The present invention relates to the field of physics, and in particular to electronic tweezers.
The manipulation for microscopic objects is always the dream of human beings. Numerous science fiction books and movies present many imaginary perfect pictures for people, for example, manufacturing portable devices by means of micro-machinery, using nano-robots to treat diseases, and the like. Such scenarios are also gradually becoming a reality. In 1970, Ashikin observed that micron-sized particles can be captured with optical forces. After that, optical tweezers were invented and developed into powerful tools in many research fields. Thus, “optical tweezers” also won the 2018 Nobel Prize in Physics. Other methods are also developed for manipulation of microscopic objects. For example, an atomic force microscope (AFM) may manipulate a single atom. Acoustic tweezers utilizing acoustic surface waves may capture particles greater than a few hundred nanometers.
The quantum effect and the surface/interface effect of nanomaterials cause a series of revolutions in the fields of physics, chemistry, biology, etc. However, accurate manipulation of nanoscale objects lacks an effective method. People have been expecting that a new manipulation technology can solve this problem.
Regarding the technical problems in the prior art, the present invention provides a method for manipulating a tiny object, including: providing a charged particle beam; forming a non-uniform charge distribution in a fluid medium; and applying, to a tiny object, a gradient force formed by the non-uniform charge distribution.
According to the method, the gradient force is a Coulomb force.
According to the method, the charged particle beam causes the tiny object to be charged.
According to the method, the tiny object is at least partially a conductor.
According to the method, the tiny object is at least partially a non-conductor.
According to the method, the charged particle beam is an electron beam.
According to the method, the charged particle beam is a vortex beam.
According to the method, the non-uniform charge distribution is generated by the charged particle beam passing through a region of the fluid medium.
According to the method, the non-uniform charge distribution is defined by a shape of a charged particle beam probe.
According to the method, the non-uniform charge distribution is generated by the charged particle beam scanning a region of the fluid medium.
According to the method, the non-uniform charge distribution is defined by a shape of a charged particle beam probe scanning region.
According to the method, a charged particle beam probe or probe scanning region surrounds or at least partially surrounds the tiny object.
According to the method, the shape of the probe or probe scanning region in a plane of the tiny object is a ring, and the tiny object is located in the ring.
According to the method, the shape of the probe or the probe scanning region in the plane of the tiny object is an arc, and the tiny object is located on one side of a circle center of the arc.
According to the method, a ratio of a size of the probe or the probe scanning region to a size of the tiny object in a plane of the tiny object is about 1.5-1:1.
According to the method, the tiny object does not exceed a range of the probe or the probe scanning region.
According to the method, the shape of the charged particle beam probe or the probe scanning region in a vertical direction includes a neck region configured to apply a gradient force in the vertical direction.
According to the method, the gradient force is used for capturing the tiny object.
The method further includes: changing the gradient force by changing a dose rate of the charged particle beam.
The method further includes: changing the gradient force by changing the shape of a charged particle beam probe or probe scanning region.
The method further includes: changing the gradient force by changing a position of a charged particle beam probe or probe scanning region relative to the tiny object.
The method further includes: moving a position of the tiny object horizontally by adjusting a horizontal position of a charged particle beam probe or probe scanning region.
The method further includes: adjusting a height of the tiny object by adjusting a vertical position of a charged particle beam probe or probe scanning region.
The method further includes: rotating the tiny object by adjusting an angle of a charged particle beam probe or probe scanning region relative to the tiny object.
The method further includes: rotating the tiny object through an angular momentum transfer of a charged particle beam probe to the tiny object.
According to another aspect of the present invention, provided are a device for manipulating a tiny object, including: a charged particle gun, configured to provide a charged particle beam; an adjustment device, configured to adjust the charged particle beam from the charged particle gun; and a fluid medium chamber, configured to accommodate a fluid medium and a tiny object; where the charged particle beam is adjusted to form a non-uniform charge distribution in the fluid medium within the fluid medium chamber, such that a gradient force is applied to the tiny object.
According to the device, the charged particle gun includes an electron gun.
According to the device, the fluid medium chamber includes a liquid cell.
According to the device, the adjustment device includes one or more electromagnetic lenses.
According to the device, the adjustment device includes one or more diaphragms.
According to the device, the adjustment device includes a vortex beam device configured to generate a charged particle beam carrying orbital angular momentum.
According to the device, the vortex beam device includes one or more of a computer-generated hologram diaphragm, an annular diaphragm, and an arc-shaped diaphragm.
According to the device, the adjustment device is configured to move the tiny object horizontally by adjusting a horizontal position of a charged particle beam probe or probe scanning region.
According to the device, the adjustment device is configured to adjust a height of the tiny object by adjusting a vertical position of a charged particle beam probe or probe scanning region.
According to the device, the adjustment device is configured to rotate the tiny object by adjusting an angle of a charged particle beam probe or probe scanning region relative to the tiny object.
According to the device, the adjustment device is configured to rotate the tiny object by adjusting an angular momentum transfer of a charged particle beam probe to the tiny object.
The present invention extends manipulation to a nanoscale, and can be applied to various microscopic tiny objects such as conductors, non-conductors, and living or non-living biological cells or organelles, and therefore surely promote great progress in the fields of physics, chemistry, biology and medicine.
Preferred implementations of the present invention is further descried in detail below in combination with the accompanying drawings.
To describe the purpose, the technical solutions and the advantages of embodiments of the present invention more clearly, the technical solutions in the embodiments of the present invention are described clearly and integrally below by combining the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some of the embodiments of the present invention, but not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without involving an inventive effort shall fall within the scope of protection of the present invention.
In the following detailed description, reference may be made to the accompanying drawings, which are taken as part of the present application to illustrate specific embodiments of the present application. In the accompanying drawings, similar reference numerals describe generally similar components in different figures. Various specific embodiments of the present application are described in sufficient detail below, so that a person skilled in the art with related knowledge and technology may implement the technical solutions of the present application. It should be understood that other embodiments may be utilized or structural, logical, or electrical changes may be made to the embodiments of the present application.
The present invention provides a solution for realizing high-precision manipulation of a microscopic object by using a charged particle beam, such as an electron beam, which may realize 4D high-precision manipulation of nanoscale three-dimensional rotation, and may also realize high-precision manipulation of a higher scale (such as a micron scale or above), and will become a basic tool in the fields of physics, chemistry, biology and the like, thereby bringing revolutionary progress in the whole science and technology field.
As defined herein, “charged particles” include electrons, protons, and other charged particles, such as α particles, Ga+ or Xe+. Although in the following description, an example of taking electrons as charged particles is described in most cases, as will be appreciated, a proton beam formed by accelerated protons may also be applied to the present invention, and may obtain a higher resolution theoretically. Of course, as the mass of charged particles increases, acceleration of these particles also requires higher energy. Therefore, the charged particles of the present invention are not limited to electrons, and other charged particles, such as protons, α particles (He+), Ga+ or Xe+ may also be applied to the present invention.
As defined herein, a “charged particle beam” refers to a beam stream formed by acceleration of charged particles. The energy of a single charged particle in the charged particle beam may characterize the degree of acceleration of the charged particle. A dose rate of the charged particle beam represents the number of charges per unit area per unit time, and may reflect the density of charged particles in the charged particle beam.
As defined herein, an “electron beam” refers to a beam stream formed by acceleration of electrons, and has been widely used in many fields such as transmission electron microscopes and scanning electron microscopes, electron beam lithography, electron beam exposure, and electron beam welding.
As defined herein, a “probe” refers to a portion of the charged particle beam approaching a target region. In some embodiments, a focusing position and a beam configuration of the charged particle beam may be adjusted by means of an adjustment device such as an electromagnetic lens and a diaphragm, so as to control a shape of the probe. In some embodiments, a scanning region of the charged particle beam, i.e., the scanning region of the probe, may be controlled by an adjustment device such as a scanning coil.
As defined herein, a “tiny object” refers to an object having sizes of three dimensions in sub-angstroms, 1/10 nanometers, ¼ nanometers, ½ nanometers or 1 nanoscale, several nanoscales, tens of nanoscales, hundreds of nanoscales, and a micrometer scale or above; or, an object having sizes of two dimensions in sub-angstroms, 1/10 nanometers, ¼ nanometers, ½ nanometers or 1 nanoscale, several nanoscales, tens of nanoscales, hundreds of nanoscales, and a micrometer scale or above; or, an object having a size of one dimension in sub-angstroms, 1/10 nanometers, ¼ nanometers, ½ nanometers or 1 nanoscale, several nanoscales, tens of nanoscales, hundreds of nanoscales, and a micrometer scale or above.
As defined herein, a “fluid medium” refers to a substance having fluidity, and includes a liquid, a colloid, a gas, etc. When the charged particle beam passes through the fluid medium, some of the charged particles interact with the fluid medium. On the one hand, the fluidity of the fluid medium may reduce the resistance of manipulating a tiny object, and on the other hand, the density of the fluid medium also causes a sufficient number of fluid media that interact with the charged particles to generate a force required for operating a tiny object. In some embodiments, the fluid medium may be water or an aqueous solution of other substances. In some embodiments, the fluid medium may also be an organic solvent or a solution formed by dissolving other substances in an organic solvent. In some embodiments, the fluid medium may also be a suspension, an emulsion, or a colloid.
As defined herein, “charge distribution” refers to a spatial spreading position of positive and negative charges. Since the process in which the charged particle beam passes through the fluid medium and interacts with the fluid medium is a continuous process, the charge distribution in the fluid medium and on the manipulated tiny object is an apparent result formed by dynamic balance of charges. A configuration of the charged particle beam and a position of the charged particle beam in the fluid medium may be designed and controlled with high precision to form a charge distribution in a designated region.
As defined herein, a “gradient force” refers to a force effect that is generated for a charged tiny object due to a non-uniform charge distribution. Different charge distributions and electrical properties may produce different gradient forces. For example, the charge distribution formed by a charged particle beam in a surrounding region of a charged tiny object may generate a pulling force or a pushing force. An annular or substantially annular charge distribution may form a “force well” of the gradient force. When the charged tiny object is located in the “force well”, the charged tiny object may be constrained in the “force well” and “captured”.
As defined herein, “manipulation” refers to changing a relative position and a relative angle of an object, and any one of the two. Two objects respectively have respective directions. If a relative angle between the respective directions of the two changes, the relative angle may be considered to change. In other words, even if the relative position is unchanged, the relative angle may also change.
The technical solutions of the present invention are described in detail by taking “electronic tweezers” as an example.
On the other hand, since the tiny object 104 itself is a conductor, the excited secondary electrons 105 may enter the tiny object 104. The secondary electrons 105 may further undergo non-elastic scattering in the tiny object 104 to produce low-energy and cascaded secondary electrons, while the energy per se will be further reduced. Due to the limitation of the work function of the conductor, some of the low-energy secondary electrons and the cascaded secondary electrons are not separated from the tiny object 104. Therefore, the tiny object 104 is negatively charged due to increasing electrons. Thus, the negatively charged tiny object 104 is surrounded by the positively charged annular region 103 and is constrained therein. As shown in
In this way, when the electron beam 101 is controlled to change the position, the central position of the annular region 103 also changes, and the Coulomb force Fc enables the tiny object 104 also to change the position and move to a new central position of the annular region 103. It seems that the tiny object 104 is clamped by intangible “tweezers” to move from an original position to a new position.
For ease of understanding, the possible principles of the present invention are described without limitation above, and the actual process may be more complex. Therefore, the present invention is not limited to the foregoing description, and is not limited to the physical theory in the foregoing description, either.
In some embodiments, the electron beam is a planar wave or a spherical wave. A configuration of the electron beam may be adjusted by an adjustment device such as a diaphragm, thereby defining a shape of an electron beam probe. When the electron beam is transmitted through a fluid medium, a non-uniform charge distribution is formed in the fluid medium. The shape of the electron beam probe defines a region of the non-uniform charge distribution.
In some embodiments, the electron beam is a vortex wave, i.e., an electron vortex beam (EVB). The vortex wave is also referred to as a wave with a topological charge or a wave with a phase singular point. The vortex wave was initially found in radio waves and carries orbital angular momentum (OAM), and the topological charge m is a non-zero integer, for example, +1 or −1. The electron wave has a very short wavelength (on the order of picometer), and is suitable for creating an atomic-scale vortex wave. At present, the application of the EVB has been relatively mature in related technologies such as electron microscopes and electron energy loss spectroscopy (EELS). When the EVB is transmitted through a fluid medium, an annular or substantially annular non-uniform charge distribution is formed in the fluid medium. Such a probe shape may be conveniently used to capture a tiny object. There are various methods for generating the EVB in the prior art, which fall with within the scope of the present invention.
In some embodiments, a non-uniform charge distribution is generated by rapidly scanning a region of the fluid medium with an electron beam. Because the electron beam scanning speed is much higher than the change speed of the charge distribution in the fluid medium, the non-uniform charge distribution formed by scanning the region in the fluid medium and the non-uniform charge distribution formed by an electron beam probe passing through the same region in the fluid medium have no essential difference. The shape of the electron beam probe scanning region defines a region of the non-uniform charge distribution.
According to the electromagnetic theory, the presence of free charges may produce polarization. The distribution of all charges satisfies a Poisson equation:
Assuming that the Pd particle to be moved is spherical, the potential of the free charges is:
Next, polarized charges at the interface are obtained by an electric field:
E(r)=−∇ϕ(r)≈−∇ϕf(r).
ρp=−en·(P2−P1); and
P=(ε−ε0)E,
According to the Gaussian theorem, the polarized charges around the free charges are:
Q
p−f=−(1−ε0/ε)∫ρf(r)dr
Thus, the polarization potential generated due to polarization is:
The electron beam probe or the probe scanning region may also have other shapes.
In some embodiments, the electron beam probe or probe scanning region surrounds or at least partially surrounds the tiny object. In
In some embodiments, the tiny object does not exceed or enter the range of the electron beam probe or probe scanning region. When the electron beam probe or probe scanning region is overlapped with the tiny object, the charge distribution will change significantly, and the gradient force used to manipulate the tiny object may be greatly reduced. Thus, in general, the tiny object does not make contact with the electron beam probe or probe scanning region. Of course, the present invention does not completely exclude such a situation.
In some embodiments, the magnitude of the gradient force is changed by changing the dose rate of the electron beam probe or probe scanning region. The higher the dose rate, the larger the Coulomb force. In some embodiments, the gradient force is changed by changing a position of the electron beam probe or probe scanning region relative to the tiny object. When the electron beam probe or probe scanning region is spaced from the tiny object, the closer the electron beam probe or probe scanning region, the larger the Coulomb force. In some embodiments, the gradient force is changed by changing the shape of the electron beam probe or probe scanning region. The higher the matching degree between the shape of the charged particle beam probe or probe scanning region and the shape of the tiny object, the larger the relative area, the larger the Coulomb force. In some embodiments, according to different manipulation operations, the dose rate of the electron beam probe or probe scanning region and the shape and position of the scanning region may be flexibly adjusted, so that a required force is obtained, and high-precision manipulation of a tiny object is realized.
In the foregoing embodiments, the horizontal position and height of the tiny object are adjusted by adjusting a horizontal position and a vertical position of the electron beam probe or probe scanning region. In some embodiments, the tiny object may also be rotated by using an electron beam.
In some embodiments, the electron gun 1301 may be a thermal emission electron gun or a field emission electron gun. As will be appreciated by a person skilled in the art, other electron guns may also be applied to the present invention to provide electron beams.
In some embodiments, the fluid medium chamber 1302 may be a closed chamber, and the fluid medium and the tiny object are accommodated in the chamber. For example, the fluid medium chamber 1302 may include a liquid cell. In some embodiments, for a fluid medium with a very small volatility, a non-closed or open chamber may also be used to accommodate the fluid medium and the tiny object, for example, the fluid medium chamber 1302 may include a barrel body, and a fluid medium layer is carried on a bottom surface of the barrel body. As will be appreciated by a person skilled in the art, other types of closed or non-closed chambers capable of accommodating a fluid medium may also be applied in the present invention.
In some embodiments, the adjustment device includes an electromagnetic lens, such as first and second condenser lenses 1303 and 1304. Many attributes of the electron beam such as a focusing position, a beam spot size, an electron beam intensity, and monochromaticity may be adjusted by adjusting the electromagnetic lens. In some embodiments, the adjustment device includes a diaphragm, such as a diaphragm 1305 at the second condenser lens 1304. Electron beams of different configurations, focusing positions and orbital angular momentum may be obtained through different diaphragms. For example, the diaphragm 1305 may be one of a computer-generated hologram diaphragm, an annular diaphragm, and an arc-shaped diaphragm.
As will be appreciated by a person skilled in the art, there are various methods and devices for electron beam adjustment in the prior art. These methods and devices for electron beam adjustment may be applied to the present invention to obtain the required electron beam probe or probe scanning region. These are all within the scope of the present invention, and details are not described herein again.
In some embodiments, the adjustment device includes a vortex beam device configured to generate an electron vortex beam (EVB) carrying orbital angular momentum. As stated above, there are multiple methods for generating the EVB in the prior art. Only the computer-generated hologram diaphragm is exemplified below, and a spiral phase structure is formed by regulating a phase of the electron beam to obtain the EVB. However, the solutions of the present invention are not limited thereto.
According to the concept of a wave function of quantum mechanics, the most concise physical expression form of the EVB is derived by combining the concept of the de Broglie matter waves and the Schrodinger equation:
φl(r,φ,z)=eik
According to the foregoing theory, the topological charge directly depends on the phase of the electrons. Therefore, the phase of the electron beam is regulated by the computer-generated hologram diaphragm to obtain EVBs having different topological charges (i.e., different orbital angular momentum).
In some embodiments of the present invention, a horizontal position, a vertical position, and/or an angle relative to the tiny object of the electron beam probe or probe scanning region may be adjusted by the adjustment device so as to move horizontally, move in a vertical direction, and rotate the tiny object, or implement a combination of said manipulations. In some embodiments, an angular momentum transfer of the electron beam to the tiny object may be adjusted by the adjustment device, so that the tiny object rotates.
In microscopic force interaction, the Coulomb force is a strong force. Moreover, since the Coulomb force is related to the number of charges, the Coulomb force has a wide adjustment range, which provides a basis for completing complex manipulation of a tiny object. Moreover, the solutions in some embodiments of the present invention are not limited to a nanoscale, and obviously, may also be applied to manipulation of a tiny object of a microscale or more. In combination with manipulation techniques for microscopic objects of other scales, a more practical and flexible microscopic operation could be possibly realized.
By means of the foregoing embodiments, it can be easily seen that the technical solutions of the present invention implement 4D high-precision manipulation of the tiny object, which is a non-contact manipulation, and does not easily cause damage to the manipulated tiny object. Further, the present invention extends manipulation to a nanoscale, and may be applied to various microscopic tiny objects such as conductors, non-conductors, and living or non-living biological cells or organelles, and therefore surely promote great progress in the fields of physics, chemistry, biology and medicine, thereby changing the whole historical process of the human science and technology.
The present invention further includes the technical solution for implementing more complex manipulation for a tiny object.
In this embodiment, as shown in the drawing, the tiny object has a locally charged situation. A charge corresponding to the first electron beam probe or probe scanning region 1401 appears in a first portion 1403 of the tiny object; and a charge corresponding to the second electron beam probe or probe scanning region 1402 appears in a second portion 1404. Regardless of whether the tiny object is a conductor or a non-conductor, this locally charged situation may occur. This makes the manipulation of the present invention finer than the overall manipulation of the tiny object. Likewise, if the size of the tiny object is larger, the manipulation based on a plurality of electron beam probes or probe scanning regions is also more convenient, and the cost is lower. Therefore, such a manner imparts greater flexibility to tiny object manipulation.
In some embodiments, the electron beam probe or probe scanning region is as close as possible to the tiny object to apply a greater gradient force, but remains spaced apart from the tiny object. In some embodiments, the electron beam probe or probe scanning region and the tiny object surface have corresponding shapes. For example, the tiny object surface is arc-shaped, and the electron beam probe or probe scanning region may also be arc-shaped. Likewise, at least one of the probes or probe scanning regions in the vertical direction may include a neck region that will apply a gradient force to a portion of the tiny object in the vertical direction, thereby controlling a height of the tiny object or a portion thereof.
The manner of controlling the gradient force may also be the same as that of the previous embodiments. In some embodiments, the gradient force may be changed by changing a dose rate of at least one of the charged particle beams; the gradient force is changed by changing a shape of at least one of the charged particle beam probes or probe scanning regions; or, the gradient force is changed by changing a position of the charged particle beam probe or probe scanning region relative to the tiny object. Certainly, a combination of the manners of changing the gradient force may also be employed to select an optimal manner to obtain a required gradient force for manipulation.
In some embodiments, the tiny object may be “captured” by a plurality of gradient forces, to maintain the tiny object in a relatively stationary state. In this state, if a horizontal position of the electron beam probe or probe scanning region is changed, a position of the tiny object or a portion thereof may be horizontally moved; if a vertical position of the probe or probe scanning region is changed, a height of the tiny object or a portion thereof may be adjusted; and if a relative position of the electron beam probe or probe scanning region, the tiny object is rotated.
The manipulation methods shown in the embodiments of
As will be appreciated by a person skilled in the art, the embodiments of
The present invention not only includes capturing and moving a tiny object, but also includes a method and device for connecting tiny objects to manufacture a micro device.
As defined herein, “connection” refers to associating two objects into one piece. After connection, a change in a motion state of one object will likely affect the other object. In some embodiments, the two connected objects become a whole. In some embodiments, the two connected objects may still retain partial independence.
As defined herein, “contact” indicates that the distance between two objects is close enough, so that although there may still be a distance between the two objects, the yielded effect is approximately the same as the effect of the two objects colliding with each other. In other words, even if the two tiny objects are in contact, there may still be a smaller distance between the two tiny objects than their size.
Various methods may be employed to connect tiny objects including nanoscale tiny objects. In some embodiments, the two tiny objects may be directly connected together in an electron beam welding manner. An application range of the tiny object includes: metal and low-melting-point organic materials such as resin and plastic. For example, a first tiny object and a second tiny object in contact may be heated by using an electron beam, so that the first tiny object and the second tiny object are completely or partially melted. Since the electron beam heating controllability is very high, the electron beam heating may highly selectively weld the desired two tiny objects together.
In some embodiments, the two tiny objects may also be connected by using a laser heating method. However, due to the limitation of the wavelength of the laser, the laser will cause the metal tiny objects in a certain region to be completely or partially melted and welded together. For example, the first tiny object and the second tiny object in contact may be placed in a selected region, and the laser is adjusted to focus on the selected region, so that the first tiny object and the second tiny object in the region are welded together. In some embodiments, the laser heating method may connect a plurality of tiny objects in contact at a time, so as to improve efficiency.
For tiny objects which are not suitable for being connected in a welding manner, such as a tiny object including a high-melting-point material (such as Si02) or a material that is prone to high-temperature decomposition or direct volatilization, the connection may be performed in other manners. In some embodiments, a thermosetting material or an irradiation curing material may be coated on the surfaces of the tiny objects, and then these tiny objects are connected using an electron beam or a laser heating manner or an irradiation manner. Alternatively, an adhesive is included between the two tiny objects, and after the two tiny objects are in contact, these tiny objects are connected together by curing of the adhesive.
In some embodiments, a film layer including a phenolic resin and hexamethylenetetramine may be coated on the surfaces of the first tiny object and the second tiny object. After the first tiny object and/or the second tiny object are moved by an electron beam and are in contact each other, the first tiny object and the second tiny object in contact are directly heated by using the electron beam, and the film layers of the two tiny objects in contact are melted and further subjected to a thermosetting reaction, so that the first tiny object and the second tiny object are connected together. For another example, after the first tiny object and/or the second tiny object are moved to a certain selected region by an electron beam and are in contact with each other, then the laser is adjusted to focus on the selected region, so that the first tiny object and the second tiny object in the region are connected together through a thermosetting reaction between the film layers. As will be appreciated, the foregoing embodiments are merely illustrative embodiments of a tiny object surface that includes a thermosetting material. In some embodiments, the tiny object itself may be a thermosetting material. Alternatively, in some embodiments, other types of thermosetting resins or the like may also be applied to the solutions of the present invention.
In some embodiments, the surface of the tiny object is coated with a film layer including an irradiation curing material, such as a surface layer including a UV curing agent and starch. Likewise, the first tiny object and the second tiny object are moved to a selected region by an electron beam, and the selected region is irradiated with ultraviolet (UV) light, so that the first tiny object and the second tiny object in the region are connected together by means of an irradiation curing reaction. As will be appreciated, the foregoing embodiments are merely illustrative embodiments of a tiny object surface that includes an irradiation curing material layer. Other types of irradiation curing materials may also be applied to the solutions of the present invention.
In some embodiments, the fluid medium layer includes a plurality of adhesive particles. An electron beam is used to move the adhesive particles between the first and second tiny objects and to make contact with the two, the adhesive is heated directly using the electron beam to soften the adhesive so that the two tiny objects are brought into contact with each other by the adhesive; and the adhesive is then cured so that the first tiny object and the second tiny object are connected together. Likewise, adhesion of tiny objects may also be achieved by means of the adhesive in a laser heating manner. For certain types of adhesives, the manner of irradiation curing is also feasible.
In some embodiments, a portion of the tiny object may be a metal or low-melting-point material, while the other portion is other materials. The portion for connection with another tiny object is a metal or low-melting-point material portion, while the other portion is not affected.
The foregoing various connection manners may be used in combination according to actual requirements.
Further, as will be appreciated, a horizontal contact position between the first tiny object and the second tiny object may be defined by adjusting a horizontal position of one or more charged particle beam probes or probe scanning regions; a height contact position between the first tiny object and the second tiny object may be defined by adjusting a vertical position of the one or more charged particle beam probes or probe scanning regions; and further, a contact angle between the first tiny object and the second tiny object is defined by adjusting a relative position between the one or more charged particle beam probes or probe scanning regions and the first tiny object. Therefore, the first tiny object and the second tiny object may be connected to each other at any angle at any position. This provides a basis for the manufacturing of a complex micro device.
In some embodiments, as will be appreciated, the device for manipulating the tiny object of
In some embodiments, the device for manufacturing the micro device may further include a laser device configured to heat a region including a position where more than two tiny objects are located. In some embodiments, the device for manufacturing the micro device may further include an irradiation device configured to irradiate a region including a position where more than two tiny objects are located.
As will be appreciated, the foregoing embodiments are merely illustrative examples of manufacturing a micro device. Since the present invention extends manipulation of a tiny object to a nanoscale, the method of the present invention may be used to manufacture a micro device of a nanoscale or more; and further, due to the high accuracy and flexibility of the present invention, the manufacturing of a complex micro device may be realized by using the method of the present invention. These are great progress in the technical field.
Further, the present invention further includes a solution of automatically or at least partially automatically manufacturing a micro device.
In some embodiments, the method further includes: identifying types and positions of the plurality of tiny objects in the image of the micro device manufacturing region. By identifying and learning the types and positions of the tiny objects existing in the micro device manufacturing region, and establishing a resource library to facilitate the use of a subsequent algorithm, automatic manufacturing of the micro device is realized. The micro device manufacturing region may include a plurality of tiny objects with different sizes, materials and shapes, and these tiny objects may be in contact with each other or overlap each other. In some embodiments, different types of tiny objects are identified by a deep learning artificial intelligence algorithm.
For example, the types of the tiny objects are known, and an image set of a micro device manufacturing region including a plurality of tiny objects is taken as training data. The plurality of tiny objects included in the image set are manually labeled. An identification model is created through a CNN or other artificial intelligence neural networks with supervised learning, and identification results and positions of different types of tiny objects are outputted. Certainly, the foregoing is merely an example. A supervised or unsupervised algorithm based on other artificial intelligence neural networks may also be applied thereto, which is not limited in the present invention.
In some embodiments, after the types and positions of a plurality of tiny objects in the image of the micro device manufacturing region are identified, a resource library is established to classify and manage the identified tiny objects. For example, a resource table may be established to implement this purpose. Table 1 below is an example of such a resource table.
Block 1 and block 2 respectively represent block-shaped tiny objects with different diameters. (X11/Y11/Z11) and (X21/Y21/Z21) respectively represent their position in the micro device manufacturing region (e.g., the positions where the centers are located). Rod 1 and rod 2 respectively represent rod-shaped tiny objects with the same diameter but different lengths. (X11/Y11/Z11, All/B11/C11) and (X21/Y21/Z21, A21/B21/C21) respectively represent their position in the micro device manufacturing region (e.g., the positions where the centers are located) and an extension direction (e.g., projection angles of the extension direction in three directions).
In step 1820, assembling steps of the micro device are obtained. In some embodiments, for a micro device that is desired to be manufactured, the manufacturing process thereof is decomposed into a plurality of assembling steps. These assembling steps include the step of forming an intermediate component on the basis of the types and/or quantity of the tiny objects, and the step of connecting the intermediate component with the tiny objects or another intermediate component.
In some embodiments, the assembling steps include: moving more than two tiny objects; moving connected more than two tiny objects; connecting more than two tiny objects in contact; connecting the connected more than two tiny objects with another tiny object; connecting more than two connected tiny objects; and simultaneously connecting two tiny objects in contact, more than two connected tiny objects or a combination thereof.
As will be appreciated, the same micro device may correspond to a plurality of different assembling steps. Obtaining these assembling steps related to the manufacturing of the micro device may provide a basis for subsequent automatic assembly.
In some embodiments, the assembling steps of the micro device are adjusted based at least in part on the types of the plurality of tiny objects. By comprehensively considering tiny object resources existing in the micro device manufacturing region displayed in the resource library and tiny object resources required for each assembling step, the assembling steps are adjusted, so that the assembly of the micro device may be completed more efficiently.
In some embodiments, the assembling steps of the micro device are adjusted based at least in part on the positions of the plurality of tiny objects. Different tiny object positions determine the energy and time required for moving these tiny objects. In order to manufacture the micro device more efficiently, the assembling steps of the micro device may also be adjusted according to the positions of the plurality of tiny objects. For example, if a few tiny objects are close to each other and are adapted to be processed into intermediate components required for a certain assembling step, then the assembling step may be adjusted to process the intermediate components nearby, and then subsequent assembly is performed.
Further, since the electron beam probe or probe scanning region thereof is limited in quantity, it is also necessary for reasonable planning to make full use of electron beam resources, thereby improving the manufacturing efficiency of the micro device.
In some embodiments, the manner of moving one or more of the plurality of tiny objects with one or more charged particle beams is determined based at least in part on the types of the plurality of tiny objects. As will be appreciated, a tiny object may be “captured” by using one electron beam probe or probe scanning region thereof, and a tiny object may also be “captured” by using a plurality of electron beam probes or probe scanning regions thereof. The manner of moving a plurality of tiny objects or intermediate components may be reasonably arranged according to the types of the plurality of tiny objects and the types of the intermediate components, and/or a movement distance.
In some embodiments, the order and route of using one or more charged particle beams to move one or more of the plurality of tiny objects are planned based at least on the positions of the plurality of tiny objects. As will be appreciated, the positions of the plurality of tiny objects are different, and the positions of the intermediate components may also be different. Therefore, moving which tiny objects or intermediate components, and the movement order and route could be reasonably arranged, thereby improving the manufacturing efficiency of the micro device.
In some embodiments, the order and route of using one or more charged particle beams to move one or more of the plurality of tiny objects are planned based at least in part on the assembling steps of the micro device. As will be appreciated, the sequence of the assembling steps also affects the movement of the tiny objects. Therefore, moving which tiny objects or intermediate components, and the movement order and route could be reasonably arranged according to the assembling steps, thereby improving the manufacturing efficiency of the micro device.
As will be appreciated, a person skilled in the art could comprehensively consider the foregoing factors or other factors, and combine the foregoing methods or other methods to obtain suitable optimized steps for the micro device.
In step 1830, the plurality of tiny objects are moved at least partially automatically with one or more charged particle beams and the micro device is formed according to the assembling steps. After the assembling steps are obtained, each assembling step may be decomposed into a plurality of actions, and then the plurality of actions are converted into control instructions for the electron beam probe or probe scanning region. These control instructions are capable of automatically or at least partially automatically controlling the electron beam adjustment device, performing each action of each assembling step, and completing each assembling step, thereby obtaining a desired micro device.
In some embodiments, the device of this embodiment further includes a laser device. The processor 1910 is further configured to control the laser device to simultaneously connect more than two tiny objects in contact, more than two connected tiny objects in contact, or a combination of the two.
In some embodiments, the device of this embodiment further includes an irradiation device. The processor 1910 is further configured to control the irradiation device to simultaneously connect more than two tiny objects in contact, more than two connected tiny objects in contact, or a combination of the two.
Further, according to a result of the micro device that is desired to be manufactured, the assembling steps of the micro device are obtained: (1) using the dispersed block-shaped tiny objects to form a socket; (2) using the two rod-shaped tiny objects to form a plug; (3) simultaneously connecting the tiny objects forming the socket and plug; and (4) inserting the plug into the socket.
In
In
The automatic or at least partially automatic assembly of the micro device of the present invention may greatly improve the manufacturing efficiency of the micro device, provides a condition for large-scale manufacturing of the micro device in a pipeline manner, and also provides a basis for the industrial application of the present invention.
The foregoing embodiments are merely intended to describe the present invention rather than limit the present invention. A person skilled in the art may also make modifications and variations without departing from the scope of the present invention. Therefore, all equivalent technical solutions shall also fall within the scope of the present invention.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2021/078354 | 2/28/2021 | WO |