This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2021-017894 filed on Feb. 8, 2021, the content of which is incorporated herein by reference.
This invention relates to an engine, an outboard motor, and a boat.
Conventionally, there has been known an engine in which blow-by gas flowing into an oil pan from a crank chamber is guided into a cylinder head cover and sent from the cylinder head cover to an air intake device (for example, see Japanese Unexamined Patent Application Publication No. H11-301592 (JPH11-301592A)). In the engine described in JPH11-301592A, the oil pan communicates with the inside of the cylinder head cover via the gas passage penetrating the cylinder body and the cylinder head. Therefore, in the case of an engine having a large output, it is necessary to increase the cross-sectional area of the gas passage, and the engine is increased in size.
An aspect of the present invention is an engine, including: a crankcase housing a crankshaft extending in a vertical direction; a cylinder block mounted on a side of the crankcase and formed with a cylinder; a cylinder head mounted on a side of the cylinder block and provided with an air inlet port and an air outlet port communicating with the cylinder; a cylinder head cover mounted on a side of the cylinder head and covering the air inlet port and the air outlet port; a mount case including: a supporting portion provided below the crankcase and the cylinder block and supporting the crankcase and the cylinder block; and an extending portion extending from the supporting portion below the cylinder head and the cylinder head cover; an oil pan provided below the mount case and storing lubricating oil; and a communication tube communicating a first space formed between the cylinder head and the cylinder head cover and a second space formed between the mount case and the oil pan. The communication tube is provided between the cylinder head cover and the extending portion.
Another aspect of the present invention is an outboard motor, including: the engine; and a propeller driven by the engine to rotate.
Another aspect of the present invention is a boat, including: the outboard motor; and a hull mounted with the outboard motor.
The objects, features, and advantages of the present invention will become clearer from the following description of embodiments in relation to the attached drawings, in which:
Hereinafter, an embodiment of the present invention will be described with reference to
As illustrated in
Power tilt units (not illustrated) for tilting up and tilting down or trimming up and trimming down the outboard motor 1 are provided on both right and left sides of the stern bracket 10. The power tilting unit includes a tilt angle adjustment hydraulic cylinder and a trim angle adjustment hydraulic cylinder, and the swivel case 11 rotates with a tilting shaft 15 as a rotation axis by extending and contracting these hydraulic cylinders. Due to this, the outboard motor 1 is tilted up and tilted down or trimmed up and trimmed down.
An engine 2 is mounted on an upper portion of the outboard motor 1, and the engine 2 is covered with an engine cover 2b. A crankshaft 31 of the engine 2 extends in the vertical direction, and the lower end of the crankshaft 31 is connected to the upper end of a drive shaft 20 extending in the vertical direction. The lower end of the drive shaft 20 is connected to one end of a propeller shaft 22 extending in the horizontal direction via a shift mechanism 21, and a propeller 23 is attached to the other end of the propeller shaft 22. The propeller shaft 22 is disposed such that an axis 22a becomes substantially parallel to the water surface when the trim angle is the initial angle.
The shift mechanism 21 includes a forward bevel gear 21a and a backward bevel gear 21b that are connected to the drive shaft 20 and rotate, a clutch 21c that engages the propeller shaft 22 with either the forward bevel gear 21a or the backward bevel gear 21b, a shift rod 21d, and a shift slider 21e. An output shaft of a shift electric motor 24 that performs a shift change by operating the shift mechanism 21 is connected to the upper end of the shift rod 21d via a reduction gear mechanism 25, and the shift slider 21e is connected to the lower end of the shift rod 21d. When the shift electric motor 24 is driven in response to the operation of the shift lever 104 by the boat operator, the shift rod 21d and the shift slider 21e are appropriately displaced to operate the clutch 21c, and the shift mechanism 21 is switched between neutral, forward, and backward. When the shift mechanism 21 is forward or backward, the rotation of the drive shaft 20 is transmitted to the propeller shaft 22 via the shift mechanism 21, the propeller 23 rotates, and the hull 101 is propelled in the forward direction or the backward direction.
The engine 2 includes: a crankcase 3 housing the crankshaft 31 extending in the vertical direction; a cylinder block 4 attached on a side of the crankcase 3 and formed with a cylinder 40; a cylinder head 5 attached on a side of the cylinder block 4 and provided with an air inlet port 51 and an air outlet port 52 communicating with the cylinder 40; and a cylinder head cover 6 attached on a side of the cylinder head 5 and covering the air inlet port 51 and the air outlet port 52. The crankcase 3, the cylinder block 4, the cylinder head 5, and the cylinder head cover 6 constitute an engine body 2a. Each of the first bank RB1 and the second bank LB1 includes the cylinder block 4, the cylinder head 5, and the cylinder head cover 6.
The crankcase 3 and the cylinder block 4 constitute a crank chamber 30, and the crankshaft 31 is housed in the crank chamber 30. The lower end of the crankshaft 31 extends downward from the crank chamber 30 and is connected to the upper end of the drive shaft 20. The upper end of the crankshaft 31 extends upward from the crank chamber 30, and a crank pulley 32 is attached thereto.
In the cylinder block 4, three cylinders 40 arranged in the up-down direction are formed in each of the first bank RB1 and the second bank LB1. Each cylinder 40 slidably houses a piston 41, and one end of a connecting rod 42 is coupled to each piston 41. The other end of the connecting rod 42 is coupled to the crankshaft 31, and the piston 41 slides in the cylinder 40 to rotate the crankshaft 31.
The cylinder head 5 and the cylinder block 4 constitute a combustion chamber 50 for each cylinder 40, and the air inlet port 51 and the air outlet port 52 communicate with each combustion chamber 50. A camshaft 53 extending in the vertical direction is rotatably supported on the back side of the cylinder head 5, and the camshaft 53 drives an air intake valve 54 and an air exhaust valve 55 to open and close the air inlet port 51 and the air outlet port 52.
A cam pulley 56 is attached to the upper end of the camshaft 53. A timing belt 57 is wound around the cam pulley 56 and the crank pulley 32, and when the crankshaft 31 rotates, the camshaft 53 also rotates via the timing belt 57. The timing belt 57 is also wound around an idle pulley 58 forming a track of the timing belt 57 and a tensioner pulley 59 that applies predetermined tension to the timing belt 57.
The cylinder head cover 6 and the cylinder head 5 constitute a cam chamber 60 that houses the camshaft 53.
The first connection portion 61 is formed in a tubular shape, and causes the cam chamber 60 inside the cylinder head cover 6 and the inside of the breather tube 73 to communicate with each other in a state where the breather tube 73 is connected. The second connection portion 62 is formed in a tubular shape, and causes the cam chamber 60 inside the cylinder head cover 6 and the inside of the oil return tube 82 to communicate with each other in a state where the oil return tube 82 is connected. The second connection portion 62 is provided such that an upper end 62a is positioned on substantially the same plane as a bottom surface 6a inside the cylinder head cover 6 (cam chamber 60). This makes it difficult for the oil in the cam chamber 60 to accumulate on the bottom surface 6a.
The gas flow passage 64 is formed such that the blow-by gas introduced into the cam chamber 60 via a breather passage (gas passage) not illustrated that is formed in the cylinder block 4, the cylinder head 5, and the like circulates toward the first connection portion 61. Specifically, the gas flow passage 64 includes first to third partition walls 64a to 64c erected from the inner wall surface of the cylinder head cover 6 in the horizontal direction, and a partition plate (not illustrated), and forms a circulation space through which the blow-by gas circulates.
The first to third partition walls 64a to 64c each extend in the vertical direction and are provided substantially in parallel to one another. The first partition wall 64a is provided such that one wall surface faces the outlet of the breather passage. The blow-by gas introduced into the cam chamber 60 via the breather passage circulates upward along one wall surface of the first partition wall 64a. The second partition wall 64b is provided such that one wall surface faces the other wall surface of the first partition wall 64a. The blow-by gas circulating upward along one wall surface of the first partition wall 64a circulates downward along the other wall surface of the first partition wall 64a and one wall surface of the second partition wall 64b. The third partition wall 64c is provided such that one wall surface faces the other wall surface of the second partition wall 64b. The blow-by gas circulating downward along the other wall surface of the first partition wall 64a and one wall surface of the second partition wall 64b circulates upward toward the first connection portion 61 along the other wall surface of the second partition wall 64b and one wall surface of the third partition wall 64c, and is discharged from the cam chamber 60 via the first connection portion 61.
By configuring the gas flow passage 64 into such a shape, the lubricating oil contained in the blow-by gas is separated by gravity in the process in which the blow-by gas circulates through the gas flow passage 64, and is discharged from the cam chamber 60 via the second connection portion 62. This makes it possible to prevent the lubricating oil contained in the blow-by gas from being introduced into the air intake device 7 via the first connection portion 61 and the breather tube 73 (
As illustrated in
The air intake device 7 takes in the blow-by gas discharged from the cam chamber 60 via the breather tube 73, and introduces the blow-by gas into the engine 2 via the throttle body 71 and the intake manifold 72 together with air taken in from the outside via the air introduction portion 2c. As illustrated in
As illustrated in
The mount case 8 is interposed between the engine body 2a and the oil pan 9. The lower end of the mount case 8 is connected to the upper end of the oil pan 9, and an oil reservoir space 90 for storing lubricating oil is formed below the mount case 8 and above the oil pan 9. The mount case 8 includes a support portion 80 that supports the crankcase 3 and the cylinder block 4, and an extending portion 81 that extends from the support portion 80 to below the cylinder head 5 and the cylinder head cover 6. The crankshaft 31 penetrates the support portion 80. The extending portion 81 is provided with a pair of connection portions 83, and the pair of connection portions 83 is connected with the other ends of a pair of the oil return tubes 82 of which one end is connected to the lower portion (second connection portion 62) of the cylinder head cover 6 of each of the banks RB1 and LB1. Each of the connection portions 83 is formed in a tubular shape, and causes the oil reservoir space 90 below the mount case 8 and the inside of the oil return tube 82 to communicate with each other in a state where the oil return tube 82 is connected. The lubricating oil accumulated on the bottom surface 6a (
The oil pan 9 is provided with an oil pump 91. The oil pump 91 operates, for example, when the crankshaft 31 rotates, and pumps up the lubricating oil stored in the oil pan 9. The lubricating oil pumped up by the oil pump 91 passes through an oil path (not illustrated) formed in the mount case 8, the cylinder block 4, and the cylinder head 5, and is supplied to the bearing portion of the crankshaft 31 and the camshaft 53 and the like.
The exhaust gas generated in the combustion chamber 50 of the engine 2 is normally discharged from the combustion chamber 50 to the outside of the engine 2 via the air outlet port 52 formed in the cylinder head 5. However, the exhaust gas sometimes leaks from the combustion chamber 50 into the crank chamber 30 beyond the sealing capability of a piston ring. The exhaust gas leaking into the crank chamber 30, i.e., the blow-by gas also flows into the oil pan 9 (oil reservoir space 90) together with the lubricating oil. Conventionally, such blow-by gas is guided from the crank chamber 30 and the oil pan 9 (oil reservoir space 90) to the cam chamber 60 inside the cylinder head cover 6 through the breather passage formed in the cylinder block 4, the cylinder head 5, and the like (engine body 2a) that are cast components, and is introduced into the air intake device 7 via the breather tube 73.
However, when the breather passage is provided in the engine body 2a, the horizontal length of the cylinder block 4 increases, resulting in an increase of the size of the engine 2. In particular, in a case of the engine 2 having a large output, since the blow-by gas also increases, it is necessary to increase the cross-sectional area of the breather passage, which may further increase the size of the engine 2.
Therefore, in the embodiment of the present invention, a breather communication tube (communication tube) directly connecting the cam chamber 60 inside the cylinder head cover 6 of each of the banks RB1 and LB1 and the oil reservoir space 90 below the mount case 8 is provided, and the blow-by gas is directly discharged from the oil reservoir space 90 to the cam chamber 60 of each of the banks RB1 and LB1. Thus, for example, even in the engine 2 having a large output, it is not necessary to increase the cross-sectional area of the breather passage provided in the engine body 2a. In other words, it is not necessary to provide a breather passage having a large cross-sectional area in the engine body 2a.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The first communication portion 111 and the second communication portion 112 are formed in the lower portion of the cylinder head cover 6 and the extending portion 81 of the mount case 8, respectively, such that at least a part of the communication tube body 113 is inclined with respect to the horizontal direction when the outboard motor 1 is tilted up. Since at least a part of the communication tube body 113 is inclined when the outboard motor 1 is tilted up, it is possible to prevent oil from accumulating inside the communication tube body 113 and to secure the air permeability of the communication tube body 113.
The first communication portion 111 and the second communication portion 112 are formed in the lower portion of the cylinder head cover 6 and the extending portion 81 of the mount case 8, respectively, such that the communication tube body 113 of the first bank RB1 and that of the second bank LB1 can be formed of components having the same shape. In this case, since the communication tube body 113 for the first bank RB1 and the communication tube body 113 for the second bank LB1 can be a common component, it is possible to prevent a failure due to, for example, an erroneous attachment between the communication tube body 113 for the first bank RB1 and the communication tube body 113 for the second bank LB1.
As illustrated in
As illustrated in
The present embodiment can achieve advantages and effects such as the following:
(1) The engine 2 includes: the crankcase 3 housing the crankshaft 31 extending in the vertical direction; the cylinder block 4 mounted on a side of the crankcase 3 and formed with the cylinders 40; the cylinder head 5 mounted on a side of the cylinder block 4 and provided with air inlet ports 51 and the air outlet ports 52 communicating with the cylinders 40; the cylinder head cover 6 mounted on a side of the cylinder head 5 and covering the air inlet ports 51 and the air outlet port 52; the mount case 8 including: the supporting portion 80 provided below the crankcase 3 and the cylinder block 4 and supporting the crankcase 3 and the cylinder block 4; and the extending portion 81 extending from the supporting portion 80 below the cylinder head 5 and the cylinder head cover 6; the oil pan 9 provided below the mount case 8 and storing the lubricating oil; and the breather communication tube 110 communicating the cam chamber 60 formed between the cylinder head 5 and the cylinder head cover 6 and the oil reservoir space 90 formed between the mount case 8 and the oil pan 9 (
This configuration makes it possible to directly discharge gas from the oil reservoir space 90 below the mount case 8 to the cam chamber 60 inside the cylinder head cover 6 of each of the banks RB1 and LB1, and therefore, for example, even in the engine 2 having a large output, it is not necessary to increase the cross-sectional area of the breather passage provided in the engine body 2a. Therefore, it is possible to suppress the horizontal length of the cylinder block 4 from increasing, and as a result, it is possible to suppress the size of the engine 2 from increasing. Since the engine can be downsized, cost reduction and weight reduction can be expected. Furthermore, by providing the breather communication tube 110, it becomes possible to lower the position of the center of gravity as compared with the conventional case, and it is possible to suppress the sound, vibration, and the like of the outboard motor 1.
(2) The breather communication tube 110 is arranged in the open space SP formed below the cylinder head cover 6 and the cylinder head 5, and above the extending portion 81 of the mount case 8 (
(3) The first communication portion 111 of the breather communication tube 110 penetrates the cylinder head cover 6, and the upper end 111a of the first communication portion 111 is located above the bottom surface 6a of the cam chamber 60 (
(4) The engine 2 further includes: the air intake device 7 configured to introduce the outside air into the air inlet ports 51; and the breather tube 73 communicating the cam chamber 60 and the air intake device 7 (
(5) The gas flow passage 64 incudes the first to third partition walls 64a to 64c erected from the inner wall surface of the cylinder head cover 6 in the horizontal direction (
(6) The engine 2 is a V-type multi-cylinder engine including a pair of banks RB1, LB2 (
(7) The engine 2 is mounted on the outboard motor 1 mounted on the stern of the hull 101 of the boat 100 such as a small boat (
(8) The communication tube body 113 of the breather communication tube 110 of the first bank RB1 and the communication tube body 113 of the breather communication tube 110 of the second bank LB1 are the same in shape (
(9) The outboard motor 1 includes: the engine 2; and the propeller 23 driven by the engine 2 to rotate (
(10) The boat 100 includes: the outboard motor 1; and the hull 101 mounted with the outboard motor 1 (
In the above embodiment, the mount case 8 and the oil pan 9 are described as separate members, but the mount case and the oil pan may be provided integrally. In other words, an oil pan having a function of a mount case may be used. In this case, it is not necessary to separately provide the mount case 8, and the configuration of the entire engine can be simplified.
In the above embodiment, the V-type six-cylinder engine has been described, but the engine is not limited thereto. For example, a V-type multi-cylinder engine other than a six-cylinder engine may be used.
In the above embodiment, the example has been described in which the breather communication tube 110 is disposed such that at least a part of the communication tube body 113 is inclined with respect to the horizontal direction in the state where the outboard motor 1 is tilted up. However, the breather communication tube 110 is preferably disposed such that at least a part of the communication tube body 113 is inclined with respect to the horizontal direction also in the process where the outboard motor 1 is trimmed up stepwise from the state of being tilted down to the state of being tilted up.
The above embodiment can be combined as desired with one or more of the above modifications. The modifications can also be combined with one another.
According to the present invention, it becomes possible to downsize the engine.
Above, while the present invention has been described with reference to the preferred embodiments thereof, it will be understood, by those skilled in the art, that various changes and modifications may be made thereto without departing from the scope of the appended claims.
Number | Date | Country | Kind |
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JP2021-017894 | Feb 2021 | JP | national |
Number | Name | Date | Kind |
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20050005895 | Fukuda | Jan 2005 | A1 |
20070240692 | Takahashi | Oct 2007 | A1 |
Number | Date | Country |
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H08334010 | Dec 1996 | JP |
H11301592 | Nov 1999 | JP |
2002242643 | Aug 2002 | JP |
Entry |
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Japanese Office action; Application 2021-017894; dated Sep. 6, 2022. |
Number | Date | Country | |
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20220251985 A1 | Aug 2022 | US |