The present invention relates to an end surface-contact mechanical seal that is mounted as a shaft seal means in rotary devices such as a pump, an agitator, a blower, a compressor, a turbine, etc., and more particularly to an end surface-contact mechanical seal provided with a flushing means for cooling the seal portion of a sealing ring.
As disclosed in
Patent Literature 1: Japanese Patent Application Laid-Open No. H6-129937
Patent Literature 2: Japanese Patent Application Laid-Open No. 2005-048818
Patent Literature 3: Japanese Utility Model Application Laid-Open No. S63-132171
However, in the end surface-contact mechanical seal disclosed in
On the other hand, in the end surface-contact mechanical seal disclosed in
Meanwhile, when a large quantity of flushing liquid is required for cooling (such as under high-pressure conditions or high-speed rotation conditions, or when a fluid with a low boiling point is handled), even though a plurality of flushing liquid discharge holes are provided as in the second conventional mechanical seal, because the flushing liquid supply passage is connected at one location in the peripheral direction of the empty chamber, that is, because the flushing liquid is supplied from the flushing liquid supply passage to the empty chamber at a single location in the empty chamber, the pressure loss determined by the length of the passage is not the same between the flushing liquid discharge holes closer to the flushing liquid supply location and the flushing liquid discharge holes that are farther away from this flushing liquid supply location. As a result, the discharge flow amount and rate of the flushing liquid become different, and the seal portion cannot be uniformly cooled for its entire periphery. Therefore, just as in the first conventional mechanical seal, the cooling is uneven around the seal portion, and there is a risk that heat distortion will occur at the sealing end surfaces.
In particular, as to a sealing ring provided to a seal case, since the sealing ring does not rotate, the place where the flushing liquid is discharged in the seal portion is consistent and does not change; as a result, pronounced cooling temperature unevenness occurs in the peripheral direction of the seal portion not only when there is just one flushing discharge hole but also when there are a plurality of flushing discharge holes.
Therefore, in both of the first and second conventional mechanical seals, cooling of the seal portion is not performed sufficiently and uniformly for the entire periphery, the relative rotational sliding contact of the sealing rings is not performed properly because of thermal distortion at the sliding contact faces of the sealing rings (the sealing end surfaces), and the sealing function of a mechanical seal (hereinafter referred to as the “mechanical seal function”) is not carried out well.
Also, part of the fluid in the sealed fluid region (hereinafter referred to as the “sealed fluid”) is generally used as the flushing liquid, but if the sealed fluid is a high-temperature fluid, the sealed fluid has to be cooled with a cooling device before being supplied to the flushing passage, and a cooling device with a high cooling capacity is required to adequately cool the seal portion with the flushing liquid. Thus, the problems of high initial cost and running cost will occur, as well as a loss of thermal efficiency in the rotary device.
It is an object of the present invention to provide an end surface-contact mechanical seal in which these problems do not occur, the relative rotational sliding contact portions of the sealing rings can be sufficiently and uniformly cooled for their entire periphery, and a good mechanical seal function can be provided for a long period of time.
The present invention provides an end surface-contact mechanical seal that is comprised of a fixed sealing ring, which is fixed to either a seal case or a rotating shaft that passes through this seal case, and a movable sealing ring, which is held by the other movably in the axial direction of the rotating shaft in a state of being urged so as to be pressed against the fixed sealing ring, said seal thus being configured so that the relative rotational sliding contact action of the sealing end surfaces of the sealing rings creates a shielding seal for a sealed fluid region and a non-sealed fluid region, and a flushing means being further provided for discharging a flushing liquid from a flushing passage formed in the seal case toward the relative rotational sliding contact portions of the sealing rings,
wherein, so as to accomplish the object described above, the present invention particularly proposes to form coating layers, which are composed of a material having a higher heat conduction coefficient and hardness than the constituent material of the sealing rings, continuously on the portions of the surfaces of the sealing rings where the flushing liquid makes contact with and on the sealing end surfaces.
In a preferred embodiment of this end surface-contact mechanical seal, the coating layers are constituted by diamond.
In the end surface-contact mechanical seal of the present invention, coating layers composed of a material having a higher coefficient of thermal expansion and hardness than the constituent material of the sealing rings are formed on the sealing end surfaces of the sealing rings; accordingly, wear and heat generation caused by the relative rotational sliding contact of the sealing end surfaces of the sealing rings is kept to a minimum compared to a case in which these sealing end surfaces having no coating layers formed thereon undergo relative rotational sliding contact.
Furthermore, on the sealing end surface of each sealing ring and on the portion of the surface of each sealing ring where the flushing liquid makes contact with (hereinafter referred to as “liquid contact surface”), coating layers composed of a material having a higher heat conduction coefficient than the constituent material of the sealing rings are formed continuously (hereinafter the coating layers formed on the sealing end surfaces will be referred to as “sealing end surface coating layers,” and coating layers formed on the “liquid contact surface” will be referred to as “liquid contact surface coating layers”); accordingly, heat generated at the sealing end surfaces is transmitted and dispersed from the sealing end surface coating layers having a high heat conduction coefficient to the liquid contact surface coating layers having a high heat conduction coefficient, and this combines with the fact that there is less heat generated by the relative rotational sliding contact of the sealing end surfaces as discussed above, resulting in that the temperature of the sealing end surfaces can be further lowered. On the other hand, in the liquid contact surface coating layers, regardless of whether there is just one or two or more locations where the flushing liquid is discharged in the peripheral direction of the liquid contact surface, and no matter whether or not the sealing rings are rotating, the cooling heat from the flushing liquid will be spread to the entire liquid contact surfaces, and the entire peripheries of the liquid contact surfaces are uniformly cooled. This cooling heat then propagates from the liquid contact surface coatings to the sealing end surface coating layers continuous thereto, and the sealing end surfaces are uniformly cooled overall. Therefore, compared to the first and second conventional mechanical seals in which the sealing rings on which no sealing end surface coating layers or liquid contact surface coating layers are formed make a relative rotational sliding contact, the relative rotational sliding contact portions of the sealing rings (the seal portions) are uniformly and properly cooled by the flushing liquid for their entire periphery, and the occurrence of thermal distortion that would otherwise have an adverse effect on the mechanical seal function is kept to a minimum.
Therefore, according to the present invention, wear, heat generation, and thermal distortion can be kept to a minimum in the relative rotational sliding contact portions of the sealing rings, and the mechanical seal function can be properly exhibited over an extended period, meaning that an extremely practical end surface-contact mechanical seal can be provided with durability and reliability superior to those of the first and second conventional mechanical seals.
Furthermore, in the end surface-contact mechanical seal of the present invention, when part of the sealed fluid is used as the flushing liquid, even if this sealed fluid is a high-temperature fluid, the formation of coating layers with a high heat conduction coefficient improves, as discussed above, the efficiency of cooling by the flushing liquid, so that the extent of cooling of the sealed fluid used as the flushing liquid can be kept to a minimum, there is no need for a cooling device with a high cooling capacity, and the initial cost and running cost can be reduced.
This effect is even more pronounced by making the coating layer with diamond.
Modes for carrying out the present invention will now be described specifically with reference to the drawings.
The end surface-contact mechanical seal according to the present invention shown in
As shown in
The first mechanical seal 1, which is a primary seal, on the intra-device region A side is, as shown in
The movable sealing ring 5 is, as shown in
The fixed sealing ring 6 is, as shown in
The spring 7 is, as shown in
The second mechanical seal 2, which is a secondary seal, on the extra-device atmospheric region B side is, as shown in
The flushing means 8 is adapted to discharge a flushing liquid F from the seal case 3 toward the seal portions 5a and 6a (which are the relative rotational sliding contact portions of the sealing rings 5 and 6) of the first mechanical seal 1. As shown in
In the first mechanical seal 1, according to the present invention, coating layers 9a, 9b and 10a, 10b, which are composed of a material with a lower coefficient of friction and a higher hardness and heat conduction coefficient compared to those of the constituent material of the sealing rings, are formed continuously on the portions of the surfaces of the sealing rings 5 and 6 where the flushing liquid F come into contact with (liquid contact surfaces) and on the sealing end surfaces 5a and 6a.
More specifically, as shown in
Furthermore, even though the constituent material of the movable sealing ring 5 and the fixed sealing ring 6 is silicon carbide or another such ceramic, or cemented carbide, or any other sealing ring constituent material, the constituent material of the coating layers 9a, 9b and 10a, 10b is diamond, whose heat conduction coefficient and hardness are higher than those of the materials of the sealing rings, and whose coefficient of friction is lower than that of the materials of the sealing rings. The diamond coating layers 9a, 9b and 10a, 10b are formed by hot filament chemical vapor deposition, microwave plasma chemical vapor deposition, a high-frequency plasma method, a direct current discharge plasma method, an arc discharge plasma jet method, a combustion flame method, or another such coating method. In the following description, when it is necessary to distinguish the sealing rings from the coating layers that cover them, the former will be called the sealing ring base.
In the end surface-contact mechanical seal (first mechanical seal) according to the present invention that is configured as described above, the sealing end surfaces 5a and 6a of the sealing rings 5 and 6 are covered respectively with the sealing end surface coating layers 9a and 10a, whose material has a higher hardness and a lower coefficient of friction than those of the above material (the constituent material of the sealing ring base). Accordingly, compared to when the sealing end surface of the movable sealing ring and the sealing end surface of the fixed sealing ring undergo relative rotation directly, that is, when the sealing ring bases directly rotate and slide relative to each other, as in the first and second conventional mechanical seals, there is less wear and less heat generated at the relative rotational sliding contact portions of the sealing end surfaces 5a and 6a that are respectively covered by the sealing end surface coating layers 9a and 10a. In particular, when the sealing end surface coating layers 9a and 10a are constituted by diamond as described above, there is an extremely little wear or heat generated by the relative rotational sliding contact of the sealing end surfaces 5a and 6a covered by the sealing end surface coating layers 9a and 10a, because diamond is the hardest solid substance found in the natural world, and its coefficient of friction is far lower than that of silicon carbide or another such ceramic, cemented carbide, or any other sealing ring constituent material (in general, the coefficient of friction of diamond is 0.03 μ, which is further at least 10% lower than that of PTFE (polytetrafluoroethylene), which has a far lower coefficient of friction than all other sealing ring constituent materials).
Furthermore, the sealing end surface coating layers 9a and 10a and the liquid contact surface coating layers 9b and 10b, which are formed by materials having a higher heat conduction coefficient than the constituent material of the sealing rings 5 and 6, are provided continuously on the sealing end surfaces 5a and 6a of the sealing rings 5 and 6 and on the entire periphery of the liquid contact surfaces where the flushing liquid F discharged from the flushing liquid discharge holes 81c comes into contact with. Accordingly, since any heat generated by relative rotational sliding contact of the sealing end surfaces 5a and 6a is dispersed by being transmitted from the sealing end surface coating layers 9a and 10a having a high heat conduction coefficient to the liquid contact surface coating layers 9b and 10b having a high heat conduction coefficient, and since the generation of heat due to the relative rotational sliding contact of the sealing end surfaces 5a and 6a is suppressed as discussed above, the temperature of the sealing end surfaces 5a and 6a is lowered. Furthermore, with respect to the liquid contact surface coating layers 9b and 10b, not only in the structure that a plurality of discharge sites 81c for the flushing liquid F (flushing liquid discharge holes) are provided in the peripheral direction of the liquid contact surfaces as discussed above, but also in a structure that just one such discharge site is provided, and not only for the fixed sealing ring 6 on the rotating shaft 4 side on which the discharge site is movable relatively for the entire periphery of the liquid contact surfaces, but also for the movable sealing ring 5 on the seal case 3 side on which the liquid contact surface is immovable relative to the discharge site, cooling heat produced by the flushing liquid F is spread out for the entire periphery of the liquid contact surface coating layers 9b and 10b, and thus the liquid contact surface coating layers 9b and 10b are uniformly cooled for their entire periphery. This cooling heat then propagates from the liquid contact surface coating layers 9b and 10b to the sealing end surface coating layers 9a and 10a that are continuous thereto, and thus the entirety of the sealing end surfaces 5a and 6a are uniformly cooled. Therefore, compared to sealing rings on which the sealing end surface coating layers 9a and 10a and the liquid contact surface coating layers 9b and 10b are not formed, that is, compared to the first and second conventional mechanical seals in which the sealing ring bases undergo relative rotational sliding contact, the relative rotational sliding contact portions (seal portions) 5a and 6a of the sealing rings 5 and 6 are cooled better and more uniformly by the flushing liquid F for their entire periphery, and thermal distortion that would have an adverse effect on mechanical seal function is kept to a minimum.
This effect is extremely pronounced by the coating layers 9a, 9b and 10a, 10b that are constituted by diamond as discussed above, because diamond has the highest thermal conductivity of all solid substances, and its thermal conductivity is far higher than that of silicon carbide or another such ceramic, cemented carbide, any all other sealing ring constituent materials (for example, the thermal conductivity of silicon carbide is 70 to 120 W/mK, while the thermal conductivity of diamond is 1000 to 2000 W/mK.)
Therefore, wear, heat generation, and thermal distortion are kept to a minimum for the sealing end surfaces 5a and 6a of the sealing rings 5 and 6, a good mechanical seal function can be exhibited over an extended period, and an extremely practical end surface-contact mechanical seal (first mechanical seal 1) can be provided that has durability and reliability superior to those of the first and second conventional mechanical seals.
Furthermore, as shown in
The configuration of the present invention is not limited to the embodiment above, and suitable modifications and improvements can be made without departing from the basic principle of the present invention.
For example, the present invention is applicable to a situation in which the above-described second mechanical seal 2 is not provided, and the first mechanical seal 1 is used as a single seal. Also, it is applicable to a situation in which the first mechanical seal 1 is configured so that the fixed sealing ring is fixed to the seal case, and the movable sealing ring is held movably in the axial direction by the rotating shaft, or a situation in which the sealing end surface of one of the sealing rings is configured as a knife edge seal having a microscopic radial surface width. The present invention is further applicable to an end surface-contact mechanical seal in which the sealing end surfaces of both sealing rings have the same inner and outer diameters, or to an end surface-contact mechanical seal in which the surfaces that come into contact with the flushing liquid are provided for all the way around the entire outer peripheral faces of the sealing rings. Furthermore, the present invention is applicable to an end surface-contact mechanical seal in which just one flushing discharge hole is provided, or to an end surface-contact mechanical seal in which part of the sealed fluid is not used as the flushing liquid. There are thus no limitations on the configuration of the end surface-contact mechanical seal or the flushing means to which the present invention is applied, nor on the constituent materials of the sealing rings (the constituent materials of the sealing ring bases), which can be selected as desired.
Number | Date | Country | Kind |
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2015-045665 | Mar 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/054780 | 2/19/2016 | WO | 00 |