Information
-
Patent Grant
-
6396016
-
Patent Number
6,396,016
-
Date Filed
Friday, June 9, 200024 years ago
-
Date Issued
Tuesday, May 28, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Bradley; P. Austin
- Klaus; Lisa Nhung
Agents
- Oppenheimer Wolff & Donnelly, LLP
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
The objective of the invention is to provide a compact and complex electronic component incorporating a rotary encoder capable of exact adjustment and a push switch with a long life-cycle. In order to achieve the objective, the push switch is fixed on a rear wall or a lower surface of the electronic component such that an essential of the push switch, i.e., a dome-shaped member, can be made larger and has longer fatigue life. Moreover, the rotary encoder includes a rotatable member and a resilient member. The rotatable member has a gear-shaped flange and is rotatable circumferentially relative to a central shaft of the rotary encoder. When the rotary encoder rotates, the resilient member, relative to the central shaft, is stationary. The resilient member has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member such that the rotary encoder can be exact adjusted.
Description
FIELD OF THE INVENTION
The invention relates to a compact and complex electronic component incorporating a rotary encoder and a push switch or two push switches, and more in particular, to an electronic component incorporating a rotary encoder capable of precise adjustments and a push switch (or two push switches) with a long life-cycle.
BACKGROUND OF THE INVENTION
A compact and complex electronic component incorporating a rotary encoder and a push switch is widely employed in audio or video apparatuses. In the complex electronic component, the rotary encoder is useful for adjusting volume, frequency, time, etc., and the push switch is useful for switching to another option.
Hereinafter, a compact and complex electronic component developed by the Tsuyama Matsushita Electric Co. Ltd., which incorporates a rotary encoder and a push switch, will be described with reference to FIG.
1
.
As shown in an outside perspective view in
FIG. 1A
, the complex electronic component
10
includes mainly a base plate
11
, a rotary encoder
12
, a push switch
13
and a mechanism
14
for selectively switching on the push switch
13
. The push switch
13
is fixed on an upper surface of the base plate
11
. The rotary encoder
12
is attached movably and rotatably on the base plate
11
and spaced a predetermined distance apart from the push switch
13
. Moreover, the rotary encoder
12
is capable of moving toward the push switch
13
. When the movement of the rotary encoder
12
toward the push switch
13
takes place, the mechanism
14
is actuated to switch on the push switch
13
. The base plate
11
need not be made of a metal, but may be molded of a resin.
The arrangement and cooperation between the members consisting of the electronic component
10
can be understood by
FIG. 1B and 1C
.
FIG. 1B
is an exploded perspective view of the electronic component
10
.
FIG. 1C
is a sectional view of the electronic component
10
along A—A line in FIG.
1
A.
The rotary encoder
12
and the push switch
13
will be described in detail, respectively. The rotary encoder
12
is composed of an operational member
121
, a lid plate
122
, a rotatable member
123
, a contact plate
124
, resilient contact legs (
1251
a
,
125
b
and
125
c
), connecting terminals
133
, and a bottom plate
126
. The bottom plate
126
has a central shaft
1261
extending through the center of the rotary encoder
12
, which rotates around the central shaft
1261
. The operational member
121
is operated by one finger to rotate relative to the central shaft
1261
or to move toward the push switch
13
. The lid plate
122
has a V-shaped portion projecting downward. The rotatable member
123
has teeth arranged around the circumference of its upper surface. The contact plate
124
is disposed on the lower surface of the rotatable member
123
. There are openings through the contact plate
124
and disposed along the circumference of the contact plate
124
. The rotatable member
123
is molded of a resin and formed together with the contact plate
124
such that the resin is filled within the openings of the contact plate
124
.
The resilient contact legs (
1251
a
,
1251
b
and
1251
c
) extend upwards from a thin metal sheet inserted-molded within the base plate
11
. The connecting terminals
133
extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder
12
with an external circuit (not shown). The bottom plate
126
also has a support shaft
1262
for providing support to the rotary encoder
12
to rotate within a narrow range of angle when the rotary encoder
12
moves toward the push switch
13
. Moreover, the base plate
11
has an elliptical hole
111
and a circular hole
112
for receiving the central shaft
1261
and the support shaft
1262
, respectively. In general, the bottom plate
126
is made of a metal. When the operational member
121
rotates, the rotatable member
123
and the contact plate
124
rotates along with the operational member
121
.
In contrast, the lid plate
122
is engaged with the central shaft
1261
to be stationary relative to the central shaft
1261
. In particular, the V-shaped portion of the lid plate
122
is retained by a surface of the teeth of the rotatable member
123
such that the lid plate
122
can provide resistance as the rotary encoder
12
rotates.
The contact legs (
1251
a
,
1251
b
and
1251
c
) are disposed on a lower surface of the contact plate
124
. When the operational member
121
rotates, the resilient contact legs
1251
slide on the contact plate
124
to generate switching signals. The contact leg
1251
c
is always in touch with the contact plate
124
. The contact leg
1251
a
and the contact leg
125
b
are in touch with the contact plate
124
alternately. According to the contact sequence of the contact legs (
1251
a
and
1251
b
) with the contact plate
124
, the external circuit will receive the switching signals to adjust the volume of the corresponding option.
Also shown in
FIG. 1B
, the push switch includes a conductive dome-shaped member
131
, a conductive patterned member
132
mounted on the base plate
11
, and connecting terminals
133
. The connecting terminals
133
extend from the conductive patterned member
132
to provide connection of the push switch
13
with the external circuit. The dome-shaped member
131
has a circumference which contacts the patterned member
132
. Moreover, the dome-shaped member
131
has a dome end. When the dome end of the dome-shaped member
131
is pressed to contact the patterned member
132
, the push switch
13
is switched on. In general, the dome-shaped member
131
is best made of metal, which will make the assembly of the push switch
13
more convenient.
The mechanism
14
is pivotally connected to the base plate
11
such that the mechanism
14
is allowed to rotate within a predetermined range. The mechanism
14
has an end
141
adjacent to the dome end of the dome-shaped member
131
and a side
142
adjacent to an actuator
1263
attaching to the bottom plate
126
. The actuator
1263
of the bottom plate
126
extends through a rectangular hole
113
. When the rotary encoder
12
moves toward the push switch
13
, the actuator
1263
is actuated to push the side
142
of the mechanism
14
, and then the end
141
of the mechanism
14
presses the dome end of the dome-shaped member
131
down to switch on the push switch
13
. By
FIG. 1C
, the arrangement and cooperation between the members consisting of the electronic component
10
can be understood well.
FIG. 1C
is a sectional view of the electronic component
10
along A—A line in FIG.
1
A.
The disadvantage of the complex electronic component
10
of the Matsushita Co. is summarized as follows. First, based on the precondition that the compact size of the complex electronic component
10
can not be sacrificed, the diameter of the dome-shaped member is limited to be about 3 mm and the thickness of that the dome-shaped member
131
is about 0.1 mm. Due to small size of the dome-shaped member
131
, in the complex electronic component
10
, it is difficult for the dome-shaped member
131
to be fabricated and assembled with other members into the push switch
13
. Also due to small size of the dome-shaped member
131
, the fracture mode of the dome-shaped member
131
is low-cycle fatigue typically, i.e., the fatigue life of the dome-shaped member
131
, formed of a iron material, is less than 10
6
cycles. In practical application, the life cycle of the electronic component
10
mainly depends on the fatigue life of the push switch
13
. When the dome-shaped member
131
is fractured, the electronic component
10
must be replaced.
Second, in the complex electronic component
10
, when the rotary encoder
12
rotates, the lid plate
122
can not provide enough resistance so that the rotary encoder
12
is hard to precisely adjust.
Accordingly, to solve the aforesaid problems, this present invention provides a compact and complex electronic component incorporating a long life-cycle push switch and a specifically adjusted rotary encoder. In order to achieve the objective, the push switch is fixed on a rear wall or a lower surface of the electronic component such that the push switch can occupy a larger space without the need to sacrifice the compact size of the complex electronic component. Moreover, the rotary encoder includes a rotatable member which has a gear-shaped flange and is rotatable circumferentially and a resilient member which has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member. When the rotary encoder rotates, the design can provide enough resistance so that the rotary encoder can be precisely adjusted.
An objective of the invention is to provide a compact and complex electronic component incorporating a rotary encoder and a push switch, or two push switches. In particular, in accordance with the invention, the push switch has a long life-cycle and the rotary encoder can be precisely adjusted.
SUMMARY OF THE INVENTION
An objective of the invention is to provide a compact and complex electronic component incorporating a rotary encoder and a push switch, or two push switches. In particular, in accordance with the invention, the push switch has a long life-cycle and the rotary encoder can be exact adjusted.
According to the invention, the rotary encoder is capable of moving toward the push switch. One corresponding mechanism selectively switches on the push switch in response to the movement of the rotary encoder toward the push switch.
According to the invention, the push switch is fixed on a rear wall or a lower surface of the electronic component such that an essential of the push switch, i.e., a dome-shaped member, has a larger size and high fatigue life.
According to the invention, the rotary encoder includes a rotatable member which has a gear-shaped flange and is rotatable circumferentially and a resilient member which has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member such that the rotary encoder can be precisely adjusted.
The advantages and spirit of the invention may be understood by the following recitations together with the appended drawings.
BRIEF DESCRIPTION OF THE APPENDED DRAWINGS
FIG. 1A
is an outside perspective view of a complex electronic component
10
that is developed by the Matsushita Co. and incorporates a push switch
13
and a rotary encoder
12
.
FIG. 1B
is an exploded perspective view of the electronic component
10
of FIG.
1
A.
FIG. 1C
is a cross section view of the electronic component
10
of
FIG. 1A
along A—A line.
FIG. 2A
is an outside view of an electronic component
20
in accordance with a first embodiment of the invention.
FIG. 2B
is an exploded perspective view of the electronic component
20
of FIG.
2
A.
FIG. 2C
is a cross section view of the electronic component
20
of
FIG. 2A
along A—A line.
FIG. 2D
is an exploded perspective view showing the electronic component
20
with an alternative resilient member capable of resisting the rotary operation of the rotary encoder
22
.
FIG. 2E
is a cross section view of the electronic component
20
of
FIG. 2A
along the A—A line. To the right of the electronic component
20
, a circuit board is illustrated. The electronic component
20
is connected to the circuit board (CB) by the weld
233
. When a user presses the operational member
221
in the direction illustrated by the arrow sign in
FIG. 2E
, the circuit board (CB) can provide sufficient support and therefore strengthen the electronic component
20
.
FIG. 3A
is an outside view of an electronic component
30
in accordance with a second embodiment of the invention.
FIG. 3B
is an exploded perspective view of the electronic component
30
of FIG.
3
A.
FIG. 3C
is a cross section view of the electronic component
30
of
FIG. 3A
along A—A line.
FIG. 4A
is an outside view of an electronic component
40
in accordance with a third embodiment of the invention.
FIG. 4B
is an exploded perspective view of the electronic component
40
of FIG.
4
A.
FIG. 4C
is a cross section view of the electronic component
40
of
FIG. 4A
along A—A line.
FIG. 5A
is an outside view of an electronic component
50
in accordance with a fourth embodiment of the invention.
FIG. 5B
is an exploded perspective view of the electronic component
50
of FIG.
5
A.
FIG. 5C
is a cross section view of the electronic component
50
of
FIG. 5A
along A—A line.
FIG. 6A
is an outside view of an electronic component
60
in accordance with a fifth embodiment of the invention.
FIG. 6B
is an exploded perspective view of the electronic component
60
of FIG.
6
A.
FIG. 6C
is a cross section view of the electronic component
60
of
FIG. 6A
along A—A line.
DETAILED DESCRIPTION OF THE INVENTION
The invention provides a compact and complex electronic component incorporating a rotary encoder and a push switch, or two push switches. In the complex electronic component, the rotary encoder is useful for adjusting volume, frequency, time, etc., and the push switch is useful for switching another option. The rotary encoder is capable of moving toward the push switch (push switches). One corresponding mechanism selectively switches on the push switch in response to the movement of the rotary encoder toward the push switch. In particular, the push switch has a long life-cycle and the rotary encoder can be precisely adjusted. Several preferred embodiments of the invention are disclosed as follows.
Referring to
FIG. 2
, a first embodiment of the invention is described in detail. As shown in an outside perspective view in
FIG. 2A
, the complex electronic component
20
, according to the first embodiment of the invention, mainly includes a base plate
21
having a rear wall
211
, a rotary encoder
22
, a push switch
23
, and a mechanism
24
for selectively switching on the push switch
23
. The push switch
23
is fixed on the rear wall
211
. The rotary encoder
22
is attached movably and rotatably on the base plate
21
and spaced a predetermined distance apart from the push switch
23
. In particular, the rotary encoder
22
is capable of moving toward the push switch
23
. Moreover, when the movement of the rotary encoder
22
toward the push switch
23
takes place, the mechanism
24
is actuated to switch on the push switch
23
.
The arrangement and cooperation between the members consisting of the electronic component
20
can be understood by
FIG. 2B and 2C
.
FIG. 2B
is an exploded perspective view of the electronic component
20
.
FIG. 2C
is a sectional view of the electronic component
20
along A—A line in FIG.
2
A.
FIG. 2E
is a cross section view of the electronic component
20
of
FIG. 2A
along the A—A line. To the right of the electronic component
20
, a circuit board is illustrated. The electronic component
20
is connected to the circuit board (CB) by the weld
233
. When a user presses the operational member
221
in the direction illustrated by the arrow sign in
FIG. 2E
, the circuit board (CB) can provide sufficient support and therefore strengthen the electronic component
20
.
Hereafter, the rotary encoder
22
and the push switch
23
will be described in detail, respectively. The rotary encoder
22
includes an operational member
221
, a rotatable member
222
, a resilient member
223
, a contact plate
224
, resilient contact legs (
2251
a
,
2251
b
and
2251
c
), connecting terminals
233
, and a bottom plate
226
. The bottom plate
226
has a central shaft
2261
extending through the center of the rotary encoder
22
, which rotates around the central shaft
2261
. The central shaft
2261
also extends through an elliptical hole
212
. Except for the bottom plate
226
, all member of the rotary encoder
22
are attached movably above the base plate
21
. The operational member
221
is operated by one operator's finger to rotate relative to the central shaft
2261
or to move toward the push switch
23
. When the operational member
221
rotates, the rotatable member
222
and the contact plate
224
follow the operational member
221
to rotate. In particular, the resilient member
223
is supported by two shafts (
2262
and
2263
) of the bottom plate
226
such that the resilient member
223
is stationary relative to the central shaft
2261
when the rotary encoder
22
rotates. The shafts (
2262
and
2263
) of the bottom plate
226
extend through two rectangular holes (
213
and
214
), respectively. The shafts (
2262
and
2263
) also provide support to the rotary encoder
22
when the rotary encoder
22
moves toward the push switch
23
.
In particular, the rotatable member
222
has a gear-shaped flange. The resilient member
223
has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member
222
such that the rotary encoder
22
can be precisely adjusted. The resistance provided by the resilient member
223
is more than that provided by the lid plate
122
in FIG.
1
B. Therefore, the rotary encoder
22
can be exact adjusted more under rotary operation.
Alternatively, the resilient member is formed into a resilient ring-like member as shown in FIG.
2
D. The ring-like member
223
also has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member
222
such that the rotary encoder
22
can be precisely adjusted. Otherwise, the ring-like member
223
is directly supported by retaining portions
216
disposed on the base plate
21
rather than the shafts (
2262
and
2263
) shown in FIG.
2
B.
The resilient contact legs (
2251
a
,
2251
b
and
2251
c
) extend upwards from a thin metal sheet inserted-molded within the base plate
21
. The connecting terminals
233
extend upwards from a side end of the thin metal sheet
225
to provide connection of the rotary encoder
22
with an external circuit (not shown). The resilient contact legs (
2251
a
,
2251
b
and
2251
c
) are disposed on a lower surface of the contact plate
224
. The contact leg
2251
c
is always in touch with the contact plate
224
. When the operational member
221
rotates, the contact legs (
2251
a
,
2251
b
and
2251
c
) slide on the contact plate
224
, and the contact legs
2251
a
and
2251
b
are in touch with the contact plate
224
alternately to generate switching signals. The contact leg
2251
c
is always in touch with the contact plate
224
. The contact leg
2251
a
and the contact leg
225
b
are in touch with the contact plate
224
alternately. According to the contact sequence of the contact legs (
2251
a
and
2251
b
) with the contact plate
224
, the external circuit will receive the switching signals to adjust the volume of the corresponding option.
Also shown in
FIG. 2B
, the push switch
22
includes a conductive dome-shaped member
231
, a conductive patterned member
232
mounted on the rear wall
211
, and connecting terminals
233
extending from the patterned member
232
. The dome-shaped member
231
has a dome end and a circumference contacting the patterned member
232
. When the dome end of the dome-shaped member
231
is pressed to contact the patterned member
232
, the push switch
23
is switched on. It is noted that the push switch
23
gets a larger space than the push switch
13
in FIG.
1
. Therefore, the dome-shaped member
231
can be made larger than the dome-shaped member
131
in FIGS.
1
. In a preferred embodiment, the diameter of the dome-shaped member
231
is about 4.5 mm and the thickness of the dome-shaped member
232
is maintained at about 0.1 mm. In a practical fatigue test, the dome-shaped member
231
, which is formed of a iron material and with the size mentioned above, has a fatigue life more than 3×10
6
cycles. It is evident that the life cycle of the push switch
23
of the invention is enhanced significantly.
The mechanism
24
is a bent arm member pivotally connected to the base plate
21
such that the mechanism
24
is allowed to rotate within a predetermined range. The mechanism
24
has an end
241
adjacent to the dome end of the dome-shaped member
2131
and a side
242
adjacent to the operational member
221
. As shown in
FIG. 2C
, when the rotary encoder
22
moves toward the push switch
23
, the mechanism
24
is actuated to press the dome end of the dome-shaped member
231
to contact the patterned member
232
for switching on the push switch
23
.
In practical application, the complex electronic component
20
of the first embodiment can be fixed on a circuit board perpendicular to the base plate
21
via its rear wall
211
in a soldering or embedding manner. This can strengthen the support of the electronic component
20
on the circuit board to increase the reliability of the rotary encoder
20
under rotary and pushing operation.
Referring to
FIGS. 3
, a second embodiment of the invention is to provide a compact and complex electronic component
30
incorporating a rotary encoder
32
and two push switches (
33
and
34
). As shown in an outside perspective view in
FIG. 3A
, the complex electronic component
30
, according to the second embodiment of the invention, mainly includes a base plate
31
having an upper rear wall
311
and a lower rear wall
312
, the rotary encoder
32
, the upper push switch
33
fixed on the upper rear wall
311
, the lower push switch
34
fixed on the lower rear wall
312
, a first mechanism
35
for selectively switching on the upper push switch
33
, and a second mechanism
36
for selectively switching on the lower push switch
34
. The rotary encoder
32
is attached movably and rotatably on the base plate
31
and spaced a predetermined distance apart from the push switches (
33
and
34
). Likewise, the rotary encoder
32
is capable of moving toward the push switches (
33
and
34
). Moreover, when the movement of the rotary encoder
32
toward the push switches (
33
and
34
) takes place, the first mechanism
35
and second mechanism
36
, in the same time, are actuated to switch on the push switches
33
and
34
, respectively.
The arrangement and cooperation between the members consisting of the electronic component
30
can be understood by FIG.
3
B and FIG.
3
C.
FIG. 2B
is an exploded perspective view of the electronic component
30
.
FIG. 3C
is a sectional view of the electronic component
30
along A—A line in FIG.
3
A.
Hereafter, the rotary encoder
32
and the push switches
33
and
34
will be described in detail, respectively. The essentials consisting of the rotary encoder
32
are the same as those consisting of the rotary encoder
22
in FIG.
2
. The rotary encoder
32
includes an operational member
321
, a rotatable member
322
, a resilient member
323
, a contact plate
324
, resilient contact legs (
3251
a
,
3251
b
and
3251
c
), connecting terminals
333
, and a bottom plate
326
. The bottom plate
326
has a central shaft
3261
extending through the center of the rotary encoder
32
, which rotates around the central shaft
3261
. The central shaft
3261
also extends through an elliptical hole
314
. In particular, except for the bottom plate
326
, all members of the rotary encoder
32
are attached movably above the base plate
31
. The operational member
321
is operated by one operator's finger to rotate relative to the central shaft
3261
and move toward the push switch
33
. When the operational member
321
rotates, the rotatable member
322
and the contact plate
324
follow the operational member
321
to rotate. The resilient member
323
is supported by two shafts (
3262
and
3263
) of the bottom plate
326
such that the resilient member
323
is stationary relative to the central shaft
3261
when the rotary encoder
32
rotates. The shafts (
3262
and
3263
) of the bottom plate
326
extend through two rectangular holes (
314
and
315
), respectively. The shafts (
3262
and
3263
) also provide support to the rotary encoder
32
when the rotary encoder
32
moves toward the push switches
33
and
34
.
Likewise, the rotatable member
322
has a gear-shaped flange. The resilient member
323
has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member
322
such that the rotary encoder
32
can be precisely adjusted.
The resilient contact legs (
3251
a
,
3251
b
and
3251
c
) extend upwards from a thin metal sheet inserted-molded within the base plate
31
. The connecting terminals
333
extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder
32
with an external circuit (not shown). The resilient contact legs (
3251
a
,
3251
b
and
3251
c
) are disposed on a lower surface of the contact plate
324
. The contact leg
3251
c
is always in touch with the contact plate
324
. When the operational member
321
rotates, the contact legs (
3251
a
,
3251
b
and
3251
c
) slide on the contact plate
324
, and the contact legs
3251
a
and
3251
b
are in touch with the contact plate
324
alternately to generate switching signals. According to the contact sequence of the contact legs (
3251
a
and
3251
b
) with the contact plate
324
, the external circuit will receive the switching signals to adjust the volume of the corresponding option.
Also shown in
FIG. 3B
, the upper push switch
33
includes a conductive dome-shaped member
331
and a conductive patterned member
332
mounted on the upper rear wall
311
. The lower push switch
34
includes a conductive dome-shaped member
341
and a patterned member
342
mounted on the lower rear wall
312
. In the electronic component
30
, the push switches (
33
and
34
) are connected to the external circuit through the connecting terminals
333
. In each of the push switches (
34
and
35
), the dome-shaped member has a dome end and a circumference contacting the patterned member. When the dome end of the dome-shaped member is pressed to contact the patterned member, the corresponding push switch is switched on. It is noted that the dome-shaped members
331
and
341
can be made larger and have long fatigue life. That is the push switches
33
and
34
have high life cycles.
The first mechanism
35
and second mechanism
36
are a bent arm member, respectively. The first mechanism
35
has a shaft
351
extending through a hole
317
of the base plate
31
and received by a hole
361
of the second mechanism
36
such that the two mechanisms (
35
and
36
) can be actuated in the same time. The first mechanism
35
has an end
352
adjacent to the dome end of the dome-shaped member
331
, and the second mechanism
36
has an end
362
adjacent to the dome end of the dome-shaped member
341
. The first mechanism
35
also has a side
353
adjacent to the operational member
321
. As shown in
FIG. 2C
, when the rotary encoder
32
moves toward the push switches
33
and
34
, the first mechanism
35
is directly and the second mechanism
36
, in the same time, is indirectly actuated to press the dome ends of the dome-shaped members
331
and
341
to contact the patterned member
332
and
342
, respectively. Certainly, in mechanism design, if the first mechanism
35
is not directly actuated by the operational member
321
, the electronic component
30
can be employed in another structure in which the second mechanism
36
is directly actuated by the bottom plate
326
. Otherwise, if only fixed strength of the electronic component
30
on the circuit board is considered, the electronic component
30
can employed in another structure in which only one push switch is fixed on the upper rear wall
311
or lower rear wall
312
.
Referring to
FIG. 4
, a third embodiment of the invention is to provide a compact and complex electronic component
40
incorporating a rotary encoder
42
and two push switches (
43
and
44
). As shown in an outside perspective view in
FIG. 4A
, the complex electronic component
40
mainly includes a base plate
41
having an upper rear wall
411
and a lower rear wall
412
, the rotary encoder
42
, the upper push switch
43
, the lower push switch
44
, a mechanism
45
for selectively switching on the upper push switch
43
, and an actuator portion
4264
for switching on the lower push switch
44
. The upper push switch
43
is fixed on the upper rear wall
411
. The lower push switch
44
is fixed on the lower rear wall
412
. The actuator portion
4264
is a portion of a bottom plate
426
of the rotary encoder
42
and integral with the bottom plate
4264
. The rotary encoder
42
is attached movably and rotatably on the base plate
41
and spaced a predetermined distance apart from the push switches (
43
and
44
). Likewise, the rotary encoder
42
is capable of moving toward the push switches (
43
and
44
). Moreover, when the movement of the rotary encoder
42
toward the push switches (
43
and
44
) takes place, the mechanism
45
and the actuator portion
4264
of the bottom plate
426
, in the same time, are actuated to switch on the push switches
43
and
44
, respectively.
The arrangement and cooperation between the members consisting of the electronic component
40
can be understood by FIG.
4
B and FIG.
4
C.
FIG. 4B
is an exploded perspective view of the electronic component
40
.
FIG. 4C
is a sectional view of the electronic component
40
along A—A line in FIG.
4
A.
Hereafter, the rotary encoder
42
and the push switches
43
and
44
will be described in detail, respectively. The rotary encoder
42
includes an operational member
421
, a rotatable member
422
, a resilient member
423
, a contact plate
424
, resilient contact legs (
4251
a
,
4251
b
and
4251
c
), connecting terminals
433
, and the bottom plate
426
. The bottom plate
426
has a central shaft
4261
extending through the center of the rotary encoder
42
, which rotated around the central shaft
4261
. The central shaft
4261
also extends through an elliptical hole
412
of the base plate
41
and the mechanism
45
which is fitted on the central shaft
4261
and located between the operational member
421
and the rotatable member
422
. In particular, except for the bottom plate
426
, all members of the rotary encoder
42
are attached movably above the base plate
41
. The operational member
421
is operated by one operator's finger to rotate relative to the central shaft
4261
and move toward the push switches
43
and
44
. When the operational member
421
rotates, the rotatable member
422
and the contact plate
424
follow the operational member
421
to rotate. The resilient member
423
is supported by two shafts (
4262
and
4263
) of the bottom plate
426
such that the resilient member
423
is stationary relative to the central shaft
4261
when the rotary encoder
42
rotates. The shafts (
4262
and
4263
) of the bottom plate
426
extend through two circular holes (
414
and
415
), respectively. The shafts (
4262
and
4263
) also provide support to the rotary encoder
42
when the rotary encoder
42
moves toward the push switches
43
and
44
.
Likewise, the rotatable member
422
has a gear-shaped flange. The resilient member
423
has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member
422
such that the rotary encoder
42
can be precisely adjusted.
The resilient contact legs (
4251
a
,
4251
b
and
4251
c
) extend upwards from a thin metal sheet inserted-molded within the base plate
41
. The connecting terminals
433
extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder
42
with an external circuit (not shown). The resilient contact legs (
4251
a
,
4251
b
and
4251
c
) are disposed on a lower surface of the contact plate
424
. The contact leg
4251
c
is always in touch with the contact plate
424
. When the operational member
421
rotates, the contact legs (
4251
a
,
4251
b
and
4251
c
) slide on the contact plate
424
, and the contact legs
4251
a
and
4251
b
are in touch with the contact plate
424
alternately to generate switching signals. According to the contact sequence of the contact legs (
4251
a
and
4251
b
) with the contact plate
424
, the external circuit will receive the switching signals to adjust the volume of the corresponding option.
Also shown in
FIG. 4B
, the upper push switch
43
includes a conductive dome-shaped member
431
and a conductive patterned member
432
mounted on the upper rear wall
411
. The lower push switch
44
includes a conductive dome-shaped member
441
and a patterned member
442
mounted on the lower rear wall
412
. In the rotary encoder
40
, the push switches (
43
and
44
) are connected to the external circuit through the connecting terminals
433
.
In each of the push switches (
43
and
44
), the dome-shaped member has a dome end and a circumference contacting the patterned member. When the dome end of the dome-shaped member is pressed to contact the patterned member, the corresponding push switch is switched on. It is noted that the dome-shaped members
431
and
441
can be made larger and have long fatigue life, i.e., the push switches
43
and
44
have high life cycle. Otherwise, if only fixed strength of the electronic component
40
on the circuit board is considered, the electronic component
40
can employed in another structure in which only one push switch is fixed on the lower rear wall
412
. This would not need the push switch
43
fixed on the upper rear wall
411
and the corresponding mechanism
45
.
The first mechanism
45
is a plate-like member. The mechanism
45
has an end
451
adjacent to the dome end of the dome-shaped member
431
, and the actuator portion
4264
is adjacent to the dome end of the dome-shaped member
441
. As shown in
FIG. 4C
, when the rotary encoder
42
moves toward the push switch
43
, the mechanism
45
and the actuator portion
4264
of the bottom plate
426
, in the same time, are actuated to press the dome ends of the dome-shaped members
431
and
441
to contact the patterned member
432
and
442
, respectively.
In practical application, the electronic component
30
provided by the second embodiment and the electronic component
40
provided by the third embodiment can be fixed on a circuit board perpendicular to their base plates via their upper and lower rear walls in a soldering or embedding manner. This can strengthen the support of the electronic components
30
and
40
on the circuit board to increase the reliability of their rotary encoders under rotary and pushing operation.
Referring to
FIG. 5
, a fourth embodiment of the invention is described in detail. As shown in an outside perspective view in
FIG. 5A
, the complex electronic component
50
mainly includes a base plate
51
defining an upper surface and a lower surface, a rotary encoder
52
, a push switch
53
, and a mechanism
54
for selectively switching on the push switch
53
. In particular, the push switch
53
is disposed on the lower surface of the base plate
51
. The rotary encoder
52
is attached movably and rotatably on the base plate
51
and spaced a predetermined distance apart from the push switch
53
. The rotary encoder
52
is capable of moving backward. When the rotary encoder
52
moves backward, the mechanism
54
is actuated to switch on the push switch
53
.
The arrangement and cooperation between the members consisting of the electronic component
50
can be understood by FIG.
5
B and FIG.
5
C.
FIG. 5B
is an exploded perspective view of the electronic component
50
.
FIG. 5C
is a sectional view of the electronic component
50
along A—A line in FIG.
5
A.
Hereafter, the rotary encoder
52
and the push switch
53
will be described in detail, respectively. The rotary encoder
52
includes an operational member
521
, a rotatable member
522
, a resilient member
523
, a contact plate
524
, resilient contact legs (
5251
a
,
5251
b
and
5251
c
), connecting terminals
533
, and a bottom plate
526
. The bottom plate
526
has a central shaft
5261
extending through the center of the rotary encoder
52
, which rotates around the central shaft
5261
. The central shaft
5261
also extends through an elliptical hole
512
. Except for the bottom plate
526
, all member of the rotary encoder
52
are attached movably above the upper surface of the base plate
51
. The operational member
521
is operated by one operator's finger to rotate relative to the central shaft
5261
or to move backward. When the operational member
521
rotates, the rotatable member
522
and the contact plate
524
follow the operational member
521
to rotate. In particular, the resilient member
523
is supported by two shafts (
5262
and
5263
) of the bottom plate
526
such that the resilient member
523
is stationary relative to the central shaft
5261
when the rotary encoder
52
rotates. The shafts (
5262
and
5263
) of the bottom plate
526
extend through a hole
512
and an opening
513
, respectively. The shafts (
5262
and
5263
) also provide support to the rotary encoder
52
when the rotary encoder
52
moves backward.
In particular, the rotatable member
522
has a gear-shaped flange. The resilient
30
member
523
has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member
522
such that the rotary encoder
52
can be precisely adjusted.
The resilient contact legs (
5251
a
,
5251
b
and
5251
c
) extend upwards from a thin metal sheet inserted-molded within the base plate
51
. The connecting terminals
533
extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder
52
with an external circuit (not shown). The resilient contact legs (
5251
a
,
5251
b
and
5251
c
) are disposed on a lower surface of the contact plate
524
. The contact leg
5251
c
is always in touch with the contact plate
524
. When the operational member
521
rotates, the contact legs (
5251
a
,
5251
b
and
5251
c
) slide on the contact plate
524
, and the contact legs
5251
a
and
5251
b
are in touch with the contact plate
524
alternately to generate switching signals. According to the contact sequence of the contact legs (
5251
a
and
5251
b
) with the contact plate
524
, the external circuit will receive the switching signals to adjust the volume of the corresponding option.
Also shown in
FIG. 5B
, the push switch
52
includes a conductive dome-shaped member
531
, a conductive patterned member
532
mounted on the lower surface of the base plate
51
, and connecting terminals
533
extending from the patterned member
532
. The dome-shaped member
531
has a dome end and a circumference contacting the patterned member
532
. When the dome end of the dome-shaped member
531
is pressed to contact the patterned member
532
, the push switch
53
is switched on. It is noted that the push switch
53
gets a larger space than the push switch
13
in FIG.
1
. Therefore, the dome-shaped member
531
can be made larger than the dome-shaped member
131
in FIGS.
1
. It is evident that the life cycle of the push switch
53
according to the invention is enhanced significantly.
The mechanism
54
is pivotally connected to the base plate
51
via two pivots
543
such that the mechanism
54
is allowed to rotate within a predetermined range of angle. The mechanism
54
has two actuated portions
541
projecting through two holes
514
, respectively. Two actuating portions
5264
of the bottom plate
526
also respectively project through the two holes
514
and close to the actuated portions
541
. The mechanism
54
has an end
542
adjacent to the dome end of the dome-shaped member
531
. When the rotary encoder
52
moves backward, the actuated portions
541
of the mechanism
54
are actuated by the actuating portions
5264
of the bottom plate
526
. In the same time, the end
542
of the mechanism
54
is actuated to press the dome end of the dome-shaped member
531
to contact the patterned member
532
for switching on the push switch
53
.
Certainly, in the fourth embodiment, if the fixed strength of the electronic component
50
is considered, the upper rear wall and/or the lower rear wall can be provided and fixed on a circuit board perpendicular to the base plate
51
in a soldering or embedding manner. This can strengthen the support of the electronic component
50
on the circuit board to increase the reliability of the rotary encoder
52
under rotary and pushing operation.
Referring to
FIGS. 6
, a fifth embodiment of the invention is described in detail. As shown in an outside perspective view in FIG,
6
A, the complex electronic component
60
mainly includes a base plate
61
defining an upper surface and a lower surface, a rotary encoder
62
, a push switch
63
, and a mechanism
64
for selectively switching on the push switch
63
. In particular, the push switch
63
is disposed on the lower surface of the base plate
61
. The rotary encoder
62
is attached movably and rotatably on the base plate
61
and spaced a predetermined distance apart from the push switch
63
. Likewise, the rotary encoder
62
is capable of moving backward. When the rotary encoder
62
moves backward, the mechanism
64
is actuated to switch on the push switch
63
.
The arrangement and cooperation between the members consisting of the electronic component
60
can be understood by FIG.
6
B and FIG.
6
C.
FIG. 6B
is an exploded perspective view of the electronic component
60
.
FIG. 6C
is a sectional view of the electronic component
60
along A—A line in FIG.
6
A.
Hereafter, the rotary encoder
62
and the push switch
63
will be described in detail, respectively. The rotary encoder
62
includes an operational member
621
, a rotatable member
622
, a resilient member
623
, a contact plate
624
, resilient contact legs (
6251
a
,
6251
b
and
6251
c
), connecting terminals
633
, and a bottom plate
626
. The bottom plate
626
has a central shaft
6261
extending through the center of the rotary encoder
62
, which rotates around the central shaft
6261
. The central shaft
6261
also extends through an elliptical hole
612
. Except for the bottom plate
626
, all member of the rotary encoder
62
are attached movably above the upper surface of the base plate
61
. The operational member
621
is operated by one operator's finger to rotate relative to the central shaft
6261
or to move backward. When the operational member
621
rotates, the rotatable member
622
and the contact plate
624
follow the operational member
621
to rotate. In particular, the resilient member
623
is supported by two shafts (
6262
and
6263
) of the bottom plate
626
such that the resilient member
623
is stationary relative to the central shaft
6261
when the rotary encoder
62
rotates. The shafts (
6262
and
6263
) of the bottom plate
626
extend through two circular holes (
612
and
613
), respectively. The shafts (
6262
and
6263
) also provide support to the rotary encoder
62
when the rotary encoder
62
moves backward.
In particular, the rotatable member
622
has a gear-shaped flange. The resilient
5
member
623
has a V-shaped portion retained by a surface of the gear-shaped flange of the rotatable member
622
such that the rotary encoder
62
can be precisely adjusted.
The resilient contact legs (
6251
a
,
6251
b
and
6251
c
) extend upwards from a thin metal sheet inserted-molded within the base plate
61
. The connecting terminals
633
extend upwards from a side end of the thin metal sheet to provide connection of the rotary encoder
62
with an external circuit (not shown). The resilient contact legs (
6251
a
,
6251
b
and
6251
c
) are disposed on a lower surface of the contact plate
624
. The contact leg
6251
c
is always in touch with the contact plate
624
. When the operational member
621
rotates, the contact legs (
6251
a
,
6251
b
and
6251
c
) slide on the contact plate
624
, and the contact legs
6251
a
and
6251
b
are in touch with the contact plate
624
alternately to generate switching signals. According to the contact sequence of the contact legs (
6251
a
and
6251
b
) with the contact plate
624
, the external circuit will receive the switching signals to adjust the volume of the corresponding option.
Also shown in
FIG. 6B
, the push switch
62
includes a conductive dome-shaped member
631
, a conductive patterned member
632
mounted on the lower surface of the base plate
61
, and connecting terminals
633
extending from the patterned member
632
. The dome-shaped member
631
has a dome end and a circumference contacting the patterned member
632
. When the dome end of the dome-shaped member
631
is pressed to contact the patterned member
632
, the push switch
63
is switched on. It is noted that the dome-shaped member
631
can be made larger. It is evident that the life cycle of the push switch
63
according to the invention is enhanced significantly.
The mechanism
64
is pivotally connected to the base plate
61
such that the mechanism
64
is allowed to rotate within a predetermined range. The mechanism
64
has an end
641
adjacent to the dome end of the dome-shaped member
631
and a side
642
adjacent to the operational member
621
. When the rotary encoder
62
moves backward, the mechanism
64
is actuated to press the dome end of the dome-shaped member
631
to contact the patterned member
632
for switching on the push switch
Certainly, in the fifth embodiment, if the fixed strength of the electronic component
60
is considered, the upper rear wall and/or the lower rear wall can be provided and fixed on a circuit board perpendicular to the base plate
61
in a soldering or embedding manner. This can strengthen the support of the electronic component
60
on the circuit board to increase the reliability of the rotary encoder
62
under rotary and pushing operation.
The above details of the preferred embodiments of the aforesaid invention are illustrative rather than limiting. For instance, the mechanism for selectively switching on the push switch and the member for resisting the rotary operation of the rotary encoder according to the invention may be replaced equivalently by other forms which are obvious to persons skillful in the arts. Accordingly, any equivalent modifications, substitutes, alterations or changes to the preferred embodiment without departing form the spirit of the invention are likely to persons with ordinary skills in the arts, and are still within the intended scope of the protection of the invention.
Claims
- 1. An electronic component comprising:a base plate having a rear wall; a rotary encoder attached movably and rotatably on said base plate, said rotary encoder generating a switching signal when rotating; at least one push switch disposed on the rear wall; wherein said rotary encoder comprises: an operational member, the operational member being rotatably attached to said base plate; a rotatable member having a gear-shaped flange, the rotatable member following the operational member to rotate; a resilient member, the resilient member being stationary relative to the center of the operational member, the resilient member having a V-shaped portion retained by a surface of the gear-shaped flange such that said rotary encoder is precisely adjusted when said rotary encoder rotates; a first contact attached to a lower surface of the rotatable member; and a second contact being resilient and in touch with the first contact, the second contact sliding on said first contact to generate the switching signal when said rotary encoder rotates; wherein said rear wall includes an upper rear wall and a lower rear wall, and said at least one push switch includes a first push switch and a second push switch, wherein said first push switch is disposed on said upper rear wall, and wherein said second push switch is disposed on said lower rear wall; a first switching mechanism for selectively switching on said first push switch in response to the movement of said rotary encoder; and a second switching mechanism for selectively switching on said second push switch in response to the movement of said rotary encoder.
- 2. The electronic component of claim 1, wherein said first push and said second push switches comprise a conductive patterned member and a conductive dome-shaped member, respectively, said patterned member is mounted on one corresponding rear wall, said dome-shaped member has a dome end and a circumference contacting one corresponding patterned member, when said dome end of said dome-shaped member is pressed to contact said patterned member, one corresponding push switch is switched on.
- 3. The electronic component of claim 2, wherein the first switching mechanism and the second switching mechanism is a bent arm member, respectively, the bent arm member has a first end pivotally connected to the base plate and a second end adjacent to the dome end of one corresponding dome-shaped member, and when the movement of said rotary encoder takes place, the second end of the bent arm member is actuated to press the dome end of the dome-shaped member to contact one corresponding patterned member.
- 4. The electronic component of claim 2, wherein said first switching mechanism and said second switching mechanism is a plate-like member, respectively, the plate-like members is engaged with said rotary encoder and has an end adjacent to the dome end of one corresponding dome-shaped member, and when the movement of said rotary encoder takes place, the end of the plate-like member is actuated to press the dome end of the dome-shaped member to contact one corresponding patterned member.
- 5. A electronic component comprising:a base plate defining a lower surface; a rotary encoder attached movably and rotatably on said base plate, said rotary encoder generating a switching signal when rotating; a push switch disposed on the lower surface of said base plate; a switching mechanism for selectively switching on said push switch in response to the movement of said rotary encoder.
- 6. The electronic component of claim 5, wherein said rotary encoder comprises:a central shaft extending through a center of said rotary encoder; an operational member, the operational member being rotatable circumferentially relative to the central shaft; a rotatable member having a gear-shaped flange, the rotatable member following the operational member to rotate; a resilient member, the resilient member being stationary relative to the central shaft, the resilient member having a V-shaped portion retained by a surface of the gear-shaped flange such that said rotary encoder is exact adjusted when rotating; a first contact attached to a lower surface of the rotatable member; and a second contact being resilient, the second contact being in touch with the first contact, the second contact sliding on the first contact to generate the switching signal when said rotary encoder rotates.
- 7. The electronic component of claim 6, wherein said push switch comprises a conductive patterned member and a conductive dome-shaped member, the patterned member is mounted on the lower surface of said base plate, the dome-shaped member has a dome end and a circumference contacting the patterned component, when the dome end of the dome-shaped component is pressed to contact the patterned component, said push switch is switched on.
- 8. The electronic component of claims 7, wherein said switching mechanism is pivotally connected to said base plate, said switching mechanism has an end adjacent to the dome end of the dome-shaped member of the push switch, and when the movement of said rotary encoder takes place, the end of said switching mechanism is actuated to press the dome end of the dome-shaped member to contact the patterned member.
Priority Claims (1)
Number |
Date |
Country |
Kind |
88108710 A |
May 1999 |
TW |
|
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Number |
Name |
Date |
Kind |
5593023 |
Kaizaki et al. |
Jan 1997 |
A |
5613600 |
Yokoji et al. |
Mar 1997 |
A |
5956821 |
Kurek, III et al. |
Sep 1999 |
A |