Electronic component incorporating push switch and rotary encoder

Information

  • Patent Grant
  • 6396016
  • Patent Number
    6,396,016
  • Date Filed
    Friday, June 9, 2000
    23 years ago
  • Date Issued
    Tuesday, May 28, 2002
    22 years ago
Abstract
The objective of the invention is to provide a compact and complex electronic component incorporating a rotary encoder capable of exact adjustment and a push switch with a long life-cycle. In order to achieve the objective, the push switch is fixed on a rear wall or a lower surface of the electronic component such that an essential of the push switch, i.e., a dome-shaped member, can be made larger and has longer fatigue life. Moreover, the rotary encoder includes a rotatable member and a resilient member. The rotatable member has a gear-shaped flange and is rotatable circumferentially relative to a central shaft of the rotary encoder. When the rotary encoder rotates, the resilient member, relative to the central shaft, is stationary. The resilient member has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member such that the rotary encoder can be exact adjusted.
Description




FIELD OF THE INVENTION




The invention relates to a compact and complex electronic component incorporating a rotary encoder and a push switch or two push switches, and more in particular, to an electronic component incorporating a rotary encoder capable of precise adjustments and a push switch (or two push switches) with a long life-cycle.




BACKGROUND OF THE INVENTION




A compact and complex electronic component incorporating a rotary encoder and a push switch is widely employed in audio or video apparatuses. In the complex electronic component, the rotary encoder is useful for adjusting volume, frequency, time, etc., and the push switch is useful for switching to another option.




Hereinafter, a compact and complex electronic component developed by the Tsuyama Matsushita Electric Co. Ltd., which incorporates a rotary encoder and a push switch, will be described with reference to FIG.


1


.




As shown in an outside perspective view in

FIG. 1A

, the complex electronic component


10


includes mainly a base plate


11


, a rotary encoder


12


, a push switch


13


and a mechanism


14


for selectively switching on the push switch


13


. The push switch


13


is fixed on an upper surface of the base plate


11


. The rotary encoder


12


is attached movably and rotatably on the base plate


11


and spaced a predetermined distance apart from the push switch


13


. Moreover, the rotary encoder


12


is capable of moving toward the push switch


13


. When the movement of the rotary encoder


12


toward the push switch


13


takes place, the mechanism


14


is actuated to switch on the push switch


13


. The base plate


11


need not be made of a metal, but may be molded of a resin.




The arrangement and cooperation between the members consisting of the electronic component


10


can be understood by

FIG. 1B and 1C

.

FIG. 1B

is an exploded perspective view of the electronic component


10


.

FIG. 1C

is a sectional view of the electronic component


10


along A—A line in FIG.


1


A.




The rotary encoder


12


and the push switch


13


will be described in detail, respectively. The rotary encoder


12


is composed of an operational member


121


, a lid plate


122


, a rotatable member


123


, a contact plate


124


, resilient contact legs (


1251




a


,


125




b


and


125




c


), connecting terminals


133


, and a bottom plate


126


. The bottom plate


126


has a central shaft


1261


extending through the center of the rotary encoder


12


, which rotates around the central shaft


1261


. The operational member


121


is operated by one finger to rotate relative to the central shaft


1261


or to move toward the push switch


13


. The lid plate


122


has a V-shaped portion projecting downward. The rotatable member


123


has teeth arranged around the circumference of its upper surface. The contact plate


124


is disposed on the lower surface of the rotatable member


123


. There are openings through the contact plate


124


and disposed along the circumference of the contact plate


124


. The rotatable member


123


is molded of a resin and formed together with the contact plate


124


such that the resin is filled within the openings of the contact plate


124


.




The resilient contact legs (


1251




a


,


1251




b


and


1251




c


) extend upwards from a thin metal sheet inserted-molded within the base plate


11


. The connecting terminals


133


extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder


12


with an external circuit (not shown). The bottom plate


126


also has a support shaft


1262


for providing support to the rotary encoder


12


to rotate within a narrow range of angle when the rotary encoder


12


moves toward the push switch


13


. Moreover, the base plate


11


has an elliptical hole


111


and a circular hole


112


for receiving the central shaft


1261


and the support shaft


1262


, respectively. In general, the bottom plate


126


is made of a metal. When the operational member


121


rotates, the rotatable member


123


and the contact plate


124


rotates along with the operational member


121


.




In contrast, the lid plate


122


is engaged with the central shaft


1261


to be stationary relative to the central shaft


1261


. In particular, the V-shaped portion of the lid plate


122


is retained by a surface of the teeth of the rotatable member


123


such that the lid plate


122


can provide resistance as the rotary encoder


12


rotates.




The contact legs (


1251




a


,


1251




b


and


1251




c


) are disposed on a lower surface of the contact plate


124


. When the operational member


121


rotates, the resilient contact legs


1251


slide on the contact plate


124


to generate switching signals. The contact leg


1251




c


is always in touch with the contact plate


124


. The contact leg


1251




a


and the contact leg


125




b


are in touch with the contact plate


124


alternately. According to the contact sequence of the contact legs (


1251




a


and


1251




b


) with the contact plate


124


, the external circuit will receive the switching signals to adjust the volume of the corresponding option.




Also shown in

FIG. 1B

, the push switch includes a conductive dome-shaped member


131


, a conductive patterned member


132


mounted on the base plate


11


, and connecting terminals


133


. The connecting terminals


133


extend from the conductive patterned member


132


to provide connection of the push switch


13


with the external circuit. The dome-shaped member


131


has a circumference which contacts the patterned member


132


. Moreover, the dome-shaped member


131


has a dome end. When the dome end of the dome-shaped member


131


is pressed to contact the patterned member


132


, the push switch


13


is switched on. In general, the dome-shaped member


131


is best made of metal, which will make the assembly of the push switch


13


more convenient.




The mechanism


14


is pivotally connected to the base plate


11


such that the mechanism


14


is allowed to rotate within a predetermined range. The mechanism


14


has an end


141


adjacent to the dome end of the dome-shaped member


131


and a side


142


adjacent to an actuator


1263


attaching to the bottom plate


126


. The actuator


1263


of the bottom plate


126


extends through a rectangular hole


113


. When the rotary encoder


12


moves toward the push switch


13


, the actuator


1263


is actuated to push the side


142


of the mechanism


14


, and then the end


141


of the mechanism


14


presses the dome end of the dome-shaped member


131


down to switch on the push switch


13


. By

FIG. 1C

, the arrangement and cooperation between the members consisting of the electronic component


10


can be understood well.

FIG. 1C

is a sectional view of the electronic component


10


along A—A line in FIG.


1


A.




The disadvantage of the complex electronic component


10


of the Matsushita Co. is summarized as follows. First, based on the precondition that the compact size of the complex electronic component


10


can not be sacrificed, the diameter of the dome-shaped member is limited to be about 3 mm and the thickness of that the dome-shaped member


131


is about 0.1 mm. Due to small size of the dome-shaped member


131


, in the complex electronic component


10


, it is difficult for the dome-shaped member


131


to be fabricated and assembled with other members into the push switch


13


. Also due to small size of the dome-shaped member


131


, the fracture mode of the dome-shaped member


131


is low-cycle fatigue typically, i.e., the fatigue life of the dome-shaped member


131


, formed of a iron material, is less than 10


6


cycles. In practical application, the life cycle of the electronic component


10


mainly depends on the fatigue life of the push switch


13


. When the dome-shaped member


131


is fractured, the electronic component


10


must be replaced.




Second, in the complex electronic component


10


, when the rotary encoder


12


rotates, the lid plate


122


can not provide enough resistance so that the rotary encoder


12


is hard to precisely adjust.




Accordingly, to solve the aforesaid problems, this present invention provides a compact and complex electronic component incorporating a long life-cycle push switch and a specifically adjusted rotary encoder. In order to achieve the objective, the push switch is fixed on a rear wall or a lower surface of the electronic component such that the push switch can occupy a larger space without the need to sacrifice the compact size of the complex electronic component. Moreover, the rotary encoder includes a rotatable member which has a gear-shaped flange and is rotatable circumferentially and a resilient member which has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member. When the rotary encoder rotates, the design can provide enough resistance so that the rotary encoder can be precisely adjusted.




An objective of the invention is to provide a compact and complex electronic component incorporating a rotary encoder and a push switch, or two push switches. In particular, in accordance with the invention, the push switch has a long life-cycle and the rotary encoder can be precisely adjusted.




SUMMARY OF THE INVENTION




An objective of the invention is to provide a compact and complex electronic component incorporating a rotary encoder and a push switch, or two push switches. In particular, in accordance with the invention, the push switch has a long life-cycle and the rotary encoder can be exact adjusted.




According to the invention, the rotary encoder is capable of moving toward the push switch. One corresponding mechanism selectively switches on the push switch in response to the movement of the rotary encoder toward the push switch.




According to the invention, the push switch is fixed on a rear wall or a lower surface of the electronic component such that an essential of the push switch, i.e., a dome-shaped member, has a larger size and high fatigue life.




According to the invention, the rotary encoder includes a rotatable member which has a gear-shaped flange and is rotatable circumferentially and a resilient member which has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member such that the rotary encoder can be precisely adjusted.




The advantages and spirit of the invention may be understood by the following recitations together with the appended drawings.











BRIEF DESCRIPTION OF THE APPENDED DRAWINGS





FIG. 1A

is an outside perspective view of a complex electronic component


10


that is developed by the Matsushita Co. and incorporates a push switch


13


and a rotary encoder


12


.





FIG. 1B

is an exploded perspective view of the electronic component


10


of FIG.


1


A.





FIG. 1C

is a cross section view of the electronic component


10


of

FIG. 1A

along A—A line.





FIG. 2A

is an outside view of an electronic component


20


in accordance with a first embodiment of the invention.





FIG. 2B

is an exploded perspective view of the electronic component


20


of FIG.


2


A.





FIG. 2C

is a cross section view of the electronic component


20


of

FIG. 2A

along A—A line.





FIG. 2D

is an exploded perspective view showing the electronic component


20


with an alternative resilient member capable of resisting the rotary operation of the rotary encoder


22


.





FIG. 2E

is a cross section view of the electronic component


20


of

FIG. 2A

along the A—A line. To the right of the electronic component


20


, a circuit board is illustrated. The electronic component


20


is connected to the circuit board (CB) by the weld


233


. When a user presses the operational member


221


in the direction illustrated by the arrow sign in

FIG. 2E

, the circuit board (CB) can provide sufficient support and therefore strengthen the electronic component


20


.





FIG. 3A

is an outside view of an electronic component


30


in accordance with a second embodiment of the invention.





FIG. 3B

is an exploded perspective view of the electronic component


30


of FIG.


3


A.





FIG. 3C

is a cross section view of the electronic component


30


of

FIG. 3A

along A—A line.





FIG. 4A

is an outside view of an electronic component


40


in accordance with a third embodiment of the invention.





FIG. 4B

is an exploded perspective view of the electronic component


40


of FIG.


4


A.





FIG. 4C

is a cross section view of the electronic component


40


of

FIG. 4A

along A—A line.





FIG. 5A

is an outside view of an electronic component


50


in accordance with a fourth embodiment of the invention.





FIG. 5B

is an exploded perspective view of the electronic component


50


of FIG.


5


A.





FIG. 5C

is a cross section view of the electronic component


50


of

FIG. 5A

along A—A line.





FIG. 6A

is an outside view of an electronic component


60


in accordance with a fifth embodiment of the invention.





FIG. 6B

is an exploded perspective view of the electronic component


60


of FIG.


6


A.





FIG. 6C

is a cross section view of the electronic component


60


of

FIG. 6A

along A—A line.











DETAILED DESCRIPTION OF THE INVENTION




The invention provides a compact and complex electronic component incorporating a rotary encoder and a push switch, or two push switches. In the complex electronic component, the rotary encoder is useful for adjusting volume, frequency, time, etc., and the push switch is useful for switching another option. The rotary encoder is capable of moving toward the push switch (push switches). One corresponding mechanism selectively switches on the push switch in response to the movement of the rotary encoder toward the push switch. In particular, the push switch has a long life-cycle and the rotary encoder can be precisely adjusted. Several preferred embodiments of the invention are disclosed as follows.




Referring to

FIG. 2

, a first embodiment of the invention is described in detail. As shown in an outside perspective view in

FIG. 2A

, the complex electronic component


20


, according to the first embodiment of the invention, mainly includes a base plate


21


having a rear wall


211


, a rotary encoder


22


, a push switch


23


, and a mechanism


24


for selectively switching on the push switch


23


. The push switch


23


is fixed on the rear wall


211


. The rotary encoder


22


is attached movably and rotatably on the base plate


21


and spaced a predetermined distance apart from the push switch


23


. In particular, the rotary encoder


22


is capable of moving toward the push switch


23


. Moreover, when the movement of the rotary encoder


22


toward the push switch


23


takes place, the mechanism


24


is actuated to switch on the push switch


23


.




The arrangement and cooperation between the members consisting of the electronic component


20


can be understood by

FIG. 2B and 2C

.

FIG. 2B

is an exploded perspective view of the electronic component


20


.

FIG. 2C

is a sectional view of the electronic component


20


along A—A line in FIG.


2


A.





FIG. 2E

is a cross section view of the electronic component


20


of

FIG. 2A

along the A—A line. To the right of the electronic component


20


, a circuit board is illustrated. The electronic component


20


is connected to the circuit board (CB) by the weld


233


. When a user presses the operational member


221


in the direction illustrated by the arrow sign in

FIG. 2E

, the circuit board (CB) can provide sufficient support and therefore strengthen the electronic component


20


.




Hereafter, the rotary encoder


22


and the push switch


23


will be described in detail, respectively. The rotary encoder


22


includes an operational member


221


, a rotatable member


222


, a resilient member


223


, a contact plate


224


, resilient contact legs (


2251




a


,


2251




b


and


2251




c


), connecting terminals


233


, and a bottom plate


226


. The bottom plate


226


has a central shaft


2261


extending through the center of the rotary encoder


22


, which rotates around the central shaft


2261


. The central shaft


2261


also extends through an elliptical hole


212


. Except for the bottom plate


226


, all member of the rotary encoder


22


are attached movably above the base plate


21


. The operational member


221


is operated by one operator's finger to rotate relative to the central shaft


2261


or to move toward the push switch


23


. When the operational member


221


rotates, the rotatable member


222


and the contact plate


224


follow the operational member


221


to rotate. In particular, the resilient member


223


is supported by two shafts (


2262


and


2263


) of the bottom plate


226


such that the resilient member


223


is stationary relative to the central shaft


2261


when the rotary encoder


22


rotates. The shafts (


2262


and


2263


) of the bottom plate


226


extend through two rectangular holes (


213


and


214


), respectively. The shafts (


2262


and


2263


) also provide support to the rotary encoder


22


when the rotary encoder


22


moves toward the push switch


23


.




In particular, the rotatable member


222


has a gear-shaped flange. The resilient member


223


has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member


222


such that the rotary encoder


22


can be precisely adjusted. The resistance provided by the resilient member


223


is more than that provided by the lid plate


122


in FIG.


1


B. Therefore, the rotary encoder


22


can be exact adjusted more under rotary operation.




Alternatively, the resilient member is formed into a resilient ring-like member as shown in FIG.


2


D. The ring-like member


223


also has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member


222


such that the rotary encoder


22


can be precisely adjusted. Otherwise, the ring-like member


223


is directly supported by retaining portions


216


disposed on the base plate


21


rather than the shafts (


2262


and


2263


) shown in FIG.


2


B.




The resilient contact legs (


2251




a


,


2251




b


and


2251




c


) extend upwards from a thin metal sheet inserted-molded within the base plate


21


. The connecting terminals


233


extend upwards from a side end of the thin metal sheet


225


to provide connection of the rotary encoder


22


with an external circuit (not shown). The resilient contact legs (


2251




a


,


2251




b


and


2251




c


) are disposed on a lower surface of the contact plate


224


. The contact leg


2251




c


is always in touch with the contact plate


224


. When the operational member


221


rotates, the contact legs (


2251




a


,


2251




b


and


2251




c


) slide on the contact plate


224


, and the contact legs


2251




a


and


2251




b


are in touch with the contact plate


224


alternately to generate switching signals. The contact leg


2251




c


is always in touch with the contact plate


224


. The contact leg


2251




a


and the contact leg


225




b


are in touch with the contact plate


224


alternately. According to the contact sequence of the contact legs (


2251




a


and


2251




b


) with the contact plate


224


, the external circuit will receive the switching signals to adjust the volume of the corresponding option.




Also shown in

FIG. 2B

, the push switch


22


includes a conductive dome-shaped member


231


, a conductive patterned member


232


mounted on the rear wall


211


, and connecting terminals


233


extending from the patterned member


232


. The dome-shaped member


231


has a dome end and a circumference contacting the patterned member


232


. When the dome end of the dome-shaped member


231


is pressed to contact the patterned member


232


, the push switch


23


is switched on. It is noted that the push switch


23


gets a larger space than the push switch


13


in FIG.


1


. Therefore, the dome-shaped member


231


can be made larger than the dome-shaped member


131


in FIGS.


1


. In a preferred embodiment, the diameter of the dome-shaped member


231


is about 4.5 mm and the thickness of the dome-shaped member


232


is maintained at about 0.1 mm. In a practical fatigue test, the dome-shaped member


231


, which is formed of a iron material and with the size mentioned above, has a fatigue life more than 3×10


6


cycles. It is evident that the life cycle of the push switch


23


of the invention is enhanced significantly.




The mechanism


24


is a bent arm member pivotally connected to the base plate


21


such that the mechanism


24


is allowed to rotate within a predetermined range. The mechanism


24


has an end


241


adjacent to the dome end of the dome-shaped member


2131


and a side


242


adjacent to the operational member


221


. As shown in

FIG. 2C

, when the rotary encoder


22


moves toward the push switch


23


, the mechanism


24


is actuated to press the dome end of the dome-shaped member


231


to contact the patterned member


232


for switching on the push switch


23


.




In practical application, the complex electronic component


20


of the first embodiment can be fixed on a circuit board perpendicular to the base plate


21


via its rear wall


211


in a soldering or embedding manner. This can strengthen the support of the electronic component


20


on the circuit board to increase the reliability of the rotary encoder


20


under rotary and pushing operation.




Referring to

FIGS. 3

, a second embodiment of the invention is to provide a compact and complex electronic component


30


incorporating a rotary encoder


32


and two push switches (


33


and


34


). As shown in an outside perspective view in

FIG. 3A

, the complex electronic component


30


, according to the second embodiment of the invention, mainly includes a base plate


31


having an upper rear wall


311


and a lower rear wall


312


, the rotary encoder


32


, the upper push switch


33


fixed on the upper rear wall


311


, the lower push switch


34


fixed on the lower rear wall


312


, a first mechanism


35


for selectively switching on the upper push switch


33


, and a second mechanism


36


for selectively switching on the lower push switch


34


. The rotary encoder


32


is attached movably and rotatably on the base plate


31


and spaced a predetermined distance apart from the push switches (


33


and


34


). Likewise, the rotary encoder


32


is capable of moving toward the push switches (


33


and


34


). Moreover, when the movement of the rotary encoder


32


toward the push switches (


33


and


34


) takes place, the first mechanism


35


and second mechanism


36


, in the same time, are actuated to switch on the push switches


33


and


34


, respectively.




The arrangement and cooperation between the members consisting of the electronic component


30


can be understood by FIG.


3


B and FIG.


3


C.

FIG. 2B

is an exploded perspective view of the electronic component


30


.

FIG. 3C

is a sectional view of the electronic component


30


along A—A line in FIG.


3


A.




Hereafter, the rotary encoder


32


and the push switches


33


and


34


will be described in detail, respectively. The essentials consisting of the rotary encoder


32


are the same as those consisting of the rotary encoder


22


in FIG.


2


. The rotary encoder


32


includes an operational member


321


, a rotatable member


322


, a resilient member


323


, a contact plate


324


, resilient contact legs (


3251




a


,


3251




b


and


3251




c


), connecting terminals


333


, and a bottom plate


326


. The bottom plate


326


has a central shaft


3261


extending through the center of the rotary encoder


32


, which rotates around the central shaft


3261


. The central shaft


3261


also extends through an elliptical hole


314


. In particular, except for the bottom plate


326


, all members of the rotary encoder


32


are attached movably above the base plate


31


. The operational member


321


is operated by one operator's finger to rotate relative to the central shaft


3261


and move toward the push switch


33


. When the operational member


321


rotates, the rotatable member


322


and the contact plate


324


follow the operational member


321


to rotate. The resilient member


323


is supported by two shafts (


3262


and


3263


) of the bottom plate


326


such that the resilient member


323


is stationary relative to the central shaft


3261


when the rotary encoder


32


rotates. The shafts (


3262


and


3263


) of the bottom plate


326


extend through two rectangular holes (


314


and


315


), respectively. The shafts (


3262


and


3263


) also provide support to the rotary encoder


32


when the rotary encoder


32


moves toward the push switches


33


and


34


.




Likewise, the rotatable member


322


has a gear-shaped flange. The resilient member


323


has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member


322


such that the rotary encoder


32


can be precisely adjusted.




The resilient contact legs (


3251




a


,


3251




b


and


3251




c


) extend upwards from a thin metal sheet inserted-molded within the base plate


31


. The connecting terminals


333


extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder


32


with an external circuit (not shown). The resilient contact legs (


3251




a


,


3251




b


and


3251




c


) are disposed on a lower surface of the contact plate


324


. The contact leg


3251




c


is always in touch with the contact plate


324


. When the operational member


321


rotates, the contact legs (


3251




a


,


3251




b


and


3251




c


) slide on the contact plate


324


, and the contact legs


3251




a


and


3251




b


are in touch with the contact plate


324


alternately to generate switching signals. According to the contact sequence of the contact legs (


3251




a


and


3251




b


) with the contact plate


324


, the external circuit will receive the switching signals to adjust the volume of the corresponding option.




Also shown in

FIG. 3B

, the upper push switch


33


includes a conductive dome-shaped member


331


and a conductive patterned member


332


mounted on the upper rear wall


311


. The lower push switch


34


includes a conductive dome-shaped member


341


and a patterned member


342


mounted on the lower rear wall


312


. In the electronic component


30


, the push switches (


33


and


34


) are connected to the external circuit through the connecting terminals


333


. In each of the push switches (


34


and


35


), the dome-shaped member has a dome end and a circumference contacting the patterned member. When the dome end of the dome-shaped member is pressed to contact the patterned member, the corresponding push switch is switched on. It is noted that the dome-shaped members


331


and


341


can be made larger and have long fatigue life. That is the push switches


33


and


34


have high life cycles.




The first mechanism


35


and second mechanism


36


are a bent arm member, respectively. The first mechanism


35


has a shaft


351


extending through a hole


317


of the base plate


31


and received by a hole


361


of the second mechanism


36


such that the two mechanisms (


35


and


36


) can be actuated in the same time. The first mechanism


35


has an end


352


adjacent to the dome end of the dome-shaped member


331


, and the second mechanism


36


has an end


362


adjacent to the dome end of the dome-shaped member


341


. The first mechanism


35


also has a side


353


adjacent to the operational member


321


. As shown in

FIG. 2C

, when the rotary encoder


32


moves toward the push switches


33


and


34


, the first mechanism


35


is directly and the second mechanism


36


, in the same time, is indirectly actuated to press the dome ends of the dome-shaped members


331


and


341


to contact the patterned member


332


and


342


, respectively. Certainly, in mechanism design, if the first mechanism


35


is not directly actuated by the operational member


321


, the electronic component


30


can be employed in another structure in which the second mechanism


36


is directly actuated by the bottom plate


326


. Otherwise, if only fixed strength of the electronic component


30


on the circuit board is considered, the electronic component


30


can employed in another structure in which only one push switch is fixed on the upper rear wall


311


or lower rear wall


312


.




Referring to

FIG. 4

, a third embodiment of the invention is to provide a compact and complex electronic component


40


incorporating a rotary encoder


42


and two push switches (


43


and


44


). As shown in an outside perspective view in

FIG. 4A

, the complex electronic component


40


mainly includes a base plate


41


having an upper rear wall


411


and a lower rear wall


412


, the rotary encoder


42


, the upper push switch


43


, the lower push switch


44


, a mechanism


45


for selectively switching on the upper push switch


43


, and an actuator portion


4264


for switching on the lower push switch


44


. The upper push switch


43


is fixed on the upper rear wall


411


. The lower push switch


44


is fixed on the lower rear wall


412


. The actuator portion


4264


is a portion of a bottom plate


426


of the rotary encoder


42


and integral with the bottom plate


4264


. The rotary encoder


42


is attached movably and rotatably on the base plate


41


and spaced a predetermined distance apart from the push switches (


43


and


44


). Likewise, the rotary encoder


42


is capable of moving toward the push switches (


43


and


44


). Moreover, when the movement of the rotary encoder


42


toward the push switches (


43


and


44


) takes place, the mechanism


45


and the actuator portion


4264


of the bottom plate


426


, in the same time, are actuated to switch on the push switches


43


and


44


, respectively.




The arrangement and cooperation between the members consisting of the electronic component


40


can be understood by FIG.


4


B and FIG.


4


C.

FIG. 4B

is an exploded perspective view of the electronic component


40


.

FIG. 4C

is a sectional view of the electronic component


40


along A—A line in FIG.


4


A.




Hereafter, the rotary encoder


42


and the push switches


43


and


44


will be described in detail, respectively. The rotary encoder


42


includes an operational member


421


, a rotatable member


422


, a resilient member


423


, a contact plate


424


, resilient contact legs (


4251




a


,


4251




b


and


4251




c


), connecting terminals


433


, and the bottom plate


426


. The bottom plate


426


has a central shaft


4261


extending through the center of the rotary encoder


42


, which rotated around the central shaft


4261


. The central shaft


4261


also extends through an elliptical hole


412


of the base plate


41


and the mechanism


45


which is fitted on the central shaft


4261


and located between the operational member


421


and the rotatable member


422


. In particular, except for the bottom plate


426


, all members of the rotary encoder


42


are attached movably above the base plate


41


. The operational member


421


is operated by one operator's finger to rotate relative to the central shaft


4261


and move toward the push switches


43


and


44


. When the operational member


421


rotates, the rotatable member


422


and the contact plate


424


follow the operational member


421


to rotate. The resilient member


423


is supported by two shafts (


4262


and


4263


) of the bottom plate


426


such that the resilient member


423


is stationary relative to the central shaft


4261


when the rotary encoder


42


rotates. The shafts (


4262


and


4263


) of the bottom plate


426


extend through two circular holes (


414


and


415


), respectively. The shafts (


4262


and


4263


) also provide support to the rotary encoder


42


when the rotary encoder


42


moves toward the push switches


43


and


44


.




Likewise, the rotatable member


422


has a gear-shaped flange. The resilient member


423


has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member


422


such that the rotary encoder


42


can be precisely adjusted.




The resilient contact legs (


4251




a


,


4251




b


and


4251




c


) extend upwards from a thin metal sheet inserted-molded within the base plate


41


. The connecting terminals


433


extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder


42


with an external circuit (not shown). The resilient contact legs (


4251




a


,


4251




b


and


4251




c


) are disposed on a lower surface of the contact plate


424


. The contact leg


4251




c


is always in touch with the contact plate


424


. When the operational member


421


rotates, the contact legs (


4251




a


,


4251




b


and


4251




c


) slide on the contact plate


424


, and the contact legs


4251




a


and


4251




b


are in touch with the contact plate


424


alternately to generate switching signals. According to the contact sequence of the contact legs (


4251




a


and


4251




b


) with the contact plate


424


, the external circuit will receive the switching signals to adjust the volume of the corresponding option.




Also shown in

FIG. 4B

, the upper push switch


43


includes a conductive dome-shaped member


431


and a conductive patterned member


432


mounted on the upper rear wall


411


. The lower push switch


44


includes a conductive dome-shaped member


441


and a patterned member


442


mounted on the lower rear wall


412


. In the rotary encoder


40


, the push switches (


43


and


44


) are connected to the external circuit through the connecting terminals


433


.




In each of the push switches (


43


and


44


), the dome-shaped member has a dome end and a circumference contacting the patterned member. When the dome end of the dome-shaped member is pressed to contact the patterned member, the corresponding push switch is switched on. It is noted that the dome-shaped members


431


and


441


can be made larger and have long fatigue life, i.e., the push switches


43


and


44


have high life cycle. Otherwise, if only fixed strength of the electronic component


40


on the circuit board is considered, the electronic component


40


can employed in another structure in which only one push switch is fixed on the lower rear wall


412


. This would not need the push switch


43


fixed on the upper rear wall


411


and the corresponding mechanism


45


.




The first mechanism


45


is a plate-like member. The mechanism


45


has an end


451


adjacent to the dome end of the dome-shaped member


431


, and the actuator portion


4264


is adjacent to the dome end of the dome-shaped member


441


. As shown in

FIG. 4C

, when the rotary encoder


42


moves toward the push switch


43


, the mechanism


45


and the actuator portion


4264


of the bottom plate


426


, in the same time, are actuated to press the dome ends of the dome-shaped members


431


and


441


to contact the patterned member


432


and


442


, respectively.




In practical application, the electronic component


30


provided by the second embodiment and the electronic component


40


provided by the third embodiment can be fixed on a circuit board perpendicular to their base plates via their upper and lower rear walls in a soldering or embedding manner. This can strengthen the support of the electronic components


30


and


40


on the circuit board to increase the reliability of their rotary encoders under rotary and pushing operation.




Referring to

FIG. 5

, a fourth embodiment of the invention is described in detail. As shown in an outside perspective view in

FIG. 5A

, the complex electronic component


50


mainly includes a base plate


51


defining an upper surface and a lower surface, a rotary encoder


52


, a push switch


53


, and a mechanism


54


for selectively switching on the push switch


53


. In particular, the push switch


53


is disposed on the lower surface of the base plate


51


. The rotary encoder


52


is attached movably and rotatably on the base plate


51


and spaced a predetermined distance apart from the push switch


53


. The rotary encoder


52


is capable of moving backward. When the rotary encoder


52


moves backward, the mechanism


54


is actuated to switch on the push switch


53


.




The arrangement and cooperation between the members consisting of the electronic component


50


can be understood by FIG.


5


B and FIG.


5


C.

FIG. 5B

is an exploded perspective view of the electronic component


50


.

FIG. 5C

is a sectional view of the electronic component


50


along A—A line in FIG.


5


A.




Hereafter, the rotary encoder


52


and the push switch


53


will be described in detail, respectively. The rotary encoder


52


includes an operational member


521


, a rotatable member


522


, a resilient member


523


, a contact plate


524


, resilient contact legs (


5251




a


,


5251




b


and


5251




c


), connecting terminals


533


, and a bottom plate


526


. The bottom plate


526


has a central shaft


5261


extending through the center of the rotary encoder


52


, which rotates around the central shaft


5261


. The central shaft


5261


also extends through an elliptical hole


512


. Except for the bottom plate


526


, all member of the rotary encoder


52


are attached movably above the upper surface of the base plate


51


. The operational member


521


is operated by one operator's finger to rotate relative to the central shaft


5261


or to move backward. When the operational member


521


rotates, the rotatable member


522


and the contact plate


524


follow the operational member


521


to rotate. In particular, the resilient member


523


is supported by two shafts (


5262


and


5263


) of the bottom plate


526


such that the resilient member


523


is stationary relative to the central shaft


5261


when the rotary encoder


52


rotates. The shafts (


5262


and


5263


) of the bottom plate


526


extend through a hole


512


and an opening


513


, respectively. The shafts (


5262


and


5263


) also provide support to the rotary encoder


52


when the rotary encoder


52


moves backward.




In particular, the rotatable member


522


has a gear-shaped flange. The resilient


30


member


523


has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member


522


such that the rotary encoder


52


can be precisely adjusted.




The resilient contact legs (


5251




a


,


5251




b


and


5251




c


) extend upwards from a thin metal sheet inserted-molded within the base plate


51


. The connecting terminals


533


extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder


52


with an external circuit (not shown). The resilient contact legs (


5251




a


,


5251




b


and


5251




c


) are disposed on a lower surface of the contact plate


524


. The contact leg


5251




c


is always in touch with the contact plate


524


. When the operational member


521


rotates, the contact legs (


5251




a


,


5251




b


and


5251




c


) slide on the contact plate


524


, and the contact legs


5251




a


and


5251




b


are in touch with the contact plate


524


alternately to generate switching signals. According to the contact sequence of the contact legs (


5251




a


and


5251




b


) with the contact plate


524


, the external circuit will receive the switching signals to adjust the volume of the corresponding option.




Also shown in

FIG. 5B

, the push switch


52


includes a conductive dome-shaped member


531


, a conductive patterned member


532


mounted on the lower surface of the base plate


51


, and connecting terminals


533


extending from the patterned member


532


. The dome-shaped member


531


has a dome end and a circumference contacting the patterned member


532


. When the dome end of the dome-shaped member


531


is pressed to contact the patterned member


532


, the push switch


53


is switched on. It is noted that the push switch


53


gets a larger space than the push switch


13


in FIG.


1


. Therefore, the dome-shaped member


531


can be made larger than the dome-shaped member


131


in FIGS.


1


. It is evident that the life cycle of the push switch


53


according to the invention is enhanced significantly.




The mechanism


54


is pivotally connected to the base plate


51


via two pivots


543


such that the mechanism


54


is allowed to rotate within a predetermined range of angle. The mechanism


54


has two actuated portions


541


projecting through two holes


514


, respectively. Two actuating portions


5264


of the bottom plate


526


also respectively project through the two holes


514


and close to the actuated portions


541


. The mechanism


54


has an end


542


adjacent to the dome end of the dome-shaped member


531


. When the rotary encoder


52


moves backward, the actuated portions


541


of the mechanism


54


are actuated by the actuating portions


5264


of the bottom plate


526


. In the same time, the end


542


of the mechanism


54


is actuated to press the dome end of the dome-shaped member


531


to contact the patterned member


532


for switching on the push switch


53


.




Certainly, in the fourth embodiment, if the fixed strength of the electronic component


50


is considered, the upper rear wall and/or the lower rear wall can be provided and fixed on a circuit board perpendicular to the base plate


51


in a soldering or embedding manner. This can strengthen the support of the electronic component


50


on the circuit board to increase the reliability of the rotary encoder


52


under rotary and pushing operation.




Referring to

FIGS. 6

, a fifth embodiment of the invention is described in detail. As shown in an outside perspective view in FIG,


6


A, the complex electronic component


60


mainly includes a base plate


61


defining an upper surface and a lower surface, a rotary encoder


62


, a push switch


63


, and a mechanism


64


for selectively switching on the push switch


63


. In particular, the push switch


63


is disposed on the lower surface of the base plate


61


. The rotary encoder


62


is attached movably and rotatably on the base plate


61


and spaced a predetermined distance apart from the push switch


63


. Likewise, the rotary encoder


62


is capable of moving backward. When the rotary encoder


62


moves backward, the mechanism


64


is actuated to switch on the push switch


63


.




The arrangement and cooperation between the members consisting of the electronic component


60


can be understood by FIG.


6


B and FIG.


6


C.

FIG. 6B

is an exploded perspective view of the electronic component


60


.

FIG. 6C

is a sectional view of the electronic component


60


along A—A line in FIG.


6


A.




Hereafter, the rotary encoder


62


and the push switch


63


will be described in detail, respectively. The rotary encoder


62


includes an operational member


621


, a rotatable member


622


, a resilient member


623


, a contact plate


624


, resilient contact legs (


6251




a


,


6251




b


and


6251




c


), connecting terminals


633


, and a bottom plate


626


. The bottom plate


626


has a central shaft


6261


extending through the center of the rotary encoder


62


, which rotates around the central shaft


6261


. The central shaft


6261


also extends through an elliptical hole


612


. Except for the bottom plate


626


, all member of the rotary encoder


62


are attached movably above the upper surface of the base plate


61


. The operational member


621


is operated by one operator's finger to rotate relative to the central shaft


6261


or to move backward. When the operational member


621


rotates, the rotatable member


622


and the contact plate


624


follow the operational member


621


to rotate. In particular, the resilient member


623


is supported by two shafts (


6262


and


6263


) of the bottom plate


626


such that the resilient member


623


is stationary relative to the central shaft


6261


when the rotary encoder


62


rotates. The shafts (


6262


and


6263


) of the bottom plate


626


extend through two circular holes (


612


and


613


), respectively. The shafts (


6262


and


6263


) also provide support to the rotary encoder


62


when the rotary encoder


62


moves backward.




In particular, the rotatable member


622


has a gear-shaped flange. The resilient


5


member


623


has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member


622


such that the rotary encoder


62


can be precisely adjusted.




The resilient contact legs (


6251




a


,


6251




b


and


6251




c


) extend upwards from a thin metal sheet inserted-molded within the base plate


61


. The connecting terminals


633


extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder


62


with an external circuit (not shown). The resilient contact legs (


6251




a


,


6251




b


and


6251




c


) are disposed on a lower surface of the contact plate


624


. The contact leg


6251




c


is always in touch with the contact plate


624


. When the operational member


621


rotates, the contact legs (


6251




a


,


6251




b


and


6251




c


) slide on the contact plate


624


, and the contact legs


6251




a


and


6251




b


are in touch with the contact plate


624


alternately to generate switching signals. According to the contact sequence of the contact legs (


6251




a


and


6251




b


) with the contact plate


624


, the external circuit will receive the switching signals to adjust the volume of the corresponding option.




Also shown in

FIG. 6B

, the push switch


62


includes a conductive dome-shaped member


631


, a conductive patterned member


632


mounted on the lower surface of the base plate


61


, and connecting terminals


633


extending from the patterned member


632


. The dome-shaped member


631


has a dome end and a circumference contacting the patterned member


632


. When the dome end of the dome-shaped member


631


is pressed to contact the patterned member


632


, the push switch


63


is switched on. It is noted that the dome-shaped member


631


can be made larger. It is evident that the life cycle of the push switch


63


according to the invention is enhanced significantly.




The mechanism


64


is pivotally connected to the base plate


61


such that the mechanism


64


is allowed to rotate within a predetermined range. The mechanism


64


has an end


641


adjacent to the dome end of the dome-shaped member


631


and a side


642


adjacent to the operational member


621


. When the rotary encoder


62


moves backward, the mechanism


64


is actuated to press the dome end of the dome-shaped member


631


to contact the patterned member


632


for switching on the push switch




Certainly, in the fifth embodiment, if the fixed strength of the electronic component


60


is considered, the upper rear wall and/or the lower rear wall can be provided and fixed on a circuit board perpendicular to the base plate


61


in a soldering or embedding manner. This can strengthen the support of the electronic component


60


on the circuit board to increase the reliability of the rotary encoder


62


under rotary and pushing operation.




The above details of the preferred embodiments of the aforesaid invention are illustrative rather than limiting. For instance, the mechanism for selectively switching on the push switch and the member for resisting the rotary operation of the rotary encoder according to the invention may be replaced equivalently by other forms which are obvious to persons skillful in the arts. Accordingly, any equivalent modifications, substitutes, alterations or changes to the preferred embodiment without departing form the spirit of the invention are likely to persons with ordinary skills in the arts, and are still within the intended scope of the protection of the invention.



Claims
  • 1. An electronic component comprising:a base plate having a rear wall; a rotary encoder attached movably and rotatably on said base plate, said rotary encoder generating a switching signal when rotating; at least one push switch disposed on the rear wall; wherein said rotary encoder comprises: an operational member, the operational member being rotatably attached to said base plate; a rotatable member having a gear-shaped flange, the rotatable member following the operational member to rotate; a resilient member, the resilient member being stationary relative to the center of the operational member, the resilient member having a V-shaped portion retained by a surface of the gear-shaped flange such that said rotary encoder is precisely adjusted when said rotary encoder rotates; a first contact attached to a lower surface of the rotatable member; and a second contact being resilient and in touch with the first contact, the second contact sliding on said first contact to generate the switching signal when said rotary encoder rotates; wherein said rear wall includes an upper rear wall and a lower rear wall, and said at least one push switch includes a first push switch and a second push switch, wherein said first push switch is disposed on said upper rear wall, and wherein said second push switch is disposed on said lower rear wall; a first switching mechanism for selectively switching on said first push switch in response to the movement of said rotary encoder; and a second switching mechanism for selectively switching on said second push switch in response to the movement of said rotary encoder.
  • 2. The electronic component of claim 1, wherein said first push and said second push switches comprise a conductive patterned member and a conductive dome-shaped member, respectively, said patterned member is mounted on one corresponding rear wall, said dome-shaped member has a dome end and a circumference contacting one corresponding patterned member, when said dome end of said dome-shaped member is pressed to contact said patterned member, one corresponding push switch is switched on.
  • 3. The electronic component of claim 2, wherein the first switching mechanism and the second switching mechanism is a bent arm member, respectively, the bent arm member has a first end pivotally connected to the base plate and a second end adjacent to the dome end of one corresponding dome-shaped member, and when the movement of said rotary encoder takes place, the second end of the bent arm member is actuated to press the dome end of the dome-shaped member to contact one corresponding patterned member.
  • 4. The electronic component of claim 2, wherein said first switching mechanism and said second switching mechanism is a plate-like member, respectively, the plate-like members is engaged with said rotary encoder and has an end adjacent to the dome end of one corresponding dome-shaped member, and when the movement of said rotary encoder takes place, the end of the plate-like member is actuated to press the dome end of the dome-shaped member to contact one corresponding patterned member.
  • 5. A electronic component comprising:a base plate defining a lower surface; a rotary encoder attached movably and rotatably on said base plate, said rotary encoder generating a switching signal when rotating; a push switch disposed on the lower surface of said base plate; a switching mechanism for selectively switching on said push switch in response to the movement of said rotary encoder.
  • 6. The electronic component of claim 5, wherein said rotary encoder comprises:a central shaft extending through a center of said rotary encoder; an operational member, the operational member being rotatable circumferentially relative to the central shaft; a rotatable member having a gear-shaped flange, the rotatable member following the operational member to rotate; a resilient member, the resilient member being stationary relative to the central shaft, the resilient member having a V-shaped portion retained by a surface of the gear-shaped flange such that said rotary encoder is exact adjusted when rotating; a first contact attached to a lower surface of the rotatable member; and a second contact being resilient, the second contact being in touch with the first contact, the second contact sliding on the first contact to generate the switching signal when said rotary encoder rotates.
  • 7. The electronic component of claim 6, wherein said push switch comprises a conductive patterned member and a conductive dome-shaped member, the patterned member is mounted on the lower surface of said base plate, the dome-shaped member has a dome end and a circumference contacting the patterned component, when the dome end of the dome-shaped component is pressed to contact the patterned component, said push switch is switched on.
  • 8. The electronic component of claims 7, wherein said switching mechanism is pivotally connected to said base plate, said switching mechanism has an end adjacent to the dome end of the dome-shaped member of the push switch, and when the movement of said rotary encoder takes place, the end of said switching mechanism is actuated to press the dome end of the dome-shaped member to contact the patterned member.
Priority Claims (1)
Number Date Country Kind
88108710 A May 1999 TW
US Referenced Citations (3)
Number Name Date Kind
5593023 Kaizaki et al. Jan 1997 A
5613600 Yokoji et al. Mar 1997 A
5956821 Kurek, III et al. Sep 1999 A