1. Field of the Invention
The present invention relates to an electronic part in which an electronic element is sealed in a case body and a method of manufacturing the same, and more particularly to an electronic part having a miniaturized case body and a method of manufacturing the same.
2. Description of the Related Art
A case body 3 of an electric part shown in
The electronic element 1 is, for example, a band pass filter formed by using the surface acoustic element. The surface acoustic element has a structure that teeth portions of a pair of teeth-shaped electrodes (IDT (inter-digital transducer) electrodes) which is made of a conductive material having a low specific gravity are differently arranged on the surface of a piezoelectric substrate. The surface acoustic element having such a simple structure is a suitable element to miniature a filter, a resonator or a duplexer mounted in mobile communication terminals.
The upper side of the accommodating portion 5 is an open surface, and a cover body 4 made of a metal is formed so as to close the open surface. By sealing the accommodating portion 5 with the cover body 4, the electronic element 1 accommodated in the accommodating portion 5 is sealed in the accommodating portion 5.
The electronic part shown in
In the electronic part shown in
The present invention is designed to solve the above-mentioned problems, and it is an object of the present invention is to provide an electronic part and a method of manufacturing the same, in which the electronic part can be made thin by reducing or eliminating a gap between a cover body and an electronic element.
The electronic part according to the present invention comprises a substrate on which an electronic element is mounted or is formed and a case body having an accommodating part for accommodating the substrate, wherein the substrate is accommodated in the accommodating portion so that the surface thereof is opposed to a bottom surface of the accommodating portion, and resin seal material is provided over a range from the bottom surface of the substrate to the sidewall portion around the accommodating portion of the case body, and a metal film is laminated on the seal material.
In the present invention, since the resin seal material is provided over a range from the bottom surface of the substrate to the sidewall portion around the accommodating portion of the case body and the metal film is laminated on the seal material, the height difference between an upper surface of the sidewall portion of the case body and a bottom surface of the electronic element can be reduced, thereby the electronic part can be made thin.
Particularly, when a bottom surface of the substrate is positioned on the same virtual plane of an upper surface of the sidewall portion of the case body, or the bottom surface of the substrate is positioned at a height higher than an upper surface of the sidewall portion of the case body, a gap between the cover body and the electronic element is removed, thereby the electronic part can be further made thin.
The seal material may have a uniform thickness throughout an overall area of a bottom surface of the substrate. Also, when a surface of the seal material on a bottom surface of the substrate is formed with irregularities, the surface area of the seal material is increased and thus the emitting effect of the Joule heat generated from the electronic part is increased.
In addition, it is preferable that the seal material is formed over a range from a peripheral portion of the bottom surface of the substrate to a sidewall portion of the case body, and a through-hole is formed in the seal material on an inside of a bottom surface of the substrate, thereby the area that the metal film is directly laminated on the substrate is provided. Thereby, the emitting effect of the Joule heat generated from the electronic element is further increased. Particularly, it is more preferable that the surface of the metal film is formed with irregularities on a bottom surface of the substrate.
Also, it is preferable that the metal film is electrically connected to a connecting portion provided on a lower surface of the case body through a conductive portion provided at an outside or inside of the bottom portion of the case body and at an outside or inside of the sidewall portion of the case body, thereby increasing the shield effect.
Furthermore, it is preferable that the conductive portion is formed inside a groove portion provided at an outside of the sidewall portion of the case body, and a lower end of the groove portion is positioned inside the sidewall portion of the case body so that the bottom of the case body is not exposed. If a lower end of the groove portion is not exposed to a bottom surface of the case body, the solder can be prevented from being sucked into the groove portion when soldering the electronic part on the wiring substrate.
The method of manufacturing an electronic part according to the present invention comprises the steps of: (a) forming a concave portion in a case body to provide an accommodating portion; (b) accommodating a substrate on which an electronic element is mounted or formed in the accommodating portion so that the surface of the substrate is opposed to a bottom surface of the accommodating portion, thereby the bottom surface of the substrate is directed upward; (c) providing a resin seal material over a range from the bottom surface of the substrate to a sidewall portion around the accommodating portion of the case body; and (d) laminating a metal film on the seal material.
In the present invention, it is preferable that, in step (b), the substrate is arranged so that the bottom surface of the substrate is positioned at the same virtual plane of an upper surface of the sidewall portion of the case body, or the substrate is arranged so that the bottom surface of the substrate is positioned at a height higher than an upper surface of the sidewall portion of the case body.
In the present invention, it is preferable that, in step (c), the seal material has a uniform thickness throughout an overall area of a bottom surface of the substrate. Also, it is more preferable that the surface of the seal material on a bottom surface of the substrate may be formed with irregularities.
In addition, it is preferable that, in step (c), a through-hole is formed in the seal material on an inside of the bottom surface of the substrate, and, in step (d), the metal film is directly laminated on the substrate exposed to the through-hole.
Furthermore, it is preferable that, in step (d), the metal film is formed so that the surface thereof has the irregularities on the bottom surface of the substrate. As a method for electrically connecting the metal film to the connecting portion provided on a bottom surface of the case body through the conductive portion provided at an outside or inside of the bottom portion of the case body or at an outside or inside of the sidewall portion of the case body to increase the shield effect, there is a method which further comprises, before step (a), a step (e) of forming a connecting portion electrically connected to the electronic element and a connecting portion electrically connected to the metal film, on a bottom surface of the case body, before step (a) or the step (b), a step (f) of forming a conductive portion electrically connected to the connecting portion of a bottom surface of the case body at an outside or inside of the sidewall portion of the case body, wherein, in step (c), the seal material on the conductive portion is removed after covering the conductive portion by the seal material, and in step (d), the metal film and the conductive portion are connected to each other.
In the present invention, since a resin seal material is provided over a range from the bottom surface of the substrate to the sidewall portion around the accommodating portion of the case body and the metal film is laminated on the seal material, the height difference between an upper surface of the sidewall portion of the case body and the bottom surface of the electronic part can be reduced, thereby thinning the electronic part.
Particularly, since a bottom surface of the substrate is positioned on the same virtual plane of an upper surface of the sidewall portion of the case body, or the bottom surface of the substrate is positioned at a height higher than the upper surface of the sidewall portion of the case body, the gap between the cover body and the electronic element can be removed, thereby further thinning the electronic part.
In addition, since a seal material is formed over a range from the peripheral portion of the bottom surface of the substrate to the sidewall portion of the case body, and a through-hole is formed in the seal material on an inside of the bottom surface of the substrate, thereby the area that the metal film is directly laminated on the substrate is provided, and accordingly the emitting effect of the Joule heat generated from the electronic element is further increased.
Also, since a metal film is electrically connected to a connecting portion provided on a lower surface of the case body through a conductive portion provided at an outside or inside of the bottom portion of the case body and at an outside or inside of the sidewall portion of the case body, the shield effect is increased.
Hereinafter, embodiments of the present invention will now be described with reference to the drawings.
In the case body 13 composed of a laminated substrate made of ceramic in the electronic part E1 shown in
The electronic element 11 is formed with terminals 11a, 11a, and the terminals 11a, 11a are electrically connected to connecting lands 12, 12 formed in the accommodating portion 15. The lands 12, 12 are electrically connected to the connecting portions 21, 21 provided on a lower surface of the bottom portion 13a through conducting portions 20, 20 passing through the bottom portion 13a of the case body 13.
The electronic element 11 is, for example, a band pass filter formed by using a surface acoustic element. The surface acoustic element has the structure that the teeth portions of a pair of teeth-shaped electrodes (IDT (inter-digital transducer) electrodes) which is made of conductive material having a low specific gravity are differently arranged on the surface of a piezoelectric substrate. The surface acoustic element having such a simple structure is the suitable element to miniature a filter, a resonator or a duplexer mounted in a mobile communication terminal.
The upper side of the accommodating portion 15 is an open surface and, in order to close the open surface, seal material 16 made of resin is provided over a range from the bottom surface 11b of the substrate 11c of the electronic element 11 to the sidewall portion 13b around the accommodating portion 15 of the case body 13. In addition, a metal film 17 is laminated on the seal material 16. The seal material 16 is formed by thermosetting resin such as epoxy resin or polyimide resin. Particularly, it is preferable that epoxy resin having low water permeability is used. By sealing the accommodating portion 15 with the sealing material 16, the electronic element 11 accommodated in the accommodating portion 15 is sealed in the accommodating portion 15.
In the electronic part shown in
Furthermore, within the range that the accommodating portion 15 is sealed with the seal material 16, the bottom surface 11b of the substrate 11c of the electronic element 11 may be positioned at a height higher than an upper surface 13b1 of the sidewall portion 13b of the case body 13.
In
As shown in
In addition, the conductive portion 22 connected to the metal film 17 is formed inside a groove portion 30 provided at an outside of the sidewall portion 13b of the case body 13. A lower end 30a of the groove portion 30 is positioned inside the sidewall portion 13b of the case body 13 so as not to be exposed to a bottom surface 13a1 of the case body 13. Thereby, the solder can be prevented from being sucked into the groove portion 30 when soldering the electronic part E1 on the wiring substrate.
The plan view of the state that the metal film 17 of the electronic part of
In the electronic part E3 shown in
The electronic part E4 shown in
The electronic part E4 shown in
The electronic parts E3, E4 shown in
The electronic part E5 shown in
The electronic part E6 shown in
The electronic parts shown in
Now, a method of manufacturing the electronic part shown in
FIGS. 8 to 12 are cross sectional views showing a method of manufacturing the electronic part shown in
By providing the sidewall portion 13b on the bottom portion 13a of the case body 13, a concave portion is formed. By the concave portion, the accommodating portion 15 for accommodating the electronic element 11 is formed.
Next, the electronic element 11 is accommodated in the accommodating portion 15 so that the surface lid of the substrate 11c of the electronic element 11 is opposed to a bottom surface 15a of the accommodating portion 15. Accordingly, the bottom surface 11b of the substrate 11c is directed upward. The electronic element 11 is formed with the terminals 11a, 11a and the terminal 11a, 11a are electrically connected to the connecting lands 12, 12 formed in the accommodating portion 15.
The lands 12, 12 are electrically connected to the connecting portions 21, 21 provided in the lower surface of the bottom portion 13a through the conductive portions 20, 20 passing through the bottom portion 13a of the case body 13.
The electronic element 11 is, for example, the band pass filter formed by using the surface acoustic element. Also, the bottom surface 11b of the substrate 11c of the electronic element 11 is positioned on the same virtual plane A of an upper surface 13b1 of the sidewall portion 13b of the case body 13. Alternatively, the substrate 11c may be arranged so that the bottom surface 11b of the substrate 11c is positioned at a height higher than an upper surface 13b1 of the sidewall portion 13b of the case body 13.
The plan view of the electronic part at the step shown in
Next, as shown in
Next, in the step shown in
Next, in the step shown in
In addition, it is diced along a dashed dot line B-B and is separated into two electronic parts.
When forming the electronic part shown in
Also, instead of forming the through-hole in the seal material, by forming irregularities in the surface of the seal material, the electronic part shown in
Also, in the above-mentioned embodiment, the conductive portion 22 is formed by laminating the substrate having the hole 80 therein on the conductive portion 23 and by performing the plating on the inner peripheral surface of the hole 80. The shape of the hole is not limited to the circular shape, and the conductive portion 91 corresponding to the conductive portion 22 may be formed on the inner peripheral surface of the rectangular hole 90 by a plating, as shown in
Number | Date | Country | Kind |
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2004-027588 | Feb 2004 | JP | national |