curable such as Lumimove Light Particle 103-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




Dielectric layer


48


may be formed of high dielectric constant material, such as barium titanate dispersed in a polymeric binder to form a screen printable ink. In one embodiment, the dielectric screen printable ink may be UV curable such as Lumimove Insulator 102-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. Rear electrode


50


is formed of conductive particles, e.g., silver or carbon, dispersed in a polymeric binder to form a screen printable ink. In one embodiment, rear electrode


50


may be UV curable such as Lumimove Particle Conductor 104-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. The protective coating may, for example, be an ultraviolet (UV) coating such as Lumimove Clear Coat Insulator 105-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




In an alternative embodiment, EL lamp


40


does not include dielectric layer


48


. Since the UV curable phosphor screen printable ink, i.e., Lumimove Light Particle 103-UV includes an insulator in the binder, EL lamp


40


does not require a separate dielectric layer over phosphor layer


46


.





FIG. 4

illustrates a method


60


of fabricating EL lamp


40


(shown in FIG.


3


). Front electrode


44


(shown in

FIG. 3

) defines an illumination area and is screen printed


62


onto an indium tin oxide coating on substrate


42


(shown in FIG.


3


). After screen printing


62


front electrode


44


, phosphor layer


46


(shown in

FIG. 3

) is screen printed


64


onto the indium tin oxide layer. Subsequently, dielectric layer


48


(shown in

FIG. 3

) is screen printed


66


onto phosphor layer


46


. Front electrode


44


and phosphor layer


46


are configured to define a light emitting design. Rear electrode


50


(shown in

FIG. 3

) is screen printed


68


onto dielectric layer


48


to form EL lamp


40


. In an alternative embodiment, EL lamp


40


does not include dielectric layer


48


and rear electrode


50


is screen printed onto phosphor layer


46


.




More particularly, as shown in

FIG. 5

, a substantially clear heat stabilized polycarbonate substrate


80


, e.g., a plastic substrate, having a front surface


82


and a rear surface


84


is first positioned in an automated flat bed screen printing press (not shown in FIG.


5


). Substrate


80


includes a layer of ITO (indium tin oxide, a transparent conductor) and substrate


80


is positioned in the flat bed printing press such that the layer of ITO is facing up. A background substrate


86


is screen printed onto rear surface


84


and covers substantially entire rear surface


84


except for an illumination area


88


thereof. Illumination area


88


is shaped as a reverse image, e.g., a reverse image of “R”, of a desired image to be illuminated, e.g., an “R”.




A dielectric background layer


90


is then screen printed over panel rear surface


84


and background substrate


86


. Dielectric background layer


90


covers substantially entire background substrate


86


and includes an illumination portion


92


which is substantially aligned with illumination area


88


. In one embodiment, background layer


90


is a decorative layer utilizing UV four color process and substantially covers background substrate


86


except for illumination area


88


.




Alternatively, the decorative layer is printed directly over illumination area


88


to provide a graduated, halftone, grainy illumination.




A front electrode


94


fabricated from silver ink is then screen printed onto panel rear surface


84


so that front electrode


94


contacts an outer perimeter of illumination portion


92


. In addition, a lead


96


of front electrode


94


extends from the perimeter of illumination portion


92


to a perimeter


98


of EL lamp


40


. Front electrode


94


is then UV cured for approximately two to five seconds under a UV lamp.




After screen printing front electrode


94


to panel surface


84


, a phosphor layer


100


is screen printed over front electrode


94


. Phosphor layer


100


is screened as a reverse image. Phosphor layer


100


is then UV cured, for example, for approximately two to five seconds under a UV lamp.




A dielectric layer


102


is then screen printed onto panel surface


84


so that dielectric layer


102


covers substantially the entire phosphor layer


100


and covers entirely front electrode


94


with the exception of an interconnect tab portion


103


. In one embodiment, interconnect tab portion


103


is about 0.5 inches long by about 1.0 inches wide. Dielectric layer


102


includes two layers (not shown) of high dielectric constant material. The first layer of dielectric layer


102


is screen printed over phosphor layer


100


and is then UV cured to dry for approximately two to five seconds under a UV lamp. The second layer of dielectric layer


102


is screen printed over the first layer of barium titanate and UV cured to dry for approximately two to five seconds under a UV lamp to form dielectric layer


102


. In accordance with one embodiment, dielectric layer


102


has substantially the same shape as illumination area


88


, but is approximately 2% larger than illumination area


88


and is sized to cover at least a portion of front electrode lead


96


.




A rear electrode


104


is screen printed to rear surface


84


over dielectric layer


102


and includes an illumination portion


106


and a rear electrode lead


108


. Illumination portion


106


is substantially the same size and shape as illumination area


88


, and rear electrode lead


108


extends from illumination portion


106


to panel perimeter


98


. Art work used to create a screen for phosphor layer


100


is created using the same art work used to create a screen for rear electrode


104


except that the screen for rear electrode


104


does not include rear electrode lead


108


. However, two different screens are utilized for phosphor layer


100


and rear electrode


104


since each one is for a different mesh count. Rear electrode


104


, dielectric layer


102


, phosphor layer


100


, and front electrode


94


form EL lamp


40


extending from rear surface


84


of substrate


80


.




In an alternative embodiment, EL lamp


40


does not include dielectric layer


102


since phosphor layer


100


includes an insulator in the UV phosphor binder. Rear electrode is then screen printed directly onto phosphor layer


100


and is substantially the same size and shape as illumination area


88


.




Subsequently, a UV clear coat (not shown in

FIG. 5

) is screen printed to rear surface


84


and covers rear electrode


104


, dielectric layer


102


, phosphor layer


100


, front electrode


94


, dielectric background layer


90


and background layer


86


. Particularly, the UV clear coat covers entire rear surface


84


. In an alternative embodiment, the UV clear coat covers substantially entire rear surface


84


except for interconnect tab portion


103


. Interconnect tab portion


103


is left uncovered to facilitate attachment of a slide connector (not shown) and a wire harness (not s own from a power supply (not shown) to front electrode lead


96


and rear electrode lead


108


.




In an alternative embodiment, the EL panel includes a transparent reflective coating which is reflective to oncoming light, such as car headlights, in order to provide greater visibility of the panel at night. The transparent reflective coating is printed directly on the polycarbonate as the first layer of the panel. The transparent reflective coating allows the color details of EL panel to be visible to a person viewing the EL panel through the polycarbonate substrate.




Method


60


(shown in

FIG. 4

) provides a panel capable of illuminating via an EL lamp. The panel does not utilize coupling or laminating with heat, pressure, or adhesive, to attach by hand or other affixing method a prefabricated EL lamp to the panel.





FIG. 6

is a schematic illustration of an alternative EL lamp


120


including a substrate


122


. Substrate


122


, in one embodiment, is a paper based substrate, such as card board or


80


point card stock, and includes a front surface


124


and a rear surface


126


. A rear electrode


128


is formed on front surface


124


of substrate


122


. Rear electrode


128


is formed of conductive particles, e.g., silver or carbon, dispersed in a polymeric binder to form a screen printable ink. In one embodiment, rear electrode


128


is heat curable such as Lumimove Particle Conductor 1004-HC available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. In an alternative embodiment, rear electrode


128


is UV curable such as Lumimove Particle Conductor 104-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




A dielectric layer


130


is formed over rear electrode


128


from high dielectric constant material, such as barium titanate dispersed in a polymeric binder to form a screen printable ink. In one embodiment, the dielectric screen printable ink is heat curable such as Lumimove Insulator102-HC available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. In an alternative embodiment, dielectric layer


130


is UV curable such as Lumimove Insulator 102-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




A phosphor layer


132


is formed over dielectric layer


130


and may be formed of electroluminescent phosphor particles, e.g., zinc sulfide doped with copper or manganese which are dispersed in a polymeric binder to form a screen printable ink. In one embodiment, the phosphor screen printable ink is heat curable such as Lumimove Light Particle 1003-HC available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. In an alternative embodiment, phosphor layer


132


is UV curable such as Lumimove Light Particle 103-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




A conductor layer


134


is formed on phosphor layer


132


from ITO particles that form a screen printable ink which is heat curable such as Lumimove Conductor 1001-HC available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. In an alternative embodiment, conductor layer


134


is UV curable such as Lumimove Conductor 101-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




A front outlining electrode


136


is formed on lamp


120


from silver particles that form a screen printable ink which is heat curable such as Lumimove Particle Conductor 1004-HC available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. In an alternative embodiment, front outlining electrode


136


is UV curable such as Lumimove Particle Conductor 104-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




A front outlining insulating layer


138


is formed over front outlining electrode


136


from high dielectric constant material, such as barium titanate dispersed in a polymeric binder to form a screen printable ink. In one embodiment, the front outlining insulator is heat curable such as Lumimove Insulator 1002-HC available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043. In an alternative embodiment, front outlining insulator


138


is UV curable such as Lumimove Insulator 102-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




A protective coating


140


formed, for example, from a ultraviolet (UV) coating such as Lumimove Clear Coat Insulator 105-UV available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043 is then formed on lamp


120


.





FIG. 7

illustrates a sequence of steps


140


for fabricating EL lamp


120


. EL lamp


120


may, for example, have a metal substrate, e.g., 0.25 mm gauge aluminum, a plastic substrate, e.g., 0.15 mm heat stabilized polycarbonate, or a paper based substrate, e.g., 80 pt. card stock. With respect to an EL lamp utilizing a plastic substrate, a rear electrode is formed


142


on a front surface of EL lamp


120


. Next, a dielectric layer is formed


144


over the rear electrode. Subsequently, a phosphor layer is formed


146


over the dielectric layer. A layer of indium tin oxide ink is formed


148


over the phosphor layer, a front outlining electrode is then formed


150


on the front surface and a front outlining insulating layer is formed


152


on the front outlining electrode layer. A protective coat is then applied


154


over the electrodes and layers.




More particularly, as shown in

FIG. 8

, an EL panel


160


, e.g., a lamp having a plastic substrate including a front surface


162


and a rear surface (not shown) is first positioned in an automated flat bed screen printing press (not shown). A rear electrode


164


, such as screen printable carbon or silver, having an illumination area


166


and a rear electrode lead


168


is screen printed onto front surface


162


of panel


160


. Illumination area


166


defines a light emitting design, or shape, e.g., an “L”, representative of the ultimate image to be illuminated by panel


160


.




Rear electrode lead


168


extends from illumination area


166


to a perimeter


170


of panel front surface


162


. Rear electrode


164


is screen printed as a positive, or forward, image, e.g., as “L” rather than as a reverse “L”. After printing rear electrode


164


on front surface


162


, rear electrode


164


is cured to dry. For example, rear electrode


164


and panel


160


may be positioned in a reel to reel oven for approximately two minutes at a temperature of about 250-350 degrees Fahrenheit. In an alternative embodiment, rear electrode


164


and panel


160


are cured by exposure to UV light for about two to about five seconds.




In one embodiment, rear electrode


164


is screen printed in halftones to vary the light emitting characteristics of panel


160


. In one embodiment, the amount of silver utilized in the halftone rear electrode layer varies from about 100% to about 0%. The rear electrode silver halftone area provides a fading of the silver particles from a first area of total coverage to a second area of no coverage which allows for dynamic effects such as the simulation of a setting sun.




A dielectric layer


172


is then screen printed onto lamp surface


162


so that dielectric layer


172


covers substantially the entire illumination area


166


while leaving rear electrode lead


168


covered entirely except for an interconnect tab portion


173


. In one embodiment, interconnect tab portion


173


is about 0.5 inches wide by about 1.0 inch long. Dielectric layer


172


includes two layers (not shown) of high dielectric constant material, such as barium titanate dispersed in a polymeric binder. The first layer of barium titanate is screen printed over rear electrode


164


and cured to dry for approximately two minutes at a temperature of about 250-350 degrees Fahrenheit. In an alternative embodiment, the first layer of barium titanate is cured by exposure to UV light for about two to about five seconds.




The second layer of barium titanate is screen printed over the first layer of barium titanate and cured to dry for approximately two minutes at a temperature of about 250-350 degrees Fahrenheit to form dielectric layer


172


. In an alternative embodiment, the second layer of barium titanate is cured by exposure to UV light for about two to about five seconds. In accordance with one embodiment, dielectric layer


172


has substantially the same shape as illumination area


166


, but is approximately 2% larger than illumination area


166


.




In an alternative embodiment, dielectric layer includes a high dielectric constant material such as alumina oxide dispersed in a polymeric binder. The alumina oxide layer is screen printed over rear electrode


164


and cured by exposure to UV light for about two to about five seconds.




After screen printing dielectric layer


172


and rear electrode


164


to lamp surface


162


, a phosphor layer


174


is screen printed onto panel surface


162


over dielectric layer


172


. Phosphor layer


174


is screened as a forward, or positive, image, e.g., as “L”, rather than a reverse image, e.g., as a reverse image of “L”, and has substantially the same shape and size as illumination area


166


. Art work utilized to create a screen for phosphor layer


174


is the same art work utilized to create a screen for rear electrode


164


, except for rear electrode lead


168


. However, two different screens are utilized for phosphor layer


174


and rear electrode


164


since each screen is specific to a different mesh count. Phosphor layer


174


is then cured, for example, for approximately two minutes at about 250-350 degrees Fahrenheit. In an alternative embodiment, phosphor layer


174


is cured by exposure to UV light for about two to about five seconds.




In one embodiment, phosphor layer


174


is screen printed in halftones to vary the light emitting characteristics of panel


160


. In one embodiment, the amount of phosphor utilized in the halftone phosphor layer varies from about 100% to about 0%. The halftone area provides a fading of the light particles from a first area of total brightness to a second area of no brightness which allows for dynamic effects such as the simulation of a setting sun.




A conductor layer


176


formed from ITO is screen printed over phosphor layer


174


. Conductor layer


176


has substantially the same shape and size as illumination area


166


and may, for example, be screen printed with the same screen utilized to print phosphor layer


174


. Conductor layer


176


also is printed as a forward image and is cured, for example, for approximately two minutes at about 250-350 degrees Fahrenheit. In an alternative embodiment, conductor layer


176


is cured by exposure to UV light for about two to about five seconds.




In one embodiment, conductor layer is non-metallic and is translucent and transparent, and is synthesized from a conductive polymer, e.g., poly-phenyleneamine-imine. The non-metallic conductor layer is heat cured for approximately two minutes at about 200 degrees Fahrenheit.




Subsequently, a front electrode, bus bar, or front outlining electrode layer


178


fabricated from silver ink is screen printed onto lamp panel surface


162


and is configured to transport energy to conductor layer


176


. Particularly, front electrode


178


is screen printed to lamp surface


162


so that a first portion


180


of front outlining electrode layer


178


contacts an outer perimeter


182


of conductor layer


176


. In addition, first portion


180


contacts an outer perimeter


184


of illumination area


166


and an outer perimeter


186


of a front electrode lead


188


which extends from illumination area


166


to perimeter


170


of panel surface


162


. Front outlining electrode layer


178


is then cured for approximately two minutes at about 250-350 degrees Fahrenheit. In an alternative embodiment, front outlining electrode layer


178


is cured by exposure to UV light for about two to about five seconds.




In one embodiment, front outlining electrode layer


178


contacts substantially the entire outer perimeter


182


of conductor layer


176


and does not overlap rear electrode


164


. In an alternative embodiment, front electrode first portion


180


contacts only about 25% of outer perimeter


182


of conductor layer


176


. Of course, front electrode first portion


180


could contact any amount of the outer perimeter of conductor layer


176


from about 25% to about 100%.




In an alternative embodiment, the order of application of conductor layer


176


and front outlining electrode layer


178


is reversed such that front outlining electrode layer


176


is applied immediately after phosphor layer


174


is applied, and conductor layer


176


is applied after front outlining electrode layer


178


. A front outlining insulator layer


190


is then applied immediately after conductor layer


176


.




A front outlining insulator layer


190


is screen printed onto front outlining electrode layer


178


and covers front outlining electrode


178


and extends beyond both sides of front outlining electrode by about 0.125 inches. Front outlining insulator layer


190


is a high dielectric constant material, such as barium titanate dispersed in a polymeric binder. Front outlining insulator layer


190


is screen printed onto front outlining electrode layer


178


such that front outlining insulator layer


190


covers substantially the entire front outlining electrode layer


178


. Front outlining insulator layer


190


is cured for approximately two minutes at about 250-350 degrees Fahrenheit. In an alternative embodiment, front outlining insulator layer


190


is cured by exposure to UV light for about two to about five seconds.




The size of front outlining insulating layer


190


depends on the size of front outlining electrode layer


178


. Front outlining electrode layer


190


thus includes a first portion


192


that substantially covers front outlining electrode layer first portion


180


and a second portion


194


that substantially covers front electrode lead


188


which extends from illumination area


166


to perimeter


170


of lamp


162


. Interconnect tab portion


173


of front electrode lead


188


remains uncovered so that a power source


196


can be connected thereto. Rear electrode


164


, dielectric layer


172


, phosphor layer


174


, conductor layer


176


, front outlining electrode layer


178


, and front outlining insulating layer


190


form EL panel


160


extending from front surface


162


of the substrate.




A decorative background layer


198


utilizing a four color process is then screen printed on front surface


162


of panel


160


. Background layer


198


substantially covers front surface


162


except for illumination area


166


and tab interconnect portion


173


. However, in some cases, background layer


198


is printed directly over illumination area


166


to provide a gradated, halftone, grainy illumination quality.




Particularly, background layer


198


is screen printed on front surface


162


so that substantially only background layer


198


and conductor layer


176


are visible from a location facing front surface


162


. Background layer


198


may include, for example, conventional UV screen printing ink and may be cured in a UV dryer utilizing known panel screening practices.




In one embodiment, background layer


198


is screen printed in halftones to vary the light emitting characteristics of panel


160


. In one embodiment, the amount of ink utilized in the halftone background layer varies from about 100% to about 0%. The halftone area provides a fading of the coloration from a first area of total coverage to a second area of no coverage which allows for dynamic coloration effects.




In one embodiment, a thennochromatic ink, available from Matsui Chemical Company, Japan, is used in place of the four color process from background layer


198


. The thermochrornatic ink is utilized to print the background of EL panel


160


. Once printed in the thennochromatic ink, the background design will change colors due to the temperature of EL panel


160


.




For example, an EL panel originally includes a background, printed with a yellow thermochromatic ink, a first shape, and a second shape printed thereon. Both shapes are printed with phosphor, allowing the shapes to illuminate when connected to a power supply. In addition, the first shape is overprinted with a blue thermochromatic ink and the second shape is overprinted with a red thermochromatic ink. As the temperature of the panel increases, the first shape changes from blue to purple and the second shape changes from red to blue. In addition, the background changes from yellow to green as the temperature of the panel increases. Then when the temperature of the panel decreases, the colors revert back to their original color, i.e., the first shape changes from purple to blue, the second shape changes from blue to red, and the background changes from green to yellow.




In an alternative embodiment, a white filtering layer (not shown) is applied directly onto front outlining insulating layer


190


. The filtering layer is between approximately 60% to approximately 90% translucent and allows illumination to pass through the filter while the panel is in the ‘off’ state. The white filtering layer provides a white appearance to any graphics underneath the filtering layer. The filtering layer, in one embodiment, is applied using a


305


polyester mesh and screen printing technique and includes about 20% to about 40% Nazdar 3200 UV white ink and about 60% to about 80% Nazdar 3200 mixing clear, which are available from Nazdar, Inc., Kansas City, Mo.




In a further alternative embodiment, after screening background layer


198


onto front surface


162


, a UV coating (not shown) is applied to panel


160


. Particularly, the UV coating is applied to cover entire front surface


162


of panel


50


and to provide protection to the EL lamp. A protective coating (not shown) is then printed directly over background layer


198


. The protective coating protects the integrity and color stability of the inks used in the other layers, especially background layer


198


. The protective coating reduces fading of background layer


198


and protects panel


160


from UV radiation. The protective coating is transparent and provides an insulative property to panel


160


due to the insulative effects of the binder used on the ink.




Similarly, front surface


162


of panel


160


may be coated with a UV coating before applying rear electrode


164


to front surface


162


. For example, a UV coating is first applied to front surface


162


to substantially ensure the integrity of the EL lamp layers, e.g., to substantially prevent the plastic substrate from absorbing the screen printable inks.




In a further alternative embodiment, a transparent reflective coating is applied to the protective coating layer. The transparent reflective coating allows the color details of the four color background layer to be visible to a person viewing EL panel


160


. The transparent reflective coating is reflective to oncoming light, such as car headlights in order to provide greater visibility of the panel at night. Exemplary uses of an EL panel which includes the reflective coating layer are street panels, billboards, and bicycle helmets. In addition, an EL panel utilizing the reflective layer could be used in any application where the panel will be viewed via a light. An exemplary transparent coating is Reflect-illum- available from Lumimove Company, 2685 Metro Blvd, St. Louis, Mo. 63043.




In a still further alternative embodiment, the EL panel does not include a decorative background layer. Instead, the protective clear coat is applied directly over the front outlining insulator layer and the transparent reflective coating is applied directly over the protective insulative coat.




In another embodiment, a holographic image (not shown) is formed in place of the four color process used for background layer


198


. The holographic image provides the EL panel with the illusion of depth and dimension on a surface that is actually flat. The holographic image, in one embodiment, is applied to the EL panel over the four color process to provide an added dimension to the panel. In an alternative embodiment, the holographic image is applied over the clear coat insulative layer.




After applying rear electrode


164


, dielectric layer


172


, phosphor layer


174


, conductor layer


176


, front outlining electrode layer


178


, front outlining insulating layer


190


, and background layer


198


to panel


160


, panel


160


may, for example, be hung in a window, on a wall, or suspended from a ceiling. Power supply


202


is then coupled to front electrode lead


188


and rear electrode lead


168


and a voltage is applied across rear electrode


164


and front electrode


178


to activate phosphor layer


174


. Particularly, current is transmitted through front electrode


178


to conductor layer


176


, and through rear electrode


164


to illumination area


166


to illuminate the letter “L”. EL panel


160


is formed with multiple inks that bond together into a non-monolithic structure. The inks are either heat cured or they are UV cured. In addition, certain layers of EL panel


160


can be heat cured while other layers of the same EL panel


160


can be UV cured.




In accordance with one embodiment, rear electrode


164


is approximately 0.6 millimeters thick, dielectric layer


172


is approximately 1.2 millimeters thick, phosphor layer


174


is approximately 1.6 millimeters thick, conductor layer


176


is approximately 1.6 millimeters thick, front electrode


178


is approximately 0.6 millimeters thick, and background layer


184


is approximately 0.6 millimeters thick. Of course, each of the various thicknesses may vary.




Interconnect tab portion


173


is adjacent panel perimeter


170


and remains uncovered to facilitate attachment of a slide connector


200


and wire harness from a power supply


202


to front electrode lead


188


and rear electrode lead


168


. In one embodiment, tab interconnect portion


173


is die cut to provide a mating fit of slide connector


200


onto tab interconnect portion


173


. The die cut provides interconnect tab portion


173


with a slot configuration and slide connector


200


includes a pin configuration which ensures that slide connector


200


is properly oriented on tab interconnect portion


173


. In one embodiment, slide connector


200


is fixedly attached to interconnect tab portion


173


with screws or other fasteners. Slide connector


200


entirely surrounds exposed leads


168


and


188


, i.e., that portion of leads


168


and


188


that have been left uncovered.




In one embodiment, after EL panel


160


has been formed, panel


160


is then vacuum formed as follows. panel


160


, in an exemplary embodiment, includes a clear polycarbonate substrate between about 0.01 and 0.05 inches thick and has a size of about one foot by about one foot to about 10 feet by about 15 feet. panel


160


also includes an insulative clear coat printed on a back of the substrate, as described above. panel


160


is then placed in a vacuum form type machine such as a Qvac PC 2430PD,




A mandrel mold is fabricated with peaks and valleys and includes draw depths between about 0 inches and about 24 inches. The mold is utilized on products including, but not limited to, helmets, three dimensional advertising panels, fenders, backpacks, automobile parts, furniture and sculptures.




Sign


160


is inserted into the vacuum form machine with the positive image facing up panel


160


is then heated for an appropriate time such as about two to about 30 seconds depending upon substrate thickness, i.e., more time is needed for thicker substrates. Once panel


160


is heated for the proper length of time, panel


160


is mechanically pulled down onto the mandrel mold which applies a vacuum pull in two places, a bottom of the vacuum form face, and through openings in the mandrel mold that allow for even pressure pull to panel


160


. panel


160


is then formed in the desired shape of the mandrel mold. Air pressure is then reversed through the openings utilized to create the vacuum which releases panel


160


from the mold.




In a further embodiment, panel


160


is formed on a metal substrate and is embossed so that panel front surface


162


is not planar. Particularly, panel


160


is embossed so that illumination area


166


projects forward with respect to panel outer perimeter


170


. In an alternative embodiment, panel


160


is embossed so that one portion of illumination area


166


, e.g., the short leg of “L”, projects forward with respect to another portion or illumination area


166


, e.g., the long leg of “L”. In an exemplary embodiment, panel


160


is positioned in a metal press configured to deliver five tons of pressure per square inch to form dimples in panel front surface


162


.




Intelligent Eectroluminescent Panel Controller:




In accordance with one aspect of the present invention, it was observed that the light output of electroluminescent (EL) devices is a function of not only the applied voltage and the illuminated area, but also a function of the frequency applied to the EL device. A square wave was employed at 340 V p-p (peak-to-peak) to excite circles with various areas (2, 8, 25, and 50 square inches), and a light output chart plot was generated at frequencies from 100 to 1000 Hz. The light output was measured in the center area of the circle.




In EL panels having areas larger than about 20 square inches, it was observed that the light output of a given EL panel decreased as the applied frequency is increased. More specifically, it was noted that the light output of the EL panel begins to fade from the center of the circle out to the perimeter as the frequency is increased. This effect is mainly due to the RC time constant of the circuit, i.e. at higher frequencies, the effective capacitance of the circuit is not able to completely charge during the half cycle of the excitation wave. The contribution to R is mainly due to the resistance of the ITO, with smaller contributions to resistance coming from the front and rear electrode leads. The capacitance is a function of the area of the electrode forming the illumination layer and the dielectric constant of the dielectric layer and phosphor layers combined.




One of the functions of the present controller advantageously utilizes the above observations to monitor the current during operation of an electroluminescent device in order to measure the decay of current with time. The present invention includes an intelligent controller which compensates for a range of RC time constants and adjusts its output frequency accordingly such that a relatively uniform light output is obtained on all illuminated areas of large EL display panels. An additional advantage of the intelligent controllers described herein is that a relatively constant light output is produced by a given panel as the panel ages and its RC time constant increases.




The present EL controller incorporates a feedback loop which monitors the current in a pulse train applied to an electroluminescent lamp or lamp panel.

FIG. 9

is a schematic illustration of an intelligent EL lamp controller


900


in accordance with an exemplary embodiment of the present invention, and

FIG. 10

is a flowchart illustrating an exemplary sequence of steps performed by the controller


900


. Operation of the controller is best understood by viewing

FIGS. 9 and 10

in conjunction with one another.




At step


105


, a power amplifier


925


generates a square wave pulse which is applied to an electroluminescent lamp panel (‘display panel’)


901


to produce the illumination thereof. The pulse is typically in the range of 38 volts p-p to 500 volts p-p at frequencies ranging from 10 Hz to 4 KHz, but any voltage appropriate for the particular display panel


901


could alternatively be employed by the present controller


900


. Although the drive signal applied to display device


901


is typically a square wave or other bipolar pulsatile waveform, alternative waveforms, such as sinusoidal, triangle, or sawtooth waveforms could instead be generated by amplifier


925


. The frequency of the waveform that is output by amplifier


925


is determined by the signal applied thereto by a voltage-to frequency converter


920


. At step


110


, the current decay through electroluminescent display panel


901


is monitored with a current follower


905


, which samples the current flowing through a resistive load


902


. Note that display panel


901


can be any electroluminescent display device, including the EL display devices


10


,


40


,


120


, and


160


described above.




The negative going portion of the sampled waveform is then clipped (i.e., eliminated) at the output of the current follower, at step


115


, with a diode clipping circuit (not shown). See, for example, “Electronics for Scientists and Engineers”, by Ralph R. Benedict, Prentice Hall, New Jersey, 1967, page 408. The maximum current is estimated to occur at the time of application of the leading edge of the pulse. This is typically in the range of about 100 mA. The current then decays as 1/RC, where R is the resistance of display element


901


and C is the capacitance thereof. What is desired is that the current decays to a predetermined endpoint reference value of approximately 1 mA or less during the pulse width of the positive pulse before the polarity is switched, although the present system will function with other endpoint values with less efficient results as the endpoint value is increased.




At step


120


(


a


), sample and hold amplifier


910


then compares the sampled current flow with a predetermined endpoint reference value. In the presently described embodiment, the endpoint value is approximately 1 mA. As explained below, the circuit shown in

FIG. 9

increases or decreases the output frequency of intelligent controller


900


from a predetermined base frequency, e.g., 400 Hz, to provide more effective and uniform illumination of display panel


901


. This circuit also allows for adjustment of the timing of the current measurement of controller


900


.




In accordance with an exemplary embodiment, sample and hold amplifier


910


is a differential amplifier whose output is a continuous voltage proportional to the difference that exists between the input signal


907


from current follower


905


and a reference signal V


REF


when a gating (sampling) signal


911


is applied to the amplifier. The zero point or crossover point is set by potentiometer


909


to provide reference signal V


REF


, which is a small positive reference voltage that is fed into the non-inverting input of amplifier


910


. The input


907


from current follower


905


is fed into the inverting input of the differential amplifier


910


. If the input voltage


907


from current follower


905


is greater than the reference voltage, a negative voltage is output from amplifier


910


(since the signal is inverted). If the input voltage


907


is less, a positive output is generated. Since variable gain amplifier


915


inverts the signal again, current greater than a value (1 mA, for example) generates a positive signal to voltage-to-frequency converter


920


, and vice-versa.




The output voltage from amplifier


910


is applied to voltage-to-frequency converter


920


via a variable gain amplifier


915


, which balances the output from amplifier


910


such that the output falls within the input voltage range of the voltage-to-frequency converter. Therefore, the output frequency of voltage-to-frequency converter


920


moves in a positive or negative direction from a base frequency (e.g., 400 Hz), depending on the relative values of input signal


907


and reference signal V


REF


.




Assuming that at least one of the inputs to the sample and hold amplifier


910


changes, the output of amplifier


910


changes on every half cycle of the pulse output from power amplifier


925


. The timing of the input sampling of amplifier


910


is determined by frequency multiplier


912


and counter


913


. Counter


913


has its reset line


916


coupled to the output of voltage-to-frequency converter


920


, and its output


917


connected to AND gate


914


, which insures the counter is reset on the positive-going portion of each half cycle of the pulse. Output


911


of AND gate


914


is applied to the sampling gate of sample and hold amplifier


910


to cause the amplifier to compare (sample) the inputs thereto and lock (hold) the output thereof until a subsequent gating signal


911


is received. In one embodiment, the controller output base frequency is multiplied by a factor of


10


by multiplier


912


, and


4


pulses counted by counter


913


. The resultant signal is then applied to sample and hold amplifier


910


via output


911


of AND gate


914


, to control the sampling interval of the amplifier. This particular combination of multiplier and pulse count values provides a current measurement at ⅘ the pulse width. Other multiplier values and counters could also be used to move the sampling time anywhere within the pulse.




Next, at step


120


(


b


), if the sampled current is less than the reference (i.e., if the input voltage


907


from current follower


905


is greater than V


REF


), a negative voltage is output from sample and hold amplifier


910


(step


122


); otherwise, a positive voltage is output from the amplifier (step


123


). At step


130


, if a positive voltage is output from sample and hold amplifier


910


, a positive voltage is applied to voltage-to-frequency converter


920


, causing the output of the voltage-to-frequency converter to move to a lower frequency, for example, a delta frequency of 10 Hz per step. If a negative voltage is output from sample and hold amplifier


910


, a negative voltage is applied to voltage-to-frequency converter


920


, causing the output thereof to move to a higher frequency. Thus, if the current being sampled did not decay to a value approximately equal to the endpoint reference value within a predetermined time, e.g., at the ⅘ pulse width measurement point, the frequency is successively increased or decreased until a differential of zero volts between the inputs to sample and hold amplifier


910


is sensed or until a predetermined upper/lower frequency limit (for example, either approximately 2 KHz or 50 Hz is reached; i.e., until one of the frequency bounds of power amplifier


925


or voltage-to-frequency converter


920


is encountered.




The loop is closed at step


105


, where the wave form is amplified by power amplifier


925


, and applied to the display device


901


. The above-described self-adjustment may be performed in less than a second, as not to be noticeable to the eye. Thus, a relatively uniform light output is maintained from one EL display panel to another, regardless of the RC time constant differences between different panels, or variations in panel electrical characteristics over time.




In an alternative embodiment of the present invention, multiple frequencies are generated and applied to an electroluminescent display device. The advantages of application of multiple frequencies to an EL panel may be better understood by reference to Table 1, below, which shows typical RC time constants of printed circular EL panels having various areas:















TABLE 1









Area of EL Panel




Resistance to center




Capacitance of







(square inches)




Of ITO (K Ohms)




stack (nF)




R*C (seconds)


























50




15




152




.0023






25




13




96




.0012






8




13




34




.00044






2




9




10




.00009














As long as the RC time constant is smaller than the wave form period, uniform light output is obtained. The period of a 400 Hz pulse is 0.00125 seconds, which is smaller than the time constant (0.0023) of the large (50 sq. in.) circular panel, as indicated in Table 1. The 50 sq. in. circular panel is dim in the center when driven at a 400 Hz frequency. If, however, the pulse frequency is lowered to, for example, 200 Hz, the period is 0.0025 seconds which is on the order of the panel's RC value, thereby producing a relatively uniform illumination of the circle. In general, Low frequencies more effectively and uniformly illuminate larger areas than high frequencies.





FIG. 11

is a schematic illustration of an electroluminescent lamp controller


1100


in accordance with an alternative embodiment of the present invention. As shown in

FIG. 11

, the output of modulator


1101


is applied to flnction generator


1102


to generate a triangle, square or other wave form output


1103


, the frequency of which corresponds with the modulating input from modulator


1101


. Output


1103


is connected to an electroluminescent lamp panel such as the EL display devices


10


,


40


,


120


, and


160


described above, but controller


1100


can also be used to illuminate other types of electroluminescent display panels.




In accordance with one embodiment, modulator


1101


produces two or more different frequencies, one at a time, in a recurring (cyclical) fashion. Modulator


1101


thus functions, in effect, as a multiplexer, in that it repetitively produces a series of single outputs, wherein each output in the series has a different frequency. If, for example, a sine wave having frequencies of 50 and 400 Hz is generated by modulator


1101


, the output frequency produced by function generator


1102


will vary sinusoidally between two values, 50 and 400 Hz, in this case. In the case of a two frequency square wave input from modulator


1101


, the output frequency produced by function generator


1102


varies between high and low values (e.g., 100 and 400 Hz) at the frequency set by the input modulation. Other waveforms could be used as inputs to function generator


1102


, for example, multi-step functions such as low, medium and high voltages with various durations, which would apply bursts of different frequencies at corresponding durations.




In another embodiment, three or more different frequencies are applied to function generator


1102


by modulator


1101


in a nearly simultaneously manner, for example, 100, 200, 300 and 400 Hz, to produce an output


1103


having four separate, recurring frequency components equivalent to the applied frequencies. It should be noted that other combinations of frequencies may also be advantageously utilized to provide an effective and relatively uniform illumination of an electroluminescent panel in accordance with the method described herein. In each of the embodiments illustrated by

FIG. 11

, the frequency that effectively controls the light output is determined by the RC time constant of the EL panel circuit. For electroluminescent panels having higher time constants, a lower frequency is operational, for panels having lower time constants, a higher frequency is operational.




The above described electroluminescent panels can be utilized in a variety of functions. For example, the panels can be used as a display panel for a vending machine, a display panel for an ice machine, an illuminated panel for a helmet, a road panel, a display panel in games of chance, e.g., slot machines, and as point of purchase panelage. It is to be noted that he above described electroluminescent controller may be used to drive EL lamps and panels other than those specifically described in this document. In addition, voltages and frequencies other than those specifically set forth herein may also be employed by the controller in accordance with the spirit of the present invention. The embodiments described above are exemplary and are not meant to be limiting.



Claims
  • 1. A method for driving an electroluminescent lamp comprising the steps of:applying a pulse train to the lamp to cause the illumination thereof; sampling the current flowing through the lamp to generate a sample thereof; determining from the sample if the current decayed to a reference value; decreasing the frequency of the pulse train by a predetermined frequency value if the current did not decay to the reference value.
  • 2. The method of claim 1, wherein the pulse train comprises a square wave.
  • 3. The method of claim 2, including the additional step of clipping the negative-going portion of the sample prior to the determining step so that only the positive portion thereof remains.
  • 4. The method of claim 1, wherein the step of decreasing the frequency is performed if the current did not decay to the reference value during a positive portion of a pulse in the pulse train.
  • 5. The method of claim 1, wherein:the determining step is performed by a differential amplifier that outputs a signal indicative of an instance of said sample that did not decay to the reference value; and the step of decreasing the frequency includes applying the signal to a voltage-to-frequency converter to effect a decrease in the frequency of the pulse train.
  • 6. The method of claim 5, wherein the step of decreasing the frequency includes applying an output from the voltage-to-frequency converter to a power amplifier to generate the pulse train.
  • 7. The method of claim 1, wherein the pulse train comprises a waveform selected from the group consisting of a square wave, a sine wave, a sawtooth, and a triangle waveform.
  • 8. A method for illuminating an electroluminescent lamp panel comprising the steps of:generating a drive signal at a drive frequency; applying the drive signal to the lamp panel; sampling the current flowing through the lamp panel to generate a sample thereof; comparing the sample of the current with a reference value to determine if the current is approximately equal to the reference value; and if the current is not approximately equal to the reference value within a predetermined period of time, then decreasing the drive frequency by a predetermined value.
  • 9. The method of claim 8, wherein the drive signal comprises a pulse train, and wherein:the comparing step includes: generating an adjustment signal having a first value indicating that the current has a value greater than to the reference value at a time relative to a predetermined part of the pulse width of a pulse in the pulse train; and generating the adjustment signal with a second value indicating that the current has a value less than the reference value at a time relative to a predetermined part of the pulse width of a pulse in the pulse train; and the step of decreasing the drive frequency includes: applying the adjustment signal to a voltage-to-frequency converter, wherein the adjustment signal having said first value causes the converter to decrease the magnitude of the frequency output therefrom; and wherein the adjustment signal having said second value causes the converter to increase the magnitude of the frequency output therefrom; applying the output of the voltage-to-frequency converter to a power amplifier to modulate the drive frequency thereof; and driving the lamp panel by applying the output of the amplifier thereto.
  • 10. The method of claim 9, wherein the pulse train comprises a square wave.
  • 11. The method of claim 9, wherein the pulse train comprises a waveform selected from the group consisting of a sine wave, a sawtooth, and a triangle waveform.
  • 12. The method of claim 9, including the additional step of clipping the negative-going portion of the waveform of the sample prior to the comparing step so that only the positive portion thereof remains.
  • 13. A system for driving an electroluminescent lamp comprising:a power amplifier coupled to the lamp for applying a waveform thereto; a current follower, coupled between the power amplifier and the panel, for measuring the current flowing through the lamp; a differential amplifier, coupled to the current follower, for producing an output responsive to a difference between said current and a reference value; and a voltage-to-frequency converter, coupled between the differential amplifier and the power amplifier, to modulate the output of the power amplifier; wherein, in response to an output from the differential amplifier indicating that said current did not reach said reference value, a signal is applied by the voltage-to-frequency converter to the power amplifier, thereby causing a corresponding decrease in the frequency of the waveform applied by the power amplifier to the lamp.
  • 14. The system of claim 13, further comprising a variable gain amplifier, coupled between the differential amplifier and the voltage-to-frequency converter, adjusted such that its output falls with in the input voltage range of the voltage-to-frequency converter.
  • 15. The system of claim 13, further comprising means, coupled between the current follower and the differential amplifier, for clipping the negative-going portion of the waveform of the sample so that only the positive portion thereof remains.
  • 16. A controller for illuminating an electroluminescent lamp panel comprising:a power amplifier coupled to the electroluminescent lamp for applying a pulse train thereto; a current follower, coupled between the power amplifier and the panel, for measuring the current flowing through the lamp; a differential amplifier, coupled to the current follower, for producing an output responsive to a difference between said current and a reference value; a voltage-to-frequency converter, coupled between the differential amplifier and the power amplifier, to modulate the output of the power amplifier; and a variable gain amplifier, coupled between the differential amplifier and the voltage-to-frequency converter, adjusted such that its output falls with in the input voltage range of the voltage-to-frequency converter; wherein, in response to an output from the differential amplifier indicating that said current was not approximately equal to the reference value within a predetermined period of time, a signal is applied by the voltage-to-frequency converter to the power amplifier to cause a corresponding decrease in the frequency of the pulse train applied by the power amplifier to the lamp.
  • 17. The controller of claim 16, wherein the current follower is coupled to a resistive load coupled between the power amplifier and the lamp.
  • 18. The controller of claim 16, further comprising means, coupled between the current follower and the differential amplifier, for clipping the negative-going portion of the waveform of the sample so that only the positive portion thereof remains.
  • 19. The controller of claim 16, wherein:the differential amplifier generates, at a time relative to a predetermined part of the pulse width of a pulse in the pulse train, an adjustment signal having either a first value indicating that, the current has a value greater than to the reference value, or a second value indicating that the current has a value less than the reference value; and the voltage-to-frequency converter increases the frequency of the output therefrom to decrease the drive frequency of the power amplifier when the adjustment signal having said second value is applied to the converter, or increases the frequency of the output therefrom to decrease the drive frequency of the power amplifier when the adjustment signal having said second value is applied to the converter.
  • 20. A method for illuminating an electroluminescent lamp comprising the step of:applying a repetitively generated series of single waveforms, each waveform in the series having a different frequency, to the lamp.
  • 21. A method for driving an electroluminescent lamp comprising the steps of:generating a pulse train comprising a plurality of multiplexed waveforms to the electroluminescent lamp, wherein each of the waveforms has a different frequency; and applying said pulse train to the electroluminescent lamp.
  • 22. The method of claim 21, wherein the plurality of multiplexed waveforms comprises two different frequencies.
  • 23. The method of claim 21, wherein the plurality of multiplexed waveforms comprises at least three different frequencies.
  • 24. The method of claim 23, wherein at least one of the plurality of multiplexed waveforms is of a different amplitude than one of the other waveforms.
  • 25. The method of claim 21, wherein each of the plurality of multiplexed waveforms comprises a square wave.
  • 26. The method of claim 21, wherein each of the plurality of multiplexed waveforms comprises a waveform selected from the group consisting of a sine wave, a sawtooth, and a triangle waveform.
  • 27. The method of claim 21, wherein each of the plurality of multiplexed waveforms has a duration of approximately 100 milliseconds.
  • 28. A method for illuminating an electroluminescent lamp comprising the steps of:generating a modulated signal by using a plurality of frequencies to modulate a waveform; wherein each of the frequencies is cyclically applied seriatim to the waveform; and applying the modulated signal to the electroluminescent lamp to cause the illumination thereof.
  • 29. The method of claim 28, wherein the plurality of frequencies comprises at least three different frequencies.
  • 30. The method of claim 28, wherein the waveform comprises a square wave.
  • 31. The method of claim 28, wherein the waveform comprises a waveform selected from the group consisting of a sine wave, a sawtooth, and a triangle waveform.
  • 32. The method of claim 28, wherein each of the plurality of frequencies applied to the waveform has a duration of approximately 100 milliseconds.
  • 33. Apparatus for illuminating an electroluminescent lamp comprising:a modulator producing an output comprising a plurality of frequencies occurring in a cyclic, seriatim manner; and a function generator, coupled to the output of the modulator, generating a waveform upon which each of the plurality of frequencies are superimposed; wherein the waveform is applied to the electroluminescent lamp to cause the illumination thereof.
  • 34. The apparatus of claim 33, wherein each of the plurality of frequencies is generated for a duration of approximately 100 milliseconds.
  • 35. The apparatus of claim 33, wherein the plurality of frequencies comprises at least three different frequencies.
  • 36. The apparatus of claim 33, wherein the waveform is a square wave.
  • 37. The apparatus of claim 33, wherein the waveform is a waveform selected from the group consisting of a sine wave, a sawtooth, and a triangle waveform.
RELATED APPLICATIONS

The following application is a continuation-in-part of patent application Ser. No. 09,548,560, filed Apr. 13, 2000 which is a continuation-in-part of application Ser. No. 08/905528 filed Aug. 4, 1997 now U.S. Pat. No. 6,203,391.

US Referenced Citations (6)
Number Name Date Kind
4386351 Lowdenslager May 1983 A
5502357 Kimball Mar 1996 A
5568016 Beard Oct 1996 A
6157138 Andersson Dec 2000 A
6310589 Nishigaki et al. Oct 2001 B1
6353291 Borgogno et al. Mar 2002 B1
Continuation in Parts (2)
Number Date Country
Parent 09/548560 Apr 2000 US
Child 09/814674 US
Parent 08/905528 Aug 1997 US
Child 09/548560 US