Patent Application
20160273422
The present application claims priority from Japanese Patent Application No. 2015-053597 filed on Mar. 17, 2015, the entire contents of Which are hereby incorporated by reference.
1. Technical Field
The present disclosure relates to an oil filling device of engine oil which is an extension of an oil filling pipe from an oil supply port which communicates with an oil pan or oil sump.
2. Related Art
Generally, an amount of lubrication oil reserved in an oil pan of an engine is checked by first drawing an oil level gauge from an oil supply port and visually observing a position of oil adhering to a tip-end side of the gauge. However, it is difficult to fill the oil if the oil supply port is disposed near the oil surface. Especially under a situation where various instruments are disposed around the engine, a hand is difficult to reach the position of the oil supply port if the oil supply port is disposed at a lower position of the engine. Therefore, workability is bad.
For this reason, an oil level oil filling gauge mounting structure is disclosed in Japanese Unexamined Patent Application Publication (JP-A) No. 2009-185677, in which an oil level oil filling gauge which is integrally comprised of an oil supply pipe and an oil checking part is installed in a side part of a cylinder block of an engine, and the oil level oil filling gauge is constructed so as to be detachable and attachable from outside of the engine.
In JP-A No. 2009-185677, an oil filling port is disposed at a position where the oil can easily be filled. However, since the shape of a spout of an external guide pipe which is used as an actual oil filling port is simply a circular cylindrical opening, it requires a careful filling work for pouring the oil into the pipe without spilling the oil, thereby causing a reduction of the work efficiency.
In addition, JP-A No. 2009-185677 has a structure in which an inlet member of a cap shape which serves as a gripping part after a long oil dip stick is fixed thereto is inserted into the spout of the external guide pipe to seal this part with a seal part made of rubber-like material. Therefore, the fixing of the inlet member to the external guide pipe may be insufficient, and reliability of the sealing may be degraded. In such a case, another structure in which the inlet member is fixed to the external guide pipe with a screw etc. may also be proposed. However, when the inlet member is screwed into the external guide pipe, the seal part made of rubber-like material is rotated while slidingly contacting an inner circumferential surface (sealing surface) of the external guide pipe. Therefore, durability of the seal part is degraded, leading to a reduction of reliability.
It is desirable to provide an oil filling device of engine oil, which can ease an oil-filling work to improve convenience, and can secure reliability of sealing.
An aspect of the present disclosure provides an engine oil filling device including an oil filling pipe attached at a lower end side thereof to an oil supply port that communicates with an oil pan, and provided at an upper end side thereof with an oil receiving part that opens upwardly; a cap provided with a cylinder part that protrudes inside the cap, an oil level gauge that is attached to the cylinder part and inserted from the oil filling pipe into the oil pan via the oil supply port, the cap covering the oil receiving part of the oil filling pipe and being fixed to the oil filling pipe by being rotated; and a sealing member that is provided inside the cap so as to be rotatable about the axis of the oil level gauge, and seals between an inner circumferential surface of the oil filling pipe below the oil receiving part and an outer circumferential surface of the cylinder part of the cap.
The present disclosure is illustrated by way of example and not by way of limitation in the figures of the accompanying drawings, in which like reference numerals indicate like elements and in which:
Hereinafter, one implementation of the present disclosure is described with reference to the accompanying drawings. In
An oil filling pipe 3 of a predetermined length is attached to the oil supply port 2, and a cap 4 is attached to a spout side of the oil filling pipe 3 located at an upper end. An oil level gauge 5 for checking an oil level is integrally attached to the cap 4, and the oil level gauge 5 is inserted from the oil filling pipe 3 into the oil pan via the oil supply port 2.
The oil filling pipe 3 attached to the oil supply port 2 extends the oil supply port 2 to form an oil filling port of engine oil, and also serves as a plug-in port of the oil level gauge 5. In this implementation, the oil supply port 2 is formed into a cylindrical opening hole. A lower end part of the oil filling pipe 3 is inserted into the cylindrical opening hole, and a seal ring 6 attached to the lower end part of the oil filling pipe 3 secures a fluid tightness between an inner wall surface of the oil supply port 2 and an outer wall surface of the lower end of the oil filling pipe 3.
Moreover, an oil receiving part 3a, which opens in the shape of a sticking-out gutter by partially cutting the cylinder, is formed in the spout side of the oil filling pipe 3 at the upper end, in order to allow an easy pouring of the engine oil. Further, a supporting part 3b of a substantially triangular shape protrudes from near an upper end of an outer circumferential part of the oil filling pipe 3. The supporting part 3b is fastened at a predetermined part of the cylinder block 1 with a bolt directly or via a stay etc., in order to fix the oil receiving part 3a of the gutter shape with the opening side of the oil receiving part 3a facing upwardly.
Note that if a female threaded part is formed inside the opening hole of the oil supply port 2, the lower end part of the oil filling pipe 3 may be inserted into a cylindrical adapter etc. having a male threaded part which is threadedly engaged with the female threaded part.
The cap 4 attached to the spout side of the oil filling pipe 3 at the upper end is formed in a substantially cylindrical bag shape which covers the oil receiving part 3a, and an outer circumferential part thereof is used as a gripping part 4a. A cylinder part 4b having a small diameter projects substantially from the center of a ceiling part which is located inside the gripping part 4a, in order to hold the oil level gauge 5. The oil level gauge 5 is comprised of a gauge rod 5a fixed to the cylinder part 4b located inside the cap 4, and a gauge part 5b which is coupled to a tip end of the gauge rod 5a. The gauge part 5b has indexes which are embossed to indicate oil levels (e.g., add, normal range and overfill, etc.).
Moreover, a packing 7 is attached to an inside of the cap 4. The packing 7 is made of a natural or synthetic rubber material etc., as a sealing member which seals fluid-tightly between the oil filling pipe 3 and the cap 4. The packing 7 is formed in a stepped shape which has a larger diameter part 7a of a substantially cylindrical shape and a smaller diameter part 7b having a smaller diameter than the larger diameter part 7a. The packing 7 is attached rotatable in a state where the gauge rod 5a of the oil level gauge 5 is inserted therein while the smaller diameter part 7b is located above inside the cap 4. A fall-off stopping member 8 is fixed to a part of the gauge rod 5a below the larger diameter part 7a, in order to prohibit a downward movement of the packing 7.
When the cap 4 is screwed into the oil filling pipe 3 up to a predetermined seal position, the packing 7 seals an inner circumferential surface of the oil filling pipe 3 by an outer circumferential part of the larger diameter part 7a, and seals an outer circumferential surface at the tip end of the cylinder part 4b of the cap 4 by an inner circumferential part of the smaller diameter part 7b. Specifically, a plurality of circumferential grooves is formed in the outer circumference of the larger diameter part 7a, and protrusions of the concavo-convex shape formed by the plurality of circumferential grooves closely contact the inner circumferential surface of the oil filling pipe 3 to seal therebetween. Further, a recess is formed on a tip-end side of the smaller diameter part 7b of the packing 7. The tip-end part of the cylinder part 4b of the cap 4 is fitted into the recess so that an inner circumferential surface of the recess closely contacts the outer circumferential surface at the tip end of the cylinder part 4b to seal therebetween.
The cap 4 is fixed to the oil filling pipe 3 by rotating the cap 4. As illustrated in
As described above, the oil filling device of engine oil is comprised of the oil filling pipe 3 and the cap 4. When checking a quantity of remaining oil in the oil pan, the cap 4 is grasped by a hand, and the oil level gauge 5 together with the cap 4 is pulled out from the oil filling pipe 3. If an oil film adhering to the gauge part 5b of the oil level gauge 5 reaches a position between a carved mark indicative of a MAX position of the oil surface and a carved mark indicative of a MIN position, the quantity of engine oil is appropriate and, thus, the oil level gauge 5 is inserted back into the oil filling pipe 3 and the cap 4 is then attached.
On the other hand, if the oil film adhering to the gauge part 5b is located close to or lower than the carved mark indicative of the MIN position, oil should be added. Therefore, the engine oil is filled from the upwardly-open-gutter-shaped oil receiving part 3a at the upper part of the oil filling pipe 3. Here, a person can perform the oil filling work from above while taking an easy posture with less obstructions therearound. In addition, since the oil is filled from the upwardly-open-gutter-shaped oil receiving part 3a, the oil can easily be filled into the oil filling pipe 3 without spilling the oil.
After the check of the engine oil (or after the oil is filled), the oil level gauge 5 is inserted back into the oil filling pipe 3, and the cap 4 is pushed to the seal position after the cap 4 is rotated at the position where the protruded portions 3c of the oil filling pipe 3 can be entered into the cap 4. Therefore, the larger diameter part 7a of the packing 7 closely contacts the inner circumferential surface of the oil filling pipe 3, and the inner circumferential surface of the recess at the tip end of the smaller diameter part 7b closely contacts the outer circumferential surface at the tip end of the cylinder part 4b inside the cap 4. Then, after the packing 7 reaches the seal position, the cap 4 is rotated by the predetermined angle (e.g., 90°) to fix the cap 4 to the oil filling pipe 3.
Here, the packing 7 inside the cap 4 is separately provided from the cap 4. Therefore, the packing 7 does not follow the rotation of the cap 4 and, thus, the seal part between the inner circumferential surface of the oil filling pipe 3 and the larger diameter part 7a of the packing 7 will not suffer friction according to a rotation. For example, if the packing 7 is integrally formed with the cap 4, the cap 4 must be rotated with friction by a comparatively large torque while closely contacting the larger diameter part 7a of the packing 7 with the inner circumferential surface of the oil filling pipe 3. Therefore, the sealing may be degraded. On the other hand, in this implementation, since the larger diameter part 7a of the packing 7 and the inner circumferential surface of the oil filling pipe 3 do not rotate with respect to each other, the cap 4 can be rotated with less friction by a smaller torque while contacting the cylinder part 4b of the cap 4 with the smaller diameter part 7b of the packing 7. Therefore, the sealing will not be degraded.
As described above, in this implementation, the oil supply port 2 which is disposed comparatively near the oil surface is extended by the oil filling pipe 3 so that the oil filling port is disposed at the position where the oil can easily be filled. Therefore, the oil filling work can be improved, without requiring a complicated structure to reach the oil level gauge to the oil surface. In addition, the oil filling pipe 3 which extends the oil supply port 2 can be formed as a single resin-molded component, and the shape of the oil-filling spout can be formed with a high degree of freedom. Therefore, a simple upwardly-open gutter shape can easily be achieved, and the oil filling work can be improved.
In addition, the cap 4 which is attached to the oil filling pipe 3 has the packing 7 therein, and the packing 7 is rotatable with respect to the cap 4. Therefore, the sealing between the oil filling pipe 3 and the cap 4 can be achieved with the packing 7 by pushing the cap 4 into the inserting direction of the gauge. Further, the cap 4 is configured not to rotate the larger diameter part 7a of the packing 7 with friction and rotate the smaller diameter part 7b with friction instead when the cap 4 is rotated to be fixed to the oil filling pipe 3. Therefore, operability can be improved while securing the reliability and durability of the sealing.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-053597 | Mar 2015 | JP | national |
