The technical field relates generally to controlling engine(s) and thrust of an aircraft, and more particularly, relates to controlling engines and thrust of an aircraft in a no dwell zone that is defined by one or more vibration resonance modes of the compressor spools of the aircraft engines.
Many aircraft use turbojet engines to generate thrust. A turbojet engine is a gas turbine engine that works by compressing air with an inlet and a rotating compressor fan(s), mixing fuel with the compressed air, burning the mixture in a combustor, and then passing the hot, high-pressure air through a turbine and a nozzle to generate thrust.
At certain rotational speeds and corresponding thrust levels, the compressor spools of turbojet engines will experience one or more vibration resonance modes that occur in one or more operating ranges or zones between engine idle and maximum thrust. If a turbojet engine dwells or otherwise continues to operate in one of these vibration resonance modes for a time, the engine may begin to increasingly vibrate, potentially causing an issue(s). For instance, in icy conditions, ice that forms around the inlet can shed or otherwise break free from vibrations and cause damage to the engine. For example, ice that has broken free from around the inlet causes an imbalance on the low-pressure spool and the rotating compressor fan tips can rub the abradable in the fan casing, causing an increase in fan tip clearance and decreasing engine thrust. Depending on weather and flying condition, pilots typically avoid having their engines operate within these vibration resonance zones for a time, and as such, these vibration resonance zones are referred to as “no dwell zones” (NDZ). FAA regulations, however, require that the aircraft engines be able to operate continuously everywhere in the range between engine idle and maximum thrust.
Accordingly, it is desirable to provide an aircraft, a system and a method for controlling engines and thrust while operating in a no dwell zone. Furthermore, other desirable features and characteristics of the various embodiments described herein will become apparent from the subsequent detailed description and the appended claims, taken in conjunction with the accompanying drawings and this background.
Various non-limiting embodiments of an aircraft, an engine electronic controller system, and a method for controlling thrust of an aircraft in a no dwell zone (NDZ), are provided herein.
In a first non-limiting embodiment, the aircraft includes, but is not limited to, a fuselage having a first side and a second side disposed opposite the first side. The aircraft further includes, but is not limited to, a first engine that is disposed adjacent to the first side of the fuselage. The first engine includes a first compressor fan that rotates at a first speed cooperatively with the first engine generating a first thrust. The aircraft further includes, but is not limited to, a first engine electronic controller that is in communication with the first engine and configured to control the first engine. The aircraft further includes, but is not limited to, a second engine that is disposed adjacent to the second side of the fuselage. The second engine includes a second compressor fan that rotates at a second speed cooperatively with the second engine generating a second thrust. The aircraft further includes, but is not limited to, a second engine electronic controller that is in communication with the second engine and configured to control the second engine. The aircraft further includes, it is not limited to, at least one of a throttle quadrant assembly (TQA) and an auto thrust controller that is in communication with the first and second engine electronic controllers to provide engine thrust commands. When the engine thrust commands correspond to an engine response within a no dwell zone (NDZ) that is defined from a compressor fan speed lower boundary to a compressor fan speed upper boundary, the first engine electronic controller is operative to direct the first engine to have the first speed of the first compressor fan one of at and below the compressor fan speed lower boundary. The second engine electronic controller is operative to direct the second engine to have the second speed of the second compressor fan one of at and above the compressor fan speed upper boundary such that the second thrust of the second engine is greater than the first thrust of the first engine to produce an overall average thrust that corresponds to the engine response within the no dwell zone (NDZ).
In another non-limiting embodiment, the engine electronic controller system is for an aircraft having a first engine that includes a first compressor fan that rotates at a first speed cooperatively with the first engine generating a first thrust and a second engine that includes a second compressor fan that rotates at a second speed cooperatively with the second engine generating a second thrust. The engine electronic controller system includes, but is not limited to, a first engine electronic controller that is configured to communicate with and control the first engine. The engine electronic controller system further includes, but is not limited to, a second engine electronic controller that is configured to communicate with and control the second engine. The engine electronic controller system further includes, but is not limited to, at least one of a throttle quadrant assembly (TQA) and an auto thrust controller that is configured to communicate with the first and second engine electronic controllers to provide engine thrust commands. When the engine thrust commands correspond to an engine response within a no dwell zone (NDZ) that is defined from a compressor fan speed lower boundary to a compressor fan speed upper boundary, the first engine electronic controller is operative to direct the first engine to have the first speed of the first compressor fan one of at and below the compressor fan speed lower boundary. The second engine electronic controller is operative to direct the second engine to have the second speed of the second compressor fan one of at and above the compressor fan speed upper boundary such that the second thrust of the second engine is greater than the first thrust of the first engine to produce an overall average thrust that corresponds to the engine response within the no dwell zone (NDZ).
In another non-limiting embodiment, the method includes, but is not limited to, rotating a first compressor fan of a first engine of the aircraft at a first speed cooperatively with the first engine generating a first thrust. The method further includes, but is not limited to, rotating a second compressor fan of a second engine of the aircraft at a second speed cooperatively with the second engine generating a second thrust. The method further includes, but is not limited to, communicating engine thrust commands from at least one of a throttle quadrant assembly (TQA) and an auto thrust controller to a first engine electronic controller and a second engine electronic controller. The first engine electronic controller is configured to communicate with and control the first engine and the second engine electronic controller is configured to communicate with and control the second engine. The method further includes, but is not limited to, directing via the first engine electronic controller the first engine to have the first speed of the first compressor fan one of at and below the compressor fan speed lower boundary when the engine thrust commands correspond to an engine response within the no dwell zone (NDZ). The method further includes, but is not limited to, directing via the second engine electronic controller the second engine to have the second speed of the second compressor fan one of at and above the compressor fan speed upper boundary when the engine thrust commands correspond to the engine response within the no dwell zone (NDZ) such that the second thrust of the second engine is greater than the first thrust of the first engine, producing an overall average thrust that corresponds to the engine response within the no dwell zone (NDZ).
The various embodiments will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The following Detailed Description is merely exemplary in nature and is not intended to limit the various embodiments or the application and uses thereof Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
Various embodiments contemplated herein relate to aircraft, engine electronic controller systems, and methods for controlling thrust of an aircraft in a no dwell zone (NDZ). The exemplary embodiments taught herein provide an aircraft with wings extending laterally outward from a fuselage that has a first side and a second side disposed opposite the first side. The aircraft includes a first engine that is disposed adjacent to the first side of the fuselage and that includes a first compressor fan that rotates at a first speed cooperatively with the first engine generating a first thrust. A first engine electronic controller is in communication with the first engine and is configured to control the first engine. A second engine is disposed adjacent to the second side of the fuselage and includes a second compressor fan that rotates at a second speed cooperatively with the second engine generating a second thrust. A second engine electronic controller is in communication with the second engine and is configured to control the second engine.
The aircraft includes a throttle quadrant assembly (TQA) and/or an auto thrust controller that is in communication with the first and second engine electronic controllers to provide engine thrust commands. In an exemplary embodiment, when the engine thrust commands correspond to an engine response within a no dwell zone (NDZ) that is defined from a compressor fan speed lower boundary to a compressor fan speed upper boundary, the first engine electronic controller directs the first engine to have the first speed of the first compressor fan at or below the compressor fan speed lower boundary and the second engine electronic controller directs the second engine to have the second speed of the second compressor fan at or above the compressor fan speed upper boundary. As such, the second thrust of the second engine is greater than the first thrust of the first engine, producing an overall average thrust that corresponds to the engine response within the no dwell zone (NDZ). In an exemplary embodiment, advantageously biasing the operation of the first and second engines at different compressor fan speeds at the boundaries or just outside of the boundaries of the no dwell zone while producing an overall average thrust that is within the no dwell zone, allows the aircraft to continuously operate within the no dwell zone for an extended time without the first and second engines experiencing increasing levels of vibrations.
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In an exemplary embodiment, a non-limiting example of the basic operation and function of the throttle quadrant assembly (TQA) 54 and the auto thrust controller 56 is provided. The Throttle Quadrant Assembly (TQA) is an electromechanical Line-Replaceable Unit (LRU) that senses thrust commands from the throttle lever angles and transmits redundant position signals to the Full Authority Digital Engine Control (FADEC). Dual redundant position signals are produced independently by each of the throttle levers by means of RVDT channels. Each lever is connected to one engine with complete independence between engines. Each thrust lever includes an auto thrust servo to move the thrust levers during auto thrust operation. The TQA provides thrust control levers, AT engage/disengage switches, Take Off/Go Around switches, override sensing for pilot interface. The TQA interfaces with the AT by accepting lever position rates and positioning the thrust levers to adjust the engines' thrust. The aircraft Auto Thrust (AT) function performs all automatic engine thrust control as well as single engine thrust control for all modes. The AT interfaces with a variety of aircraft systems, including the Throttle Quadrant Assembly (TQA), FMS and TSCs and provides thrust control commands to the Electronic Engine Control (EEC). When the pilot presses one of the TOGA switches on the thrust levers, takeoff mode is armed. With the thrust levers advanced to greater than 19° TRA, pressing one of the auto thrust engage/disengage switches on the thrust levers engages the AT and takeoff mode is engaged. The AT sets the takeoff thrust and then at 60 knots Indicated Airspeed (IAS), the takeoff thrust hold control mode releases the TQA servo clutches to ensure that thrust changes do not occur during takeoff roll and initial climb. The thrusts remain at the hold position until 400 ft. AGL and then the clutches re-engage. During cruise, the AT syncs and trims the engines thrust per the selected mode from the pilot. The AT can also be coupled to the FMS via the flight guidance panel. The AT provides speed and thrust envelope limiting. Thrust envelope limiting is based on the active N1 Rating while speed envelope limiting is based on minimum speed limits as well as placard and structural speed limits. AT thrust envelope limiting is provided while the AT is engaged in closed loop thrust control. AT speed envelope limiting, as well as thrust envelope limiting, is provided while the AT is engaged in speed mode. The AT provides a retard function that moves the thrust levers to the idle position during aircraft flare. In all these modes the AT system synchronizes both engines to the same thrust setting.
The engine sensor input-output interface 60 receives data 66 from various engine sub-systems (not illustrated), and provides it to the various sensors 68 that may include, for example fluid flow sensors, temperature sensors, speed sensors, valve position sensors, etc. The sensors 68 generate sensor data output signals 70 that are provided to the processor 58.
As part of the EEC functions, the processor 58 processes data 72 provided from various aircraft systems (e.g., including engine thrust commands 53 and 55 from the throttle quadrant assembly (TQA) 54 and/or the auto thrust controller 56), the sensor data output signals 70 to generate engine valve control signals 76 that are provided to the engine valve driver hardware 62 to control the corresponding engine 20, 22 of the aircraft 10. The processor 58 also provides data 72 to other aircraft systems.
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The engine responses to the engine thrust commands 53 and 55 within the no dwell zone 94 may occur in a stepwise fashion or otherwise. In the illustrated examples, the engine responses to the engine thrust commands 53 and 55 within the no dwell zone 94 include a stepwise function as described below. In an exemplary embodiment, a predetermined intermediate point 102 is defined in a midway region between the compressor fan speed lower boundary 95 and the compressor fan speed upper boundary 96. In an exemplary embodiment, the predetermined intermediate point 102 is from about (Y+Z)/2.2 to about (Y+Z)/1.3, such as from about (Y+Z)/2 to about (Y+Z)/1.5, for example about (Y+Z)/2, where Y is the compressor fan speed lower boundary 95 and Z is the compressor fan speed upper boundary 96. In the examples illustrated
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Further, and as discussed above when the engine thrust commands 53 and 55 reach or otherwise correspond to the engine response at about the predetermined intermediate point 102, the engine electronic controller 52 directs the engine 22 to have or to hold the speed of the compressor fan 34 at about the compressor fan speed upper boundary 96 while the engine electronic controller 50 directs the engine 20 to decease or to have the speed of the compressor fan 32 at about the compressor fan speed lower boundary 95. This generates an overall average thrust 100 that corresponds to the engine response within the no dwell zone 94 at about the predetermined intermediate point 102.
In an exemplary embodiment, if deceleration continues and the engine thrust commands 53 and 55 include the deceleration engine thrust commands 106 corresponding to the engine response decelerating past about the predetermined intermediate point 102 towards the compressor fan speed lower boundary 95, the engine electronic controller 50 directs the engine 20 to decrease the speed of the compressor fan 32 below the compressor fan speed lower boundary 95 and the engine electronic controller 52 directs or otherwise holds the engine 22 to have the speed of the compressor fan 34 at about the compressor fan speed upper boundary 96. This generates an overall average thrust 100 that corresponds to the engine response within the no dwell zone 94 below the predetermined intermediate point 102 biasing closer towards the compressor fan speed lower boundary 95 if and as deceleration continues.
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In an exemplary embodiment, engine thrust commands are communicated (STEP 206) from a throttle quadrant assembly (TQA) and/or an auto thrust controller to a first engine electronic controller and a second engine electronic controller. The first engine electronic controller is configured to communicate with and control the first engine and the second engine electronic controller is configured to communicate with and control the second engine.
In an exemplary embodiment, the first engine is directed (STEP 208) via the first engine electronic controller to have the first speed of the first compressor fan at or below the compressor fan speed lower boundary when the engine thrust commands correspond to an engine response within the no dwell zone (NDZ). The second engine is directed (STEP 210) via the second engine electronic controller to have the second speed of the second compressor fan at and/or above the compressor fan speed upper boundary when the engine thrust commands correspond to the engine response within the no dwell zone (NDZ). This results in the second thrust of the second engine being greater than the first thrust of the first engine, to produce an overall average thrust that corresponds to the engine response within the no dwell zone (NDZ).
While at least one exemplary embodiment has been presented in the foregoing detailed description of the disclosure, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the disclosure. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the disclosure as set forth in the appended claims.