Evaported fuel processor and fault diagnosing apparatus therefor

Information

  • Patent Grant
  • 6634343
  • Patent Number
    6,634,343
  • Date Filed
    Friday, November 30, 2001
    22 years ago
  • Date Issued
    Tuesday, October 21, 2003
    20 years ago
Abstract
An evaporated fuel adsorbed by an adsorbing member of a canister is compulsively desorbed by driving of a purge pump and is introduced into an intake passage of an internal combustion engine. In this instance, intake pulsation of the intake passage of an internal combustion engine is introduced into a driving chamber of the purge pump and a partition is moved, so that the capacity of a pump chamber is varied. In other words, the purge pump conducts its pump operation by utilizing the movement of the partition resulting from the introduction of intake pulsation of the intake passage of the internal combustion engine, and a power loss can be thus reduced. When a pressure difference is small between the intake pressure inside the intake passage of the internal combustion engine and the pressure on the canister side, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to an evaporated fuel processor of an internal combustion engine. More particularly, this invention relates to an evaporated fuel processor for preventing emission of an evaporated fuel generated in a fuel feed system of a vehicle into the open air, and to a fault diagnosing apparatus for such a processor.




2. Description of the Related Art




In a conventional internal combustion engine for a vehicle, a technology is known that temporarily adsorbs an evaporated fuel generated inside a fuel tank by use of an adsorbing member of a canister, introduces the evaporated fuel thus adsorbed from the canister into an intake passage in accordance with a driving condition and purges the evaporated fuel to prevent emission of the fuel into the open air.




As a prior art reference related with this technology, mention can be made of EP (European Patent) No. 0864741B1. This reference discloses a technology that introduces the evaporated fuel adsorbed to the canister into the intake passage of the internal combustion engine by use of an electric pump and purges it.




Since the prior art technology described above uses the electric pump, it can purge the evaporated fuel generated inside the fuel tank from the canister into the intake passage when the pressure difference between an intake pressure inside the intake passage and the pressure on the canister side is small, and also in the case of an inter-cylinder direct injection type engine in which the negative intake pressure cannot be acquired easily. However, since driving by means of a separate device such as an electric pump is necessary, the power loss rises to a certain extent, and this exerts an adverse influence on the fuel cost.




Recently, direct injection engines and other lean-burn engines that execute combustion using a mixture leaner than the stoichiometric air-fuel ratio are often used in order to improve the fuel cost. It is known that the leaner the air-fuel ratio in such engines, the smaller becomes the negative intake pressure. The evaporated fuel processor utilizes the negative intake pressure for delivering the evaporated fuel adsorbed by the canister into the intake pipe. Because the intake pipe negative pressure is small in the engines of the kind described above, however, the canister cannot be purged sufficiently, and the evaporated fuel remaining in the canister is likely to leak and to be emitted into the air.




To solve this problem, Japanese Unexamined Patent Publication (Kokai) No. 11-30158 describes a technology that arranges a purge pump inside a purge passage and delivers the evaporated fuel into the intake pipe. This reference discloses a motor driven-type purge pump that changes a purge amount to the intake pipe in accordance with the rotating speed of an electric motor, and a fuel driven-type purge pump that rotates a shaft by utilizing the flow of the fuel pressure-fed from the fuel tank into the injector and changes the purge amount into the intake pipe in accordance with the fuel flow.




However, the motor driven-type purge pump using the electric motor involves the problem of the increase of the fuel cost resulting from consumption of electric power. Though capable of solving the problem of the increase of the fuel cost, the fuel driven-type purge pump is not free from another problem that a part of the pressure generated by a fuel pump is lost because a part of the fuel branches from the fuel pipe and flows towards the purge pump during purge pump driving, and the fuel pressure of a fuel distribution pipe (delivery pipe) changes between purge pump driving and not driving, thereby exerting an influence on the fuel injection by the injector. Moreover, problems occur in that driving of the purge pump is limited during the driving condition where the fuel consumption amount is great, in order to secure the fuel amount to be sent to the delivery pipe, and that the pressure-feed capacity of the purge pump is restricted depending on the flow rate of the fuel (fuel consumption amount).




SUMMARY OF THE INVENTION




The present invention has been completed to solve the problems described above. It is, therefore, a first object of the present invention to provide an evaporated fuel processor of an internal combustion engine capable of reducing a power loss and securing a required purge flow rate in accordance with an operating condition of an internal combustion engine even when a pressure difference is small between an intake pressure inside an intake passage and a pressure in a canister.




It is a second object of the present invention to provide an evaporated fuel processor capable of restricting the influence on a fuel system and always exhibiting a stable purge capacity irrespective of an engine operating condition, and a fault diagnosing apparatus for the evaporated fuel processor.




It is a third object of the present invention to provide an evaporated fuel processor capable of compulsively desorbing an evaporated fuel from a fuel adsorbing layer by utilizing a purge pump without consuming electric power and without exerting an influence on the fuel injection by an injector.




In an evaporated fuel processor according to one aspect of the present invention, an evaporated fuel adsorbed by an adsorbing member in a canister is compulsively desorbed by driving of a purge pump and is introduced into an intake passage of an internal combustion engine. In this instance, an intake pulsation of an intake passage or an exhaust pulsation of an exhaust passage of the internal combustion engine is introduced into a driving chamber of the purge pump and a partition is moved, thereby varying a capacity of a purge chamber. Because the purge pump executes its pumping operation by utilizing the movement of the partition brought forth by the introduction of the intake pulsation of the intake passage or the exhaust pulsation of the exhaust passage of the internal combustion engine, the power loss can be reduced. Even when a pressure difference is small between the intake pressure inside the intake passage of the internal combustion engine and the pressure on the canister side, too, a required purge flow rate can be secured in accordance with the operating condition of the internal combustion engine.




In the evaporated fuel processor according to another aspect of the present invention, air forced into the canister by the driving by the purge pump compulsively desorbs the evaporated fuel adsorbed by the adsorbing member of the canister from the adsorbing member, and it is introduced into the intake passage of the internal combustion engine. In this instance, an intake pulsation of the intake passage or an exhaust pulsation of the exhaust passage of the internal combustion engine is introduced into a driving chamber of the purge pump with a predetermined valve operation, and the partition is moved. Consequently, the capacity of the pump chamber is varied. Because the purge pump executes its pumping operation by utilizing the movement of the partition brought forth by the introduction of the intake pulsation of the intake passage or the exhaust pulsation of the exhaust passage of the internal combustion engine, the power loss can be reduced. Even when a pressure difference is small between the intake pressure inside the intake passage of the internal combustion engine and the pressure on the canister side, too, a required purge flow rate can be secured in accordance with the operating condition of the internal combustion engine.




In the evaporated fuel processor according to another aspect of the present invention, there is disposed a purge pump that is driven by utilizing fuel pressure. In the purge pump, the fuel pressurized by a fuel pump is introduced and it reciprocates a movable member by the pressure of this fuel and compulsively purges the evaporated fuel adsorbed by the canister. Therefore, when the processor of this invention is employed for an engine having a low negative intake pressure (or not having a negative pressure), too, the evaporated fuel inside the canister is appropriately purged to the engine intake pipe. Since the fuel pressure is utilized to drive the purge pump in the present invention, the processor of the present invention does not invite a fluctuation of the fuel pressure due to leaking of the fuel or an adverse influence on the fuel system, unlike the conventional apparatus described in the prior art reference described above that utilizes the flow of the fuel to drive the purge pump. Since the fuel pressure (the fuel pressure by the fuel pump), as the driving source of the purge pump, is kept substantially constant irrespective of the operating condition of the engine, the purge pump can always be driven stably. As a result, the influences on the fuel system can be restricted, and the purge capacity can always be exhibited stably irrespective of the engine operating condition.




In the evaporated fuel processor according to still another aspect of the present invention, the purge air is introduced into a first chamber in the purge pump, the pressurized fuel is introduced into a second chamber by the fuel pump, and the movable member is reciprocated in accordance with the pressure of the fuel introduced into the second chamber. In this case, because the capacity of the first chamber changes with the reciprocation of the movable member, purge air is sucked into the first chamber and is thereafter delivered. Because the movable member partitions the first and second chambers under the sealed state in the present invention, leaking of the fuel pressurized by the fuel pump can be reduced to minimum. Consequently, the influences on fuel injection can be minimized.




In this specification, the purge air is a mixed gas of air introduced from the open air side in order to purge a canister and evaporated fuel purged by the canister (purged gas).




In a fault diagnosing apparatus for the evaporated fuel processor according to still another aspect of the present invention, a portion extending from the fuel tank to the intake pipe through the evaporated fuel passage is closed and this closed portion is then pressurized or evacuated by the purge pump. Any abnormality of the evaporated fuel processor is detected in this state, on the basis of the pressure change in the closed space. In this case, if any abnormality exists in the evaporated fuel processor inclusive of the canister and the purge pump, the evaporated fuel leaks out and can be detected as a pressure change in the closed space. Therefore, fault judgment can be easily practiced.




In the evaporated fuel processor according to still another aspect of the present invention, the negative intake pressure occurring in the intake pipe when the throttle of the engine is closed or opened, is utilized effectively, and this negative intake pressure is used as the power source for driving the purge pump. The purge pump, driven by the negative intake pressure as the power source without consuming electric power and without exerting adverse influences on fuel injection of the injector can compulsively desorb the evaporated fuel from the fuel adsorbing layer, and can deliver the evaporated fuel so desorbed from the fuel adsorbing layer into the intake pipe through the purge passage.




The present invention may be more fully understood from the description of preferred embodiments thereof, as set forth below, together with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to a first embodiment of the present invention;





FIG. 2

is an explanatory view showing an operation when intake pulsation is introduced in

FIG. 1

;





FIG. 3

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the second embodiment of the present invention;





FIG. 4

is an explanatory view showing an operation when a negative pressure of intake pulsation is introduced in

FIG. 3

;





FIG. 5

is an explanatory view showing an operation when the negative pressure of intake pulsation is released in

FIG. 3

;





FIG. 6

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the third embodiment of the present invention;





FIG. 7

is an explanatory view showing an operation when a positive pressure of intake pulsation is introduced in

FIG. 6

;





FIG. 8

is an explanatory view showing an operation when the positive pressure of intake pulsation is released in

FIG. 6

;





FIG. 9

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fourth embodiment of the present invention;





FIG. 10

is an explanatory view showing an operation when a negative pressure of intake pulsation is introduced in

FIG. 9

;





FIG. 11

is an explanatory view showing an operation when a positive pressure of intake pulsation is introduced in

FIG. 9

;





FIG. 12

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fifth embodiment of the present invention;





FIG. 13

is an explanatory view showing an operation when a negative pressure of intake pulsation is introduced in

FIG. 12

;





FIG. 14

is an explanatory view showing an operation when the negative pressure of intake pulsation is released in

FIG. 12

;





FIG. 15

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the sixth embodiment of the present invention;





FIG. 16

is an explanatory view showing an operation when a positive pressure of intake pulsation is introduced in

FIG. 15

;





FIG. 17

is an explanatory view showing an operation when the positive pressure of intake pulsation is released in

FIG. 15

;





FIG. 18

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the seventh embodiment of the present invention;





FIG. 19

is a sectional view showing a construction of a purge pump;





FIG. 20

is a time chart showing the outline of a purge control operation;





FIG. 21

is a flowchart showing a purge control routine;





FIG. 22

is a flowchart showing a fault diagnosing routine of the evaporated fuel processor;





FIG. 23

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the eighth embodiment of the present invention;





FIG. 24

is a sectional view showing another construction of the purge pump;





FIG. 25

is a schematic view showing a schematic construction of the evaporated fuel processor according to the ninth embodiment of the present invention;





FIG. 26

is a schematic view showing a schematic construction of a canister according to the ninth embodiment;





FIG. 27

is a schematic view showing a schematic construction of a purge pump according to the ninth embodiment;





FIG. 28

is a schematic view showing a modified example of the purge pump according to the ninth embodiment;





FIG. 29

is a schematic view showing another modified example of the purge pump according to the ninth embodiment;





FIG. 30

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the tenth embodiment of the present invention;





FIG. 31

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the eleventh embodiment of the present invention;





FIG. 32

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the twelfth embodiment of the present invention; and





FIG. 33

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the thirteenth embodiment of the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Hereinafter, preferred embodiments of the present invention will be explained.




Embodiment 1





FIG. 1

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the first embodiment of the present invention.




Referring to

FIG. 1

, an intake passage


11


and an exhaust passage (not shown) are connected to an internal combustion engine


10


. An air cleaner


12


for filtrating air is arranged on the upstream side of the intake passage


11


. Air is sucked into the intake passage


11


through this air cleaner


12


. The air thus sucked into the intake passage


11


is supplied to each combustion chamber (not shown) from an intake port


14


of each cylinder of the internal combustion engine


10


through a surge tank


13


when an intake valve


15


is open.




A fuel tank


20


storing a liquid fuel (gasoline) is connected to a canister


30


. An adsorbing member


31


made of active carbon is packed into this canister


30


. Therefore, the adsorbing member


31


of the canister


31


sequentially adsorbs the evaporated fuel generated inside the fuel tank


20


.




The evaporated fuel thus adsorbed to the adsorbing member


31


of the canister


30


is compulsively desorbed from the adsorbing member


31


when a purge pump


40


is driven, passes through a communication passage


53


and is introduced into the intake passage


11


from a communication passage


55


connected to the upstream side of the surge tank


13


in accordance with the operating condition of the internal combustion engine


10


.




A purge valve


33


is provided to an open air hole


32


formed in the canister


30


so that the open air hole


32


can be released to the open air, whenever necessary. In this embodiment, the detail of the feed passage of the liquid fuel supplied from the fuel tank


20


to the internal combustion engine


10


is omitted.




The purge pump


40


comprises a driving chamber


41


connected by a communication passage


51


to the intake passage


11


of the internal combustion engine


10


, a pump chamber


45


arranged adjacent to the driving chamber


41


and connected to an intermediate part of communication passages


53


and


55


that connect the canister


30


to the intake passage


11


, and a bellows-like partition


43


capable of moving while separating the driving chamber


41


from the pump chamber


45


. A check valve


63


is disposed at an intermediate part of the communication passage


53


connecting the canister


30


to the pump chamber


45


of the purge pump


40


. This check valve


63


functions as a one-way valve for checking the flow of the evaporated fuel in an opposite direction when the direction from the canister


30


to the pump chamber


45


is regarded as a normal direction. Another check valve


65


is disposed at an intermediate part of the communication passage


55


for connecting the pump chamber


45


of the purge pump


40


to the intake passage


11


. This check valve


65


functions as a one-way valve for checking the flow of the evaporated fuel in an opposite direction when the direction from the pump chamber


45


to the intake passage


11


is the normal direction.




Next, the operation of the embodiment of

FIG. 1

will be explained with reference to FIG.


2


.




Intake pulsation Pi of the intake passage


11


occurring in accordance with the operating condition of the internal combustion engine


10


is introduced into the driving chamber


41


of the purge pump


40


through the communication passage


51


as shown in FIG.


2


. Then, the partition


43


of the purge pump


40


is allowed to move to the right and left in accordance with the cycle of the positive pressure/negative pressure of this intake pulsation Pi. In other words, the partition


43


moves to the left when the intake pulsation Pi has a positive pressure and to the right when the intake pulsation Pi has a negative pressure. Due to the shift of the partition


43


to the right, the evaporated fuel from the canister


30


is sucked into the pump chamber


45


of the purge pump


40


through the communication passage


53


. Due to the shift of the partition


43


to the left, the evaporated fuel sucked into the pump chamber


45


is delivered into the intake passage


11


of the internal combustion engine


10


through the communication passage


55


and then through the check valve


65


.




As the operation of the purge pump


40


shown in

FIG. 2

described above is repeated, the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


is compulsively desorbed and is introduced into the intake passage


11


of the internal combustion engine


10


.




As described above, the evaporated fuel processor of the internal combustion engine according to this embodiment includes the canister


30


for accommodating the adsorbing member


31


that adsorbs the evaporated fuel generated inside the fuel tank


20


, and the purge pump


40


for compulsively desorbing the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


and introducing the evaporated fuel into the intake passage


11


of the internal combustion engine


10


. The purge pump


40


includes the driving chamber


41


for introducing the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


, the pump chamber


45


adjacent to the driving chamber


41


and connected to the intermediate part of the communication passages


53


and


55


between the canister


30


and the intake passage


10


of the internal combustion engine


10


, and the partition


43


for separating the driving chamber


41


from the pump chamber


45


and capable of varying the capacity proportion of both of these chambers


41


and


45


. When the partition


43


moves due to the introduction of the intake pulsation Pi into the driving chamber


41


, the evaporated fuel from the canister


30


is sucked into the pump chamber


45


and is delivered from the pump chamber


45


into the intake passage


11


of the internal combustion engine


10


.




The purge pump


40


of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the evaporated fuel into the pump chamber


45


with the valve operation of the check valve


63


resulting from the movement of the partition


43


when the negative pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


41


, and delivers the evaporated fuel from the pump chamber


45


with the valve operation of the check valve


65


resulting from the movement of the partition


43


when the positive pressure is introduced into the driving chamber


41


.




Consequently, the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


is compulsively desorbed and is introduced into the intake passage


11


of the internal combustion engine


10


by the driving operation of the purge pump


40


. In this instance, the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


41


of the purge pump


40


and the partition


43


moves with the result that the capacity of the pump chamber


45


is varied. In other words, the purge pump


40


conducts a pumping operation by utilizing the movement of the partition


43


resulting from the introduction of the intake pulsation Pi into the intake passage


11


of the internal combustion engine


10


and the power loss can be reduced. When the pressure difference is small between the intake pressure inside the intake passage


11


of the internal combustion engine


10


and the pressure on the canister side


30


, too, a required purge flow rate can be secured in accordance with the operating condition of the internal combustion engine


10


. Further, because the intake pulsation Pi is utilized, the intake pulsation Pi is reduced and the filling efficiency of fresh air can be improved.




Embodiment 2





FIG. 3

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the second embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the first embodiment, and the detailed explanation of such members will be omitted and the difference will be primarily explained.




In

FIG. 3

, the driving chamber


71


of the purge pump


70


is connected to the intake passage


11


of the internal combustion engine


10


through the communication passage


51


. A reed valve


76


as a one-way valve for introducing a negative pressure is disposed at an intermediate part of this communication passage


51


on the side of the intake passage


11


. A negative pressure relief valve


77


as a three-way valve is disposed on the side of the driving chamber


71


. A bellows-like partition


73


, capable of moving while separating the driving chamber


71


from the pump chamber


75


, is provided to the purge pump


70


. A coil spring


72


is disposed in the purge pump


70


on the side of the driving chamber


71


to urge the partition


73


leftward and to expand the driving chamber


71


.




Next, the operation of the embodiment of

FIG. 3

will be explained with reference to

FIGS. 4 and 5

.




When the intake pulsation Pi of the intake passage


11


occurring in accordance with the operating condition of the internal combustion engine


10


passes through the reed valve


76


disposed in the communication passage


51


as shown in

FIG. 4

, only the negative pressure of the intake pulsation Pi is introduced into the communication passage


51


. At this time, the negative pressure relief valve


77


is under the communication state on the side of the communication passage


51


. Therefore, the negative pressure inside the communication passage


51


passing through the reed valve


76


passes further through the negative pressure relief valve


77


and reaches the driving chamber


71


of the purge pump


70


. Then, a pressure difference develops between the driving chamber


71


of the purge pump


70


and the pump chamber


75


, and the partition


73


is moved to the right against the force of the coil spring


72


, thereby increasing the capacity of the pump chamber


75


. Consequently, the evaporated fuel from the canister


30


flows inside the communication passage


53


and is sucked into the pump chamber


75


of the purge pump


70


through the check valve


63


.




Next, as shown in

FIG. 5

, the negative pressure relief valve


77


closes the reed valve (


76


) side in accordance with the operating condition of the internal combustion engine


10


in such a fashion as to release the driving chamber (


71


) side of the purge pump


70


to the open air. Since the driving chamber (


71


) side of the purge pump


70


attains the atmospheric pressure, the partition


73


is moved to the left by the force of the coil spring


72


, reducing the capacity of the pump chamber


75


. Therefore, the evaporated fuel sucked into the pump chamber


75


is delivered into the intake passage


11


of the internal combustion engine


10


through the communication passage


55


and through the check valve


65


.




As the operation of the purge pump


70


shown in

FIGS. 4 and 5

is repeated as described above, the evaporated fuel adsorbed to the adsorbing member


31


of the canister


30


is compulsively desorbed and is introduced into the intake passage


11


of the internal combustion engine


10


.




As described above, the purge pump


70


of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the evaporated fuel into the pump chamber


75


by means of the movement of the partition


73


when only the negative pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


71


with the valve operations of the reed valve


76


and the negative pressure relief valve


77


, and delivers the evaporated fuel from the pump chamber


75


with the return of the partition


73


brought forth by the spring force of the coil spring


72


when the negative pressure is released with the valve operation of the negative pressure relief valve


77


.




Therefore, the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


is compulsively desorbed by the driving operation of the purge pump


70


, and is introduced into the intake passage


11


of the internal combustion engine


10


. In this instance, only the negative pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


71


of the purge pump


70


with the valve operations of the reed valve


76


and the negative pressure relief valve


77


, moving thereby the partition


73


. When this negative pressure is released with the valve operation of the negative pressure relief valve


77


, the partition


73


is caused to return by the spring force of the coil spring


72


, varying thereby the capacity proportion of the pump chamber


75


. In other words, the purge pump


70


conducts its pump operation by utilizing the movement of the partition


73


resulting from the introduction of the negative pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


to thereby reduce the power loss. When the pressure difference is small between the intake pressure inside the intake passage


11


of the internal combustion engine


10


and the pressure on the side of the canister


30


, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine


10


.




Embodiment 3





FIG. 6

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the third embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.




In

FIG. 6

, the driving chamber


81


of the purge pump


80


is connected to the intake passage


11


of the internal combustion engine


10


through the communication passage


51


. A check valve


86


as a one-way valve for introducing a positive pressure is disposed at an intermediate part of this communication passage


51


on the side of the intake passage


11


. A positive pressure relief valve


87


as a three-way valve is disposed on the side of the driving chamber


81


. A bellows-like partition


83


capable of moving while separating the driving chamber


81


from the pump chamber


85


is provided to the purge pump


80


. A coil spring


84


is disposed in the purge pump


80


on the side of the pump chamber


85


of the purge pump


80


to urge rightward the partition


83


and to expand the pump chamber (


85


) side.




Next, the operation of the embodiment of

FIG. 6

will be explained with reference to

FIGS. 7 and 8

.




When the intake pulsation Pi of the intake passage


11


occurring in accordance with the operating condition of the internal combustion engine


10


passes through the check valve


86


disposed in the communication passage


51


as shown in

FIG. 7

, only the positive pressure of the intake pulsation Pi is introduced into the communication passage


51


. At this time, the positive pressure relief valve


87


is under the communication state on the side of the communication passage


51


. Therefore, the positive pressure inside the communication passage


51


passing through the check valve


86


passes further through the positive pressure relief valve


87


and reaches the driving chamber


81


of the purge pump


80


. Then, a pressure difference develops between the driving chamber


81


of the purge pump


80


and the pump chamber


85


, and the partition


83


is moved to the left against the urging force of the coil spring


84


, thereby decreasing the capacity of the pump chamber


85


. Consequently, the evaporated fuel sucked into the pump chamber


85


flows inside the communication passage


55


and is delivered into the intake passage


11


of the internal combustion engine


10


through the check valve


65


and the communication passage


55


.




Next, as shown in

FIG. 8

, the positive pressure relief valve


87


is switched in accordance with the operating condition of the internal combustion engine


10


so that the driving chamber (


81


) side of the purge pump


80


is released to the open air. At this time, the check valve


86


is closed. As the driving chamber (


81


) side of the purge pump


80


reaches atmospheric pressure, the partition


83


is moved to the right by the force of the coil spring


84


, increasing the capacity of the pump chamber


85


. Therefore, the evaporated fuel from the canister


30


is sucked into the pump chamber


85


of the purge pump


80


through the communication passage


53


and through the check valve


63


.




As the operation of the purge pump


80


shown in

FIGS. 7 and 8

is repeated as described above, the evaporated fuel adsorbed to the adsorbing member


31


of the canister


30


is compulsively desorbed and is introduced into the intake passage


11


of the internal combustion engine


10


.




As described above, the purge pump


80


of the evaporated fuel processor of the internal combustion engine according to this embodiment sends the evaporated fuel from the pump chamber


85


by means of the movement of the partition


83


when only the positive pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


81


with the valve operations of the check valve


86


, and sucks the evaporated fuel into the pump chamber


85


with the return of the partition


83


brought forth by the spring force of the coil spring


84


when the positive pressure is released with the valve operation of the positive pressure relief valve


87


.




Therefore, the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


is compulsively desorbed by the driving operation of the purge pump


80


, and is introduced into the intake passage


11


of the internal combustion engine


10


. In this instance, only the positive pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


81


of the purge pump


80


with the valve operations of the check valve


86


and the positive pressure relief valve


87


, moving thereby the partition


83


. When this positive pressure is released with the valve operation of the positive pressure relief valve


87


, the partition


83


is caused to return by the spring force of the coil spring


84


, varying thereby the capacity of the pump chamber


85


. In other words, the purge pump


80


conducts its pump operation by utilizing the movement of the partition


83


resulting from the introduction of the positive pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


to thereby reduce the power loss. When the pressure difference is small between the intake pressure inside the intake passage


11


of the internal combustion engine


10


and the pressure on the side of the canister


30


, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine


10


.




Embodiment 4





FIG. 9

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fourth embodiment of the present invention. In the drawing like reference numerals are used to identify like constituent elements, as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.




In

FIG. 9

, the driving chamber


41


of the purge pump


40


is connected to the intake passage


11


of the internal combustion engine


10


through the communication passage


51


. The pump chamber


45


of the purge pump


40


is connected to the open-air side of the canister


30


through the communication passage


57


. An atmospheric pressure relief valve


48


as a one-way valve for releasing the pump chamber


45


to the open air is disposed at an intermediate part of this communication passage


57


. A bellows-like partition


43


capable of moving while separating the driving chamber


41


from the pump chamber


45


is provided to the purge pump


40


. A check valve


69


is disposed in a communication passage


59


for delivering the evaporated fuel from the canister


30


to the intake passage


11


.




Next, the operation of the embodiment of

FIG. 9

will be explained with reference to

FIGS. 10 and 11

.




The intake pulsation Pi of the intake passage


11


occurring in accordance with the operating condition of the internal combustion engine


10


is introduced into the driving chamber


41


of the purge pump


40


through the communication passage


51


as shown in FIG.


9


. Then, the partition


43


of the purge pump


40


is moved to the right and left in accordance with the cycle of the positive pressure/negative pressure of the intake pulsation Pi.




When the negative pressure of the intake pulsation Pi is introduced into the driving chamber


41


as shown in

FIG. 10

, the partition


43


is shifted to the right. As the atmospheric pressure relief valve


48


is released to the open air during the shift of the partition


43


to the right, the external air is introduced into the pump chamber


45


of the purge pump


40


.




When the positive pressure of the intake pulsation Pi is introduced into the driving chamber


41


as shown in

FIG. 11

, the partition


43


is shifted to the left. Since the atmospheric pressure relief valve


48


is closed to the open air during the shift of the partition


43


to the left, the air sucked into the pump chamber


45


is packed into the communication passage


57


, the atmospheric pressure relief valve


48


and the canister


30


.




As the operation of the purge pump


40


shown in

FIGS. 10 and 11

is repeated as described above, the evaporated fuel adsorbed to the adsorbing member


31


of the canister


30


is compulsively desorbed by the packed air and is introduced into the intake passage


11


of the internal combustion engine


10


from the canister


30


through the communication passage


59


and then through the check valve


69


.




As described above, the evaporated fuel processor of the internal combustion engine according to this embodiment includes the canister


30


for accommodating the adsorbing member


31


adsorbing the evaporated fuel generated inside the fuel tank


20


and the purge pump


40


for compulsively desorbing the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


and delivering the evaporated fuel into the intake passage


11


of the internal combustion engine


10


. The purge pump


40


includes the driving chamber


41


for introducing the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


, the pump chamber


45


adjacent to the driving chamber


41


and connected to the open-air side of the canister


30


, and the partition


43


for separating the driving chamber


41


from the pump chamber


45


and capable of varying the capacity of both of these chambers


41


and


45


. When the partition


43


is allowed to move due to the introduction of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


into the driving chamber


41


, the external air is sucked into the pump chamber


45


and the air inside the pump chamber


45


is packed into the canister


30


, so that the evaporated fuel is delivered from the canister


30


into the intake passage


11


of the internal combustion engine


10


.




The purge pump


40


of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the external air into the pump chamber


45


with the valve operation of the atmospheric pressure relief valve


48


with the movement of the partition


43


caused by the introduction of the negative pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


, and moves the air of the pump chamber


45


into the canister


30


with the valve operation of the atmospheric pressure relief valve


48


with the movement of the partition


43


caused by the introduction of the positive pressure into the driving chamber


41


.




Therefore, the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


is compulsively desorbed by the air moving into the canister


30


by the driving operation of the purge pump


40


, and is introduced into the intake passage


11


of the internal combustion engine


10


. In this instance, only the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


41


of the purge pump


40


with the valve operations of the atmospheric pressure relief valve


48


, moving thereby the partition


43


and varying the capacity of the pump chamber


45


. In other words, the purge pump


40


conducts its pump operation by utilizing the movement of the partition


43


resulting from the introduction of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


to thereby reduce the power loss. When the pressure difference is small between the intake pressure inside the intake passage


11


of the internal combustion engine


10


and the pressure on the side of the canister


30


, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine


10


.




Embodiment 5





FIG. 12

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fifth embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.




In

FIG. 12

, the driving chamber


71


of the purge pump


70


is connected to the intake passage


11


of the internal combustion engine


10


through the communication passage


51


. A reed valve


76


as a one-way valve for introducing a negative pressure is disposed at an intermediate part of this communication passage


51


on the side of the intake passage


11


. A negative pressure relief valve


77


as a three-way valve is disposed on the side of the driving chamber


71


. A bellows-like partition


73


capable of moving while separating the driving chamber


71


from the pump chamber


75


is provided to the purge pump


70


. A coil spring


72


is disposed in the purge pump


70


on the side of the driving chamber


71


of the purge pump


70


to urge the partition


73


leftward and to expand the driving chamber (


71


) side. The pump chamber


75


of the purge pump


70


is connected to the open-air side of the canister


30


through the communication passage


57


. An atmospheric pressure relief valve


78


as a three-way valve for releasing the pump chamber


75


to the open air is disposed at an intermediate part of this communication passage


57


. A check valve


69


is disposed in a communication passage


59


for delivering the evaporated fuel from the canister


30


to the intake passage


11


.




Next, the operation of the embodiment of

FIG. 12

will be explained with reference to

FIGS. 13 and 14

.




When the intake pulsation Pi of the intake passage


11


occurring in accordance with the operating condition of the internal combustion engine


10


passes through the reed valve


76


disposed in the communication passage


51


as shown in

FIG. 13

, only the negative pressure of the intake pulsation Pi is introduced into the communication passage


51


. At this time, the negative pressure relief valve


77


is communicating with the communication passage


51


. Therefore, only the negative pressure is introduced through the communication passage


51


into the driving chamber


71


of the purge pump


70


, and the partition


73


is allowed to move to the right. As the atmospheric pressure relief valve


78


is released to the open air during this rightward movement of the partition, the external air is introduced into the pump chamber


75


of the purge pump


70


.




Next, as shown in

FIG. 14

, the positive pressure relief valve


77


is brought into the atmospheric air introduction state in accordance with the operating condition of the internal combustion engine


10


, and the partition


73


of the purge pump


70


is moved to the left by the spring force of the coil spring


72


. Since the atmospheric pressure relief valve


78


is closed to the open air during this leftward movement of the partition


73


, the air sucked into the pump chamber


75


is moved into the canister


30


through the communication passage


57


and the atmospheric pressure relief valve


78


.




As the operation of the purge pump


70


shown in

FIGS. 13 and 14

is repeated as described above, the evaporated fuel adsorbed to the adsorbing member


31


of the canister


30


is compulsively desorbed by the air and is introduced into the intake passage


11


of the internal combustion engine


10


from the canister


30


through the communication passage


59


and then through the check valve


69


.




The purge pump


70


of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the external air into the pump chamber


75


when the valve operations of the reed valve


76


, the negative pressure relief valve


77


and the atmospheric pressure relief valve


78


introduce only the negative pressure of the intake pulsation Pi into the intake passage


11


of the internal combustion engine


10


with the movement of the partition


73


, and packs the air inside the pump chamber


75


into the canister


30


when the valve operations of the negative pressure relief valve


77


and the atmospheric pressure relief valve


77


release the negative pressure with the return of the partition


73


due to the spring force of the coil spring


72


.




Consequently, the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


is compulsively desorbed by the air packed into the canister


30


by the driving operation of the purge pump


70


, and is introduced into the intake passage


11


of the internal combustion engine


10


. In this instance, only the negative pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


71


of the purge pump


70


with the valve operations of the reed valve


76


, the negative pressure relief valve


77


and the atmospheric pressure relief valve


78


to thereby move the partition


43


. When this negative pressure is released by the valve operations of the negative pressure relief valve


77


and the atmospheric pressure relief valve


78


, the partition


73


is allowed to return by the spring force of the coil spring


72


with the result that the capacity proportion of the pump chamber


75


is varied. In other words, the purge pump


70


conducts its pump operation by utilizing the movement of the partition


73


resulting from the introduction of the negative pressure of the intake pulsation Pi into the intake passage


11


of the internal combustion engine


10


, and the power loss can be reduced. When the pressure difference is small between the intake pressure inside the intake passage


11


of the internal combustion engine


10


and the pressure on the canister side


30


, too, the desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine


10


.




Embodiment 6





FIG. 15

is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the sixth embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.




In

FIG. 15

, the driving chamber


81


of the purge pump


80


is connected to the intake passage


11


of the internal combustion engine


10


through the communication passage


51


. A check valve


86


as a one-way valve for introducing a positive pressure is disposed at an intermediate part of this communication passage


51


on the side of the intake passage


11


. A positive pressure relief valve


87


as a three-way valve is disposed on the side of the driving chamber


81


. A bellows-like partition


83


, capable of moving while separating the driving chamber


81


from the pump chamber


85


, is provided to the purge pump


80


. A coil spring


84


is disposed in the purge pump


80


on the side of the pump chamber


85


to urge the partition


83


rightward and to expand the pump chamber (


85


) side. The pump chamber


85


of the purge pump


80


is connected to the open-air side of the canister


30


through the communication passage


57


. An atmospheric pressure relief valve


88


as a three-way valve for releasing the pump chamber


85


to the open air is disposed at an intermediate part of this communication passage


57


. A check valve


69


is disposed in a communication passage


59


for delivering the evaporated fuel from the canister


30


to the intake passage


11


.




Next, the operation of the embodiment of

FIG. 15

will be explained with reference to

FIGS. 16 and 17

.




The intake pulsation Pi of the intake passage


11


occurring in accordance with the operating condition of the internal combustion engine


10


passes through the check valve


86


disposed in the communication passage


51


as shown in

FIG. 16

, and only the positive pressure of the intake pulsation Pi is introduced into the driving chamber


81


of the purge pump


80


through the communication passage


51


, thereby moving the partition


83


to the left. At this time, the atmospheric pressure relief valve


88


is closed to the open air. Therefore, the external air sucked into the pump chamber


85


is moved into the canister


30


through the communication passage


57


and the atmospheric pressure relief valve


88


.




Next, as shown in

FIG. 17

when the positive pressure relief valve


87


is brought into the atmospheric air introduction state in accordance with the operating condition of the internal combustion engine


10


, the partition


83


of the purge pump


80


is shifted to the right by the spring force of the coil spring


84


. Since the atmospheric pressure relief valve


88


is released to the open air during this rightward movement of the partition


83


, the air is sucked into the pump chamber


75


from the atmospheric pressure relief valve


88


into the pump chamber


75


through the communication passage


57


.




As the operation of the purge pump


80


shown in

FIGS. 16 and 17

is repeated as described above, the evaporated fuel adsorbed to the adsorbing member


31


of the canister


30


is compulsively desorbed by the air thus packed, and is introduced into the intake passage


11


of the internal combustion engine


10


from the canister


30


through the communication passage


59


and then through the check valve


69


.




The purge pump


80


of the evaporated fuel processor of the internal combustion engine according to this embodiment moves the air of the pump chamber


85


into the canister


30


when the valve operations of the check valve


86


, the positive pressure relief valve


87


and the atmospheric pressure relief valve


88


introduce only the positive pressure of the intake pulsation Pi into the driving chamber


81


with the movement of the partition


83


, and moves the external air into the pump chamber


85


when the valve operations of the positive pressure relief valve


87


and the atmospheric pressure relief valve


88


release the positive pressure with the return of the partition


83


due to the spring force of the coil spring


84


.




Consequently, the evaporated fuel adsorbed by the adsorbing member


31


of the canister


30


is compulsively desorbed by the air packed into the canister


30


by the driving operation of the purge pump


80


, and is introduced into the intake passage


11


of the internal combustion engine


10


. In this instance, only the positive pressure of the intake pulsation Pi of the intake passage


11


of the internal combustion engine


10


is introduced into the driving chamber


81


of the purge pump


80


with the valve operations of the check valve


86


, the positive pressure relief valve


87


and the atmospheric pressure relief valve


88


to thereby move the partition


43


. When this positive pressure is released by the valve operations of the positive pressure relief valve


87


and the atmospheric pressure relief valve


88


, the partition


83


is allowed to return by the spring force of the coil spring


84


with the result that the capacity proportion of the pump chamber


85


is varied. In other words, the purge pump


80


conducts its pump operation by utilizing the movement of the partition


83


resulting from the introduction of the positive pressure of the intake pulsation Pi in the intake passage


11


of the internal combustion engine


10


, and the power loss can be reduced. When the pressure difference is small between the intake pressure inside the intake passage


11


of the internal combustion engine


10


and the pressure on the canister side


30


, too, the desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine


10


.




In the foregoing embodiments, the bellows-like partition separates the driving chamber of the purge pump from the pump chamber. When the present invention is practiced, however, this construction is not particularly restrictive. In other words, the partition may be those that can separate the driving chamber from the pump chamber and have a shape capable of freely moving.




In the foregoing embodiments, the predetermined force for returning the partition of the purge pump relies on the force of the coil spring, but this construction is not particularly restrictive when the present invention is practiced. For example, it is possible to obtain the predetermined force by elastic deformation of flexible members.




Further, the foregoing embodiments introduce the intake pulsation of the intake passage of the internal combustion engine and drive the purge pump, but this construction is not particularly restrictive, either, when the present invention is practiced. For example, the purge pump can be driven similarly by introducing the exhaust pulsation of the exhaust passage of the internal combustion engine.




Embodiment 7




Next, the seventh embodiment of the present invention will be explained with reference to the drawing. An evaporated fuel processor of this embodiment uses a canister disposed in a fuel system of a car engine, adsorbs once the evaporated fuel (evaporated gas) generated in a fuel tank and then discharges the evaporated fuel into an engine intake system. The constructions and the functions and effects of the evaporated fuel processor and its peripheral devices will be explained.





FIG. 18

is a diagram showing the overall construction of the evaporated fuel processor according to the seventh embodiment. First, the construction of the evaporation system will be explained. An evaporation port


11


and a purge port


12


are formed at one of the ends of a canister


10


for adsorbing the evaporated fuel. An open-air port


13


is formed at the other end. Active carbon as the adsorbing material is packed into the canister


10


interposed between these ends. The evaporation port


11


of the canister


10


is connected to the fuel tank


20


through an evaporation passage


14


. The purge port


11


is connected to an intake pipe


31


of an engine


30


through a purge passage


15


. The evaporation passage


14


and the purge passage


15


together constitute an evaporated fuel passage. A purge valve


16


as a purge regulation valve for adjusting a purge flow rate and a purge pump


50


for compulsively conducting canister purge are provided to intermediate parts of the purge passage


15


. An ECU


40


controls the operation of the purge valve


16


. The construction and operation of the purge pump


50


will be explained later. The open-air port


13


of the canister


10


is open to the open air through a canister-closed valve


17


.




Next, the construction of the fuel system will be explained. A fuel pump


21


for pressure-feeding the fuel is disposed inside the fuel tank


20


. The fuel pump


21


is connected to a delivery pipe


32


of the engine


30


through a fuel pipe


22


. The delivery pipe


32


is connected to a plurality of injectors


33


disposed for each cylinder, and the fuel stored in the delivery pipe


32


is jetted into each cylinder through the injectors


33


. Incidentally, the ECU


40


controls the operations of the fuel tank


21


and the injectors


33


. A pressure sensor


23


is disposed inside the fuel tank


20


to measure the internal pressure of the tank.




Next, the detailed construction of the purge pump


50


will be explained with reference also to FIG.


19


. In

FIG. 19

, the purge pump


50


is shown divided into a first chamber


51


for introducing the purge gas as purge air and a second chamber


52


for introducing a pressurized fuel by the fuel pump


21


. The first chamber


51


is disposed at an intermediate part of the purge passage between the canister


10


and the purge valve


16


, and the second chamber


52


is disposed at an intermediate part of the fuel pipe


22


between the fuel pump


21


and the delivery pipe


32


. The first and second chambers


51


and


52


are partitioned by a piston


53


as a movable member capable of reciprocating in a vertical direction of the drawing. A seal ring


55


seals the clearance between the piston


53


and a case


54


to prevent the leak of the purge gas inside the first chamber and the fuel inside the second chamber


52


.




A spring


56


pushes downward the piston


53


in the drawing. The balance between the force of the spring


56


and the fuel pressure inside the second chamber


52


determines the position of the piston


53


. Incidentally, the state shown in

FIG. 19

is not the initial state but represents the state where the pressurized fuel has already been introduced into the second chamber


52


and the piston


53


has moved up in the drawing. In the explanation that follows, the state shown in

FIG. 19

is used as the reference to determine the movement of the piston


53


in the vertical direction. In other words, the upward movement is called an “up movement” and the downward movement is called a “down movement”.




The first chamber


51


is provided with two ports. One of the ports is connected to the canister


10


through the purge passage


15


. A valve


61


is positioned at the junction with the purge passage


15


. The other port of the first chamber


51


is connected to the purge valve


16


through the purge passage


15


, and a valve


62


is positioned at the junction with the purge passage


15


.




The second chamber


52


is provided with one port. A passage extending from this port is branched into two passages. One of them is connected to the fuel pipe


22


, and a valve


63


is positioned at the junction. The other passage is connected to the fuel tank


20


through the return pipe


24


, and a valve


64


is positioned at the junction with the return pipe


24


. The ECU


40


independently controls opening/closing of these valves


61


to


64


. Though two ports are formed in the first chamber


51


in

FIG. 19

, the first chamber


51


may have the construction wherein one port is branched in the same way as the second chamber


52


. Though the second chamber


52


has the construction wherein one port is branched, it may have the construction wherein two ports are formed in the same way as the first chamber


51


.




When the pressurized fuel is introduced by the fuel pump


21


into the second chamber


52


in the purge pump


50


described above, the piston


53


moves up due to the fuel pressure as shown in

FIG. 19

, and the capacity of the first chamber


51


becomes small. When the second chamber


52


is connected to the return side and the fuel pressure is released, the piston


53


moves down. When it reaches a predetermined position (the bottom surface of the case


54


, for example), the capacity of the first chamber


51


becomes maximal.




The summary of the operation of the evaporated fuel processor having the construction described above will be explained with reference to the time chart of FIG.


20


. Referring to

FIG. 20

, timings of t


1


and t


3


represent the timings at which the purge valve


16


is closed and the purge from the canister


10


to the engine intake system is stopped, respectively. Timing t


2


is the timing at which the purge valve


16


is opened and the purge from the canister


10


to the engine intake system is started.




While the purge is stopped at the timings t


1


to t


2


(while the purge valve


16


is closed), the purge gas is introduced into the first chamber


51


of the purge pump


50


. In other words, the valve


63


is closed with the valve


64


being open at the timing t


1


to release the fuel pressure of the second chamber


52


. At the same time, the valve


62


is closed with the valve


61


being open to thereby communicate the first chamber


51


with the canister


10


. In this instance, the canister closed valve


17


on the open-air side of the canister


10


is left open. Strictly speaking, however, the possibility of the instantaneous backflow exists due to the difference of the response speeds of the individual valves when the above four valves are opened simultaneously. Therefore, time lags are secured so that the valves to be closed are closed first and then the valves to be opened are opened as shown in the drawing.




When the fuel pressure of the second chamber


52


is released, the force of the spring


56


pushes the piston


53


down to the bottom surface of the case


54


. Therefore, the capacity of the second chamber


52


becomes minimal, and the fuel inside the second chamber


52


is discharged to the fuel tank


20


through the valve


64


and through the return pipe


24


. The capacity of the first chamber


51


increases, on the contrary, and the pressure is reduced. In consequence, air is sucked from the canister closed valve


17


into the canister


10


, and the purge gas purging the canister


10


flows into the first chamber


51


. Since the clearance between the piton


53


and the case


54


is sealed by the seal ring


55


at this time, the purge gas does not flow into the second chamber


52


. While the purge gas is introduced into the first chamber


51


in this way, the valve


63


is left closed. Therefore, the line from the fuel pump


21


to the fuel pipe


22


and to the delivery pipe


32


is closed, and the fuel pressure generated in the fuel pump


21


does not leak.




After the purge gas is sufficiently sucked into the first chamber


51


, the valve


64


is closed while the valve


63


is opened with the start of purging at the timing t


2


, so that the pressurized fuel is introduced into the second chamber


52


. At the same time, the valve


61


is closed and the valve


62


is opened, and the first chamber


51


is communicated with the purge valve


16


. (In this case, too, the time lag exists between opening and closing of the valves). Thereafter, opening of the purge valve


16


is controlled in accordance with the operating condition of the engine, etc. Here, the fuel pressure by the fuel pump


21


is generally from several hundreds of kPa to several MPa, and is incomparably higher than the pressure loss of several kPa in the purge passage


15


. Therefore, the fuel pushes up the piston


53


. As a result, the purge gas in the first chamber


51


is moved into the intake pipe


31


while the purge valve


16


controls its flow rate. As the seal ring


55


seals the clearance between the piston


53


and the case


54


at this time, the fuel does not flow into the first chamber


51


. While the fuel is introduced in this way into the second chamber


52


, the valve


64


remains closed. Therefore, the fuel pressure of the delivery pipe


32


hardly changes if the maximum capacity of the second chamber


52


(the capacity at the uppermost point of the piston


53


) and the capacity from the fuel pump


21


to the fuel pipe


22


and to the delivery pipe


32


are set to appropriate values.




The time T


0


required for sufficiently sucking the purge gas into the first chamber


51


is determined by the force of the spring


56


, the capacity change amount of the first chamber


51


, the pressure loss of the canister


10


and the pressure loss in the evaporated fuel passage between the canister


10


and the purge pump


50


, and can be determined in advance. During the purge stop period, the valve


64


is closed and the valve


63


is opened after the passage of this time T


0


, so that the pressurized fuel is introduced into the second chamber


52


and at the same time, the valve


61


is closed and the valve


62


is opened, thereby starting the purging operation.




The purge gas quantity Q


0


which the purge pump


50


can deliver at a time in purging, is the difference between the capacity of the first chamber


51


at the lowermost point of the piston


53


and the capacity of the first chamber


51


at the uppermost point. It is possible in this case to judge whether or not one purging operation is sufficiently completed, that is, whether or not the piston


53


reaches the uppermost point, by determining the accumulated value Q of the purge flow rates from the opening degree of the purge valve


16


and by judging whether or not the accumulated value Q reaches the purge gas amount Q


0


. When the piston


53


reaches the uppermost point, purging is stopped at that point. In other words, the valve


63


is closed while the valve


64


is opened. The fuel pressure of the second chamber


52


is released and at the same time, the valve


62


is closed and the valve


61


is opened with the result that the purge gas is introduced into the first chamber


51


.




Next, the purge control routine using the purge pump


50


described above will be explained with reference to the flowchart in FIG.


21


. The routine shown in

FIG. 21

corresponds to “control means” described in the Scope of claim for Patent, and the ECU


40


executes this routine. In this control, the purge gas is first discharged from the purge pump


50


into the engine intake pipe


31


and then the purge gas is introduced into the purge pump


50


. In other words, the purge gas is introduced in advance into the first chamber


51


of the purge pump


50


at the start of this routine.




In the first step


101


in

FIG. 21

, the start of the purge control is judged on the basis of the known purge execution condition comprising the engine operating condition, etc, and the subsequent routine is thereafter executed. In the step


102


, the valve


61


and the valve


64


are closed. In the subsequent step


103


, the valve


62


and the valve


63


are opened. As a result of the steps


102


and


103


, the first chamber


51


of the purge pump


50


is communicated with the engine intake pipe


31


and the second chamber


52


of the purge pump


50


is communicated with the fuel pump


21


(at the timing t


2


in FIG.


20


).




In the step


104


, opening of the purge valve


16


is adjusted on the basis of signals of an O


2


sensor (or an A/F sensor) disposed in the exhaust pipe or the engine operating condition. In the step


105


, whether or not the purging control is to be continued is judged on the basis of the known purge execution condition in the same way as described above. When the purge control is to be continued, the flow proceeds to the step


106


and when the purge control is stopped, the flow proceeds to the step


111


.




When the purge control is continued, the purge flow rate is determined from opening degree of the purge valve


16


in the step


106


. In the next step


107


, whether or not the accumulated value Q of the purge flow rate from the start of purging is greater than the purge gas amount Q


0


of one purging operation is judged. Here, the purge gas amount Q


0


of one purging operation corresponds to the difference of the capacity of the first chamber


51


at the lowermost point of the piston and its capacity at the uppermost point as described above.




When Q<Q


0


, the routine returns to the step


104


by judging that the purge gas still remains inside the first chamber


51


of the purge pump


50


, and opening adjustment of the purge valve


16


is continued. When Q≧Q


0


, the routine proceeds to the step


108


by judging that the purge gas does not remain inside the first chamber


51


. In the routine after the step


108


, the purge valve


16


is once closed and the purge gas is introduced into the purge pump


50


.




In other words, in the step


108


, the valve


62


and the valve


63


are closed. In the subsequent step


109


, the valve


61


and the valve


64


are opened. In consequence, the fuel pressure inside the second chamber


52


is released and the purge gas is sucked into the first chamber


51


(at the timings t


1


and t


3


in FIG.


20


). In the step


110


, whether or not the time passed from the start of sucking of the purge gas into the first chamber


51


reaches the required time T


0


(whether or not T≧T


0


) is judged. When the result proves YES, the routine returns to the step


102


and purging is started again.




On the other hand, when the judgment is made in the step


105


to stop the purge control, the routine proceeds to the step


111


and the finish processing of the purge control is executed. In other words, in the step


111


, the valve


62


and the valve


63


are closed. In the subsequent step


112


, the valve


61


and the valve


64


are opened. Consequently, the fuel pressure of the second chamber


52


is released and the purge gas is sucked into the first chamber


51


. In the subsequent step


113


, the required time T


0


is awaited for sufficiently sucking the purge gas into the first chamber


51


in the same way as in the step


110


. In the step


114


, the valve


61


and the valve


64


are closed. After all the ports of the purge pump


50


are closed, this routine is finished.




The finish processing of the steps


111


to


114


withdraws the fuel inside the second chamber


52


when the purge control is finished. Therefore, the high-pressure fuel is not allowed to remain in the second chamber


52


at the end of the purge control, and does not accidentally leak.




Further, the fault diagnosis of the evaporated fuel processor can be conducted by use of this purge pump


50


. Hereinafter, the fault diagnosing routine executed by the ECU


40


will be explained with reference to the flowchart of FIG.


22


. The processing shown in

FIG. 22

is conducted at the start and stop of the engine, or is executed in a predetermined time cycle.




When the processing shown in

FIG. 22

is started, the valves


61


and


64


are first opened (step


201


) and the fuel pressure of the second chamber


52


is released. Next, the purge valve


16


is closed and the canister closed valve


17


is closed, too. Further, the valves


61


and


62


are opened (steps


202


to


204


). Consequently, the “evaporated fuel space” comprising the space extending from the purge valve


16


to the purge pump


50


and to the canister


10


through the purge passage


15


and the space extending from the canister


10


to the fuel tank


20


through the evaporated fuel passage


20


, becomes a closed space. While this closed space is defined, the valve


64


is closed whereas the valve


63


is opened (steps


205


and


206


) to introduce the pressurized fuel into the second chamber


52


of the purge pump


50


. Then, the fuel pressure pushes up the piston


53


inside the purge pump


50


and the closed space is pressurized.




In the step


207


, a standby state is secured for a short time until the pressure change settles. The pressure sensor


23


then measures the pressure P


1


of the closed space. In the subsequent step


208


, whether or not the pressure P


1


is greater than the predetermined pressure P


0


is judged. Here, if no hole exists in the closed space (the evaporated fuel space), the pressure P


1


is supposed to rise with the pressurizing operation of the purge pump


50


and to reach a predetermined value determined by the capacity change amount of the first chamber


51


of the purge pump


50


and the capacity of the closed space. In contrast, if any hole exists in the closed space (the evaporated fuel space), the pressure P


1


hardly rises. The pressure P


0


is decided in advance with the predetermined pressure value that should be originally reached, as the reference. Since the pressure elevation varies depending on the temperature factor and on the fuel remaining amount inside the tank, however, the pressure P


0


is preferably determined in consideration of these factors.




When P


1


>PO, the routine proceeds to the subsequent step


209


. When P


1


≦P


0


, the routine proceeds to the step


215


by judging that a hole exists in the closed space, and the occurrence of abnormality is judged.




When a relatively large hole exists in the closed space, the step


208


described above can easily confirm the existence of the hole. When a very small hole exists, however, the judgment of the step


208


cannot confirm the existence of the hole. Therefore, in the step


209


, the existence/absence of the hole is judged on the basis of the pressure drop state of the closed space. In other words, in the step


209


, the valve


63


is closed and the pressure of the second chamber


52


is held. In the step


210


, the passage of the lapse of time T from the closure of the valve


63


is awaited for a predetermined time T


1


(for example, one to two minutes). In the subsequent step


211


, the pressure sensor


23


measures the pressure P


2


of the closed space after the passage of the time T


1


.




Assuming that a very small hole exists in the closed space, the pressure P


2


(the measurement value of the step


211


) becomes smaller than the pressure P


1


(the measurement value of the step


207


). Therefore, in the step


212


, the difference [P


1


−P


2


] is calculated to obtain the pressure difference P


3


. In the next step


213


, whether or not this pressure difference P


3


is smaller than a stipulated pressure P


4


at the maximum leak permitted to the present system, is judged. If P


3


<P


4


, the routine proceeds to the step


214


by regarding that a hole exceeding the allowable size does not exist, and the normal judgment is given. If P


3


≧P


4


, the routine proceeds to the step


215


by regarding that a hole exceeding the allowable size exists, and the occurrence of abnormality is judged.




Incidentally, the pressure difference P


3


of the step


212


is the parameter representing the pressure drop state, and when this pressure difference P


3


is known, not only the existence/absence of the leak but also the degree of the leak (the size of the hole) can be known.




The fault judgment described above can obtain the same result not only in the evaporated fuel passage but also when any leak exists in the first and second chambers


51


and


52


of the purge pump


50


. Therefore, it functions also as the fault judgment of the purge pump itself.




As described above in detail, the seventh embodiment provides the following effects.




Since this embodiment uses the purge pump


50


driven by the fuel pressure, it does not invite an adverse influence on the fuel system, such as a fluctuation of the fuel pressure, unlike the conventional purge pumps that utilize the flow of the fuel. Since the fuel pressure (by the fuel pump


21


) as the driving source of the purge pump


50


can be kept substantially constant irrespective of the engine operating condition, the purge pump


50


can be driven always stably. As a result, the evaporated fuel processor of the seventh embodiment can restrict the influence on the fuel system and can always exhibit the stable purge capacity irrespective of the engine operating condition.




Particularly in the apparatus of the seventh embodiment, the operation of the purge pump


50


compulsively purges the evaporated fuel inside the canister


10


. Therefore, it is possible to accomplish an apparatus suitable for a direct injection engine or a lean-burn engine in which the negative pressure of the intake pipe becomes smaller when the air-fuel ratio becomes leaner.




Since the piston


53


divides the purge pump


50


into the first and second chambers


51


and


52


under the sealed state, the leak of the pressurized fuel by the fuel pump


21


can be kept to a minimum. In consequence, the influences on the fuel injection can be minimized.




On the other hand, the “evaporated fuel space” from the purge valve


16


to the fuel tank


20


is the closed space, and the leak of the closed space is judged on the basis of the pressure change under this state at the time of pressurization by the purge pump and on the basis of the pressure drop condition after pressurization is complete. Therefore, the fault judgment can be conducted easily and appropriately. The fault judgment of the purge pump


50


can be also conducted conjointly.




Embodiment 8




Next, the eighth embodiment of the present invention will be explained with primary reference to its difference from the seventh embodiment.





FIG. 23

is a structural view showing the outline of an evaporated fuel processor according to the eighth embodiment. The difference from

FIG. 18

is that the purge pump


50


is arranged at the open-air release portion of the canister


10


. The purge pump


50


has the same construction as the one shown in FIG.


19


. In this embodiment, the first chamber


51


of the purge pump


50


is connected to the open-air port


13


of the canister


10


through the valve


62


, and is open to the open air through the valve


61


. With this construction, the canister closed valve


17


is omitted. The second chamber


52


of the purge pump


50


is connected to the fuel pipe


22


through the valve


63


in the same way as described above, and is connected to the return pipe


24


through the valve


64


.




Next, the outline of the operation of the evaporated fuel processor according to the eighth embodiment will be explained. Here, the operations of various valves are the same as those in the seventh embodiment, and the explanation will be given with reference to the time chart of FIG.


20


.




While the purge is stopped at the timings t


1


to t


2


(while the purge valve


16


is closed), the air is introduced into the first chamber


51


of the purge pump


50


. In other words, the valve


63


is closed with the valve


64


being open at the timing t


1


to release the fuel pressure of the second chamber


52


. At the same time, the valve


62


is closed with the valve


61


being open to thereby communicate the first chamber


51


with the open air. When the fuel pressure of the second chamber


52


is released, the spring


56


pushes down the piston


53


to the bottom surface of the case


54


. Therefore, the capacity of the second chamber


52


becomes minimal, and the fuel inside this second chamber


52


is discharged to the fuel tank


20


through the valve


64


and the return pipe


24


. The capacity increases in the first chamber


51


, on the contrary, and the pressure is reduced. In consequence, the open air is sucked into the first chamber


51


. Since the clearance between the piston


53


and the case


54


is sealed by the seal ring


55


at this time, the open air does not flow into the second chamber


52


. While the open air is introduced into the first chamber


51


in this way, the valve


63


is left closed. Therefore, the line from the fuel pump


21


to the fuel pipe


22


and to the delivery pipe


32


is closed, and the fuel pressure generated in the fuel pump


21


does not leak.




After the air is sufficiently sucked into the first chamber


51


, the valve


64


is closed while the valve


63


is opened with the start of purging at the timing t


2


, so that the pressurized fuel is introduced into the second chamber


52


. At the same time, the valve


61


is closed and the valve


62


is opened, and the first chamber


51


is communicated with the open-air port


13


of the canister


13


. Here, the fuel pressure by the fuel pump


21


is generally from several hundreds of kPa to several MPa, and is much higher than the pressure loss of several kPa in the canister


10


and in the purge passage


15


. Therefore, the fuel pushes up the piston


53


. As a result, the open air in the first chamber


51


flows into the canister


10


, so that the canister


10


is purged.




Further, the purge gas that has purged the canister flows into the intake pipe


31


while its flow rate is controlled by the purge valve


16


. Since the seal ring


55


seals the clearance between the piston


53


and the case


54


at this time, the fuel does not flow into the first chamber


51


. While the fuel is introduced in this way into the second chamber


52


, the valve


64


remains closed. Therefore, the fuel pressure of the delivery pipe


32


hardly changes if the maximum capacity of the second chamber


52


(the capacity at the uppermost point of the piston


53


) and the capacity from the fuel pump


21


to the fuel pipe


22


and to the delivery pipe


32


are set to appropriate values.




In the eighth embodiment, too, the fault diagnosis can be made in the same way as in FIG.


22


. The routine of the fault diagnostic processing by the ECU


40


will be explained briefly. To conduct the fault diagnosis, the ECU


40


opens the valves


61


and


64


to release once the purge pump


50


, and then closes the purge valve


16


and the valve


61


to convert the “evaporated fuel space” from the purge valve


16


to the fuel tank


20


to the closed space. Thereafter, the ECU


40


closes the valve


64


but opens the valve


63


, introduces the fuel into the second chamber


52


of the purge pump


50


and moves up the piston


53


. In consequence, the pressure of the closed space rises, and the existence/absence of the leaking hole is judged in accordance with the pressure P


1


of the closed space at this time. In this case, if the pressure P


1


does not reach the predetermined pressure P


0


, the ECU


40


judges that an abnormality has occurred (the leaking hole exists).




When the pressure P


1


rises up to the predetermined pressure P


0


, the existence/absence of the leaking hole is again judged in accordance with the pressure drop condition after pressurization is complete. In other words, the valve


63


is closed and the pressure of the second chamber


52


is held. When the pressure change (P


3


=P


1


−P


2


) from closing of the valve


63


to the passage of the time T


1


is higher than a predetermined value P


4


, the occurrence of abnormality is judged. In this case, the fault judgment of the purge pump itself is simultaneously executed as described already.




Modified Embodiment of Embodiments 7 & 8




In Embodiments 7 and 8 described above, the purge pump


50


pressurizes the closed space and the pressure change under that state is monitored, but this construction can be changed in the following way. In other words, the purge pump


50


reduces the pressure of the closed space and under this state, the pressure change is monitored to conduct the fault diagnosis. The routine of the fault diagnostic processing by the ECU


40


will be briefly explained when the construction of

FIG. 18

is applied.




To conduct the fault diagnosis, the ECU


40


first closes the valve


64


but opens the valve


63


to introduce the fuel pressure into the second chamber


52


. The ECU


40


then closes the purge valve


16


and the canister closed valve


17


under this condition and converts the “evaporated fuel space” from the purge valve


16


to the fuel tank


20


to the closed space (both valves


61


and


62


are left opened). Thereafter, the ECU


40


closes the valve


63


but opens the valve


64


to release the fuel pressure of the second chamber


52


. Consequently, the force of the spring


56


moves down the piston


53


and the pressure of the evaporated fuel space (the closed space) drops. The pressure of the closed space at this time is measured, and the existence/absence of the leaking hole is judged in accordance with this pressure. When the pressure of the closed space does not drop to a predetermined judgment value in this case, the occurrence of abnormality (the leaking hole exists) is judged.




When the pressure of the closed space falls to the judgment value, the existence/absence of the leaking hole is again judged in accordance with the pressure elevation condition after pressure reduction is complete. A predetermined time (for one to two minutes, for example) elapses after closing of the valve


64


. When the pressure change is higher than the predetermined value at this time, the occurrence of abnormality is judged. In this case, too, the fault judgment of the purge pump itself is simultaneously conducted as already described. Needless to say, the fault diagnosis by the pressure reducing operation of the purge pump


50


can be employed when the construction of

FIG. 23

is applied.




In this modified embodiment, too, the fault diagnosis can be executed easily and appropriately from the pressure change of the closed space. Particularly, because the fault diagnosis is executed by reducing the pressure of the closed space by use of the purge pump


50


, the open air is sucked through a hole, if any leaking hole exists in each passage. Therefore, the disadvantage that the evaporated fuel is discharged from the leaking hole to the open air, during the fault diagnosis, can be avoided.




In addition, the present invention can also be embodied in the following way.




In the seventh and eighth embodiments, the piston


53


partitions the purge pump


50


into the first and second chambers


51


and


52


. However, this construction can be changed. For example, a diaphragm or bellows are used as the movable member to partition the first and second chambers


51


and


52


. In this case, the capacity of each chamber


51


,


52


varies in accordance with deformation of the diaphragm or the bellows. In this construction, in particular, the first and second chambers


51


and


52


are completely cut off, and the leak between both chambers (mixture of the purge gas into the fuel system and mixture of the fuel into the evaporation purge system) can be reliably prevented. In short, an arbitrary member can be employed as the movable member so long as it can partition the first and second chambers


51


and


52


under the sealed condition and can reciprocate in accordance with the fuel pressure inside the second chamber


52


to thereby vary the capacity of the first chamber


51


.




In the seventh and eighth embodiments, the first chamber


51


and the second chamber


52


of the purge pump


50


are arranged inside the same case


54


. Therefore, when the piston


53


reciprocates, the capacity of each chamber remains the same. However, this construction can be modified as shown in FIG.


24


. The purge pump


70


shown in

FIG. 24

is provided with a first case


71


and a second case


72


each having a different cylinder diameter. A piston


73


as a reciprocating member slides and reciprocates inside each case


71


,


72


. In the first case


71


, a first chamber


74


partitioned by a slide portion


73




a


of the piston


73


is formed. In the second case


72


, a second chamber


75


partitioned by a slide portion


73




b


of the piston


73


is formed similarly. A spring


76


is disposed in the first chamber


74


. Valves


61


to


64


are provided to each port in the same way as in the construction shown in FIG.


19


.




In the purge pump


70


having the construction described above, the capacity change of the second chamber


75


during driving is smaller than the capacity change of the first chamber


74


. Therefore, the change (the drop) of the fuel pressure during the introduction of the fuel pressure into the second chamber


75


is kept to a minimum. In other words, the influences on the fuel system (the pressure drop of the delivery pipe, etc) during the pump operation can be reduced, and the construction becomes a more preferable construction.




To execute the fault diagnosis of the evaporated fuel processor, the seventh and eighth embodiments execute both the processing (the step


208


in

FIG. 22

) for judging the leak of the closed space depending on whether or not the pressure inside the closed space rises to the predetermined value with the pressurizing operation of the purge pump, and the processing (the step


213


in

FIG. 22

) for judging the leak of the closed space from the pressure drop condition of the closed space after the passage of the predetermined time after the purge pump finishes pressurizing the closed space. However, the fault diagnostic processing may be accomplished by executing either one of them. This also holds true of the fault diagnosis by means of the pressure reduction of the purge pump.




When executing the fault diagnosis of the evaporated fuel processor, the seventh and eighth embodiments execute the abnormality judgment by pressurizing or evacuating the closed space and judging to which level the pressure rises or drops (the step


208


in FIG.


22


), but this processing may be changed. During the pressurizing or evacuating operation by the purge pump, for example, the abnormality judgment is executed from the required time until the predetermined pressure is reached. In this case, when the predetermined time until the predetermined pressure is reached is longer than the reference time, the occurrence of an abnormality (the existence of a leaking hole) is diagnosed.




Embodiment 9





FIGS. 25

to


27


show the ninth embodiment of the present invention.

FIG. 25

shows a schematic construction of the evaporated fuel processor.




The evaporated fuel processor according to the ninth embodiment compulsively desorbs the evaporated fuel adsorbed by a fuel-adsorbing layer


22


inside a canister


3


therefrom by utilizing an intake negative pressure occurring in an intake pipe of a low intake pipe negative pressure engine such as a direct injection type engine mounted to a car (hereinafter called merely the “engine”), and delivers the evaporated fuel evaporating inside a fuel tank


2


into the intake pipe


1


. The evaporated fuel processor includes an evaporated fuel passage


11


extending to the fuel tank


2


, a purge passage


12


extending to the intake pipe


1


of the engine, the canister


3


for temporarily adsorbing and holding the evaporated fuel emitted from the fuel tank


2


to the evaporated fuel passage


11


, a purge pump


5


for desorbing compulsively the evaporated fuel adsorbed by the fuel-adsorbing layer


22


formed inside the canister


3


, and purge pump driving means (to be described later) for driving the purge pump


5


by utilizing the intake pipe negative pressure occurring in the intake pipe


1


when a throttle valve


6


of the engine is opened or closed.




The fuel tank


2


is connected to the canister


3


through the evaporated fuel passage


11


. The purge passage


12


connects the canister


3


to the upstream side of the throttle valve


6


of the intake pipe


1


of the engine, and also connects it to a second chamber


52


of the purge pump


5


at an intermediate part of the purge passage


12


. A valve


13


is interposed between the canister


3


of the purge passage


12


and the purge pump


5


, and a purge valve


14


for controlling a purge flow rate is interposed between purge pump


5


and the intake pipe


1


. A negative pressure introduction passage


15


connects a first chamber


41


of the purge pump


5


to the downstream side of the throttle valve


6


of the intake pipe


1


of the engine.




Next, the construction of the canister


3


of the ninth embodiment will be explained briefly with reference to FIG.


26


. Here,

FIG. 26

shows a schematic construction of the canister


3


.




A large number of active carbon particles are packed into a case


20


, that constitutes an outer wall of the canister


3


, and form a fuel-adsorbing layer


22


. Porous plates


23


and


24


are provided to both ends of the fuel-adsorbing layer


22


in such a fashion as to interpose the fuel-adsorbing layer


22


between them. Air layers


25


and


26


are defined between the right and left ends of the case


20


in the drawing and the porous plates


23


and


24


, respectively, so that the evaporated fuel or the open air can be uniformly distributed to the fuel-adsorbing layer


22


. Filters


27


and


28


are interposed between the porous plates


23


and


24


and the fuel-adsorbing layer


22


, respectively, to prevent fall-off of the active carbon


21


. An evaporation port


29


and a purge port


30


are provided to one of the ends of the case


20


. The evaporation port


29


is connected to the evaporated fuel passage


11


, and the purge port


30


is connected to the purge passage


12


. An open-air port


31


is provided to the other end of the case


20


and is connected to the open air.




The construction of the purge pump


5


in the ninth embodiment will be explained briefly with reference to FIG.


27


. Here,

FIG. 27

shows a schematic construction of the purge pump


5


.




A first chamber (driving chamber)


41


for introducing the intake pipe negative pressure and a second chamber (pump chamber)


42


for sucking and delivering the purge air are disposed inside a case


40


that constitutes the outer wall of the purge pump


5


. A partition


7


that is biased to the right in the drawing by urging means such as a return spring, not shown, is interposed between the first chamber


41


and the second chamber


42


. The partition


7


hermetically seals the first and second chambers


41


and


42


lest an air leak occurs between these chambers


41


and


42


.




The partition


7


is connected to bellows


43


and is so constituted as to be capable of freely changing the capacities of the first and second chambers


41


and


42


. A communication port


44


for communicating the first chamber


41


with a negative pressure introduction passage


15


is formed in the sidewall portion of the case


40


on the right side in the drawing. Another communication port


45


for communicating the second chamber


42


with an intermediate part of the purge passage


12


is formed in the sidewall portion of the case


40


on the left side in the drawing. Incidentally, the portion of the bellows


43


may use a thin film member or a extensible member such as a diaphragm because the partition


7


needs only to freely move in the transverse direction in the drawing. A three-way valve


46


corresponding to the purge pump driving means of the present invention is provided to an intermediate part of the negative pressure introduction passage


15


.




The three-way valve


46


assumes a first switching state in which the first chamber


41


of the purge pump


5


is connected to the intake pipe side and the second switching state in which the first chamber


41


of the purge pump


5


is connected to the open air side. The three-way valve


46


constitutes first partition driving means that is switched to the first switching state when the throttle valve


6


of the engine is closed and a high intake pipe negative pressure is generated, introduces the intake pipe negative pressure into the first chamber


47


, moves the partition


7


in the first direction in which the capacity proportion of the second chamber


42


is greater than that of the first chamber


41


, purges the canister


3


and stores the purge air (evaporated fuel) inside the second chamber


42


. The three-way valve


46


constitutes second partition driving means that is switched to a second switching state when the throttle valve


6


of the engine is opened and a low intake pipe negative pressure is generated, releases the intake pipe negative pressure from inside the first chamber


41


to the open air, moves the partition


7


in the second direction in which the capacity proportion of the second chamber


42


is smaller than that of the first chamber


41


, and sends the purge air inside the second chamber


42


to the intake pipe


1


through the purge passage


12


.




Next, the operation of the evaporated fuel processor according to the ninth embodiment will be briefly explained with reference to

FIGS. 25

to


27


.




When the engine is stopped, the valve


13


and the purge valve


14


are closed, and the three-way valve


46


is switched to the intake pipe


1


side. The evaporated fuel generated in the fuel tank


2


passes through the evaporated fuel passage


11


, flows into the canister


3


and is adsorbed by a large number of active carbon particles


21


of the fuel-adsorbing layer


22


. Since the three-way valve


46


is switched to the intake pipe


1


side, the evaporated fuel is prevented from leaking to the open air even when any hole is open in the partition


7


and in the bellows


43


and the evaporated fuel staying in the second chamber


42


diffuses into the first chamber


41


.




When the throttle valve


6


is closed during the operation of the engine, the purge valve


14


is closed, the valve


13


is opened and the three-way valve


46


is switched to the intake pipe


1


side. In the low negative intake pressure engine such as the direct injection type engine, too, a high negative intake pressure is generated on the downstream side of the throttle valve


6


when the throttle valve


6


is closed during deceleration. This negative intake pressure is introduced into the first chamber


41


of the purge pump


5


from the negative pressure introduction passage


15


. When it is introduced into the first chamber


41


, the partition


7


is moved to the right in

FIG. 27

, that is, in the direction in which the capacity of the first chamber


41


becomes small (the first direction), and the capacity of the second chamber


42


becomes greater than that of the first chamber


41


.




When the capacity of the second chamber


42


is thus expanded, a negative pressure develops in the second chamber


42


. Since the purge valve


14


is closed and the valve


13


is opened at this time, air is sucked from the canister side. In other words, the open air flows from the open-air port


31


of the canister


3


into the canister


3


. At this time, the evaporated fuel adsorbed by a large number of active carbon particles


21


of the fuel-adsorbing layer


22


is desorbed, and an air-fuel mixture (purge air) of the evaporated fuel and the open air passes through the purge passage


12


and flows into the second chamber


42


of the purge pump


5


.




When the throttle valve


6


of the engine opens, the valve


13


is closed, the purge valve


14


is opened and the three-way valve


46


is switched to the open-air side, thereby releasing the negative intake pressure inside the first chamber


41


. When the first chamber


41


is released to the open air, the partition


7


is moved to the left by the force of the bellows


43


and a spring, and the purge air inside the second chamber


42


is pushed out into the intake pipe


1


through the purge passage


12


while being adjusted by the purge valve


14


, and is then burnt in the engine.




Further, when the throttle valve


6


of the engine is closed, the injection amount of the fuel injected and supplied from the injector into the combustion chamber of the engine is small. Therefore, the evaporated fuel purged exerts a great influence on the air-fuel ratio when it flows into the engine. When the throttle valve


6


is opened, on the other hand, the fuel injection amount is great, so that the influence of the purged and evaporated fuel on the air-fuel ratio is small. In view of these factors, the ninth embodiment does not deliver the purge air into the engine through the intake pipe


1


when the throttle valve


6


exerting the great influences on the air-fuel ratio is closed, but stores it inside the second chamber


42


. Instead, this embodiment delivers the purge air into the engine when the throttle valve


6


is opened where the influence on the air-fuel ratio is small.




As described above, in the evaporated fuel processor according to the ninth embodiment, the negative intake pressure is introduced into the first chamber


41


, when the throttle valve


6


is closed and the high negative intake pressure is generated, to move the partition


7


to the right (in the first direction) in the drawing. The movement of the partition


7


purges the canister


3


, and the evaporated fuel (purge air) is sucked into the second chamber


42


. When the throttle valve


6


is thereafter opened and the negative intake pressure becomes low, the negative intake pressure is released, and the partition


7


is moved to the left (in the second direction) in the drawing by use of the spring, etc, so that the evaporated fuel inside the second chamber


42


is emitted into the intake pipe


1


.




In this way, the ninth embodiment makes the most of the negative intake pressure generated in the intake pipe


1


when the throttle valve


6


is closed, and drives the purge pump


5


by using the negative intake pressure as the driving power. Therefore, even in the low negative intake pressure engine such as the direct injection type engine, this embodiment can attain purging of the canister


3


by the purge pump


5


driven by the negative intake pressure without consuming electric power and without affecting fuel injection by the injector.




From the aspect of engine control, the fuel injection amount is small when the throttle valve


6


is closed. Therefore, the evaporated fuel is not easily accepted. On the other hand, the fuel injection amount is great when the throttle valve


6


is open, and the evaporated fuel is easily accepted. Therefore, the evaporated fuel is stored inside the second chamber


42


when the throttle valve is closed at which the evaporated fuel is not easily accepted, and is emitted to the intake pipe


1


when the throttle valve


6


is open at which the evaporated fuel is easily accepted. This construction is extremely advantageous from the aspect of engine control, too.




In this ninth embodiment, the three-way valve


46


is disposed in the negative pressure introduction passage


15


, but may be omitted as shown in FIG.


28


. In this case, when the throttle valve


6


as the pump driving means is open and the negative intake pressure downstream of the throttle valve


6


disappears, so that the first chamber


41


is released. Since the intake air flows through the intake pipe


1


, the negative intake pressure practically exists to a certain extent at a downstream portion of the throttle valve


6


. Therefore, the bellows


43


are so designed as to contract against the negative intake pressure. In this ninth embodiment, the bellows


43


are attracted when the negative intake pressure is introduced into the first chamber


41


. However, it is possible to use the construction in which the bellows


43


are contracted when the negative intake pressure is introduced into the first chamber


41


as shown in FIG.


29


.




Embodiment 10





FIG. 30

shows a schematic construction of an evaporated fuel processor according to the tenth embodiment of the present invention.




The tenth embodiment includes the purge pump


5


provided integrally with a resonator. The negative pressure introduction passage


15


connects the first chamber


41


of the purge pump


5


to the intake pipe


1


on the downstream side of the throttle valve


6


. The three-way valve


46


is disposed at an intermediate part of the negative pressure introduction passage


15


. One of the ends of this three-way valve


46


is connected to the open air through the purge valve


14


that controls the purge flow rate. The three-way valve


46


switches the suction duct side and the open-air side. The purge passage


12


connects the second chamber


42


of the purge pump


5


to the canister


3


. A valve


13


is disposed at an intermediate part of the purge passage


12


.




Here, the capacity of the second chamber


42


is set to be equal to the capacity at which it exhibits the silencing effect as the resonator when the partition


7


shifts to the extreme left end in the drawing, that is, when the capacity of the second chamber


42


reaches minimum. In this way, the second chamber


42


has also the function of the silencing function. A connection duct


51


that connects the intake pipe


1


to the second chamber (resonator)


42


communicates with the second chamber


42


of the purge pump


5


, and a valve


52


is disposed at an intermediate part of the connection duct


51


. The inner diameter of this valve


52


is coincident with the inner diameter of the connection duct


51


lest it impedes the silencing function as the resonator. The construction of each of the canister


3


and the purge pump


5


is the same as that of the first embodiment.




Next, the operation of the evaporated fuel processor according to the tenth embodiment will be explained briefly with reference to FIG.


30


.




When the throttle valve


6


is closed, the valve


52


is closed, the valve


13


is opened and the three-way valve


46


is switched to the intake pipe side


1


. The intake pipe negative pressure occurring in the intake pipe


1


downstream of the throttle valve


6


, when the throttle valve


6


is closed, passes through the negative pressure introduction passage


15


and is then introduced into the first chamber


41


of the purge pump


5


. When the negative intake pressure is introduced into the first chamber


41


, the partition


7


is moved to the right in the drawing


30


, that is, in the direction in which the capacity of the first chamber


41


becomes small, so that the capacity of the second chamber


42


becomes greater than that of the first chamber


41


. When the capacity of the second chamber


42


becomes large in this way, the negative pressure develops inside the second chamber


42


.




At this time, the valve


52


is closed but the valve


13


is open. Therefore, the open air is sucked from the canister


3


side. In other words, the open air flows from the open-air port


31


of the canister


3


into the canister


3


. The evaporated fuel adsorbed by a large number of active carbon


21


of the fuel adsorbing layer


22


is desorbed at this time, and the air-fuel mixture (purge air) of the open air and the evaporated fuel flows into the second chamber


42


of the purge pump


5


through the purge passage


12


. Since the valve


52


is closed in this instance, its silencing function as the resonator is lost. However, since the load of the engine is not much great, the noise requiring silencing is not much generated. Therefore, adverse influences hardly exist.




After the throttle valve


6


is opened, the valve


13


is closed, the valve


52


is opened, the three-way valve


46


is switched to the open-air side, and then the purge valve


14


is opened, thereby releasing the negative intake pressure of the first chamber


41


. When the first chamber


41


is released, the partition


7


is moved to the left in the drawing by the force of the bellows


43


or the spring, and the purge air inside the second chamber


42


is pushed out into the intake pipe


1


through the connection duct


51


and is burnt inside the engine. At this time, the purge valve


14


controls the release of the negative intake pressure of the first chamber


41


and can control the evaporated fuel pushed out from inside the second chamber


42


into the intake pipe


1


. While the throttle valve


6


is open, the engine load is great and the silencing function as the resonator is required. According to the construction described above, however, the silencing function of the second chamber


42


is restored when the valve


52


is opened for purging. Therefore, the pressure-feeding function as the purge pump and the silencing function as the resonator can be simultaneously satisfied.




Embodiment 11





FIG. 31

shows a schematic construction of an evaporated fuel processor according to the eleventh embodiment of the present invention.




The eleventh embodiment includes a purge pump


5


provided integrally with a resonator. A negative pressure introduction passage


15


connects a first chamber


41


of the purge pump


5


to an intake pipe


1


on the downstream side of a throttle valve


6


. A valve


56


is disposed at an intermediate part of a negative pressure introduction passage


15


. A purge passage


12


connects a second chamber


42


of the purge pump


5


to a canister


3


and to an intermediate part of an intake pipe


1


on the upstream side of the throttle valve


6


. A valve


13


is disposed between the purge pump


5


and the canister


3


, and a purge valve


14


is disposed between the purge pump


5


and the intake pipe


1


.




Here, the capacity of the first chamber


41


is set to be equal to the capacity at which it exhibits the silencing effect as the resonator when a partition


7


moves to the extreme left end in the drawing, that is, when the capacity of the first chamber


41


reaches a maximum. In this way, the first chamber


41


has also the silencing function. A connection duct


51


that connects the intake pipe


1


to the first chamber (resonator)


41


communicates with the first chamber


41


of the purge pump


5


, and a valve


52


is disposed at an intermediate part of the connection duct


51


. The inner diameter of this valve


52


is coincident with the inner diameter of the connection duct


51


lest it impedes the silencing function as the resonator. The construction of the purge pump


5


is the same as that of the first embodiment.




Next, the operation of the evaporated fuel processor according to the eleventh embodiment will be explained briefly with reference to FIG.


31


.




When the throttle valve


6


is closed, the valve


52


is closed, the valve


13


is opened and the valve


55


is opened. The negative intake pressure occurring in the intake pipe


1


downstream of the throttle valve


6


, when the throttle valve


6


is closed, passes through the negative pressure introduction passage


15


and is then introduced into the first chamber


41


of the purge pump


5


. When the negative intake pressure is introduced into the first chamber


41


, the partition


7


is moved to the right in the drawing


30


, that is, in the direction in which the capacity of the first chamber


41


becomes small, so that the capacity of the second chamber


42


becomes greater than that of the first chamber


41


. When the capacity of the second chamber


42


becomes large in this way, the negative pressure develops inside the second chamber


42


.




At this time, the purge valve


14


is closed but the valve


13


is open. Therefore, the open air is sucked from the canister


3


side. In other words, the open air flows from the open-air port


31


of the canister


3


into the canister


3


. The evaporated fuel adsorbed by a large number of active carbon


21


of the fuel adsorbing layer


22


is desorbed at this time, and the air-fuel mixture (purge air) of the open air and the evaporated fuel flows into the second chamber


42


of the purge pump


5


through the purge passage


12


. As the valve


52


is closed in this instance, its silencing function as a resonator is lost. However, as the load of the engine is not very great, a noise requiring silencing is hardly generated. Therefore, an adverse influence hardly exists.




After the throttle valve


6


is opened, the valve


13


is closed, the valve


55


is closed, and then the valve


52


is opened, thereby releasing the negative intake pressure of the first chamber


41


. When the first chamber


41


is released, the partition


7


is moved to the left in the drawing by the force of the bellows


43


or the spring, and the purge air inside the second chamber


42


is pushed out into the intake pipe


1


through the purge passage


12


and is burnt inside the engine. At this time, as opening/closing the purge valve


14


is controlled, the evaporated fuel pushed out from inside the second chamber


42


into the intake pipe


1


can be controlled. While the throttle valve


6


is open, the engine load is large and the silencing function as the resonator is required. According to the construction described above, however, the silencing function of the first chamber


41


is restored when the valve


52


is opened for releasing the first chamber


41


. Therefore, the pressure-feeding function as the purge pump and the silencing function as the resonator can be simultaneously provided.




Embodiment 12





FIG. 32

shows a schematic construction of an evaporated fuel processor according to the twelfth embodiment of the present invention.




In this embodiment, as shown in

FIG. 32

, a purge passage


12


connects a purge port


30


of a canister


3


to an intake pipe


1


on the downstream side of a throttle valve


6


. However, a purge port


30


may be connected to the intake pipe


1


on the upstream side of the throttle valve


6


. A purge valve


14


for regulating the purge flow rate is disposed at an intermediate part of the purge passage


12


. The construction of each of the canister


3


and the purge pump


5


is the same as that of the ninth embodiment.




The negative pressure introduction passage


15


connects a first chamber


41


of the purge pump


5


to the intake pipe


1


on the downstream side of the throttle valve


6


. A three-way valve


56


corresponding to purge pump driving means of the present invention is disposed at an intermediate part of the negative pressure introduction passage


15


, and one of the ends of this three-way valve


56


is connected to the open air. The three-way valve


56


is switched to a first switching state where the first chamber


41


of the purge pump


5


is connected to the suction duct side and to a second switching state where the first chamber


41


of the purge pump


5


is connected to the open-air side.




The open-air introduction passage


17


connects the second chamber


42


of the purge pump


5


to the open-air port


31


of the canister


3


. A three-way valve


57


corresponding to purge pump driving means of the present invention is disposed at an intermediate part of the open-air introduction passage


17


, and one of the ends of this three-way valve


57


is connected to the open air. The three-way valve


57


is switched to a first switching state where the second chamber


42


of the purge pump


5


is connected to the open air side and to a second switching state where the second chamber


42


of the purge pump


5


is connected to the canister


3


side.




The three-way valves


56


and


57


are switched to the first switching state when the throttle valve


6


of the engine is closed, introduce a high negative intake pressure into the first chamber


41


and constitute first partition driving means for moving the partition


7


in the first direction in which the capacity proportion of the second chamber


42


becomes greater than that of the first chamber


41


, and for temporarily storing the open air inside the second chamber


42


. The three-way valves


56


and


57


are switched to the second switching state when the throttle valve


6


of the engine is opened, release the negative intake pressure from inside the first chamber


41


and constitute second partition driving means for moving the partition


7


in the second direction in which the capacity proportion of the second chamber


42


becomes smaller than that of the first chamber


41


, and for sending the open air inside the second chamber


42


to the canister


3


and purging the canister


3


.




Next, the operation of the evaporated fuel processor according to the twelfth embodiment will be explained briefly with reference to FIG.


32


.




When the throttle valve


6


is closed, the three-way valve


57


is switched to the open-air side


31


and the three-way valve


56


is switched to the suction duct side. The negative intake pressure generated in the intake pipe


1


downstream of the throttle valve


6


, when the throttle valve


6


is closed, passes through the negative pressure introduction passage


15


and is then introduced into the first chamber


41


of the purge pump


5


. When the negative intake pressure is introduced into the first chamber


41


, the partition


7


is moved to the right in the drawing


32


, that is, in the direction in which the capacity of the first chamber


41


becomes small, so that the capacity of the second chamber


42


becomes greater than that of the first chamber


41


. When the capacity of the second chamber


42


becomes great in this way, the open air is sucked into the second chamber


42


because the three-way valve


57


is switched to the open-air side. At this time, the purge valve


14


is kept closed.




When the throttle valve


6


is opened, the three-way valve


57


is switched to the canister


3


side, the purge valve


14


is opened, the three-way valve


56


is switched to the open-air side, and the negative intake pressure inside the first chamber


41


is released to the open air. When the first chamber


41


is opened, the partition


7


is moved to the left in the drawing by the force of the bellows


43


or the spring, and the open air in the second chamber


42


is pushed out from the open-air introduction passage


17


towards the canister


3


. As a result, the evaporated fuel adsorbed by a large number of active carbon particles


21


of the fuel adsorbing layer


22


is desorbed at this time, and the air-fuel mixture (purge air) of the open air and the evaporated fuel flows into the intake pipe


1


through the purge passage


12


and is burnt inside the engine while its flow rate is being controlled by the purge valve


14


.




Embodiment 13





FIG. 33

shows a schematic construction of an evaporated fuel processor according to the thirteenth embodiment of the present invention.




The thirteenth embodiment includes a purge pump


5


provided integrally with a resonator. A negative pressure introduction passage


15


connects a first chamber


41


of a purge pump


5


to an intake pipe


1


on the downstream side of a throttle valve


6


. A valve


58


is disposed at an intermediate part of the negative pressure introduction passage


15


. The open-air introduction passage


17


connects a second chamber


42


of the purge pump


5


to an open-air port


31


of a canister


3


. A three-way valve


57


switches the canister


3


side and the open-air side. In

FIG. 33

, a purge passage


12


is connected to the downstream side of the throttle valve


6


, but it may be connected to the upstream side of the throttle valve


6


. The purge valve


14


for controlling the purge flow rate is disposed at an intermediate part of the purge passage


12


.




Here, the capacity of the first chamber


41


is set to be equal to the capacity at which it exhibits the silencing effect as the resonator when the partition


7


shifts to the extreme left end in the drawing, that is, when the capacity of the first chamber


41


reaches maximum. In this way, the first chamber


41


has also the silencing function as a resonator. A connection duct


51


that connects the intake pipe


1


to the first chamber (resonator)


41


communicates with the first chamber


41


of the purge pump


5


, and a valve


52


is disposed at an intermediate part of the connection duct


51


. The inner diameter of this valve


52


is coincident with the inner diameter of the connection duct


51


lest it impedes the silencing function as the resonator. The construction of each of the canister


3


and the purge pump


5


is the same as that of the ninth embodiment.




Next, the operation of the evaporated fuel processor according to the thirteenth embodiment will be explained briefly with reference to FIG.


31


.




When the throttle valve


6


is closed, the three-way valve


57


is switched to the open-air side, the valve


52


is closed, and the valve


58


is switched to the intake pipe


1


side. The negative intake pressure generated in the intake pipe


1


downstream of the throttle valve


6


when it is closed passes through the negative pressure introduction passage


15


and is then introduced into the first chamber


41


of the purge pump


5


. When the negative intake pressure is introduced into the first chamber


41


, the partition


7


is moved to the right in the drawing


33


, that is, in the direction in which the capacity of the first chamber


41


becomes small, so that the capacity of the second chamber


42


becomes greater than that of the first chamber


41


. When the capacity of the second chamber


42


becomes great in this way, a negative pressure develops inside the second chamber


42


. Since the three-way valve


57


is switched to the open-air side at this time, the open air is sucked. At this time, the purge valve


14


is closed. Since the valve


52


is closed, the silencing function as the resonator is lost. However, the load of the engine is not large and the noise requiring silencing is hardly generated. Therefore, an adverse influence hardly exists.




After the throttle valve


6


is opened, the three-way valve


57


is switched to the canister


3


side, the purge valve


14


is opened, the valve


55


is closed, and then the valve


52


is opened, thereby releasing the negative intake pressure of the first chamber


41


. When the first chamber


41


is released, the partition


7


is moved to the left in the drawing by the force of the bellows


43


or the spring, and the open air flows from the open-air port


31


of the canister


3


into the canister


3


. At this time, the evaporated fuel adsorbed by a large number of active carbon


231


of the fuel adsorbing layer


22


is desorbed, and an air-fuel mixture (purge air) of the evaporated fuel and the open air is sent into the intake pipe


1


through the purge passage


12


, while its flow rate is being controlled by the purge valve


14


, and is then burnt inside the engine. While the throttle valve


6


is open, the engine load is large and a silencing function as the resonator is required. According to the construction described above, however, the silencing function of the first chamber


41


is restored when the valve


52


is opened for releasing the first chamber


41


. Therefore, the pressure-feeding function as the purge pump


5


and the silencing function as the resonator can be simultaneously satisfied.




While the present invention has been described by reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.



Claims
  • 1. An evaporated fuel processor comprising:a canister for accommodating an adsorbing member for adsorbing an evaporated fuel generated inside a fuel tank; and a purge pump for compulsively desorbing the evaporated fuel adsorbed by said adsorbing member of said canister, and introducing the evaporated fuel into an intake passage of an internal combustion engine; wherein said purge pump includes a driving chamber for introducing intake pulsation of an intake passage or exhaust pulsation of an exhaust passage of said internal combustion engine, a pump chamber disposed adjacent to said driving chamber and connected to an intermediate part of a connection passage between said canister and said intake passage of said internal combustion engine, and a partition for separating said driving chamber from said pump chamber, and varying a capacity proportion between both of said chambers, and movement of said partition by the introduction of intake pulsation or exhaust pulsation into said driving chamber sucks the evaporated fuel from said canister into said pump chamber and delivers the evaporated fuel from said pump chamber into said intake passage of said internal combustion engine.
  • 2. An evaporated fuel processor according to claim 1, wherein said purge pump sucks the evaporated fuel into said pump chamber by means of the movement of said partition when only a negative pressure of intake pulsation of said intake passage or exhaust pulsation of said exhaust passage of said internal combustion engine is introduced into said driving chamber with a predetermined valve operation, and delivers the evaporated fuel from said pump chamber by means of the return of said partition by predetermined biasing force when the negative pressure is released with a predetermined valve operation.
  • 3. An evaporated fuel processor according to claim 1, wherein said purge pump delivers the evaporated fuel from said pump chamber by means of the movement of said partition when only a positive pressure of intake pulsation of said intake passage or exhaust pulsation of said exhaust passage of said internal combustion engine is introduced into said driving chamber with a predetermined valve operation, and sucks the evaporated fuel into said pump chamber by means of the return of said partition by predetermined biasing force when the positive pressure is released with a predetermined valve operation.
  • 4. An evaporated fuel processor comprising:a canister for accommodating an adsorbing member for adsorbing an evaporated fuel generated inside a fuel tank; and a purge pump for compulsively desorbing the evaporated fuel adsorbed by said adsorbing member of said canister, and introducing the evaporated fuel into an intake passage of an internal combustion engine; wherein said purge pump includes a driving chamber for introducing intake pulsation of an intake passage or exhaust pulsation of an exhaust passage of said internal combustion engine, a pump chamber disposed adjacent to said driving chamber and connected to an open air side of said canister, and a partition for separating said driving chamber from said pump chamber, and varying a capacity proportion between both of said chambers, and movement of said partition by the introduction of intake pulsation or exhaust pulsation into said driving chamber sucks the external air into said pump chamber, moves the air in said pump chamber into said canister and delivers the evaporated fuel from said canister into said intake passage of said internal combustion engine.
  • 5. An evaporated fuel processor comprising:an evaporated fuel passage for communicating an intake pipe of an engine with a fuel tank; a canister disposed at an intermediate part of said evaporated fuel passage, for adsorbing an evaporated fuel generated inside said fuel tank; and a purge pump for introducing a fuel pressurized by a fuel pump, reciprocating a movable member by the pressure of the fuel, and purging the evaporated fuel adsorbed by said canister.
  • 6. An evaporated fuel processor according to claim 5, wherein said purge pump includes a first chamber for introducing purge air and a second chamber for introducing a pressurized fuel by said fuel pump, said first and second chambers are separated by a movable member under a sealed state, and said movable member is reciprocated in accordance with the pressure of the fuel introduced into said second chamber to thereby change the capacity of said first chamber.
  • 7. An evaporated fuel processor according to claim 6, wherein said purge pump is interposed between said canister and said engine intake pipe, said purge pump sucks the evaporated fuel as purge air from said canister into said first chamber when the fuel pressure of said second chamber is released, and delivers the purge air from said first chamber into said intake pipe when the fuel pressure of said second chamber is introduced.
  • 8. An evaporated fuel processor according to claim 6, wherein said purge pump is disposed at an open air portion of said canister, and said purge pump sucks open air as purge air into said first chamber when the fuel pressure of said second chamber is released and delivers purge air from said first chamber into said intake pipe through said canister when the fuel pressure of said second chamber is introduced.
  • 9. An evaporated fuel processor, according to claim 6, which further includes a purge control valve for regulating a purge amount of the evaporated fuel into said intake pipe and controlling means for controlling the opening of said purge control valve, and wherein said controlling means serially executes a step of releasing the fuel pressure of said second chamber during a purge stop period in which said purge control valve is closed to thereby increase the capacity of said first chamber to maximum, and introducing purge air into said first chamber, and a step of introducing the fuel pressure into said second chamber during a subsequent purge execution period by said purge control valve to thereby decrease the capacity of said first chamber to minimum, and delivering the purge air in said first chamber.
  • 10. An evaporated fuel processor according to claim 6, wherein said purge pump is constituted in such a fashion that the capacity change of said second chamber during driving thereof is smaller than the capacity change of said first chamber.
  • 11. A fault diagnostic apparatus for diagnosing said evaporated fuel processor according to claim 5, comprising:means for converting a portion from a fuel tank to said intake pipe through an evaporated fuel passage to a closed space, and then pressurizing or evacuating said closed space by use of said purge pump, and; means for detecting abnormality of said evaporated fuel processor on the basis of the pressure change of said closed space under such a state.
  • 12. A fault diagnostic apparatus for said evaporated fuel processor according to claim 11, which first forms said closed space, and then judges the leak of said closed space by judging whether or not the internal pressure of said closed space reaches a predetermined value with the pressurizing operation of said purge pump.
  • 13. A fault diagnostic apparatus for said evaporated fuel processor according to claim 11, which, after the pressurizing operation of said closed space is finished by use of said purge pump, judges the leak in said closed space by judging whether or not the pressure in said closed space reaches a predetermined value after the passage of a predetermined time.
  • 14. An evaporated fuel processor including a canister having an evaporated fuel adsorbing layer for temporarily adsorbing and holding an evaporated fuel emitted from a fuel tank into an evaporated fuel passage, and disposed inside a case having one of the ends thereof connected to the evaporated fuel passage extending to said fuel tank and the other end thereof connected to a purge passage extending to an intake pipe of an engine, for delivering the evaporated fuel into said intake pipe through said purge passage by utilizing a negative intake pressure occurring in said intake pipe during the operation of said engine, said evaporated fuel processor comprising:a purge pump for compulsively desorbing the evaporated fuel adsorbed by said fuel adsorbing layer therefrom; and purge pump driving means for driving said purge pump by utilizing the negative intake pressure occurring in said intake pipe when a throttle of said engine is opened and closed.
  • 15. An evaporated fuel processor according to claim 14, wherein said purge pump includes a first chamber connected to a negative pressure introduction passage communicating with said intake pipe, for introducing the negative intake pressure thereinto, and a second chamber connected to said canister and to said intake pipe, for delivering the evaporated fuel into said intake pipe, said first and second chambers being partitioned by a partition capable of freely varying a capacity proportion between said first and second chambers;said purge pump driving means includes first partition driving means for introducing the intake pipe negative pressure into said first chamber when the throttle of said engine is closed and moving said partition in a first direction in which the capacity proportion of said second chamber is greater than that of said first chamber, and second partition driving means for releasing the negative intake pressure from inside said first chamber when the throttle of said engine is opened, and moving said partition in a second direction in which the capacity proportion of said second chamber is smaller than that of said first chamber; and said second chamber is integrated with a resonator and the capacity of said second chamber when it becomes minimal is coincident with a capacity at which said resonator exhibits a silencing effect, thereby providing said second chamber with the silencing function.
  • 16. An evaporated fuel processor according to claim 14, wherein said purge pump includes a first chamber connected to a negative pressure introduction passage communicating with said intake pipe, for introducing the negative intake pressure thereinto, and a second chamber connected to said canister and to said intake pipe, for delivering the evaporated fuel into said intake pipe, said first and second chambers being partitioned by a partition capable of freely varying a capacity proportion between said first and second chambers;said purge pump driving means includes first partition driving means for introducing the negative intake pressure into said first chamber when the throttle of said engine is closed and moving said partition in a first direction in which the capacity proportion of said second chamber is greater than that of said first chamber, and second partition driving means for releasing the negative intake pressure from inside said first chamber when the throttle of said engine is opened, and moving said partition in a second direction in which the capacity proportion of said second chamber is smaller than that of said first chamber; and said first chamber is integrated with a resonator and the capacity of said first chamber when it becomes maximal is coincident with a capacity at which said resonator exhibits a silencing effect, thereby providing said first chamber with the silencing function.
  • 17. An evaporated fuel processor according to claim 14, wherein said purge pump includes a first chamber connected to a negative pressure introduction passage communicating with said intake pipe, for introducing the negative intake pressure thereinto, and a second chamber connected to said canister or the air, for delivering the air thereinto, said first and second chambers being partitioned by a partition capable of freely varying a capacity proportion between said first and second chambers; andsaid purge pump driving means includes first partition driving means for introducing the negative intake pressure into said first chamber when the throttle of said engine is closed and moving said partition in a first direction in which the capacity of said second chamber is greater than that of said first chamber, and second partition driving means for releasing the negative intake pressure from inside said first chamber when the throttle of said engine is opened, and moving said partition in a second direction in which the capacity of said second chamber is smaller than that of said first chamber.
  • 18. An evaporated fuel processor according to claim 17, wherein said first chamber and said resonator are integrated with each other, and the capacity of said first chamber, when it becomes maximal, is brought into coincidence with a capacity at which a silencing effect as said resonator is exhibited, thereby providing said first chamber with a silencing function.
Priority Claims (3)
Number Date Country Kind
2000-367117 Dec 2000 JP
2001-016845 Jan 2001 JP
2001-190724 Jun 2001 JP
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5715799 Blomquist et al. Feb 1998 A
5975062 Bonse et al. Nov 1999 A
5992396 Krimmer et al. Nov 1999 A
6014958 Miwa et al. Jan 2000 A
20020162457 Hyodo et al. Nov 2002 A1