Emboli protection devices and related methods of use

FIELD OF THE INVENTION

[0002] The present invention relates to apparatus and methods used to prevent the introduction of emboli into the bloodstream during and after surgery performed to reduce or remove blockage in blood vessels.

BACKGROUND OF THE INVENTION

[0003] Narrowing or occlusion of blood vessels, such as the walls of an artery, inhibit normal blood flow. Such blockages, whether partial or full, can have serious medical consequences, depending upon their location within a patient's vascular system. Narrowing or blockage of the coronary vessels that supply blood to the heart, a condition known as atherosclerosis, may cause damage to the heart. Heart attacks (myocardial infarction) may also result from this condition. Other vessels are also prone to narrowing, including carotids, renals, cerebrals, and other peripheral arteries.

[0004] Various surgical procedures are currently used to reduce or remove the blockage in blood vessels. Such procedures include balloon angioplasty, which involves inserting a balloon catheter into the narrowed or occluded area, expanding the balloon in the narrow or occluded area, and if necessary, placing a stent in the now expanded area to keep it open. Another common procedure used is atherectomy where the lesion is cut away and removed from the vessel, or abrasively ground, sending the small particulates downstream. Other endovascular procedures make use of thrombectomy, drug delivery, radiation, stent-grafts, and various diagnostic devices.

[0005] Another alternative is bypass surgery in which a section of vein is removed from, for example, the patient's leg, e.g., a saphenous vein, to be used as a graft to form a pathway to bypass the occluded area. The saphenous vein graft (SVG), however, is also susceptible to becoming occluded in a manner similar to that of the bypassed vessel. In such a case, angioplasty (with or without the use of a stent) or atherectomy is often used on the SVG to remove or reduce the blockage.

[0006] Each of the above described procedures carries with it the risk that some of the treated plaque will be disrupted, resulting in embolic particulates released in the bloodstream. These emboli, if allowed to flow through the vascular system, may cause subsequent infarctions or ischemia in the patient. SVGs treated by angioplasty or atherectomy carry a particularly high risk of this result, but such problems are also encountered in the other types of procedures mentioned, such as carotids, or native coronary arteries, particularly those whose lesions include thrombus.

[0007] Several systems to prevent emboli being released into the bloodstream during such procedures have been tried. One system uses a balloon to totally occlude the artery distal (downstream) to the area of blockage to be treated. In this system, a guidewire with a balloon is introduced into the narrowed or occluded area, and passes through the narrowed or occluded area to a position downstream of the blockage. The balloon is inflated, the blockage is reduced or removed, and then the blood proximal to the balloon is withdrawn from the blood vessel to remove any particles or emboli which have resulted from the reduction of the blockage. While this system has shown a decrease in emboli related complications in patients undergoing such treatments, the event rate remains significant. One particular problem with this system is passing the guidewire and balloon through the narrowed or occluded area prior to occlusion with the balloon, creating the risk that emboli will be produced as the balloon passes through the blockage. Thus, any particulate or plaque disturbed during this passage which forms emboli prior to inflation of the balloon is free to flow through the vascular system, increasing the risk for infarction or ischemia. Also, any debris or particulate matter which gathers around the edges of the balloon may slip downstream during deflation and retrieval of the balloon. In addition, this system requires that blood flow be totally occluded in the vessel for relatively prolonged intervals that may induce adverse cardiac events. Although this may not be a problem clinically, many patients perceive the occlusion of blood flow for this period of time as problematic.

[0008] Another system used to prevent emboli being released into the bloodstream during surgical intervention is a filter. As with the occlusion balloon, the filter must pass through the narrowed or occluded area and is deployed distal (downstream) to the blockage. The filter then catches any particulate material generated during the removal of the blockage. The filter offers the benefit that blood flow is not totally occluded. However, because the filter must pass through the blockage, it suffers from the same drawback as the previous system—risk of the creation of emboli during passage of the filter through the blockage. In addition, it is difficult to deploy the filter securely against the walls of the vessel to prevent flow around the filter and any debris or particulate matter which gathers around the edges of the filter may slip downstream during its retrieval. Also, in order to allow blood flow during the procedure, the pores of the filter should be at least 100 microns in diameter. The majority of emboli have a diameter between about 40 microns and about 100 microns. Thus, the filter will not catch the majority of emboli, which may flow downstream and cause a infarction or ischemia. The filter also cannot prevent the passage of certain neurohumoral or vasoactive substances which are released into the blood during the procedure and may contribute to generalized vasospasm of the distal coronary tree.

[0009] Thus, there is a need for an improved system and method of treating occluded vessels which can reduce the risk of distal embolization during vascular interventions. There is also a need for a system which reduces the amount of time that total occlusion of the blood flow is necessary.

SUMMARY OF THE INVENTION

[0010] In accordance with the invention, methods and apparatuses for reducing or removing a blockage within a vessel without permitting embolization of particulate matter are provided. The methods and apparatuses occlude blood flow for a minimal amount of time and capture particulate matter created during each step of the surgical process.

[0011] According to one aspect of the invention, the finalized claims will be summarized here.

[0012] Additional objects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims.

[0013] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings,

[0015]
FIG. 1A is a cross-sectional side view of a partial length evacuation sheath according to one embodiment of the present invention;

[0016]
FIG. 1B is a cross-sectional view of the partial length evacuation sheath taken along line 1B-1B of FIG. 1A;

[0017]
FIG. 1C is a cross-sectional side view of an alternative embodiment of a partial length evacuation sheath according to one embodiment of the present invention;

[0018]
FIG. 1D is a cross-sectional view of the partial length evacuation sheath taken along line 1D-1D of FIG. 1C;

[0019]
FIG. 2A is a cross-sectional side view of an expandable evacuation sheath, shown in an unexpanded state, according to another embodiment of the present invention;

[0020]
FIG. 2B is a cross-sectional view of the unexpanded expandable evacuation sheath taken along line 2B-2B of FIG. 2A;

[0021]
FIG. 2C is a cross-sectional side view of the expandable evacuation sheath of FIG. 2A in an expanded state;

[0022]
FIG. 2D is a cross-sectional view of the expanded expandable evacuation sheath taken along line 2D-2D of FIG. 2C;

[0023]
FIG. 2E is a cross-sectional view of the expanded evacuation sheath taken a long line 2E-2E of FIG. 2C.

[0024]
FIG. 3A is cross-sectional side view of a full-length evacuation sheath according to another embodiment of the present invention;.

[0025]
FIG. 3B is cross-sectional view of the full-length evacuation sheath taken along line 3B-3B of FIG. 3A;

[0026]
FIG. 4A is cross-sectional side view of a guiding catheter/evacuation sheath combination according to yet another embodiment of the present invention;

[0027]
FIG. 4B is cross-sectional view of the guiding catheter/evacuation sheath combination taken along line 4B-4B of FIG. 4A;

[0028]
FIG. 5A is cross-sectional view of the partial evacuation sheath of FIGS. 1A and 1B deployed within a vessel;

[0029]
FIG. 5B is cross-sectional view of the expandable evacuation sheath of FIGS. 2A-2D deployed within a vessel;

[0030]
FIG. 5C is cross-sectional view of the full-length evacuation sheath of FIGS. 3A and 3B deployed within a vessel;

[0031]
FIG. 5D is cross-sectional view of the guiding catheter/evacuation sheath combination of FIGS. 4A and 4B deployed within a vessel;

[0032] FIGS. 6A-6I are cross-sectional views of the partial length evacuation sheath of FIGS. 1A and 1B as employed in a method according to one aspect of the present invention;

[0033] FIGS. 7A-7I are cross-sectional views of the expandable evacuation sheath of FIGS. 2A-2D as employed in a method according to another aspect of the present invention;

[0034] FIGS. 8A-8I are cross-sectional views of the full-length evacuation sheath of FIGS. 3A and 3B as employed in a method according to a further aspect of the present invention;

[0035] FIGS. 9A-9H are cross-sectional views of the guiding catheter/evacuation sheath of FIGS. 4A and 4B as employed in a method according to yet another aspect of the present invention;

[0036]
FIG. 10A is a cross-sectional side view of another embodiment of an evacuation sheath assembly enclosed in a delivery sheath and being delivered through a guiding catheter;

[0037]
FIG. 10B is a cross-sectional side view of a braided sheath forming an evacuation head of the evacuation sheath assembly of FIG. 10A in an unexpanded state with the delivery sheath removed;

[0038]
FIG. 10C is a cross-sectional side view of the braided sheath of FIG. 10B in the expanded state; and

[0039]
FIG. 10D is cross-sectional view of the guiding/evacuation lumen of the evacuation sheath assembly of FIGS. 1A-10C deployed within a blood vessel.

[0040]
FIG. 11A is a cross-sectional side view of a partial length evacuation sheath according to one embodiment of the present invention;

[0041]
FIG. 11B is a cross-sectional view of the partial length evacuation sheath taken along line A-A of FIG. 11A;

[0042]
FIG. 11C is a cross-sectional side view of a partial length evacuation sheath according to one embodiment of the present invention;

[0043]
FIG. 11D is a cross-sectional view of the partial length evacuation sheath taken along line A-A of FIG. 11C;

[0044]
FIG. 11E is a cross-sectional side view of a partial length obturator according to one embodiment of the present invention;

[0045]
FIG. 11F is a cross-sectional view of the partial length obturator taken along line A-A of FIG. 11E;

[0046]
FIG. 11G is a cross-sectional side view of the partial length obturator located within a partial length evacuation sheath;

[0047]
FIG. 11H is a cross-sectional side view of partial length balloon obturator according to one embodiment of the present invention;

[0048]
FIG. 11I is a cross-sectional view of the partial length balloon obturator taken along line A-A of FIG. 11H;

[0049]
FIG. 11J is a cross-sectional view of the partial length balloon obturator taken along line B-B of FIG. 11H;

[0050]
FIG. 11K is a cross-sectional side view of the partial length balloon obturator located within a partial length evacuation sheath;

[0051]
FIG. 12A is a cross-sectional side view of an infusion catheter according to one embodiment of the present invention;

[0052]
FIG. 12B is a cross-sectional view of the infusion catheter taken along line A-A of FIG. 12A;

[0053]
FIG. 12C is a cross-sectional view of the infusion catheter taken along line B-B of FIG. 12A;

[0054]
FIG. 12D is a cross-sectional side view of an infusion catheter according to one embodiment of the present invention;

[0055]
FIG. 12E is a cross-sectional view of the infusion catheter taken along line A-A of FIG. 12D;

[0056]
FIG. 12F is a cross-sectional view of the infusion catheter taken along line B-B of FIG. 12D;

[0057]
FIG. 12G is a cross-sectional side view of an alternative infusion catheter according to one embodiment of the present invention;

[0058]
FIG. 12H is a cross-sectional view of the infusion catheter taken along line A-A of FIG. 12G;

[0059]
FIG. 12I is a cross-sectional side view of another infusion catheter according to one embodiment of the present invention;

[0060]
FIG. 12J is a cross-sectional view of the infusion catheter taken along line A-A of FIG. 12I;

[0061]
FIG. 12K is a cross-sectional side view of an infusion catheter according to one embodiment of the present invention;

[0062]
FIG. 12L is a cross-sectional view of the infusion catheter taken along line A-A of FIG. 12K;

[0063]
FIG. 12M is a cross-sectional side view of an infusion catheter according to one embodiment of the present invention;

[0064]
FIG. 12N is a cross-sectional view of the infusion catheter taken along line A-A of FIG. 12M;

[0065]
FIG. 13 is a cross-sectional view of the partial length evacuation sheath of FIGS. 11A and 11B deployed in a blood vessel according to a further aspect of the present invention;

[0066]
FIG. 14 is a cross-sectional view of the partial length evacuation sheath of FIGS. 11A and 11B and the over the wire infusion sheath of FIGS. 12K and 12L deployed in a blood vessel according to a further aspect of the present invention;

[0067]
FIG. 15 is a cross-sectional view of a heart with a coronary sinus partially occluded by an occlusion catheter according to one aspect of the present invention;

[0068]
FIG. 16A is side view of a full-length evacuation sheath assembly according to another embodiment of the present invention;

[0069]
FIG. 16B is a cross-sectional side view of the evacuation sheath assembly of FIG. 16A;

[0070]
FIG. 16C is an enlarged cross-sectional side view of a portion of the intermediate shaft portion of the evacuation sheath assembly in circle “C” of FIG. 16B;

[0071]
FIG. 16D is an enlarged cross-sectional side view of the proximal end of the evacuation sheath portion of the evacuation sheath assembly in circle “D” of FIG. 16B;

[0072]
FIG. 16E is a cross-sectional view of the evacuation sheath assembly taken along line E-E of FIG. 16B;

[0073]
FIG. 16F is a cross-sectional side view of a distal end portion of the evacuation sheath portion of the evacuation sheath assembly of FIG. 16B;

[0074]
FIG. 16G is a cross-sectional side view of an alternative embodiment of a distal end portion of the evacuation sheath portion of the evacuation sheath assembly of FIG. 16B;

[0075]
FIG. 16H is an isometric sectional view of a marker portion and inflation lumen port of the evacuation sheath assembly of FIG. 16A;

[0076]
FIG. 16I is a side view of an arrangement with the evacuation sheath assembly of FIG. 16A in use with a guide catheter;

[0077]
FIG. 16J is an isometric view of a support collar used in the evacuation sheath assembly of FIG. 16A;

[0078]
FIG. 17A is a cross-sectional side view of an infusion catheter according to another embodiment of the present invention;

[0079]
FIG. 17B is a cross-sectional view of the infusion catheter taken along line B-B of FIG. 17A;

[0080]
FIG. 17C is a cross-sectional view of the infusion catheter taken along line C-C of FIG. 17A; and

[0081]
FIG. 17D is a cross-sectional view of the infusion catheter taken along line D-D of FIG. 17A.

DESCRIPTION OF THE EMBODIMENTS

[0082] Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.

[0083] The present invention provides a system and method for evacuating emboli, particulate matter, and other debris from a blood vessel, and particularly from an occluded blood vessel. As used herein, an “occlusion,” “blockage,” or “stenosis” refers to both complete and partial blockages of the vessels, stenoses, emboli, thrombi, plaque, debris and any other particulate matter which at least partially occludes the lumen of the blood vessel.

[0084] Additionally, as used herein, “proximal” refers to the portion of the apparatus closest to the end which remains outside the patient's body, and “distal” refers to the portion closest to the end inserted into the patient's body.

[0085] This method and apparatus are particularly suited to be used in diseased blood vessels that have particularly fragile lesions, or vessels whereby the consequences of even small numbers of small emboli may be clinically significant. Such blood vessels include diseased SVGs, carotid arteries, coronary arteries with thrombus, and renal arteries. However, it is contemplated that the method and apparatus can be adapted to be used in other areas, such as other blood vessels.

[0086] As embodied herein and shown in FIG. 1A, an evacuation sheath assembly 100 is provided. Evacuation sheath assembly 100 includes an evacuation head and a shaft. As embodied herein and shown in FIG. 5A, the evacuation sheath assembly 100 is sized to fit inside a guide catheter to advance a distal end of the evacuation sheath assembly into a blood vessel to treat a stenosis.

[0087] Although described herein with respect to coronary artery intervention, it is contemplated that evacuation sheath assembly 100 may be suitable for use in other surgical procedures in other vessels, where reduction or removal of a blockage in a blood vessel is beneficial. Additionally, although the method of use of the evacuation sheath assembly will be described with respect to placing a stent within a vessel, the evacuation sheath assembly 100 can be used during other therapies, such as angioplasty, atherectomy, thrombectomy, drug delivery, radiation, and diagnostic procedures.

[0088] As shown in FIG. 1A, an evacuation head 132 is provided. Evacuation head 132 includes a multi-lumen tube 138. The multi-lumen tube 138 is preferably made of a relatively flexible polymer such as low-density polyethylene, polyurethane, or low durometer Pebax® material. Alternatively, the multi-lumen tube 138 can be made of a composite polymer and metal material or from other suitable biocompatible materials exhibiting appropriate flexibility, for example. The multi-lumen tube 138 preferably includes first and second lumens. The first and preferably larger of the lumens, an evacuation lumen 140, is designed to allow for the passage of interventional devices such as, but not limited to, stent delivery systems and angioplasty catheters. The evacuation lumen 140 is also designed to allow for fluid flow, such as blood, blood/solid mixtures, radiographic dye and saline, within the evacuation lumen 140. This flow of fluid may occur regardless of whether an interventional device is within the evacuation lumen 140. The proximal and distal ends 140a, 140b of the evacuation lumen 140 are preferably angled to allow for smoother passage of the evacuation sheath assembly 100 through a guide catheter, and into a blood vessel, and to facilitate smoother passage of other therapeutic devices through the evacuation lumen 140 of the evacuation head 132. The larger area of the angled open ends also allows for larger deformable particulate matter to pass through the lumen more smoothly.

[0089] The second and preferably smaller lumen of the multi-lumen tube 138 is an inflation lumen 142 (having an open proximal end 142a and a closed distal end 142b) designed to provide fluid to inflate balloons on the evacuation head 132. The fluid may be either gas or liquid in form.

[0090] An alternative construction of the multi-lumen tube 138 of the evacuation head 132 is shown in FIG. 1C. Depending on the tortuosity of the curves of the guide catheter and the blood vessel through which the evacuation head 132 is to be advanced, it may be desirable to incorporate a kink resisting structure. As embodied herein and shown in FIG. 1C, the multi-lumen tube 138 may be formed around a coil 139 such that the coil 139 is embedded within the multi-lumen tube 138. Alternatively, coil 139 may be positioned on the inside surface defining the evacuation lumen 140. The coil 139 can be “wound-down” initially, then re-expanded to make contact with the inner surface of evacuation lumen 140. A covering of polyurethane can then be applied to contain the coil 139, and secure it in position within evacuation lumen 140. The polyurethane may be applied by a solvent casting of polyurethane in an appropriate solvent. Alternatively, the structure may be formed by coextruding the shaft tube together with a coil or braid or by other suitable means. A further alternative may include positioning the coil on the outer surface of the multi-lumen tube 138.

[0091] An alternative construction of the multi-lumen tube 138 of the evacuation head 132 is shown in FIG. 11A and incorporates a kink-resisting structure. A coil 139 can be wound directly onto the multi-lumen tube or expanded from a wound state and slidingly placed over the multi-lumen tube. The proximal and distal ends of coil 139 are wound at a reduced pitch to allow the final coil to be positioned adjacent to the marker bands 146a and 146b. This produces a gradual stiffness transition to prevent kinking at the interface between the coil 139 and the marker bands 146a and 146b. A covering of polyurethane 133 is then applied to contain the coil 139, and secure it in position over the multi-lumen tube of evacuation head 132. The polyurethane may be applied by a solvent casting of polyurethane in an appropriate solvent. Alternatively, in a currently preferred method, the structure may be formed by applying a coating of UV curable polyurethane between multi-lumen/coil structure and a removable PTFE sleeve. The combination is then exposed to UV light and cured. The PTFE sleeve is then removed from the structure leaving a smooth coating surface 133 that encapsulates the coil 139.

[0092] The evacuation head 132 also contains a flare 131 on the proximal end 140a of the evacuation lumen 140. This flare 131 is intended to allow for easier passage of devices through the proximal end 140a of the evacuation lumen 140. The flare 131 can also create a clearance seal that prevents the passage of fluid between the evacuation head 132 and the guide catheter 160. This provides a sliding seal when the proximal and distal sealing balloons 134 and 136 are deflated.

[0093] Additionally, the evacuation lumen 140 has a distal end 140b that is angled. The angled distal end allows for the distal end 140b to be more flexible than the portion of the evacuation head 132 that is proximal to it. This is intended to reduce the trauma induced into the vessel during delivery of the evacuation head 132. Preferably, The distance from the end of the balloon 136 and the distal end of the evacuation lumen 140b is minimized to reduce a chance of the evacuation lumen distal end 140b from coming in contact with the vessel wall while the distal sealing balloon 136 is inflated. This is intended to prevent the obstruction of flow through the evacuation lumen 140. FIG. 11B is a cross-sectional view of the assembly shown in FIG. 11A.

[0094]
FIG. 11C is an alternative embodiment of an evacuation sheath assembly according to the present invention. This embodiment is similar to that described in connection with FIGS. 11A and 11B, except that the distal tip of the evacuation head 132 is cut perpendicular to the axis of the evacuation lumen 140 and proximate to the distal sealing balloon 136. The perpendicular cut is useful when the anatomy is such that an angled distal end would contact the vessel wall in a way which limits fluid flow through evacuation lumen 140. FIG. 11D is a cross-sectional view of the assembly shown in FIG. 11C.

[0095] According to one aspect of the invention, the evacuation head 132 includes at least one expandable sealing surface. As embodied herein and shown in FIG. 1A, two expandable sealing surfaces are provided. A first proximal sealing surface is configured to form a seal within the guide catheter which delivers the evacuation sheath assembly 100 to the surgical site, as will be described. First proximal sealing surface is preferably a proximal sealing balloon 134. A second distal sealing surface is configured to form a seal within the blood vessel, as also will be described. Second distal sealing surface is preferably a distal sealing balloon 136. As shown in FIG. 1A, it is preferable that the distal sealing balloon 136 be larger in size than the proximal sealing balloon 134. The proximal balloon 134 and the distal balloon 136 are in fluid communication with the inflation lumen 142 of evacuation head 132. Inflation lumen 142 is in fluid communication with a balloon inflation device 199 (see FIG. 5A). Although only a single inflation lumen 142 is shown, it is possible to use more than one inflation lumen. In such an embodiment, the multi-lumen tube 138 would comprise three lumens, two inflation lumens, each one in fluid communication with one of the sealing balloons 134, 136, and one evacuation lumen. Each lumen would be in fluid communication with its own lumen extending proximally to an inflation device (not shown).

[0096] Preferably, the proximal and distal balloons 134, 136 are formed of an elastomer such as polyurethane or silicone. It is preferable to utilize elastomeric balloons, particularly for the distal sealing balloon 136, to allow the balloon to have a range of inflated diameters, depending on the volume of fluid infused into the balloon. Each sealing balloon 134, 136 includes two waist portions, one proximal 134a, 136a and one distal 134b, 136b of a body portion of the balloon. The waists portions 134a, 134b, 136a, 136b are preferably secured to an exterior of the multi-lumen tube 138 using heat welding, solvent bonding, or other suitable adhesive bonding techniques.

[0097] Although use of separate proximal and distal sealing balloons 134, 136 is preferred, it is possible to instead use a single elastomeric tube extending nearly the full length of the multi-lumen tube 138. The single elastomeric tube would be secured to the outside of the multi-lumen tube 138 at the distal and proximal ends 140b, 140a of evacuation lumen 140, as well as in the middle region of the evacuation lumen 140. In this manner, two expandable sealing surfaces are provided by the two regions of the single elastomeric tube which are not secured to the exterior of the shaft tube, i.e., the region between the proximal end 140a and the middle region would form a proximal sealing surface, and the region between the distal end 140b and the middle region would form a distal sealing surface.

[0098] As embodied herein, the balloons 134, 136 may be blow molded from tubing or dip molded to approximate the shape and minimum anticipated diameter of their final inflated condition. Particularly for the distal sealing balloon 136, further inflation would further increase the diameter, as the balloon is preferably elastomeric. Alternatively, however, the balloons need not be pre-molded to the expanded shape. In such a variation, each balloon 134, 136 is preferably a uniform diameter tube between the two balloon waists 134a, 134b, 136a, 136b. As the uniform diameter tubes are preferably elastomeric materials, they can be elastically expanded to the same shape and size as the alternative pre-molded balloons. The non-pre-molded balloons would require a higher inflation pressure to expand to a particular dimension. Furthermore, the non-pre-molded elastomeric balloons would deflate more easily, as the elasticity would help to force the inflation fluid from the interior of the balloons. To improve the range of expandability of the elastomeric balloons, it is preferable for the body portion of each balloon 134, 136 to have a length at least as great as the maximum inflated diameter, and more preferably several times longer, for example about 3-4 times longer.

[0099] While it is preferred to provide the two expandable sealing surfaces of two elastomeric balloons 134, 136, as described above, it is possible to fabricate the proximal sealing balloon 134 of a non-elastomeric polymer molded to the shape and size as shown in FIG. 1A. Since the proximal balloon 134 is intended to be inflated within the guide catheter, it is only necessary for the proximal balloon 134 to be inflated against the internal diameter of the guide catheter. The distal sealing balloon 136, however, preferably has a relatively wide range of expanded diameters, and therefore benefits from being elastomeric. Additionally, if the distal sealing balloon 136 is elastomeric, and the proximal sealing balloon 134 is fabricated of a pre-molded thin walled polymer such as PET or nylon, and if both balloons are inflated from a common inflation lumen 142, then the proximal sealing balloon 134 will expand against the internal surface of the guide catheter, causing a seal, prior to any significant expansion of the distal sealing balloon 136 beyond its initial dimension.

[0100] As discussed earlier, the evacuation sheath assembly 100 is configured to be used with a guiding catheter 160 (see FIGS. 5A and 6A). The guiding catheter 160 performs an evacuation function in combination with the evacuation lumen 140. The guiding catheter 160 also maintains a contrast delivery function. The evacuation head 132, with its two sealing balloons 134, 136 inflated, is intended to isolate fluid communication of the internal lumen of the guide catheter 160 to the blood vessel 150 in which it is inserted. Preferably, proximal and distal radiopaque markers 146a, 146b are placed at the site of each balloon 134, 136. Alternatively, two markers may be placed proximally and distally adjacent to each balloon 134, 136. The proximal and distal radiopaque markers 146a, 146b allow the operator to radiographically position the two sealing balloons 134, 136 in the proper location within the guiding catheter 160 and the blood vessel 150.

[0101] In use, the distal balloon 136 is intended to be positioned distal of the distal tip of a guiding catheter 160 and inflated against the inside surface of the blood vessel 150 causing a fluid tight seal between the blood vessel 150 and the balloon 136. The proximal balloon 134 is intended to be positioned proximal of the distal end of the guiding catheter 160 and inflated against the guiding catheter 160 causing a fluid tight seal.

[0102] The preferred inflated diameters of the sealing balloons 134, 136 are thus determined by the intended application. For example, if the evacuation sheath assembly 100 is intended to be used in a diseased saphenous vein bypass graft, (SVG), a guiding catheter of 8 French may be utilized. The proximal sealing balloon 134 will therefore require an inflated diameter capable of sealing against the inside of the guiding catheter, typically in the range of about 0.088-0.096 inches. The distal sealing balloon 136 will need to be capable of sealing against the inside of the SVG, which typically has an inside diameter ranging from about 2.5-6 mm.

[0103] The length of the evacuation head 132 is dependent on the application for which the evacuation sheath assembly 100 is intended to be used. It is intended that the evacuation head 132 be long enough for the proximal sealing balloon 134 to be sealingly inflated within the guide catheter 160, and the distal sealing balloon 136 to be sealingly inflated within the blood vessel of interest. In many applications, therefore, evacuation head 132 can be relatively short. For example, in the case of an SVG application, this length may be on the order of 2 to 5 cm. However, in a native coronary artery application, particularly in the left coronary circulation, it may be desired to have the evacuation head 132 longer, such that the distal sealing balloon 136 is positioned beyond the first or other main bifurcation. For example, it may be desired to position the distal sealing balloon 136 within the left anterior descending artery, distal of the left main artery. For this application, the evacuation head 132 is preferably about 5 to about 20 cm in length.

[0104] The diameter of the evacuation head 132 is also dependent on the intended application. As an example, preferred dimensions are described here with respect to an application in SVGs, with use of an 8 French guide catheter whose inner diameter is about 0.090 inches. The evacuation lumen 140 may be approximately 0.061 inches, which will allow the passage of most therapeutic devices such as angioplasty catheters, stent delivery catheters, atherectomy catheters, drug delivery catheters, etc. The inflation lumen 142 may have a dimension of about 0.005 inches at the widest portion of the crescent (vertical direction in FIG. 1B). The wall thickness for most of the multi-lumen tube wall 138 may be about 0.002 inches, and the balloon waist thickness may be approximately 0.002 inches. These dimensions create an evacuation head 132 having a maximum diameter (in delivery condition) of about 0.076 inches, less than the inner diameter of the guide catheter 160.

[0105] According to another aspect of the invention, the evacuation sheath assembly 100 includes a shaft. As embodied herein and shown in FIG. 1A, the shaft includes a proximal shaft portion 110, an intermediate shaft portion 120, and a distal shaft portion 130 (not shown in FIG. 1A, shaft portion 130 includes evacuation head 132).

[0106] Proximal shaft portion 110 forms a hollow tube. Preferably, proximal shaft portion 110 is made of stainless steel, however, other structures and materials, such as polymer and metallic composites, (e.g., braid reinforced polymer tubes), nickel-titanium alloy, or other suitable materials exhibiting appropriate biocompatibility and flexibility properties may be used. The proximal shaft portion 110 provides fluid communication between an inflation apparatus (not shown) and the intermediate and distal shaft portions 120, 130. The proximal shaft portion 110 may also be coated with a polymer sleeve or spray coating for lubricity.

[0107] Preferably, the proximal shaft portion 110 includes markers 115 on its exterior surface. These markers 115 are positioned to indicate to a user that the evacuation sheath assembly 100 has been advanced through the guiding catheter 160 to a location where the distal end of the evacuation sheath assembly 100 is just proximal to the distal end of the guiding catheter 160. The proximal shaft portion 110 is preferably secured to a luer hub 105, for example by an overlapping weld or adhesive bond joint. The luer hub 105 allows the evacuation sheath assembly 100 to be connected to an inflation apparatus for the inflation of the sealing balloons 134, 136. Any suitable inflation device may be used, including those resident in hospital cath labs.

[0108] An intermediate shaft portion 120 is secured to the proximal and distal shaft portions 110, 130, preferably by an overlapping weld or bond joint. Intermediate shaft portion 120 forms a hollow tube. Intermediate shaft portion 120 is preferably formed of polyethylene or Pebax, however, other polymers and polymer metallic composites, such as polyimide with an incorporated braid of stainless steel wire, or other suitable material exhibiting appropriate biocompatibility and flexibility characteristics, may be used. The intermediate shaft portion 120 provides fluid communication between the proximal shaft portion 110 and the distal shaft portion 130. The intermediate shaft portion 120 also transmits longitudinal force from the proximal shaft portion 110 to the distal shaft portion 130. The intermediate shaft portion 120 is preferably more flexible than the proximal shaft portion 110, to allow navigation of the curves within the distal region of the guiding catheter, as are often present, particularly in cardiac related applications.

[0109] A distal end of the intermediate shaft portion 120 is connected to a distal shaft portion 130, preferably by welding or bonding. Distal shaft portion 130 includes the inflation lumen 142 of multi-lumen tube 138 and a soft distal tip portion 144. As shown in FIG. 1A, the inflation lumen 142 is in fluid communication with the proximal shaft portion 110 and intermediate shaft portion 120. The distal end of inflation lumen 142 ends in a solid portion forming the distal end of the distal shaft portion 130. The distal end of the distal shaft portion 130 is tapered to form soft tip 144. The soft tip 144 may comprise a more flexible polymer secured to the distal end of the multi-lumen tube 138 of the evacuation head 132. For example, if the multi-lumen tube 138 is fabricated of high density polyethylene, the soft tip 144 may be fabricated of a low durometer polyurethane or Pebax. The soft tip 144 allows the evacuation sheath assembly 100 to be placed atraumatically into the blood vessel, even if the blood vessel exhibits tortuosity.

[0110] The shaft of the evacuation sheath assembly preferably includes a stiffness transition member 135. Stiffness transition member 135 is attached to the distal end of the proximal shaft portionl 10, for example by welding or bonding. The stiffness transition member 135 is preferably made of stainless steel, but other metals such as nickel titanium alloy or polymers may be used. The stiffness transition member 135 is located co-axially in the inflation lumen 142 (as shown in FIG. 1B) and extends from the proximal shaft portion 110 to the soft tip 144. A distal end 137 of the stiffness transition member 135 preferably includes a spring tip embedded into the material of the soft tip 144. Embedding the spring tip into the soft tip 144 allows the stiffness transition member 135 to prevent longitudinal stretching or compressing of the evacuation sheath assembly 100.

[0111] Alternatively, the distal end 137 of the stiffness transition member 135 can have a enlarged welded ball or other shape which can serve to mechanically interlock the stiffness transition member 135 within the soft tip 144. The portion of the stiffness transition member 135 within the tip 144 of the evacuation sheath assembly 100 also serves to allow the tip to be formed in a “J-bend”, similar to that for coronary guide wires. The stiffness transition member 135 can then transfer rotational forces and motion imparted from the proximal region of the evacuation sheath assembly 100 to the tip 144, to facilitate steering and navigation of the evacuation head 132 to a desired site in the blood vessel.

[0112] The stiffness transition member's bending stiffness decreases gradually from the proximal end to the distal end of the stiffness transition member 135. Preferably, this is accomplished by reducing the cross sectional area of the member 135 as shown in FIG. 1A, where stiffness transition member 135 includes three portions of decreasing diameter 135a, 135b, 135c from proximal to distal end. However, this can also be accomplished by changes in shape and/or materials. The stiffness transition member 135 allows for a gradual stiffness reduction in the evacuation sheath assembly 100, which allows it to more smoothly navigate the curves of the guiding catheter and the blood vessel. This shaft construction is exemplary only, and is not intended to limit the invention.

[0113] As mentioned, although described herein with respect to stent placement in an SVG or coronary artery having a stenosis, evacuation sheath assembly 100 may be used in other surgical procedures and with other therapeutic devices, such as balloon angioplasty, atherectomy, thrombectomy, drug delivery, radiation, and diagnostic procedures.

[0114] As embodied herein and shown in simplified drawing FIG. 6A, the lumen of a blood vessel 150 is accessed with the distal end of a guiding catheter 160, which is well known in the art and typical for coronary-type procedures. A coronary guide wire 170 then is advanced to a location just proximal to the distal tip of the guiding catheter 160. Blood flow at this point remains in the direction of normal arterial blood flow. The blood is flowing around and past the distal tip of the guiding catheter 160 and through the stenosis 180 as indicated by arrows 190.

[0115] As shown in FIG. 6B, the evacuation sheath assembly 100 then is advanced over the guide wire 170 and positioned within the vessel 150 with the distal radiopaque marker 146b distal of the distal tip of the guiding catheter 160 (i.e., within the vessel 150) and the proximal marker 146a proximal of the distal tip of the guiding catheter 160 (i.e., within catheter 160), as determined through appropriate imaging techniques known in the art. Alternatively, the guide catheter 160 may be positioned within the ostium of the target vessel, and the evacuation sheath assembly 100 may be advanced through the catheter and beyond a major side branch of the target vessel.

[0116] Blood flow continues to be in the direction of normal arterial blood flow as shown by arrows 190. Because the assembly 100 has as relatively short evacuation head 132, the entire evacuation sheath assembly 100 can be advanced over a conventional length coronary guide wire 170 after the guide wire 170 has been placed within the guide catheter 160.

[0117] Once the evacuation head 132 is positioned with its distal end within the vessel 150 while its proximal end remains in the catheter 160, the distal and proximal sealing balloons 136, 134 are inflated as shown in FIG. 6C. The distal sealing balloon 136 provides a fluid tight seal between the sealing balloon 136 and the blood vessel 150 and the proximal sealing balloon 134 provides a fluid tight seal between the sealing balloon 134 and the interior diameter of the guiding catheter 160. A suitable valve 184, such as a touhy borst valve, attached to the guiding catheter 160 (shown in FIG. 5A) provides a fluid tight seal against the guide wire 170 and the proximal shaft portion 110 of the evacuation sheath assembly 100. The three fluid tight seals establish fluid communication between the distal end of the evacuation sheath assembly 100 and a fluid collection chamber, filter, and vacuum source 188, which is attached to the Y-adaptor (conventional) 184 shown in FIG. 5A. A blood pressure transducer 192 is commonly connected in fluid communication with the lumen of the guide catheter 160 (through additional stop cocks or manifolds as is well-known in the art) to monitor arterial blood pressure. As the sealing balloons 134, 136 are inflated to establish the fluid communication of the evacuation sheath assembly and guide catheter 160 with the collection chamber, filter, and vacuum source 188, the blood pressure waveform can be observed to change from a relatively high pressure and pulsatile waveform of the artery, to a relatively low and constant waveform of the venous pressure. This pressure observation is an important indicator that the sealing balloons 134, 136 have effectively isolated fluid communication to the coronary artery. With the three fluid tight seals in place, a normal antegrade flow within the artery is stopped. Thus, there is substantially no blood flow within the vessel 150, as indicated by the lack of arrows in FIG. 6C.

[0118] At this point, it may be desirable to inject a small amount of contrast into the blood vessel, via a dye injection apparatus 189 in fluid communication with the guide catheter 160, evacuation head 132, and blood vessel 150, to aid in navigation of the guide wire 170 across the stenosis 180. The evacuation lumen 140 of the evacuation head 132 becomes an extension of the guide catheter lumen for this contrast delivery. Because normal antegrade blood flow in the coronary artery has been effectively stopped, the contrast will remain in the coronary artery, rather than quickly washing away. This may be advantageous for the subsequent navigation of the guide wire 170.

[0119] Once antegrade flow is stopped, as shown in FIG. 6C, the guide wire 170 is advanced across the stenosis 180. In most cases, to begin advancing the guide wire 170, the touhy borst valve 184 on the Y-adaptor (shown in FIG. 5A) will need to be opened just enough to allow for movement of the wire 170, but not so much to allow vigorous backbleeding. In the procedure described here, it is preferred to open the valve only enough such that there is little to no backbleeding, otherwise the venous pressure head in the coronary artery can cause retrograde flow during this step, thereby pushing all of the contrast back into the guide catheter and out of the blood vessel.

[0120] Once the wire has crossed the stenosis 180, it may be desirable to cause retrograde flow in the coronary artery (FIG. 6D), as the act of crossing a stenosis 180 with a wire 170 (particularly a fragile lesion (stenosis), such as in an SVG) may in itself dislodge material. Any material dislodged will not travel downstream, as the antegrade flow has already been stopped. Retrograde flow can be used to remove the dislodged material.

[0121] With all seals in place, blood flow may now be established from the distal end of the evacuation head 132 to the collection chamber, and filter 188 to remove any dislodged material. Retrograde flow is represented in FIG. 6D by arrows 195. This retrograde flow is due to the venous pressure head, and will begin once the pressure in the collection bottle 188 is vented to atmospheric pressure. Flow can also be increased by applying vacuum to the collection chamber and filter 188. This retrograde flow will carry any dislodged material out of the patient and into a collection chamber. The collection chamber may be a simple syringe or may be any other suitable container. If a syringe is used, withdrawal of the plunger automatically causes a vacuum to induce retrograde flow. After enough volume has been removed, the flow can be stopped by closing the valve to atmosphere pressure or by releasing the vacuum. If desired, after any dislodged material has been removed, the balloons 134, 136 of the evacuation sheath assembly 100 may be temporarily deflated, allowing for a period of antegrade blood flow and perfusion of the vessel 150.

[0122] After any dislodged material has been removed, and after normal antegrade blood flow has been allowed, if so desired, all seals are again established. With all seals in place, a therapeutic device such as a stent delivery system 193 is advanced across the stenosis 180 with antegrade flow stopped, as shown in FIG. 6E. The touhy borst valve 184 attached to the guide catheter 160, which is shown in FIG. 5A, seals against the proximal end of the therapeutic device, the guide wire 170 and the proximal shaft portion 110 of the evacuation sheath assembly 100. Alternatively, advancement of the delivery system may be done with retrograde flow. In a step similar to that for the guide wire advancement, some contrast may be delivered into the vessel, allowing continuous visualization of the vessel and stenosis for more precise placement of the stent delivery catheter 193. Again, to effectively keep the contrast in place, the touhy borst valve 184 through which the stent delivery catheter 193 passes must be opened just enough to allow for advancement of the device with little to no backbleeding.

[0123] Once the stent delivery system 193 is accurately positioned adjacent the stenosis 180, a stent delivery balloon is inflated to expand a stent 194 against the vessel wall, opening a passage for blood flow through the stenosis 180 (FIG. 6F). During inflation of the stent balloon, retrograde flow (if present) is discontinued by the occlusion of the blood vessel by the therapeutic device and the stoppage of any applied vacuum.

[0124] After the stent 194 is applied to the stenosis 180, the stent delivery balloon is deflated and retrograde flow is re-established in the vessel 150. Any embolic material 197 dislodged from the therapeutic site is carried back to the evacuation lumen 140 of the evacuation head 132 by the retrograde flow 195 (FIG. 6G). The embolic material 197 may include material dislodged during advancement of the therapeutic device, or during the expansion of the stent 194, in the case where the therapeutic device includes a stent 194. To remove this potentially embolic debris 197, the retrograde flow 195 is re-established when the therapeutic device is no longer occluding the blood flow, and additional vacuum is preferably applied to the evacuation lumen 140. The therapeutic device may be left in place while there is retrograde flow, or it may be positioned proximal to the stenosis 180, or even brought back within the lumen of the guide catheter 160. In some instances, once the particulate 197 has been removed, additional contrast delivery to the blood vessel may indicate a need for more therapeutic steps, e.g., further dilation of the stent with the balloon. In this case, it is more convenient to have the balloon catheter already in position for any subsequent use.

[0125] After the embolic material is removed, the therapeutic device is removed from the vessel 150 (retrograde flow may or may not be maintained) (FIG. 6H). The distal and proximal sealing balloons 136, 134 are then deflated (FIG. 6I), establishing normal arterial flow.

[0126] According to another aspect of the present invention, the diameter of an evacuation head may be expandable from a first introduction diameter to a second operational diameter. As embodied herein and shown in FIGS. 2A-2D, an evacuation sheath assembly 200 is provided with an expandable evacuation head 232. Many of the elements present in the previous embodiment are also shown in FIGS. 2A-2D and where these elements are substantially the same, similar reference numerals have been used and no detailed description of the element has been provided.

[0127] As shown in FIG. 2B, the evacuation head 232 preferably includes an inner layer 226 that will serve as an evacuation lumen and an outer layer 228 that will serve as the sealing surfaces. Preferably, the inner layer 226 is fabricated from polyethylene PET or Pebax, but other suitable materials may be used. The evacuation head 232 has a proximal end 232a and a distal end 232b. FIGS. 2A and 2B show the evacuation head 232 in an unexpanded state and FIGS. 2C, 2D, and 2E show the evacuation head 232 in an expanded state. The inner layer 226 of the evacuation head 232 preferably comprises a tube that unfolds to increase in diameter. In FIG. 2C, the increase in diameter assumes a step-wise shape. Thus, preferably, a distal portion of the inner layer 226 of the evacuation head has an expanded diameter which is larger than a diameter of a guide catheter 260.

[0128] The expanded shape of the inner layer 226 of the expandable evacuation head 232 may include a proximal portion having a first diameter and a distal portion having a second diameter, the second diameter being larger than the first such that the inner layer 226 of the evacuation head 232 has a larger dimension in the region which resides within the blood vessel, as shown in FIG. 2C. Alternatively, the diameters of the proximal and distal portions of the inner layer 226 of the evacuation head 232 may be the same, such that the diameter of an expanded inner layer 226 is the same for the region outside of the guide catheter as the region which resides within the guide catheter. In such an embodiment, it would be necessary to provide the distal portion of the evacuation head 232 with a larger or more expansible outer layer, i.e., sealing surface (distal sealing balloon), to ensure a proper seal with blood vessel 250.

[0129] The distal and proximal ends of the expanded evacuation head 232 may be angled relative to its longitudinal axis, as discussed with respect to the embodiment shown in FIG. 1A, although this is not shown in FIGS. 2A-2D. The low profile folded delivery state of the evacuation head 232 may not require such angles. Furthermore, if the distal end of the head 232 is not angled relative to the longitudinal axis, the entire open distal end of the expandable evacuation head 232 is suitable for positioning close to the desired therapy site.

[0130] The outer layer 228 of evacuation head includes multiple spherical balloons (or balloon regions) 233, including a proximal most balloon 234 and a distal most balloon 236, with a cylindrical waist between each balloon. The inner and outer layers 226, 228 of the evacuation head 232 may be seam welded or bonded together around the circumference at each waist location, while the inner layer 226 is in its expanded condition. Prior to insertion of the evacuation sheath assembly 200 into the guide catheter 260, the evacuation head 232 is folded into its unexpanded condition, as shown in FIGS. 2A and 2B. When fluid, either a gas or liquid, is infused between the inner and outer layers, the outer layer 228 expands radially. As the outer layer 228 expands into multiple balloon regions 233, it pulls the inner layer 226 with it, opening the evacuation lumen 240. Thus, the inner and outer layers expand together in the radial direction when inflated.

[0131] As discussed with respect to the embodiment shown in FIGS. 1A-1C, the evacuation head 232 comprises a multi-lumen tube 238 having an evacuation lumen 240 and an inflation lumen 242. As in the embodiment shown in FIGS. 1A-1C, the inflation lumen 242 is in fluid communication with intermediate and proximal shaft portions 210, 220 and is in fluid communication with the individual balloon segments 233, 234, 236, such that when fluid is infused into inflation lumen 242, the evacuation head 232 expands. Further infusion of fluid into the inflation lumen of the evacuation sheath assembly will inflate the distal and proximal sealing balloons until they are appropriately sized to cause effective sealing.

[0132] As described previously, in addition to intermediate balloons 233, the evacuation head 232 includes a proximal sealing balloon 234 and a distal sealing balloon 236. The proximal sealing balloon is configured to seal with an inner diameter of the guide catheter 260 and the distal sealing balloon is configured to seal with the inner walls of blood vessel 250. The remaining balloons 233 need only be sized to an inflated diameter sufficient to “pull” open the inner layer 226 of the expandable evacuation head 232. Although three intermediate balloons 233 are shown in FIG. 2C, more or fewer balloons may be provided as appropriate, for example depending upon the length of the evacuation head to be expanded. Although intermediate balloons 233 are intended to “pull” open evacuation lumen 240 of the evacuation head 232, balloons 233 may also provide addition sealing under certain circumstances, as shown in FIG. 2C. However, it is less important that the remaining balloons 233 be elastomeric, as they do not necessarily require a range of expanded diameters.

[0133] As shown in FIGS. 2A and 2B, prior to insertion into the guide catheter 260, the evacuation head 232 is folded into a reduced diameter configuration. As illustrated, this folding may be in a generally “w” type fold, however other folding configurations are contemplated, such as “s” folds or “c” folds. It is also preferable to heat set the folded evacuation head 232 in this configuration. Because the evacuation head has been heat set in a folded configuration, once the sealing balloons and remaining balloons are deflated after a procedure, the evacuation head will refold toward its pre-expanded configuration.

[0134] The low profile of the evacuation head 232 in its delivery configuration and the soft tip 244 at the end of evacuation sheath assembly 200 allow the expandable evacuation sheath assembly 200 to be passed through smaller and more tortuous lumens and blood vessels. The expandable evacuation lumen 240 also allows the evacuation sheath assembly 200 to be sized more closely to the guiding catheter 260 and larger than the guiding catheter 260 in the portion that is placed distal of the guiding catheter when it is in the expanded state. This larger lumen allows for high evacuation flow rates, and eases the ability for large particles to be removed from the blood vessel during or subsequent to the therapeutic procedure, while having a relatively small collapsed delivery condition.

[0135] In use, the evacuation sheath assembly 200 is deployed in a similar manner as discussed with respect to evacuation sheath assembly 100. The steps for using evacuation sheath assembly 200 with a guide catheter 260 in a vessel 250 are sequentially depicted in FIGS. 7A-7I.

[0136] As shown in FIG. 7A, guide catheter 260 and guide wire 270 are advanced proximate to a blood vessel 250. Subsequently, evacuation sheath assembly 200, with evacuation lumen 240 in its delivery configuration, is advanced over the guidewire 270 into guide catheter 260 and blood vessel 250 (FIG. 7B). Once evacuation head 232 is properly positioned, as can be verified using proximal markers 115 and markers 246a, 246b, evacuation head 232 is expanded (FIG. 7C) until evacuation lumen 240 is open. Fluid continues to be injected into the balloons until proximal balloon 234 creates a seal with the lumen of guide catheter 260 and until distal balloon 236 creates a seal with blood vessel 250. After the proper seals are established, the stenosis 280 is treated and any embolic debris 297 is removed via retrograde flow 295 (FIGS. 7C-7H), as previously described with respect to FIGS. 6C-6H. After treatment, evacuation head 232, including proximal and distal sealing balloons 234, 236, is deflated and then removed from blood vessel 250 (FIG. 7I).

[0137] According to another aspect of the present invention, the evacuation head may comprise an elongated multi-lumen tube. As embodied herein and shown in FIGS. 3A and 3B, an evacuation sheath assembly 300 is provided with an evacuation head 332. Many of the elements present in the previous embodiments are also shown in FIGS. 3A and 3B and where these elements are substantially the same, similar reference numerals have been used and no detailed description of the element has been provided.

[0138] As shown in FIG. 3A, evacuation head 332 includes a single elongated multi-lumen tube 338. The size of the tube 338 allows it to be placed through a guiding catheter 360 and into a blood vessel 370 (see FIG. 5C). The tube may be made from a polymer such as polyethylene or Pebax® material or materials described with respect to FIG. 1A. In addition, the tube 338 may include a coil or braid, as in FIG. 1C, in all or only portions of the tube. The multi-lumen tube 338 includes two lumens 340, 342. The larger of the lumens, the evacuation lumen 340, is designed to allow for the passage of interventional devices such as, but not limited to stent delivery systems and angioplasty catheters. The lumen is also designed to allow for fluid flow, such as blood, blood/solid mixtures, radiographic dye and saline, within the lumen as discussed with respect to FIGS. 1A-1C.

[0139] A distal end of the tube 338 is tapered into a soft tip 344, as described in connection with previous embodiments. The soft tip 344 allows the evacuation sheath assembly 300 to be placed more smoothly into the blood vessel. The tube 338 includes inflation lumen 342, which allows for fluid communication between the proximal end of the evacuation sheath assembly 300 and an expandable sealing surface. The elongated multi-lumen tube 338 defines the entire evacuation lumen 340, unlike the devices shown in FIGS. 1A-2D which make use of a significant length of the lumen of the guide catheter for evacuation. For this reason, only a single expandable sealing surface is required.

[0140] The expandable sealing surface is preferably a distal sealing balloon 336. Distal sealing balloon 336 may comprise an elastomeric material such as polyurethane or silicone. The distal sealing balloon 336 is configured be positioned distal of the distal tip of a guiding catheter 360 and inflated against the blood vessel 350 causing a fluid tight seal between the blood vessel 350 and the balloon 336. Radiopaque marker 346 is preferably placed at the site of the sealing balloon 336. The radiopaque marker 346 allows the operator to radiographically position the sealing balloon 336 in the proper location within the blood vessel 350. A proximal shaft portion 310 of the evacuation sheath assembly 300 is sealed against a valve 384, such as a touhy borst valve, on the guide catheter 360 creating a fluid tight seal against the evacuation sheath assembly 300 and the guiding catheter 360.

[0141] The tube 338 includes proximal markers 315 placed on the exterior of the proximal portion of the tube 338. These markers 315 are positioned to indicate that the tube 338 has been advanced through the guiding catheter 360 to a location where the distal end of the evacuation sheath assembly 300 is just proximal to the distal end of the guiding catheter 360. A proximal portion of the tube 338 is secured to a bifurcated luer hub 305 by an overlapping weld or bond joint. The bifurcated luer hub 305 includes an inflation port 302 and a vacuum port 303 which allows the evacuation sheath assembly 300 to be connected to an inflation apparatus and a vacuum source, respectively.

[0142] In use, the evacuation sheath assembly 300 is deployed in a similar manner to that discussed with respect to evacuation sheath assembly 100. The steps of using evacuation sheath assembly 300 with a guide catheter 360 in a vessel 350 are sequentially depicted in FIGS. 8A-8I. The differences between the method discussed with respect to evacuation sheath assembly 100 and that for evacuation sheath assembly 300 are discussed below.

[0143] Because the lumen in evacuation sheath assembly 300 runs the full length of evacuation sheath assembly 300, the evacuation sheath assembly 300 should be inserted together with the coronary guide wire 370. Also, because the lumen of the guide catheter 360 is more fully obstructed by this evacuation sheath assembly 300, it is preferable to inject contrast directly into the proximal end of the evacuation lumen 340 of the evacuation sheath assembly 300 (or into both lumen 340 and the lumen of guide catheter 360), rather than just into the lumen of the catheter 360. Also, both the guide catheter lumen and the evacuation lumen 340 can be used for pressure monitoring, although it is more desirable to use the evacuation lumen 340 for pressure monitoring to confirm a tight seal between the distal balloon 336 and blood vessel 350 as needed. As opposed to the earlier discussed embodiments, only one sealing balloon 336 is used to provide the seal in the evacuation sheath assembly 300, as shown in FIGS. 8C-8H.

[0144] Thus, as shown in FIG. 8A, guide catheter 360 is positioned within blood vessel 350. Then evacuation sheath assembly 300 is advanced with guidewire 370 into blood vessel 350 (FIG. 8B). Proper positioning of a distal end of evacuation sheath assembly 300 may be confirmed using distal marker 346. Then distal sealing balloon 336 is inflated via inflation port 302, stopping blood flow within blood vessel 350. If desired, contrast dye may be injected through evacuation lumen 340 into blood vessel 350 to view blood vessel 350 prior to treating stenosis 380. Stenosis 380 is then treated and any embolic debris 397 is removed via retrograde flow 395 through evacuation lumen 340 (FIGS. 8C-8H), as previously described with respect to FIGS. 6C-6H. After treatment, distal sealing balloon 336 is deflated and evacuation sheath assembly 300 is removed from blood vessel 350 (FIG. 8I).

[0145] According to another aspect of the present invention, the evacuation sheath assembly may comprise an elongated multi-lumen tube which eliminates the need for a separate guiding catheter. As embodied herein and shown in FIGS. 4A and 4B, an evacuation/guiding sheath assembly 400 is provided with an evacuation/guiding lumen 440. Many of the elements present in the previous embodiments are also shown in FIGS. 4A and 4B and where these elements are substantially the same, similar reference numerals have been used and no detailed description of the element has been provided.

[0146] As shown in FIG. 4A, evacuation/guiding sheath assembly 400 includes a single elongated multi-lumen tube 438. The size of the tube 438 allows it to be used as a combination guiding catheter and evacuation lumen, to deliver interventional devices into a blood vessel 450. The multi-lumen tube 438 is preferably formed of a Pebax®, stainless steel and PTFE composite material, very similar to conventional guide catheters, well known in the art, with the exception that an additional lumen in the wall of the tube is provided. Tube 438 can be made of other suitable polymers and metal materials. The multi-lumen tube 438 includes first and second lumens. The larger of the lumens, the evacuation/guiding lumen 440, is designed to allow for the passage of interventional devices such as, but not limited to, stent delivery systems and angioplasty catheters. The lumen 440 is also designed to allow for fluid flow, such as blood, blood/solid mixtures, radiographic dye and saline, within the lumen. This flow of fluid is allowed with or without an interventional device in the evacuation/guiding lumen 440.

[0147] The tube 438 can be pre-formed in various curvatures during manufacturing to allow for easy access to the ostium of several different blood vessels in a manner similar to conventional guide catheters as known in the art. Note that FIGS. 4A and 4B do not show these pre-formed curves. The distal end of the tube 438 is preferably fitted with a more flexible material, forming a soft distal tip 444. This flexible tip 444 allows the evacuation/guiding lumen 440 to be placed more smoothly into the blood vessel. The tube 438 also contains an inflation lumen 442, which allows for fluid communication between a proximal end of the evacuation/guiding sheath assembly 400 and an expandable sealing surface on a distal end of the evacuation/guiding sheath assembly 400.

[0148] Preferably, the expandable sealing surface is an inflatable sealing balloon 436. The sealing balloon 436 is preferably elastomeric and may comprise polyurethane or silicone, similar to that of the distal sealing balloon of FIGS. 1A-1C. The sealing balloon 436 is intended to be positioned distal of the ostium of the blood vessel 450 and inflated against the blood vessel 450 causing a fluid tight seal between the blood vessel 450 and the balloon 436. Radiopaque markers 446 are preferably placed at the site of the sealing balloon 436 to allow radiographically verifying the position of the sealing balloon 436. The proximal portion of the tube 438 is sealed against a interventional device by a bifurcated touhy borst valve 484 attached to the evacuation/guiding sheath assembly 400 to create a fluid tight seal against the evacuation/guiding sheath assembly 400 and the interventional device.

[0149] A proximal portion of the tube 338 is secured to the bifurcated touhy borst luer hub 484 by an overlapping weld or bond joint. The bifurcated luer hub allows the evacuation sheath assembly to be connected to an inflation apparatus and a vacuum source through an inflation port 402 and a vacuum port 403, respectively.

[0150] The steps of using evacuation/guiding sheath assembly 400 are sequentially depicted in simplified FIGS. 9A to 9H. Use of evacuation/guiding sheath assembly 400 is similar to the method described with respect to evacuation sheath assembly 100. The differences between the method discussed with respect to FIGS. 6A-6I and that for evacuation/guiding sheath assembly 400 are discussed below.

[0151] The lumen of the blood vessel 450 is accessed with the distal tip 444 of the evacuation/guiding sheath assembly 400. A guide wire 470 is advanced to a location just proximal to the distal tip 444 of the evacuation/guiding sheath assembly 400 (FIG. 9A). Blood flow at this point remains in the direction of normal arterial blood flow as shown by arrows 490. The evacuation/guiding sheath assembly 400 is then positioned with the distal marker band 446 distal of the ostium of the blood vessel 450. Once the positioning of the distal tip 444 of the evacuation/guiding sheath assembly 400 is verified, the distal sealing balloon 436 is inflated as shown in FIG. 9B to stop normal antegrade flow. The distal sealing balloon 436 provides a fluid tight seal between the sealing balloon 436 and the blood vessel 450. Alternatively, the distal sealing balloon 436 may be shaped such that it seals against the aortal surface and the most adjacent portion of the coronary ostium (not shown).

[0152] A touhy borst valve 484 attached to the evacuation/guiding sheath assembly 400 (shown in FIG. 5D) provides a fluid tight seal around the guide wire 470. The two fluid tight seals establish fluid communication between the distal end of the evacuation/guiding sheath assembly 400 and a fluid collection chamber, filter, and vacuum source 488, which is attached to the bifurcation lumen of the touhy borst valve 484 shown in FIG. 5D, and stop normal antegrade blood flow within blood vessel 450. A blood pressure transducer 492 is commonly connected in fluid communication with the lumen of the guide catheter to monitor arterial blood pressure.

[0153] If desired, contrast dye may be injected through evacuation/guiding lumen 440 into blood vessel 450 prior to treating stenosis 480. Stenosis 480 is then treated and any embolic debris 497 is removed via retrograde flow 495 through evacuation/guiding lumen 440 (FIGS. 9C-9G) as previously described with respect to FIGS. 6C-6H. After treatment, distal sealing balloon 436 is deflated and evacuation/guiding sheath assembly 400 is removed from blood vessel 450 (FIG. 9H).

[0154] According to another aspect of the present invention, the diameter of an evacuation head may be expandable from a first introduction diameter to a second operational diameter. As embodied herein and shown in FIGS. 10A-10D, an evacuation sheath assembly 500 is provided with an expandable evacuation head 532. Many of the elements present in the previous embodiment are also shown in FIGS. 10A-10D and where these elements are substantially the same, similar reference numerals have been used and no detailed description of the element has been provided.

[0155] The evacuation head 532 of the present embodiment is similar to the first and second embodiments previously discussed in that the evacuation sheath assembly 500 comprises a relatively short evacuation head 532. Evacuation sheath assembly 500 also makes use of the guide catheter 560 to form a part of an evacuation lumen 540.

[0156] As shown in FIG. 10A, evacuation head 532 includes a tube 538 having a single expandable lumen, evacuation lumen 540. Evacuation head 532 may have a naturally unexpanded state. Alternatively, evacuation head 532 may be designed to normally be in an expanded state. However, it is preferred to have the evacuation head 532 fabricated to have its natural shape and size in the reduced dimension, as shown in FIG. 10B.

[0157] The evacuation head 532 includes two sealing surfaces 534, 536. A proximal sealing surface 534 is intended to seal against an inside distal portion of the guide catheter 560 and a distal sealing surface is intended to seal against the inside of the blood vessel 550, for example a coronary artery or an SVG. Although it is contemplated that the expandable evacuation head 532 could include two balloon-type seals, for example by adding a sealing balloon to each end of a tube 538 forming evacuation head 532, it is preferable to simply allow the outer surface of the expandable evacuation head 532 to create the sealing surfaces 534, 536.

[0158] Preferably, evacuation tube 538 is formed of a braided sheath and a coating or covering over the braided sheath. The braided sheath itself can be made of stainless steel (full hard or spring), Eligiloy™, nickel titanium alloy or other metals or polymers with high elasticity characteristics. Preferably the braided sheath which forms tube 538 has a length of between about 3 cm and about 20 cm.

[0159] The braided sheath can be coated with a polymer such as polyurethane, silicone and other similar elastomeric materials that can stretch and allow the braided sheath to expand. The covering or coating is preferably a thin and flexible elastomer, which is dip coated on the braided sheath. Since the elastomeric covering or coating is applied to the braided sheath in its reduced dimension, the covering or coating helps to retain the braided sheath in its reduced dimension.

[0160] Alternatively, the braided sheath can be fitted with a fluid tight woven material that has similar expansion qualities as the braided sheath. If the covering is a braided fabric, it is preferably made from polyester or other high strength polymer yarn.

[0161] Alternatively, the covering may be formed of a spun fibers laid down in multiple layers back and forth along the length of the braided sheath. If the fiber layers are laid down at the same helical angle as the primary braided sheath, the covering will behave similarly to the primary braided sheath upon expansion, requiring little or no expansile force to expand the covering from its reduced dimension to its expanded dimension. Each fiber layer will be made of several adjacent fiber windings to create a dense layer. Preferably, there are multiple layers, which together will be relatively impervious to fluid flow, thereby allowing sealing surfaces of the evacuation head 532 to effectively isolate fluid communication from the lumen of the guide catheter with the lumen of the blood vessel.

[0162] The braided sheath is preferably fabricated at its desired reduced diameter, for example, as utilized in an SVG with an 8 French guide catheter, about 0.4-1.5 mm. The braided sheath is then coated or covered at this reduced size. The braided sheath which comprises the evacuation head 532 is preferably connected to an actuation wire 513 by a few of the filaments near the distal end of the braided sheath. A proximal hollow shaft 511 is connected to a few of the braid filaments near a proximal end of the evacuation head 532 and serves as an anchor point. Actuation wire 513 sits within the hollow shaft 511 and the braided sheath is preferably bonded or welded to the proximal hollow shaft 511 at the proximal end of the braided sheath and to the actuation wire 513 on the distal end of the braided sheath. The bonds attach in a manner that does not considerably impede the free movement of the braided sheath during expansion and contraction.

[0163] The proximal hollow shaft 511 is a tube, which preferably decreases in stiffness from a proximal end to a distal end thereof. The proximal hollow shaft 511 can be made of stainless steel hypotubing, polyethylene, or a composite of polymers and metal.

[0164] Preferably, the evacuation head 532 includes a steerable spring tip 544 extending from the actuation wire 513. Surrounding a portion of the spring tip 544 is a nose cone 543. The nose cone 543 serves as a tapering transition between the spring tip 544 and a distal end of a delivery sheath 547. The nose cone 543 facilitates smooth advancement of the evacuation sheath assembly through a guide catheter 560 and into the blood vessel 550.

[0165] The delivery sheath 547 preferably comprises a tube which covers the entire length of the reduced dimension of the evacuation head 532. The delivery sheath 547 is connected to a wire shaft (not shown), which emerges from a proximal end of the guide catheter 560. During evacuation, the delivery sheath 547 may be fully removed from the lumen of the guide catheter 560, or can be left in position within the guide catheter 560.

[0166] If the delivery sheath 547 is intended to be removed completely from the guide catheter 560, it may include a perforated longitudinal line to allow for splitting of the delivery sheath 547 and removal of the delivery sheath 547 from the proximal hollow shaft 511 of the evacuation sheath assembly 500.

[0167] Alternatively, if the braided sheath has an expanded natural shape and size as shown in FIG. 10C, thereby being self-expanding upon removal of the delivery sheath 547, the delivery sheath 547 would preferably be usable during contracting and removal of the braided sheath. Thus, the delivery sheath 547 could be re-advanced to cover and constrain the braided sheath once the procedure is completed. In this manner, the evacuation sheath assembly 500 could be removed from the guide catheter 560.

[0168] The proximal end of the evacuation sheath assembly 500 may have an adjustable lock to anchor the actuation wire 513 to the proximal hollow shaft 511, allowing them to be held fixed to one another. This allows the braided sheath to be locked into a set position.

[0169] The evacuation sheath assembly 500, in use, is depicted in FIG. 10D. Use of evacuation sheath assembly 500 is similar to the method described with respect to evacuation sheath assembly 100. The differences between the method discussed with respect to FIGS. 6A-6I (evacuation sheath assembly 100) and that for evacuation sheath assembly 500 are discussed below.

[0170] In use, a guide catheter 560 is advanced into blood vessel lumen 550 over a guidewire 570. Evacuation sheath assembly 500, in a compressed state having a reduced diameter and enclosed in delivery sheath 547, is advanced through the lumen of guide catheter 560 over guidewire 570 and part way into blood vessel 550. Proper positioning of a distal end of evacuation sheath assembly 500 is confirmed using, for example, marker 545, nose cone 543, or by viewing the braided sheath through imaging.

[0171] After the positioning is verified, the delivery sheath 547 is removed from the evacuation head 532. The actuation wire 513 is then pulled proximally while the proximal hollow shaft 511 is held stationary, preferably by a valve. Pulling the actuation wire 513 proximally longitudinally compresses the braided sheath forming evacuation lumen 540, causing it to expand in diameter. The evacuation lumen 540 expands and the proximal sealing surface 534 of the evacuation head 532 seals against the inside surface of the guide catheter 560. The portion of the evacuation lumen 540 extending beyond the guide catheter 560 and into the blood vessel 550 continues to expand until the distal sealing surface 536 of the evacuation head 532 seals against the inside surface of the blood vessel 550. Similar to previous embodiments, the expansion can be observed with fluoroscopy, and the blood pressure can be monitored 592 until the waveform changes from pulsatile arterial pressure to a venous pressure (again, in the example of a coronary or SVG blood vessel).

[0172] With both seals in place, normal blood flow is stopped. If desired, contrast dye may be injected through the catheter lumen into blood vessel 550 to view blood vessel 550 prior to treating stenosis 580. Stenosis 580 is then treated and any embolic debris is removed via retrograde flow 590 (FIG. 10D) as previously described with respect to FIGS. 6C-6H. After treatment, the actuation wire 513 is re-advanced to allow the braided sheath to contract and be maintained in its reduced dimension prior to withdrawing the evacuation sheath assembly 500 from blood vessel 550.

[0173] According to another aspect of the present invention, the multi-lumen tube forming the evacuation head may include three lumens. As embodied herein and shown in FIGS. 16A-16J, an evacuation sheath assembly 2100 is provided with an evacuation head 2132. Many of the elements present in the previous embodiments are also shown in FIGS. 16A-16J and where these elements are substantially the same, similar reference numerals have been used and no detailed description of the element has been provided.

[0174] As shown in FIGS. 16A and 16B, an evacuation sheath assembly 2100 is provided with and includes an evacuation head and a shaft. The evacuation head includes two expandable sealing surfaces on a multi-lumen tube. The evacuation sheath assembly is sized to fit within and to be used with a guide catheter during the treatment of a vascular stenosis, e.g. within a coronary artery, such as a native coronary artery or an SVG. For coronary-type applications, the evacuation head may be between about 3 and 40 cm in length, and is preferably between about 10 and 20 cm in length. In a most preferred embodiment, the evacuation head is about 15 cm in length. The total length of the evacuation sheath assembly 2100 for coronary applications, not including any luer fittings, is preferably between about 110 cm and about 200 cm, and most preferably about 135 cm in length.

[0175] The evacuation head 2132 includes a multi-lumen tube 2138. Multi-lumen tube 2138 is preferably made of a relatively flexible polymer, for example, a polyester blend such as Hytrel 6356. Hytrel 6356 has a relatively high melt temperature to facilitate subsequent heat bonding, as well as a relatively high lubricity and a relatively high flexibility. The multi-lumen tube 2138 preferably includes three lumens and has a circular cross-section. The outer diameter of the multi-lumen tube is dependent upon the size of the guide catheters with which the evacuation sheath assembly 2100 is intended to be used. A presently preferred guide catheter is a size 8 French, a size readily available from many manufacturers. To accommodate a size 8 French guide catheter, the multi-lumen tube 2138 preferably has an outer diameter of between 0.065 and 0.080 inches, with an outer diameter of 0.072 inches being most preferred. Accommodation within a size 8 French guide catheter requires the multi-lumen tube 2138 to have an inner diameter ID1 of between 0.060 and 0.075 inches, and most preferably 0.067 inches (see FIG. 16E). This results in a wall thickness of approximately 0.0025 inches for the multi-lumen tube 2138, which varies dependent upon the inner and outer diameters of the multi-lumen tube 2138.

[0176] The first and preferably larger of the lumens, an evacuation lumen 2140, is designed to allow for the passage of interventional devices such as, but not limited to, stent delivery systems and angioplasty catheters. FIGS. 16E-16G most clearly show evacuation lumen 2140. The evacuation lumen 2140 is also designed to allow for fluid flow, such as blood, blood/solid mixtures, radiographic dye and saline, within the evacuation lumen 2140. This flow of fluid may occur regardless of whether an interventional device is within the evacuation lumen 2140. The proximal end 2140a of the evacuation lumen 2140 is preferably angled to facilitate smooth passage of other therapeutic devices through the evacuation lumen 2140 of the evacuation head 2132.

[0177] A second and preferably smaller lumen of the multi-lumen tube 2138 is an inflation lumen 2142 having an open proximal end 2142a and a closed distal end 2142b. FIGS. 16E-16G most clearly show inflation lumen 2142. The distal end 2142b of the inflation lumen 2142 is preferably closed with an adhesive, although other suitable materials, for example, thermal bonding, may be used to close the end 2142b of the lumen 2142. The inflation lumen 2142 is designed to provide fluid to inflate balloons on the evacuation head 2132. The fluid may be either gas or liquid in form, and is preferably a mixture of radiopaque contrast media and saline.

[0178] The third lumen of the multi-lumen tube 2138 is also preferably smaller than the evacuation lumen 2140 and forms a core wire lumen 2143, as most clearly shown in FIG. 16E. A core wire 2135 preferably extends only a portion of the length of the multi-lumen tube 2138, and is therefore not present within the core wire lumen 2143 of the distal portion of the multi-lumen tube 2138. The distal end of the core wire lumen 2143 is preferably closed with an adhesive, although other suitable means such as thermal bonding may be used.

[0179] As shown in FIG. 16E, the inflation lumen 2142 and the core wire lumen 2143 are preferably positioned side-by-side against the inner wall of the multi-lumen tube 2138, and non-circular in cross section. As also shown in FIG. 16E, a wall separates the inflation lumen 2142 and the core wire lumen 2143 from the evacuation lumen 2140. This separating wall is preferably concave to the evacuation lumen 2140 and serves to maximize the inner diameter ID2 of the evacuation lumen 2140 for device passage and fluid flow. The inner diameter ID2 of the evacuation lumen 2140 is preferably between 0.053 and 0.068 inches, and most preferably about 0.060 inches.

[0180] As shown in FIGS. 16D-16H, the multi-lumen tube 2138 of the evacuation head 2132 incorporates a kink-resisting structure. A coil 2139 can be wound directly onto the multi-lumen tube, expanded from a wound state and slidingly placed over the multi-lumen tube or sized to slide onto the multi-lumen tube. Preferably, the coil 2139 is formed by a stainless steel ribbon of approximately 0.002 inches by approximately 0.005 inches, with a pitch of approximately 0.010 inches. The inner diameter of the coil 2139 should be approximately the same size as the outer diameter of the multi-lumen tube 2138. The final coil positioned adjacent to marker bands 2146a and 2146b (to be described later), producing a gradual stiffness transition to prevent kinking at the interface between the coil 2139 and the marker bands 2146a and 2146b. A coating of polyurethane 2133 is then applied to contain the coil 2139, and secure it in position over the multi-lumen tube 2138 of evacuation head 2132. The polyurethane may be applied by a solvent casting of polyurethane in an appropriate solvent. Alternatively, in a currently preferred method, the structure may be formed by applying a coating of UV curable polyurethane, such as Dymax 204, between multi-lumen tube/coil structure and a removable Teflon® sleeve. The combination is then exposed to UV light and cured. The Teflon sleeve is then removed from the structure leaving a smooth coating surface 2133 that encapsulates the coil 2139. The total thickness of the encapsulation is preferably about 0.004 inches. To extend the length of the kink resistant region of the evacuation head 2132, a second, shorter coil 2139a may be incorporated into the structure. The second coil 2139a is preferably positioned between the proximal marker band 2146a and the support collar 2141, as shown in FIG. 16D. Use of the second coil 2139a improves bondability between the proximal waist 2134a of the proximal balloon 2134 and the encapsulation layer 2133.

[0181] In addition to the encapsulation layer 2133, the UV curable polyurethane is used to create a soft, beveled tip 2144 to the distal end of the multi-lumen tube 2138. The tip 2144 creates a tapered transition to the distal ends of the core wire lumen 2142 and the inflation lumen 2143, reducing the tendency for embolic material to hang-up or get caught on the distal ends of the lumens. As shown in FIGS. 16A, 16B, 16F, and 16G, the distal end of the evacuation head 2132 is perpendicular to a longitudinal axis of the evacuation lumen 2140 and proximate to a distal sealing balloon 2136. The perpendicular tip is useful when the anatomy is such that an angled distal end would contact the vessel wall in a way that would limit fluid flow through the evacuation lumen 2140.

[0182] As shown in FIG. 16D, the wall of the proximal end of the multi-lumen tube 2138 that defines the evacuation lumen 2140 is preferably cut at an angle of between about 10 degrees and about 45 degrees, and most preferably forming an angle of about 15 degrees with respect to a longitudinal axis of the evacuation head 2132. This angle facilitates smooth advancement of intravascular devices into the evacuation lumen and facilitates smooth removal of the evacuation head 2132 from the guide catheter. The walls of the multi-lumen tube 2138 which define the inflation lumen 2142 and the core wire lumen 2143 are not cut at an angle, but instead extend proximally about 1 cm, to facilitate attachment to an intermediate shaft of the evacuation assembly, to be described in detail later.

[0183] As embodied herein and shown in FIGS. 16D and 16J, the evacuation head 2132 may include a structure to reinforce the proximal opening of the multi-lumen tube 2138. A support collar 2141 is positioned about the proximal end of the multi lumen tube 2138 and serves to reinforce the proximal opening of the evacuation lumen 2140 in the presence of deforming forces, particularly torsional stresses that may be created unintentionally by rotation of the catheter shaft near its proximal end. As shown in FIG. 16J, the support collar 2141 includes a cylindrical portion 2141a that fits into the proximal opening of the evacuation lumen 2140 and provides hoop support to the opening of the multi-lumen tube 2138. The cylindrical portion 2141a of the support collar 2141 tapers into a tab portion 2141b that extends proximally and in a direction parallel to a longitudinal axis of the evacuation lumen 2140. The tab portion 2141b lies adjacent the exterior walls of the multi-lumen tube 2138 which define the core wire lumen 2143 and the inflation lumen 2142 and provides a flexibility transition between the proximal end of the evacuation head 2131 and the shaft of the evacuation sheath assembly 2100.

[0184] Preferably, the support collar 2141 is fabricated from a thin walled metallic tube with a series of windows cut by suitable means such as laser cutting, or electro-discharge machining (EDM). The windows 2141c allow for some flexibility and also allow for better adhesion of the encapsulation material 2133, which covers the support collar 2141, while the cylindrical portion 2141a maintains hoop support to the proximal opening of the evacuation lumen 2140. In a preferred embodiment, the support collar 2141 has a wall thickness of approximately 0.002 inches, although it may vary between 0.001 and 0.004 inches. Preferably, the width of the tab portion 2141b is between 0.020 and 0.050 inches, with a most preferred width of 0.038 inches. Although a metallic material is preferred, any material with suitable rigidity to prevent kinking of the tab portion 2141b of the collar 2141 with respect to the cylindrical portion 2141a may be used.

[0185] The encapsulation 2133 formed over the exterior of the multi-lumen tube 2138 is formed with a reverse bevel 2125 at its extent over the proximal opening of the evacuation lumen, as shown in FIG. 16D. The reverse bevel 2125 is formed by curing UVPU that is wicked against an inner diameter of a Teflon sleeve to impart the shape into the encapsulation 2133. The reverse bevel 2125 preferably is formed at an angle of between about 30 and 60 degrees from perpendicular and further serves to minimize hanging-up or catching of intravascular devices on the proximal end of the evacuation head 2132. Stent delivery catheters, for example, are particularly subject to hanging-up on the proximal end of the evacuation head 2132 without reverse bevel 2125.

[0186] As shown herein and embodied in FIGS. 16A-16H, the evacuation head 2132 includes two expandable sealing surfaces. A first proximal sealing balloon 2134 is configured to form a seal within the guide catheter which delivers the evacuation sheath assembly 2100 to the surgical site, as will be described. A second distal sealing balloon 2136 is configured to form a seal within the blood vessel, as also will be described.

[0187] As shown in FIGS. 16A and 16B, for a coronary application, it is preferable that the distal sealing balloon 2136 be larger in size than the proximal sealing balloon 2134. The proximal balloon 2134 and the distal balloon 2136 are in fluid communication with the inflation lumen 2142 of evacuation head 2132. Inflation lumen 2142 is in fluid communication with a balloon inflation device 2199 (see FIG. 16I).

[0188] Preferably, the proximal and distal balloons 2134, 2136 are formed of a polymer such as polyurethane. Each sealing balloon 2134, 2136 includes two waist portions, one proximal 2134a, 2136a and one distal 2134b, 2136b of a body portion of the balloon. The waist portions 2134a, 2134b, 2136a, 2136b are preferably secured to an exterior of the multi-lumen tube 2138 using heat welding, solvent bonding, or other suitable adhesive bonding techniques.

[0189] As shown in FIG. 16F, the waists 2136a, 2136b, of the distal balloon are external to the inflatable body of the balloon, i.e., the portions of the balloon attached to the multi-lumen tube 2138 extend away from the inflatable portion of the balloon, rather than under the inflatable portion of the balloon. To minimize the distance between the distal tip 2144 of the evacuation sheath assembly 2000 and the distal sealing balloon 2136, the distal waist 2136b of the distal sealing balloon is relatively short, for example, approximately 2 mm.

[0190] Alternatively, to further minimize the distance between the balloon body and the distal tip 2144 of the evacuation sheath assembly 2100, the distal waist 2136b of the distal balloon 2136 may be “inverted” within the interior of the balloon, and secured to the multi-lumen tube 2138 as shown in FIG. 16G. In such an embodiment, the distal tip may be eliminated, and a portion of the distal balloon 2136 may extend beyond the distal end of the evacuation lumen 2140 to form a soft tip.

[0191] As embodied herein and shown in FIGS. 16A, 16B, 16F, and 16G, the distal balloon 2136 may be characterized as being formed to include two cone portions, a proximal cone portion and a distal cone portion. To further minimize the distance between the distal tip 2144 of the evacuation sheath assembly 2100 and an apex of the distal sealing balloon 2136, the length of the distal cone portion is kept relatively short by utilizing a relatively steep angle of between approximately 20 degrees and approximately 45 degrees, and most preferably an angle of approximately 30 degrees, relative to a longitudinal axis of the evacuation head 2132. The proximal cone of the distal sealing balloon is kept at a relatively shallow angle, approximately 10 to approximately 20 degrees, and most preferably approximately 15 degrees, relative to a longitudinal axis of the evacuation head 2132. Preferably, the angle is not greater than approximately 30 degrees since it has been observed that in blood vessels smaller than the initial expanded diameter of the balloon, resulting wrinkles in the balloon surface can prevent adequate sealing of the balloon against the blood vessel wall. The balloon body, i.e., the inflatable portion of the balloon, is relatively short, between approximately 0.1 and approximately 5.0 mm, and most preferably approximately 1 mm, in length. The balloon waists are secured to the encapsulation polymer 2133 surrounding multi-lumen tube 2138 by suitable means, preferably by thermal bonding of the waists 2136a, 2136b to the encapsulation polymer.

[0192] The distal sealing balloon 2136 is preferably blow molded from an extruded thermoplastic. A preferred material is polyurethane sold under the trade name Pellethane 90AE. For coronary applications (including SVG's), a preferred outer diameter after molding is about 5 mm, with a minimum wall thickness of about 0.0006 inch. These dimensions accommodate a range of vessel diameters of about 2.5 to 5 mm, while requiring relatively low balloon inflation pressures preferably no greater than about 0.5 to 1 atmosphere, and preferably ⅔ atmosphere.

[0193] Adjacent the distal end of the coil 2139 is a distal marker band 2146b, for use in radiographic location of the distal balloon 2136. A hole in the side wall of the distal marker band 2146b is aligned with a hole in the wall of the multi-lumen tube 2138, defining a distal inflation port 2148b. The distal inflation port 2148b provides a pathway for inflation fluid to fill the interior of the distal sealing balloon 2136. Positioning the distal inflation port 2148b through the side wall of the distal marker band 2146b eliminates the need for the inflation port 2148b to extend through a widened pitch portion of the coil 2139, potentially compromising the kink resistance of the coil 2139.

[0194] The proximal sealing balloon 2134 is positioned near the proximal end of the evacuation head 2132. The proximal sealing balloon 2134 is preferably blow molded from an extruded tube of a thermoplastic, such as polyurethane, available under the trade name Pellethane 90AE. For a size 8 French guide catheter, as described above, the expanded diameter of the proximal sealing balloon 2134 is between about 0.091 and about 0.99 inches, and is most preferably about 0.094 inch, which allows for sealing with the same relatively low inflation pressures of the distal sealing balloon 2136, most preferably about ⅔ atmosphere. The proximal sealing balloon 2134 is preferably secured to the encapsulation polymer 2133 surrounding multi-lumen tube 2138 by suitable means, preferably by thermal bonding of the waists 2134a, 2134b to the encapsulation polymer.

[0195] A proximal marker band 2146a, similar to the distal marker band 2146b, is positioned around the multi-lumen tube 2138, for use in radiographic location of the proximal sealing balloon 2134. As with the distal marker band 2146b, a hole in the side wall of the proximal marker band 2146a is aligned with a hole in the wall of the multi-lumen tube 2138 to define a proximal inflation port 2148a.

[0196] As shown in FIG. 16H, the inflation ports 2148a, 2148b include a first bore 2149a drilled into the multi-lumen tube 2138 and a counter bore 2149b drilled into the encapsulation material 2133. First, a hole of approximately 0.008 inches is drilled into the multi-lumen tube to create an opening into the inflation lumen 2142. Then, a larger diameter counter bore of approximately 0.025 inches is drilled into the encapsulation, increasing the area for the inflation fluid to exit the inflation lumen and enter into the sealing balloon. Both the encapsulation material 2133 and the material of the sealing balloons 2134, 2136 tend to be tacky, causing adhesion problems between the two materials. The specific structure of the inflation ports permits easier inflation of the balloon at the desired low pressures.

[0197] According to another aspect of the invention, the evacuation sheath assembly 2100 includes a shaft. As embodied herein and shown in FIGS. 16A-16C, the shaft includes two sections, a proximal shaft portion 2110 and an intermediate shaft portion 2120. The proximal shaft portion 2110 preferably is formed from a metallic tube 2112 such as a stainless steel hypodermic tube. The proximal shaft portion 2110 preferably has an inner diameter ranging between approximately 0.010 and 0.025 inches, with a most preferred inner diameter of approximately 0.017 inches. The proximal shaft portion 2110 preferably has an outer diameter ranging between approximately 0.015 and 0.030 inches, with an outer diameter of approximately 0.023 inches being most preferred. Preferably, the metallic tube 2112 is coated with a polymer sleeve or spray coating, such as PTFE, for lubricity.

[0198] The proximal shaft portion 2110 provides fluid communication between an inflation apparatus (see FIG. 16I) and the intermediate shaft portion 2120. The proximal shaft portion 2110 may include markers (not shown) on its exterior surface. These markers are positioned to indicate to a user that the evacuation sheath assembly 2100 has been advanced through a guiding catheter 2160 (see FIG. 16I) to a location where the distal end of the evacuation sheath assembly 2100 is just proximal to the distal end of the guiding catheter 2160. The proximal shaft portion 2110 is preferably secured to a luer hub 2105, for example by a weld or adhesive bond joint. The luer hub 2105 allows the evacuation sheath assembly 2100 to be connected to an inflation apparatus for the inflation of the sealing balloons 2134, 2136.

[0199] The intermediate shaft portion 2120 includes a tapered metallic core wire 2135 inside a polymer tube 2122, as shown in FIG. 16C. The core wire 2135 is preferably stainless steel, about 0.015 inch diameter, tapering towards its distal end to about 0.008 inch. Alternatively, a spiral cut hypotube may replace the metallic core wire 2135. The polymer tube 2122 is preferably fabricated from an extruded tube of high density polyethylene, preferably with an inner diameter of about 0.025 inches and an outer diameter of about 0.032 inches. To facilitate attachment between the evacuation head 2132 and the intermediate shaft portion 2120, approximately 1 cm of a distal portion of polymer tube 2122 is flared and flattened by heating with an appropriately formed mandrel. This flared section is overlapped over the walls of the multi-lumen tube 2138, which define the core wire lumen 2143 and the inflation lumen 2142, as well as over the tab portion 2141b of the support collar 2141. The distal portion of the core wire 2135 is inserted distally into the core wire lumen 2143, and adhesively secured within the core wire lumen 2143. Suitable adhesive such as cyanoacrylate or a UV curable polyurethane adhesive is placed in the gap inside the flared end of the polymer tube to secure it to the evacuation head 2132. To improve the bondability of the polymer tube 2122, particularly if fabricated of high density polyethylene, the inner surface of the tube may be modified by plasma treatment.

[0200] The proximal portion of the polymer tube 2122 is overlapped with the distal portion of the metallic tube 2112 of the proximal shaft portion 2110 and bonded by suitable means such as an adhesive. The proximal portion of the core wire 2135 is attached to the distal portion of the metallic tube by suitable means, preferably by spot-welding of the core wire 2135 to the inner surface of the metallic tube. To minimize obstruction of the lumen of the metallic tube, the outer diameter of the proximal end of the core wire 2135 is reduced, preferably to about 0.009 inch. Alternatively, the core wire may be pushed into a slotted hypotube. The inflation lumen 2142 is thus defined by the interior of the polymer tube and the metallic tube. A suitable connector, such as a luer fitting 2105 and a strain relief tube, is secured to the proximal end of the metallic tube by suitable adhesive such as cyanoacrylate or UV curable polyurethane. The luer fitting facilitates connection to an inflation apparatus.

[0201] In use, the evacuation sheath assembly 2100 is utilized with a guide catheter 2160, interventional devices including a guide wire 2170, an evacuation syringe, and an inflation apparatus 2199. A preferred set-up for a coronary application is illustrated in FIG. 16I.

[0202] The guide catheter 2160 is positioned in the patient using conventional techniques. Connected to the proximal end of the guide catheter is a three-arm adaptor 2185. The two proximal arms each include a conventional Touhy-Borst valve 2184, which includes a compression seal for sealing around the exterior of guide wires, catheters, and the like. Various interventional devices, including a guide wire 2170 are introduced through the first arm 2185a. The evacuation sheath assembly 2100 is introduced through the second arm 2185b. In order to initially position the guide wire 2170 through the evacuation lumen 2140, the evacuation sheath assembly 2100 is first partially introduced into the three-arm adaptor 2185 such that the proximal end of the evacuation lumen 2140 is slightly distal of the first arm 2185a. Then the guide wire 2170 is introduced into the evacuation lumen 2140, and to the end of the guide catheter 2160. (Procedures previously described with respect to FIGS. 6A-6I, 13, 14, and 15 are applicable to this preferred embodiment of the evacuation sheath assembly 2100.)

[0203] By utilizing a separate arm 2185b for the evacuation sheath assembly 2100, rather than introducing it through the same arm 2185a as the guide wire 2170, a robust seal can be obtained around the evacuation sheath assembly 2100, and around the guide wire 2170 and any additional interventional catheter such as a stent delivery catheter. If all devices were introduced into a single arm with a single Touhy-Borst valve, achieving a robust seal would be very difficult, particularly when using a “rapid-exchange” type of stent delivery catheter where the catheter extends side-by-side with the guide wire. If the evacuation sheath assembly 2100 were to extend through the same Touhy-Borst valve, then the o-ring of the valve must seal against three devices, which can be quite difficult. A typical Touhy-Borst valve can readily seal around one or two devices, but not three or more. It is important for use of the evacuation sheath assembly 2100 to establish robust seals, such that when the evacuation steps are performed, there are no leaks through the Touhy-Borst valve(s).

[0204] A preferred inflation apparatus 2199 is shown connected to the evacuation sheath assembly 2100. The inflation apparatus 2199 is suited to inflate the sealing balloons at a relatively low pressure. The inflation apparatus 2199 includes a y-connector 2187. A pressure syringe 2192 is connected to one arm of the y-connector 2187 and an inflation syringe 2189 and two-way stopcock are connected to the other arm of the y-connector 2187. The pressure syringe 2192 is an adaptation of a conventional syringe, utilizing a body and a plunger. Connected to the plunger is a spring, which compresses as pressurized fluid entering the syringe pushes the plunger. A scale on the body corresponds to pressure, and as such, the pressure syringe serves as a pressure gauge.

[0205] In use, the inflation syringe 2189 of the inflation apparatus 2199 is filled with fluid such as a mixture of saline and radiographic dye. It is then connected to the evacuation sheath assembly 2100. To inflate the sealing balloons of the evacuation sheath assembly 2100, fluid from the inflation syringe 2189 is injected into the evacuation sheath assembly 2100 to a pressure of between ½ and 1 atmosphere, and preferably to about ⅔ of an atmosphere. The two-way stopcock is closed, and the pressure syringe 2192 then maintains a steady ⅔ of an atmosphere pressure on the sealing balloons 2134, 2136. The preferred pressure has been determined to be adequate for sealing purposes, yet low enough to prevent vascular injury.

[0206] The evacuation syringe 2188 and contrast line 2188a are preferably connected to the third arm 2185c of the three-arm adaptor, via a standard 3-way stopcock. The third arm 2185c of the three arm adaptor 2185 is distal to the first and second arms 2185a, 2185b of the adaptor as shown in FIG. 16I. The third arm 2185c preferably connects to the three-arm adaptor 2185 at a location distal of the connection of the first arm 2185a and the second arm 2185b to the three-arm adaptor 2185, preferably between about 0.5 and 1.5 cm distal of these arms. This positioning serves to help prevent particulate from becoming trapped in the first or second arms during evacuation. If the third arm was connected proximate to the first and second arms of the three-arm adaptor, particulate might gather where the shaft of the evacuation sheath assembly crosses the guide wire, creating a risk of subsequent injection that particulate back into the vasculature. This preferred embodiment moves the arm 2185c connected to the evacuation syringe 2188 distal of the area where the shaft and guide wire cross, to a position where the guide wire and shaft are parallel. Thus, no particulate should get caught between the guide wire and shaft before being evacuated by the evacuation syringe. Due to the specific arrangement of the arms where the arm 2185c is distal to the first and second arms 2185a, 2185b, the particulate will tend to flow directly through the third arm 2185c and into the evacuation syringe before it can reach the first arm 2185a and/or second arm 2185b. Furthermore, should any particulate become lodged in or near the first arm 2185a and/or second arm 2185b, any subsequent contrast injections (which would also be via the third arm 2185c), will not re-inject the trapped particulate.

[0207] The method of use of the evacuation sheath assembly 2100 is essentially the same as that described with respect to FIGS. 6A-6I, with the exception of the use of the three arm adaptor 2185, as described above. As also mentioned above, methods discussed with respect to FIGS. 13-15 are also applicable to evacuation sheath assembly 2100.

[0208] The evacuation sheath assemblies 100, 200, 300, 400, 500, and 2100 previously described may encounter difficulty in traversing tortuous anatomy due to their relatively large diameter. FIG. 11E shows an obturator assembly 900 that is designed to be used with the previously described evacuation sheath assembly 100, or with other sheath assemblies described later herein, particularly those with respect to FIGS. 1A, 1C, and 3A. Use of the evacuation sheath assembly 100 with obturator assembly 900 is illustrated in FIG. 11G. The obturator assembly 900, when placed within the evacuation sheath assembly 100, provides a tip 920 of obturator assembly 900 which extends beyond the evacuation sheath assembly 100. The tip 920 is preferably less stiff and smaller in diameter than the evacuation sheath assembly 100, and provides a gradual diameter and stiffness transition to the larger evacuation sheath assembly 100. This design allows the operator to traverse tortuous anatomy more easily than without the obturator assembly 900. The tip 920 may also be formable to allow the operator to bend the tip 920 for steering in blood vessels. The operator directs tip 920 by applying a torque to the proximal end 900a of the obturator assembly 900.

[0209] The obturator assembly 900 is preferably made of a polymer or polymer-metal composite material, but other biocompatible materials having suitable flexibility characteristics may be used. As shown, only a distal portion 900b has an enlarged diameter. Alternatively, the entire length of obturator assembly 900 could have a uniform diameter. The diameter of the enlarged distal portion 900b is relatively close to an inside dimension of the evaluation lumen 140 of evacuation sheath assembly 100. The obturator assembly 900 has a guide wire lumen 930 with a proximal end 930a and a distal end 930b. The proximal end 930a of guide wire lumen 930 is preferably located distally of the proximal end 900a of the obturator assembly 900. The guide wire lumen 930 is designed to allow for the passage of a guide wire. A fluid source (not shown) may be connected to a luer fitting 940. An infusion lumen 910 allows for the flow of fluid from a fluid source through a proximal end 910a to a distal end 910b of the lumen 910. Fluids may include radiopaque dye, heparin/saline mixture, or blood. A radiopaque marker band 950 is located at the end of tip 920 to allow the operator to visualize the tip of the obturator assembly 900 during angiography. FIG. 11F is a cross-sectional view of the obturator assembly 900 shown in FIG. 11E.

[0210] Alternatively, the obturator assembly may be constructed as a balloon catheter. FIG. 11H illustrates an embodiment of a balloon obturator assembly 1000. The balloon obturator assembly 1000 has a catheter shaft 1015 that is preferably made of a polymer or a polymer metal composite, or other biocompatible material having suitable flexibility characteristics. The catheter shaft 1015 includes proximal and distal shaft portions 1015a and 1015b, respectively.

[0211] The balloon obturator assembly 1000 includes a guide wire lumen 1030 for passing a guide wire through. The guide wire lumen 1030 has a proximal end 1030a and a distal end 1030b. Proximal end 1030a is preferably located distally of the proximal end 1000a of the balloon obturator assembly 1000. The balloon obturator assembly 1000 also includes an inflation lumen 1070, which allows fluid flow between a fluid source (not shown) connected to a luer fitting 1060 and a balloon 1090. The fluid passes through an inflation port 1080 to inflate balloon 1090.

[0212] The balloon obturator assembly 1000 may also include an infusion lumen 1040. A proximal end 1040a of infusion lumen 1040 has a sealed connection to a luer fitting 1045. Luer fitting 1045 may be connected to a fluid source (not shown). The fluid source contains a fluid such as radiopaque dye, heparin/saline mixture, or blood. The infusion lumen 1040 allows for fluid flow between the fluid source and the distal end 1040b of the infusion lumen 1040, where the fluid exits the infusion lumen 1040 through infusion port(s) 1050. A radiopaque marker band 1010 is preferably attached to distal tip 1000b of the balloon obturator assembly 1000. This allows the operator to visualize the location of the balloon obturator assembly 1000 during angiographic procedures. FIG. 11I and FIG. 11J are cross-sectional views of the balloon obturator assembly FIG. 11H taken along lines A-A and B-B, respectively.

[0213]
FIG. 11K shows the balloon obturator assembly 1000 positioned in a previously described evacuation sheath assembly 100 as it would be used in the blood vessel 150. The balloon 1090 is inflated against the evacuation lumen 140 to secure the balloon obturator assembly 1000 to the evacuation sheath assembly 100 during use. In this position, the balloon obturator assembly 1000 provides a gradual diameter transition from the distal guide wire lumen 1030b, to the distal end of the evacuation sheath assembly 100. The balloon obturator assembly 1000 is designed to be deflated and removed from the blood vessel 150 after the evacuation sheath assembly 100 has been properly located in the blood vessel.

[0214] Additionally, the balloon obturator assembly 1000 may be advanced distal to the evacuation sheath assembly 100 to a treatment site. The balloon 1090 of the balloon obturator assembly 1000 may then be inflated to pre-dilate the treatment site. Pre-dilatation will allow subsequent treatment devices to traverse the treatment site more easily. Additionally, the balloon obturator assembly 1000 can provide infusion fluids to a location distal of the treatment site through the infusion port(s) 1050. The infusion of fluid can be done with the balloon 1090 inflated or deflated. The infusion of fluids provides fluids distal to the treatment site and also provides a fluid for particulate removal, as will be described later in conjunction with other embodiments of infusion catheters.

[0215] In use, the evacuation sheath assemblies 100, 200, 300, 400, 500, and 2100 discussed previously may experience slow or limited retrograde flow in certain vascular anatomies of some patients. This limitation may cause incomplete removal of debris from the blood vessel. In coronary applications of the invention, flow may be limited by the lack of collateral vessels that connect to the vessel being treated or because of the inability of the coronary venous system to supply fluid flow rates capable of retrograde removal of the debris, due, for example, to the presence of one-way valve structures in the coronary veins. When this anatomy is present, aspiration of the evacuation sheath assembly (as represented by assembly 100 as described in connection with FIGS. 1A, 5A, and 6G) results in a short surge of retrograde movement of the blood in the vessel, followed by a very slow continuous retrograde flow. Methods for removing remaining particulate under slow retrograde flow conditions are described below. These methods are described with respect to the evacuation sheath assembly 100 and method of use of evacuation sheath assembly 100 previously described in conjunction with FIGS. 6A-6I. However, these methods can be utilized in conjunction with any of the evacuation sheath assemblies and methods of use previously described herein.

[0216] While much of the particulate will move retrograde (proximal) of the lesion site after the initial short surge of flow and actually enter into the distal end 140b of the evacuation lumen 140, some of the particulate 197 may remain within the blood vessel lumen 150. Furthermore, the relatively slow flow rate which follows the initial surge in, for example, the types of anatomy mentioned in the prior paragraph, may not be sufficient to urge the particulate 197 into the evacuation lumen 140, and may also not be sufficient to carry the particulate 197 to the proximal end 140a of the evacuation lumen 140, into the guide catheter, and then into the collection chamber 188.

[0217] When flow limiting anatomy is present, an alternative method may be utilized to carry the particulate 197 from the lesion site, into and completely through the evacuation lumen 140. Referring to the point in the procedure shown in FIG. 6G, aspiration is applied to the evacuation lumen 140, which causes an initial surge of retrograde flow 195. Continued application of a vacuum to the evacuation lumen 140, in spite of slow flow, may successfully remove all the particulate 197 from the vessel 150 and from the evacuation lumen 140. However, it is preferred to release the vacuum after the initial retrograde surge, by turning off the stopcock to the vacuum source 188. This allows for the lumen 150 of the artery, which is still under a reduced pressure (and likely under a negative pressure), to slowly refill and re-pressurize from the venous circulation. After a few seconds, the vacuum is re-applied to the evacuation lumen 140, causing a second retrograde surge of fluid carrying particulate 197 from the lumen 150 of the artery. This technique can be repeated as needed until all of the particulate 197 is withdrawn fully into the evacuation lumen 140. The repeated retrograde surges help assure that the particulate 197 passes into the evacuation lumen 140.

[0218] After the appropriate number of cycles of retrograde surges have been performed, the sealing balloons 134, 136 are deflated while a vacuum is applied to evacuation lumen 140, which creates vigorous retrograde flow 195 in the evacuation lumen 140 by drawing arterial blood from the aorta. After all the particulate 197 is transported into the collection chamber 188, the vacuum is turned off.

[0219] While the above technique is described in connection with the embodiments shown in FIGS. 1A, 5A, and 6G, it is to be understood that this technique could be adapted to other embodiments of the invention, as well as to other parts of the anatomy.

[0220] Another method may be employed in anatomical situations where limited retrograde flow is experienced during use of any one of the evacuation sheath assemblies described herein, for example evacuation sheath assembly 100 in a coronary application (SVG or native). FIG. 15 illustrates the posterior side of the heart, showing the venous circulation. The coronary veins 2000 drain into the coronary sinus 2010 and into the right atrium 2020. The superior vena cava 2030 and inferior vena cava 2040 also drain into the right atrium 2020.

[0221] One of the contributors to slow retrograde flow during use of the evacuation sheath assembly 100 (as described previously) is the presence of valves 2045 in the coronary veins 2000 and sinus 2010. These valves 2045, when present, are typically found at the coronary sinus ostium, as well as at the ostia of the veins at the coronary sinus 2010. These valves 2045 close when flow in the veins is reversed, and venous pressure is reduced. Valve closure can be avoided if the pressure within the coronary sinus 2010 and veins 2000 can be maintained at an elevated level. The elevated pressure causes dilation of the sinus 2010 and veins 2000, which prevents full closure of the valves 2045 in the presence of retrograde flow. Therefore, if retrograde flow is induced in the evacuation sheath assembly 100, this flow will draw from the venous circulation as long as the valves 2045 in the venous circulation are prevented from closing.

[0222] To maintain an elevated pressure in the coronary sinus 2010, a coronary sinus occlusion catheter 2050 is employed. The occlusion catheter 2050 may be delivered into the femoral vein, and into the right atrium 2020 via the inferior vena cava 2040. The occlusion catheter 2050 may include a pre-formed shape 2060 to facilitate introduction into the coronary sinus 2010 and advancement over a guide wire. Alternatively, the occlusion catheter 2050 can be delivered with the assistance of a separate shaped guiding catheter, as is known in the art. Angiographic imaging techniques may be used in the placement of the occlusion catheter 2050. Another alternative is to deliver the occlusion catheter 2050 from a superior location via the subclavian or jugular vein, and into the right atrium 2020 via the superior vena cava 2030.

[0223] As illustrated in FIG. 15, the occlusion catheter 2050 incorporates an occluding element 2070 which is preferably an expandable balloon. A lumen (not shown) extends through the shaft of the occlusion catheter 2050, to allow for continuous pressure monitoring. In use, the occlusion catheter 2050 is placed at any time prior to deflation of the stent balloon 193 (FIG. 6G) and preferably placed just prior to inflation of balloons 134, 136 to stop antegrade flow (FIG. 6C). The balloon 2070 is inflated until the coronary sinus pressure increases enough to prevent closure of the venous valves 2045. The pressure is monitored and the balloon size adjusted accordingly. The steps previously described in connection with FIGS. 6C-6I may then be performed. After the procedure is complete, the occlusion catheter 2050 is removed.

[0224] Another alternative method of removing embolic debris in this type of anatomy (which results in slow retrograde flow) is provided. The steps necessary to remove embolic debris 197 from a vessel 150 are essentially identical to the steps as previously described with respect to FIGS. 6A-6G. The following steps allow for the complete removal of debris 197 if slow or limited retrograde flow is experienced.

[0225] In this method, interventional balloon 193a of interventional device 193 occludes distal flow and aortic blood provides the flow necessary for the retrograde removal of debris 197. To begin, the intervention balloon 193a is deflated after positioning the stent (FIG. 6G), and the debris 197 is moved to a position retrograde (proximal) of the treatment site, due to the initial short surge of retrograde blood flow, which is followed by relatively stagnant or slow retrograde flow. The retrograde flow is then stopped by releasing the vacuum applied to the evacuation lumen 140.

[0226] The balloon 193a of the stent delivery catheter 193 is then re-inflated within the stent site 194. As shown in FIG. 13, while intervention balloon 193a is inflated, a vacuum is applied to the guide catheter 160, and the proximal and distal sealing balloons 134, 136 are deflated, allowing blood from the aorta 191 to flow into the vessel 150 and past the end of evacuation sheath assembly 100. Preferably for this method, the guide catheter 160 and evacuation head 132 are sized such that retrograde flow of blood entering into the lumen of the guide catheter 160 enters primarily via the lumen 140 of the evacuation head 132, and not directly into the distal end of the guide catheter 160. This blood flow 191 is then caught by the flow reversal caused by the vacuum applied to the guide catheter 160, and reverses into the evacuation sheath.

[0227] The meeting of the aortic blood flow 191 and the reverse flow 195 causes a turbulent flow 196 in the fluid distal of the evacuation sheath assembly 100. The reversing flow causes the debris 197 to flow with retrograde fluid flow 195 into the evacuation head 132, removing the debris 197 from the vessel 150. The turbulent flow 196 extends distally of the distal tip of the evacuation sheath assembly 100, effectively capturing particulate 197 which may be significantly distal of the evacuation sheath assembly 100. It is preferable, however, to have the evacuation sheath assembly 100 close enough to the lesion 180 to maximize the particulate 197 captured. Preferably this distance is less than about 10 cm.

[0228] Next, the vacuum is released, the balloon 193a of stent delivery catheter 193 is deflated, and flow of blood in the antegrade direction 190 is re-established. The stent delivery catheter 193 is then removed from the vessel 150. While the above description is made with respect to the therapeutic catheter being a stent delivery catheter, other catheters may be employed as well, as long as they are able to occlude antegrade flow through the lesion during the aspiration step.

[0229] According to another aspect of the present invention, the evacuation sheath assemblies 100, 200, 300, 400, 500 described earlier may be used in conjunction with an infusion catheter to supply fluid flow when slow or limited retrograde flow is experienced. FIGS. 12A-12M show several variations of an infusion catheter assembly.

[0230] FIGS. 12A-12C illustrate an embodiment of infusion catheter assembly. Infusion catheter assembly 600 includes a distal shaft 690, which is preferably a multi-lumen tube. The distal shaft 690 is preferably made of a flexible polymer such as polyethylene, Pebax®, or Hytrel®. Alternatively, the distal shaft 690 can be made of a composite polymer and metal material or from other suitable biocompatible materials exhibiting, for example, appropriate flexibility.

[0231] The infusion catheter assembly 600 includes a luer fitting 660 which creates a sealed connection between the infusion catheter assembly 600 and a fluid source (not shown). The luer fitting 660 is connected to a proximal shaft 670, which is preferably made of a metallic material or alternatively of a metal polymer composite or other suitable biocompatible material. The proximal shaft 670 includes a proximal infusion lumen 640a and preferably extends to a position just proximal to a proximal end 630a of a guide wire lumen 630.

[0232] Preferably, the proximal shaft 670 includes proximal shaft markers 620 that provide a structure for determining when the catheter has been advanced to a location just proximal to the distal tip of the evacuation sheath assembly.

[0233] The distal shaft 690 includes two lumens. A distal infusion lumen 640b is designed to allow for fluid flow, such as saline, heparin/saline mixtures or radiographic dye, from the fluid source and proximal infusion lumen 640 through the distal infusion lumen 640b. A guide wire lumen 630 is designed to allow for the passage of a guide wire. The guide wire lumen 630 has proximal and distal ends 630a, 630b. The proximal end 630a is positioned distal of the proximal end 600a of the infusion catheter assembly 600. The distal end of the distal shaft 690 is tapered to allow easy passage of the assembly 600 through a blood vessel. Additionally, a radiopaque marker 610 is attached near the distal end of the distal shaft 690 to allow the operator to visualize the infusion catheter assembly 600 by fluorscopy.

[0234] Additionally, the distal infusion lumen 640b communicates with a multitude of infusion ports 650, which are preferably disposed radially about the distal region of distal infusion lumen 640b and located less than 80 mm, preferably less than 40 mm, and more preferably less than 20 mm from the distal tip. Alternatively and/or additionally, ports may be provided longitudinally along a distal end 640c of the distal infusion lumen 640b. The infusion ports 650 are designed to allow for fluid flow from the proximal infusion lumen 640a to distal infusion lumen 640b to exit the infusion catheter assembly 600.

[0235] An alternative construction of a distal shaft 690 is shown in FIGS. 12D-12F. In this construction, a single infusion port 650 is located at the distal end 640c of the distal infusion lumen 640b.

[0236]
FIGS. 12G and 12H show a further alternative infusion catheter assembly 700. The infusion catheter assembly 700 includes an infusion/guide wire lumen 740 having a proximal end 740a and a distal end 740b. Infusion/guide wire lumen 740 is contained within an infusion catheter shaft 770 having a proximal end 755a and a distal end 755b, which allows for the passage of a guide wire. The infusion/guide wire lumen 740 is also designed to allow for fluid flow within the infusion/guide wire lumen 740. This fluid flow may occur regardless of whether a guide wire is within the infusion/guide wire lumen 740. The infusion catheter shaft 770 is preferably made of polyethylene. Alternatively, the infusion catheter shaft 770 may be constructed of other polymers, polymer and metal composites, or other suitable biocompatible materials.

[0237] A luer fitting 760 is attached to the proximal end 740a of the infusion catheter shaft 770. The luer fitting 760 creates a sealed connection between the infusion catheter assembly 700 and a fluid source (not shown). Luer fitting 760 may also include a hemostatic valve 765 to seal around a guide wire placed within the infusion/guide wire lumen 740. Infusion catheter shaft 770 preferably includes proximal marker bands 720 to provide a structure for determining when the catheter has been advanced to a location just proximal to the distal tip of the evacuation sheath. Preferably, a radiopaque distal marker 710 is located about the distal tip 755b of the infusion sheath shaft 770. Distal marker 710 provides visualization of the infusion sheath shaft 770 tip under fluoroscopy.

[0238] A further alternative construction of an infusion catheter 700 is shown in FIGS. 12I and 12J. This construction is similar to that of FIG. 12G, except that the catheter 700 of FIGS. 12I and 12J has a reduced diameter at its distal end 755b. The reduced diameter of distal end 755b is designed to make the infusion catheter 700 track more easily in tortuous vessel anatomies. Fluid flow within the infusion/guide wire lumen 740 exits the infusion sheath shaft 770 at the distal end 755b. Fluid flow is allowable when a guide wire is present or not present within the infusion/guide wire lumen 740. Fluid flow is improved within the infusion/guide wire lumen 740 when the guide wire is retracted proximally of the reduced diameter region of the infusion/guide wire lumen 740.

[0239] An alternative to the catheter 700 of FIG. 12I is shown in FIGS. 12K and 12L. Catheter 700 of FIGS. 12K and 12L also includes a multitude of infusion ports 750, that are preferably disposed radially about the distal end 740b of the infusion/guide wire lumen 740. The infusion ports 750 are preferably located a relatively short distance from the distal end 755b of infusion catheter 700. Fluid flow is within the infusion/guide wire lumen 740. This fluid flow may occur regardless of whether a guide wire is within the infusion/guide wire lumen 740 and extends distal of the distal end 755b.

[0240]
FIGS. 12M and 12N show another infusion catheter assembly 800. The infusion catheter assembly 800 includes a proximal infusion lumen 840a contained within a proximal shaft 870. The proximal infusion lumen 840a is designed to allow for fluid flow between a fluid source (not shown) and a distal infusion lumen 840b. The infusion catheter assembly 800 preferably does not contain a guide wire lumen, and is delivered within the vessel lumen without being tracked over the indwelling guide wire.

[0241] The infusion catheter assembly 800 has a luer fitting 860 that creates a sealed connection between the infusion catheter assembly 800 and a fluid source (not shown). The luer fitting 860 is connected to the proximal shaft 870, which is preferably made of a metallic material or alternatively a metal polymer composite, or other suitable biocompatible material. The proximal shaft 870 contains proximal infusion lumen 840a and extends to be overlapped by a distal shaft 890. Proximal shaft 870 and distal shaft 890 connect by an overlapping joint or other suitable connection means.

[0242] Additionally, a stiffness transition member 880 is attached to a distal end 870b of the proximal shaft 870. The stiffness transition member 880, preferably made of stainless steel or alternatively of other metals or composites, extends within the infusion lumen 840b of the distal shaft 890. The stiffness transition member 880 preferably has a stiffness that decreases along its length from its proximal end 880a to its distal end 880b. The decrease in stiffness is attributed to a reduction in the cross sectional area of the member 880. The stiffness transition member 880 is preferably sealingly bonded to the distal end 890b of the distal shaft 890 and may extend distally beyond the bond. The portion of the stiffness transition member 880 that extends beyond the distal shaft 890 is surrounded by and fixed to a spring coil 815. The spring coil 815 is preferably made of platinum or another metal of a density suitable for visualization by fluoroscopy. The stiffness transition member 880 and the spring coil 815 assembly can be bent into a predetermined shape. The predetermined shape is designed to help steer the assembly 800 through turns in the blood vessel, without the need for tracking over the indwelling guide wire. Alternately, there may be no distally extending spring coil 815. Preferably, the proximal shaft 870 contains proximal shaft markers 820, providing a structure for determining when the catheter has been advanced to a location just proximal to the distal tip of the evacuation sheath.

[0243] Additionally, the distal infusion lumen 840b may include a multitude of infusion ports 850 that are preferably disposed radially about the distal infusion lumen 840b. The infusion ports 850 are designed to allow for fluid flow from the infusion lumen 840 to exit the infusion catheter assembly 800.

[0244] FIGS. 17A-17D show an alternative infusion catheter assembly 1500. The infusion catheter assembly 1500 is a preferred embodiment for use in coronary-type applications. The infusion catheter assembly 1500 includes a shaft that has three portions, a distal shaft portion 1590, an intermediate shaft portion 1580, and a proximal shaft portion 1570.

[0245] The distal shaft portion 1590 includes two lumens. As shown in FIG. 17D and embodied herein, the distal shaft portion 1590 includes an infusion lumen 1540 and a guide wire lumen 1530. Preferably, the distal shaft portion is fabricated from an extruded dual lumen tube made of a lubricious and flexible polymer, for example, high density polyethylene. The dual lumen tube preferably has cross-section with a “figure 8” configuration. Such a configuration, when present within the evacuation lumen of an evacuation sheath assembly, maximizes the available lumen space for fluid and particulate flow. The infusion lumen 1540 includes a marker band 1510 positioned near the distal end 1540b of the infusion lumen 1540 to allow the operator to visualize the infusion catheter assembly 1500 by fluoroscopy. The distal end 1540b of the infusion lumen 1540 terminates in a single infusion port 1550. The infusion port 1550 is designed to allow for fluid flow from a fluid source, through the shaft of the infusion catheter assembly, to exit the infusion catheter assembly 1500. Additional side ports in the tubing wall (not shown) may also be provided. The distal end 1540b of the infusion lumen 1540 is preferably beveled (see FIG. 17A) to facilitate advancement into a Touhy-Borst valve (not shown) through which a guide wire extends.

[0246] The guide wire lumen 1530 is preferably between about 3 and 20 cm in length, and is most preferably about 6 cm in length. The proximal end 1530a of the guide wire lumen 1530 is preferably beveled to facilitate withdrawal from the Touhy-Borst valve.

[0247] The intermediate shaft portion 1580 includes a proximal linearly extending polymer tube 1580a and a distal linearly extending polymer tube 1580b adjacent the proximal tube. The intermediate shaft portion 1580 also includes an internal core wire 1535, as shown in FIG. 17C. The core wire 1535 extends distally into the distal shaft portion 1590, and terminates at the marker band 1510. The distal polymer tube 1580b is preferably a single lumen extrusion and is preferably made from high density polyethylene. The distal tube 1580b is joined to the walls of the tube which define the infusion lumen 1540 of the distal shaft portion 1590. The proximal polymer tube 1580a is preferably larger in diameter than the distal tube 1580b and is also preferably formed of high density polyethylene. The proximal tube 1580a is secured to the distal polymer tube 1580b by suitable means, such as an adhesive or thermal bonding.

[0248] The proximal shaft portion 1570 includes an extension of the polymeric proximal tube 1580a of the intermediate shaft portion 1580. Inside the proximal tube 1580a is a spiral cut hypotube of stainless steel 1575. The cross section of this shaft portion 1570 is shown in FIG. 17B. The core wire 1535 of the intermediate shaft portion 1580 is connected to a distal end of the spiral cut hypotube 1575, preferably by spot welding. The spiral cut hypotubing 1575 serves to prevent collapse of the proximal shaft portion 1570 when pressure is applied by the tightened Touhy-Borst valve (not shown). The length of the proximal shaft portion, not including a luer fitting 1505 or a strain relief tubing 1507, is preferably between about 40 and 50 cm, and the proximal shaft portion most preferably is about 46 cm in length. The length of the proximal shaft portion 1570 should be sufficient to ensure that at least a portion of the spiral cut hypotubing is within the Touhy-Borst valve when the distal end of the infusion catheter assembly 1500 is within the coronary vessel. In addition, the length of the proximal shaft portion 1570 should be short enough to minimize the flow resistance imparted by the spiral cut hypotube.

[0249] As shown in FIG. 17A, a luer fitting 1505 and a strain relief tube 1507 are connected to the proximal shaft section by suitable means, preferably adhesive bonding.

[0250] In use, the evacuation sheath assemblies discussed previously may, as also noted previously, experience slow or limited retrograde flow. When this condition is present, use of one of the embodiments of infusion catheter assembly described above may be used to facilitate removal of embolic material. FIG. 14 illustrates the use of an infusion catheter assembly, together with an evacuation sheath assembly 100. A method for removing particulate under slow retrograde flow conditions is described below. This method is described with respect to the evacuation sheath assembly 100 and method of use of evacuation sheath assembly 100 previously described in conjunction with FIGS. 6A-6I. However, this method can be utilized with any of the evacuation sheath assemblies and methods of use previously described herein.

[0251] The steps necessary to remove embolic debris 197 from vessel 150 are essentially identical to the steps described previously with respect to FIGS. 6A-6G. Flow may be limited by the lack of collateral vessels that connect to the vessel being treated, because of the inability of the coronary venous system to supply fluid flow rates capable of retrograde removal of the debris, or for other reasons. The present method was developed to utilize an infusion catheter assembly 600, 700, 800, 1500 to provide the fluid flow necessary for the retrograde removal of debris 197. As shown in FIG. 14, the infusion catheter assembly is represented by reference numeral 175, however, any one of the infusion catheter assemblies previously described herein may be used.

[0252] After the debris has been moved retrograde (proximal) of the treatment site, the stent delivery catheter 193 is withdrawn from the blood vessel. FIG. 14 shows the distal end of the infusion catheter assembly 175 advanced beyond the treatment site. A vacuum is then applied to the guide catheter 160. A fluid 176, such as saline, heparinized saline, whole blood (drawn, for example, from the ipsilateral or contralateral femoral artery) and/or radiopaque dye, is then injected through the infusion catheter assembly 175 emerging from the infusion catheter assembly through infusion ports 178. The vacuum applied to the guide catheter 160 induces retrograde flow 195 in the fluid distal to the treatment site and proximate to the ports 178 of the infusion catheter assembly 175. The reversing flow causes the debris to flow with the retrograde flow 195 into the evacuation head 132, removing the debris 197 from the vessel.

[0253] As long as the ports 178 of the infusion catheter assembly 175 are positioned distally of the treatment site, it is not important that inflow of infused fluid be matched to outflow of fluid removed through the evacuation sheath assembly 100. In fact, it may be preferable to infuse fluid at a higher volumetric flow rate than what is evacuated. In this manner, the blood vessel 150 will not be exposed to negative pressures, which may tend to collapse the blood vessel 150 and prevent egress of fluid and particulate.

[0254] Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.

	Number	Date	Country
Parent	09940986	Aug 2001	US
Child	10214712	Aug 2002	US
Parent	09845162	May 2001	US
Child	09940986	Aug 2001	US

Emboli protection devices and related methods of use

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DESCRIPTION OF THE INVENTION

Continuation in Parts (2)