Information
-
Patent Grant
-
6634343
-
Patent Number
6,634,343
-
Date Filed
Friday, November 30, 200123 years ago
-
Date Issued
Tuesday, October 21, 200321 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 516
- 123 518
- 123 519
- 123 520
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International Classifications
-
Abstract
An evaporated fuel adsorbed by an adsorbing member of a canister is compulsively desorbed by driving of a purge pump and is introduced into an intake passage of an internal combustion engine. In this instance, intake pulsation of the intake passage of an internal combustion engine is introduced into a driving chamber of the purge pump and a partition is moved, so that the capacity of a pump chamber is varied. In other words, the purge pump conducts its pump operation by utilizing the movement of the partition resulting from the introduction of intake pulsation of the intake passage of the internal combustion engine, and a power loss can be thus reduced. When a pressure difference is small between the intake pressure inside the intake passage of the internal combustion engine and the pressure on the canister side, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to an evaporated fuel processor of an internal combustion engine. More particularly, this invention relates to an evaporated fuel processor for preventing emission of an evaporated fuel generated in a fuel feed system of a vehicle into the open air, and to a fault diagnosing apparatus for such a processor.
2. Description of the Related Art
In a conventional internal combustion engine for a vehicle, a technology is known that temporarily adsorbs an evaporated fuel generated inside a fuel tank by use of an adsorbing member of a canister, introduces the evaporated fuel thus adsorbed from the canister into an intake passage in accordance with a driving condition and purges the evaporated fuel to prevent emission of the fuel into the open air.
As a prior art reference related with this technology, mention can be made of EP (European Patent) No. 0864741B1. This reference discloses a technology that introduces the evaporated fuel adsorbed to the canister into the intake passage of the internal combustion engine by use of an electric pump and purges it.
Since the prior art technology described above uses the electric pump, it can purge the evaporated fuel generated inside the fuel tank from the canister into the intake passage when the pressure difference between an intake pressure inside the intake passage and the pressure on the canister side is small, and also in the case of an inter-cylinder direct injection type engine in which the negative intake pressure cannot be acquired easily. However, since driving by means of a separate device such as an electric pump is necessary, the power loss rises to a certain extent, and this exerts an adverse influence on the fuel cost.
Recently, direct injection engines and other lean-burn engines that execute combustion using a mixture leaner than the stoichiometric air-fuel ratio are often used in order to improve the fuel cost. It is known that the leaner the air-fuel ratio in such engines, the smaller becomes the negative intake pressure. The evaporated fuel processor utilizes the negative intake pressure for delivering the evaporated fuel adsorbed by the canister into the intake pipe. Because the intake pipe negative pressure is small in the engines of the kind described above, however, the canister cannot be purged sufficiently, and the evaporated fuel remaining in the canister is likely to leak and to be emitted into the air.
To solve this problem, Japanese Unexamined Patent Publication (Kokai) No. 11-30158 describes a technology that arranges a purge pump inside a purge passage and delivers the evaporated fuel into the intake pipe. This reference discloses a motor driven-type purge pump that changes a purge amount to the intake pipe in accordance with the rotating speed of an electric motor, and a fuel driven-type purge pump that rotates a shaft by utilizing the flow of the fuel pressure-fed from the fuel tank into the injector and changes the purge amount into the intake pipe in accordance with the fuel flow.
However, the motor driven-type purge pump using the electric motor involves the problem of the increase of the fuel cost resulting from consumption of electric power. Though capable of solving the problem of the increase of the fuel cost, the fuel driven-type purge pump is not free from another problem that a part of the pressure generated by a fuel pump is lost because a part of the fuel branches from the fuel pipe and flows towards the purge pump during purge pump driving, and the fuel pressure of a fuel distribution pipe (delivery pipe) changes between purge pump driving and not driving, thereby exerting an influence on the fuel injection by the injector. Moreover, problems occur in that driving of the purge pump is limited during the driving condition where the fuel consumption amount is great, in order to secure the fuel amount to be sent to the delivery pipe, and that the pressure-feed capacity of the purge pump is restricted depending on the flow rate of the fuel (fuel consumption amount).
SUMMARY OF THE INVENTION
The present invention has been completed to solve the problems described above. It is, therefore, a first object of the present invention to provide an evaporated fuel processor of an internal combustion engine capable of reducing a power loss and securing a required purge flow rate in accordance with an operating condition of an internal combustion engine even when a pressure difference is small between an intake pressure inside an intake passage and a pressure in a canister.
It is a second object of the present invention to provide an evaporated fuel processor capable of restricting the influence on a fuel system and always exhibiting a stable purge capacity irrespective of an engine operating condition, and a fault diagnosing apparatus for the evaporated fuel processor.
It is a third object of the present invention to provide an evaporated fuel processor capable of compulsively desorbing an evaporated fuel from a fuel adsorbing layer by utilizing a purge pump without consuming electric power and without exerting an influence on the fuel injection by an injector.
In an evaporated fuel processor according to one aspect of the present invention, an evaporated fuel adsorbed by an adsorbing member in a canister is compulsively desorbed by driving of a purge pump and is introduced into an intake passage of an internal combustion engine. In this instance, an intake pulsation of an intake passage or an exhaust pulsation of an exhaust passage of the internal combustion engine is introduced into a driving chamber of the purge pump and a partition is moved, thereby varying a capacity of a purge chamber. Because the purge pump executes its pumping operation by utilizing the movement of the partition brought forth by the introduction of the intake pulsation of the intake passage or the exhaust pulsation of the exhaust passage of the internal combustion engine, the power loss can be reduced. Even when a pressure difference is small between the intake pressure inside the intake passage of the internal combustion engine and the pressure on the canister side, too, a required purge flow rate can be secured in accordance with the operating condition of the internal combustion engine.
In the evaporated fuel processor according to another aspect of the present invention, air forced into the canister by the driving by the purge pump compulsively desorbs the evaporated fuel adsorbed by the adsorbing member of the canister from the adsorbing member, and it is introduced into the intake passage of the internal combustion engine. In this instance, an intake pulsation of the intake passage or an exhaust pulsation of the exhaust passage of the internal combustion engine is introduced into a driving chamber of the purge pump with a predetermined valve operation, and the partition is moved. Consequently, the capacity of the pump chamber is varied. Because the purge pump executes its pumping operation by utilizing the movement of the partition brought forth by the introduction of the intake pulsation of the intake passage or the exhaust pulsation of the exhaust passage of the internal combustion engine, the power loss can be reduced. Even when a pressure difference is small between the intake pressure inside the intake passage of the internal combustion engine and the pressure on the canister side, too, a required purge flow rate can be secured in accordance with the operating condition of the internal combustion engine.
In the evaporated fuel processor according to another aspect of the present invention, there is disposed a purge pump that is driven by utilizing fuel pressure. In the purge pump, the fuel pressurized by a fuel pump is introduced and it reciprocates a movable member by the pressure of this fuel and compulsively purges the evaporated fuel adsorbed by the canister. Therefore, when the processor of this invention is employed for an engine having a low negative intake pressure (or not having a negative pressure), too, the evaporated fuel inside the canister is appropriately purged to the engine intake pipe. Since the fuel pressure is utilized to drive the purge pump in the present invention, the processor of the present invention does not invite a fluctuation of the fuel pressure due to leaking of the fuel or an adverse influence on the fuel system, unlike the conventional apparatus described in the prior art reference described above that utilizes the flow of the fuel to drive the purge pump. Since the fuel pressure (the fuel pressure by the fuel pump), as the driving source of the purge pump, is kept substantially constant irrespective of the operating condition of the engine, the purge pump can always be driven stably. As a result, the influences on the fuel system can be restricted, and the purge capacity can always be exhibited stably irrespective of the engine operating condition.
In the evaporated fuel processor according to still another aspect of the present invention, the purge air is introduced into a first chamber in the purge pump, the pressurized fuel is introduced into a second chamber by the fuel pump, and the movable member is reciprocated in accordance with the pressure of the fuel introduced into the second chamber. In this case, because the capacity of the first chamber changes with the reciprocation of the movable member, purge air is sucked into the first chamber and is thereafter delivered. Because the movable member partitions the first and second chambers under the sealed state in the present invention, leaking of the fuel pressurized by the fuel pump can be reduced to minimum. Consequently, the influences on fuel injection can be minimized.
In this specification, the purge air is a mixed gas of air introduced from the open air side in order to purge a canister and evaporated fuel purged by the canister (purged gas).
In a fault diagnosing apparatus for the evaporated fuel processor according to still another aspect of the present invention, a portion extending from the fuel tank to the intake pipe through the evaporated fuel passage is closed and this closed portion is then pressurized or evacuated by the purge pump. Any abnormality of the evaporated fuel processor is detected in this state, on the basis of the pressure change in the closed space. In this case, if any abnormality exists in the evaporated fuel processor inclusive of the canister and the purge pump, the evaporated fuel leaks out and can be detected as a pressure change in the closed space. Therefore, fault judgment can be easily practiced.
In the evaporated fuel processor according to still another aspect of the present invention, the negative intake pressure occurring in the intake pipe when the throttle of the engine is closed or opened, is utilized effectively, and this negative intake pressure is used as the power source for driving the purge pump. The purge pump, driven by the negative intake pressure as the power source without consuming electric power and without exerting adverse influences on fuel injection of the injector can compulsively desorb the evaporated fuel from the fuel adsorbing layer, and can deliver the evaporated fuel so desorbed from the fuel adsorbing layer into the intake pipe through the purge passage.
The present invention may be more fully understood from the description of preferred embodiments thereof, as set forth below, together with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to a first embodiment of the present invention;
FIG. 2
is an explanatory view showing an operation when intake pulsation is introduced in
FIG. 1
;
FIG. 3
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the second embodiment of the present invention;
FIG. 4
is an explanatory view showing an operation when a negative pressure of intake pulsation is introduced in
FIG. 3
;
FIG. 5
is an explanatory view showing an operation when the negative pressure of intake pulsation is released in
FIG. 3
;
FIG. 6
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the third embodiment of the present invention;
FIG. 7
is an explanatory view showing an operation when a positive pressure of intake pulsation is introduced in
FIG. 6
;
FIG. 8
is an explanatory view showing an operation when the positive pressure of intake pulsation is released in
FIG. 6
;
FIG. 9
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fourth embodiment of the present invention;
FIG. 10
is an explanatory view showing an operation when a negative pressure of intake pulsation is introduced in
FIG. 9
;
FIG. 11
is an explanatory view showing an operation when a positive pressure of intake pulsation is introduced in
FIG. 9
;
FIG. 12
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fifth embodiment of the present invention;
FIG. 13
is an explanatory view showing an operation when a negative pressure of intake pulsation is introduced in
FIG. 12
;
FIG. 14
is an explanatory view showing an operation when the negative pressure of intake pulsation is released in
FIG. 12
;
FIG. 15
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the sixth embodiment of the present invention;
FIG. 16
is an explanatory view showing an operation when a positive pressure of intake pulsation is introduced in
FIG. 15
;
FIG. 17
is an explanatory view showing an operation when the positive pressure of intake pulsation is released in
FIG. 15
;
FIG. 18
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the seventh embodiment of the present invention;
FIG. 19
is a sectional view showing a construction of a purge pump;
FIG. 20
is a time chart showing the outline of a purge control operation;
FIG. 21
is a flowchart showing a purge control routine;
FIG. 22
is a flowchart showing a fault diagnosing routine of the evaporated fuel processor;
FIG. 23
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the eighth embodiment of the present invention;
FIG. 24
is a sectional view showing another construction of the purge pump;
FIG. 25
is a schematic view showing a schematic construction of the evaporated fuel processor according to the ninth embodiment of the present invention;
FIG. 26
is a schematic view showing a schematic construction of a canister according to the ninth embodiment;
FIG. 27
is a schematic view showing a schematic construction of a purge pump according to the ninth embodiment;
FIG. 28
is a schematic view showing a modified example of the purge pump according to the ninth embodiment;
FIG. 29
is a schematic view showing another modified example of the purge pump according to the ninth embodiment;
FIG. 30
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the tenth embodiment of the present invention;
FIG. 31
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the eleventh embodiment of the present invention;
FIG. 32
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the twelfth embodiment of the present invention; and
FIG. 33
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the thirteenth embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, preferred embodiments of the present invention will be explained.
Embodiment 1
FIG. 1
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the first embodiment of the present invention.
Referring to
FIG. 1
, an intake passage
11
and an exhaust passage (not shown) are connected to an internal combustion engine
10
. An air cleaner
12
for filtrating air is arranged on the upstream side of the intake passage
11
. Air is sucked into the intake passage
11
through this air cleaner
12
. The air thus sucked into the intake passage
11
is supplied to each combustion chamber (not shown) from an intake port
14
of each cylinder of the internal combustion engine
10
through a surge tank
13
when an intake valve
15
is open.
A fuel tank
20
storing a liquid fuel (gasoline) is connected to a canister
30
. An adsorbing member
31
made of active carbon is packed into this canister
30
. Therefore, the adsorbing member
31
of the canister
31
sequentially adsorbs the evaporated fuel generated inside the fuel tank
20
.
The evaporated fuel thus adsorbed to the adsorbing member
31
of the canister
30
is compulsively desorbed from the adsorbing member
31
when a purge pump
40
is driven, passes through a communication passage
53
and is introduced into the intake passage
11
from a communication passage
55
connected to the upstream side of the surge tank
13
in accordance with the operating condition of the internal combustion engine
10
.
A purge valve
33
is provided to an open air hole
32
formed in the canister
30
so that the open air hole
32
can be released to the open air, whenever necessary. In this embodiment, the detail of the feed passage of the liquid fuel supplied from the fuel tank
20
to the internal combustion engine
10
is omitted.
The purge pump
40
comprises a driving chamber
41
connected by a communication passage
51
to the intake passage
11
of the internal combustion engine
10
, a pump chamber
45
arranged adjacent to the driving chamber
41
and connected to an intermediate part of communication passages
53
and
55
that connect the canister
30
to the intake passage
11
, and a bellows-like partition
43
capable of moving while separating the driving chamber
41
from the pump chamber
45
. A check valve
63
is disposed at an intermediate part of the communication passage
53
connecting the canister
30
to the pump chamber
45
of the purge pump
40
. This check valve
63
functions as a one-way valve for checking the flow of the evaporated fuel in an opposite direction when the direction from the canister
30
to the pump chamber
45
is regarded as a normal direction. Another check valve
65
is disposed at an intermediate part of the communication passage
55
for connecting the pump chamber
45
of the purge pump
40
to the intake passage
11
. This check valve
65
functions as a one-way valve for checking the flow of the evaporated fuel in an opposite direction when the direction from the pump chamber
45
to the intake passage
11
is the normal direction.
Next, the operation of the embodiment of
FIG. 1
will be explained with reference to FIG.
2
.
Intake pulsation Pi of the intake passage
11
occurring in accordance with the operating condition of the internal combustion engine
10
is introduced into the driving chamber
41
of the purge pump
40
through the communication passage
51
as shown in FIG.
2
. Then, the partition
43
of the purge pump
40
is allowed to move to the right and left in accordance with the cycle of the positive pressure/negative pressure of this intake pulsation Pi. In other words, the partition
43
moves to the left when the intake pulsation Pi has a positive pressure and to the right when the intake pulsation Pi has a negative pressure. Due to the shift of the partition
43
to the right, the evaporated fuel from the canister
30
is sucked into the pump chamber
45
of the purge pump
40
through the communication passage
53
. Due to the shift of the partition
43
to the left, the evaporated fuel sucked into the pump chamber
45
is delivered into the intake passage
11
of the internal combustion engine
10
through the communication passage
55
and then through the check valve
65
.
As the operation of the purge pump
40
shown in
FIG. 2
described above is repeated, the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
is compulsively desorbed and is introduced into the intake passage
11
of the internal combustion engine
10
.
As described above, the evaporated fuel processor of the internal combustion engine according to this embodiment includes the canister
30
for accommodating the adsorbing member
31
that adsorbs the evaporated fuel generated inside the fuel tank
20
, and the purge pump
40
for compulsively desorbing the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
and introducing the evaporated fuel into the intake passage
11
of the internal combustion engine
10
. The purge pump
40
includes the driving chamber
41
for introducing the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
, the pump chamber
45
adjacent to the driving chamber
41
and connected to the intermediate part of the communication passages
53
and
55
between the canister
30
and the intake passage
10
of the internal combustion engine
10
, and the partition
43
for separating the driving chamber
41
from the pump chamber
45
and capable of varying the capacity proportion of both of these chambers
41
and
45
. When the partition
43
moves due to the introduction of the intake pulsation Pi into the driving chamber
41
, the evaporated fuel from the canister
30
is sucked into the pump chamber
45
and is delivered from the pump chamber
45
into the intake passage
11
of the internal combustion engine
10
.
The purge pump
40
of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the evaporated fuel into the pump chamber
45
with the valve operation of the check valve
63
resulting from the movement of the partition
43
when the negative pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
41
, and delivers the evaporated fuel from the pump chamber
45
with the valve operation of the check valve
65
resulting from the movement of the partition
43
when the positive pressure is introduced into the driving chamber
41
.
Consequently, the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
is compulsively desorbed and is introduced into the intake passage
11
of the internal combustion engine
10
by the driving operation of the purge pump
40
. In this instance, the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
41
of the purge pump
40
and the partition
43
moves with the result that the capacity of the pump chamber
45
is varied. In other words, the purge pump
40
conducts a pumping operation by utilizing the movement of the partition
43
resulting from the introduction of the intake pulsation Pi into the intake passage
11
of the internal combustion engine
10
and the power loss can be reduced. When the pressure difference is small between the intake pressure inside the intake passage
11
of the internal combustion engine
10
and the pressure on the canister side
30
, too, a required purge flow rate can be secured in accordance with the operating condition of the internal combustion engine
10
. Further, because the intake pulsation Pi is utilized, the intake pulsation Pi is reduced and the filling efficiency of fresh air can be improved.
Embodiment 2
FIG. 3
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the second embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the first embodiment, and the detailed explanation of such members will be omitted and the difference will be primarily explained.
In
FIG. 3
, the driving chamber
71
of the purge pump
70
is connected to the intake passage
11
of the internal combustion engine
10
through the communication passage
51
. A reed valve
76
as a one-way valve for introducing a negative pressure is disposed at an intermediate part of this communication passage
51
on the side of the intake passage
11
. A negative pressure relief valve
77
as a three-way valve is disposed on the side of the driving chamber
71
. A bellows-like partition
73
, capable of moving while separating the driving chamber
71
from the pump chamber
75
, is provided to the purge pump
70
. A coil spring
72
is disposed in the purge pump
70
on the side of the driving chamber
71
to urge the partition
73
leftward and to expand the driving chamber
71
.
Next, the operation of the embodiment of
FIG. 3
will be explained with reference to
FIGS. 4 and 5
.
When the intake pulsation Pi of the intake passage
11
occurring in accordance with the operating condition of the internal combustion engine
10
passes through the reed valve
76
disposed in the communication passage
51
as shown in
FIG. 4
, only the negative pressure of the intake pulsation Pi is introduced into the communication passage
51
. At this time, the negative pressure relief valve
77
is under the communication state on the side of the communication passage
51
. Therefore, the negative pressure inside the communication passage
51
passing through the reed valve
76
passes further through the negative pressure relief valve
77
and reaches the driving chamber
71
of the purge pump
70
. Then, a pressure difference develops between the driving chamber
71
of the purge pump
70
and the pump chamber
75
, and the partition
73
is moved to the right against the force of the coil spring
72
, thereby increasing the capacity of the pump chamber
75
. Consequently, the evaporated fuel from the canister
30
flows inside the communication passage
53
and is sucked into the pump chamber
75
of the purge pump
70
through the check valve
63
.
Next, as shown in
FIG. 5
, the negative pressure relief valve
77
closes the reed valve (
76
) side in accordance with the operating condition of the internal combustion engine
10
in such a fashion as to release the driving chamber (
71
) side of the purge pump
70
to the open air. Since the driving chamber (
71
) side of the purge pump
70
attains the atmospheric pressure, the partition
73
is moved to the left by the force of the coil spring
72
, reducing the capacity of the pump chamber
75
. Therefore, the evaporated fuel sucked into the pump chamber
75
is delivered into the intake passage
11
of the internal combustion engine
10
through the communication passage
55
and through the check valve
65
.
As the operation of the purge pump
70
shown in
FIGS. 4 and 5
is repeated as described above, the evaporated fuel adsorbed to the adsorbing member
31
of the canister
30
is compulsively desorbed and is introduced into the intake passage
11
of the internal combustion engine
10
.
As described above, the purge pump
70
of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the evaporated fuel into the pump chamber
75
by means of the movement of the partition
73
when only the negative pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
71
with the valve operations of the reed valve
76
and the negative pressure relief valve
77
, and delivers the evaporated fuel from the pump chamber
75
with the return of the partition
73
brought forth by the spring force of the coil spring
72
when the negative pressure is released with the valve operation of the negative pressure relief valve
77
.
Therefore, the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
is compulsively desorbed by the driving operation of the purge pump
70
, and is introduced into the intake passage
11
of the internal combustion engine
10
. In this instance, only the negative pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
71
of the purge pump
70
with the valve operations of the reed valve
76
and the negative pressure relief valve
77
, moving thereby the partition
73
. When this negative pressure is released with the valve operation of the negative pressure relief valve
77
, the partition
73
is caused to return by the spring force of the coil spring
72
, varying thereby the capacity proportion of the pump chamber
75
. In other words, the purge pump
70
conducts its pump operation by utilizing the movement of the partition
73
resulting from the introduction of the negative pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
to thereby reduce the power loss. When the pressure difference is small between the intake pressure inside the intake passage
11
of the internal combustion engine
10
and the pressure on the side of the canister
30
, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine
10
.
Embodiment 3
FIG. 6
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the third embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.
In
FIG. 6
, the driving chamber
81
of the purge pump
80
is connected to the intake passage
11
of the internal combustion engine
10
through the communication passage
51
. A check valve
86
as a one-way valve for introducing a positive pressure is disposed at an intermediate part of this communication passage
51
on the side of the intake passage
11
. A positive pressure relief valve
87
as a three-way valve is disposed on the side of the driving chamber
81
. A bellows-like partition
83
capable of moving while separating the driving chamber
81
from the pump chamber
85
is provided to the purge pump
80
. A coil spring
84
is disposed in the purge pump
80
on the side of the pump chamber
85
of the purge pump
80
to urge rightward the partition
83
and to expand the pump chamber (
85
) side.
Next, the operation of the embodiment of
FIG. 6
will be explained with reference to
FIGS. 7 and 8
.
When the intake pulsation Pi of the intake passage
11
occurring in accordance with the operating condition of the internal combustion engine
10
passes through the check valve
86
disposed in the communication passage
51
as shown in
FIG. 7
, only the positive pressure of the intake pulsation Pi is introduced into the communication passage
51
. At this time, the positive pressure relief valve
87
is under the communication state on the side of the communication passage
51
. Therefore, the positive pressure inside the communication passage
51
passing through the check valve
86
passes further through the positive pressure relief valve
87
and reaches the driving chamber
81
of the purge pump
80
. Then, a pressure difference develops between the driving chamber
81
of the purge pump
80
and the pump chamber
85
, and the partition
83
is moved to the left against the urging force of the coil spring
84
, thereby decreasing the capacity of the pump chamber
85
. Consequently, the evaporated fuel sucked into the pump chamber
85
flows inside the communication passage
55
and is delivered into the intake passage
11
of the internal combustion engine
10
through the check valve
65
and the communication passage
55
.
Next, as shown in
FIG. 8
, the positive pressure relief valve
87
is switched in accordance with the operating condition of the internal combustion engine
10
so that the driving chamber (
81
) side of the purge pump
80
is released to the open air. At this time, the check valve
86
is closed. As the driving chamber (
81
) side of the purge pump
80
reaches atmospheric pressure, the partition
83
is moved to the right by the force of the coil spring
84
, increasing the capacity of the pump chamber
85
. Therefore, the evaporated fuel from the canister
30
is sucked into the pump chamber
85
of the purge pump
80
through the communication passage
53
and through the check valve
63
.
As the operation of the purge pump
80
shown in
FIGS. 7 and 8
is repeated as described above, the evaporated fuel adsorbed to the adsorbing member
31
of the canister
30
is compulsively desorbed and is introduced into the intake passage
11
of the internal combustion engine
10
.
As described above, the purge pump
80
of the evaporated fuel processor of the internal combustion engine according to this embodiment sends the evaporated fuel from the pump chamber
85
by means of the movement of the partition
83
when only the positive pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
81
with the valve operations of the check valve
86
, and sucks the evaporated fuel into the pump chamber
85
with the return of the partition
83
brought forth by the spring force of the coil spring
84
when the positive pressure is released with the valve operation of the positive pressure relief valve
87
.
Therefore, the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
is compulsively desorbed by the driving operation of the purge pump
80
, and is introduced into the intake passage
11
of the internal combustion engine
10
. In this instance, only the positive pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
81
of the purge pump
80
with the valve operations of the check valve
86
and the positive pressure relief valve
87
, moving thereby the partition
83
. When this positive pressure is released with the valve operation of the positive pressure relief valve
87
, the partition
83
is caused to return by the spring force of the coil spring
84
, varying thereby the capacity of the pump chamber
85
. In other words, the purge pump
80
conducts its pump operation by utilizing the movement of the partition
83
resulting from the introduction of the positive pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
to thereby reduce the power loss. When the pressure difference is small between the intake pressure inside the intake passage
11
of the internal combustion engine
10
and the pressure on the side of the canister
30
, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine
10
.
Embodiment 4
FIG. 9
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fourth embodiment of the present invention. In the drawing like reference numerals are used to identify like constituent elements, as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.
In
FIG. 9
, the driving chamber
41
of the purge pump
40
is connected to the intake passage
11
of the internal combustion engine
10
through the communication passage
51
. The pump chamber
45
of the purge pump
40
is connected to the open-air side of the canister
30
through the communication passage
57
. An atmospheric pressure relief valve
48
as a one-way valve for releasing the pump chamber
45
to the open air is disposed at an intermediate part of this communication passage
57
. A bellows-like partition
43
capable of moving while separating the driving chamber
41
from the pump chamber
45
is provided to the purge pump
40
. A check valve
69
is disposed in a communication passage
59
for delivering the evaporated fuel from the canister
30
to the intake passage
11
.
Next, the operation of the embodiment of
FIG. 9
will be explained with reference to
FIGS. 10 and 11
.
The intake pulsation Pi of the intake passage
11
occurring in accordance with the operating condition of the internal combustion engine
10
is introduced into the driving chamber
41
of the purge pump
40
through the communication passage
51
as shown in FIG.
9
. Then, the partition
43
of the purge pump
40
is moved to the right and left in accordance with the cycle of the positive pressure/negative pressure of the intake pulsation Pi.
When the negative pressure of the intake pulsation Pi is introduced into the driving chamber
41
as shown in
FIG. 10
, the partition
43
is shifted to the right. As the atmospheric pressure relief valve
48
is released to the open air during the shift of the partition
43
to the right, the external air is introduced into the pump chamber
45
of the purge pump
40
.
When the positive pressure of the intake pulsation Pi is introduced into the driving chamber
41
as shown in
FIG. 11
, the partition
43
is shifted to the left. Since the atmospheric pressure relief valve
48
is closed to the open air during the shift of the partition
43
to the left, the air sucked into the pump chamber
45
is packed into the communication passage
57
, the atmospheric pressure relief valve
48
and the canister
30
.
As the operation of the purge pump
40
shown in
FIGS. 10 and 11
is repeated as described above, the evaporated fuel adsorbed to the adsorbing member
31
of the canister
30
is compulsively desorbed by the packed air and is introduced into the intake passage
11
of the internal combustion engine
10
from the canister
30
through the communication passage
59
and then through the check valve
69
.
As described above, the evaporated fuel processor of the internal combustion engine according to this embodiment includes the canister
30
for accommodating the adsorbing member
31
adsorbing the evaporated fuel generated inside the fuel tank
20
and the purge pump
40
for compulsively desorbing the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
and delivering the evaporated fuel into the intake passage
11
of the internal combustion engine
10
. The purge pump
40
includes the driving chamber
41
for introducing the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
, the pump chamber
45
adjacent to the driving chamber
41
and connected to the open-air side of the canister
30
, and the partition
43
for separating the driving chamber
41
from the pump chamber
45
and capable of varying the capacity of both of these chambers
41
and
45
. When the partition
43
is allowed to move due to the introduction of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
into the driving chamber
41
, the external air is sucked into the pump chamber
45
and the air inside the pump chamber
45
is packed into the canister
30
, so that the evaporated fuel is delivered from the canister
30
into the intake passage
11
of the internal combustion engine
10
.
The purge pump
40
of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the external air into the pump chamber
45
with the valve operation of the atmospheric pressure relief valve
48
with the movement of the partition
43
caused by the introduction of the negative pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
, and moves the air of the pump chamber
45
into the canister
30
with the valve operation of the atmospheric pressure relief valve
48
with the movement of the partition
43
caused by the introduction of the positive pressure into the driving chamber
41
.
Therefore, the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
is compulsively desorbed by the air moving into the canister
30
by the driving operation of the purge pump
40
, and is introduced into the intake passage
11
of the internal combustion engine
10
. In this instance, only the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
41
of the purge pump
40
with the valve operations of the atmospheric pressure relief valve
48
, moving thereby the partition
43
and varying the capacity of the pump chamber
45
. In other words, the purge pump
40
conducts its pump operation by utilizing the movement of the partition
43
resulting from the introduction of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
to thereby reduce the power loss. When the pressure difference is small between the intake pressure inside the intake passage
11
of the internal combustion engine
10
and the pressure on the side of the canister
30
, too, a desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine
10
.
Embodiment 5
FIG. 12
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the fifth embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.
In
FIG. 12
, the driving chamber
71
of the purge pump
70
is connected to the intake passage
11
of the internal combustion engine
10
through the communication passage
51
. A reed valve
76
as a one-way valve for introducing a negative pressure is disposed at an intermediate part of this communication passage
51
on the side of the intake passage
11
. A negative pressure relief valve
77
as a three-way valve is disposed on the side of the driving chamber
71
. A bellows-like partition
73
capable of moving while separating the driving chamber
71
from the pump chamber
75
is provided to the purge pump
70
. A coil spring
72
is disposed in the purge pump
70
on the side of the driving chamber
71
of the purge pump
70
to urge the partition
73
leftward and to expand the driving chamber (
71
) side. The pump chamber
75
of the purge pump
70
is connected to the open-air side of the canister
30
through the communication passage
57
. An atmospheric pressure relief valve
78
as a three-way valve for releasing the pump chamber
75
to the open air is disposed at an intermediate part of this communication passage
57
. A check valve
69
is disposed in a communication passage
59
for delivering the evaporated fuel from the canister
30
to the intake passage
11
.
Next, the operation of the embodiment of
FIG. 12
will be explained with reference to
FIGS. 13 and 14
.
When the intake pulsation Pi of the intake passage
11
occurring in accordance with the operating condition of the internal combustion engine
10
passes through the reed valve
76
disposed in the communication passage
51
as shown in
FIG. 13
, only the negative pressure of the intake pulsation Pi is introduced into the communication passage
51
. At this time, the negative pressure relief valve
77
is communicating with the communication passage
51
. Therefore, only the negative pressure is introduced through the communication passage
51
into the driving chamber
71
of the purge pump
70
, and the partition
73
is allowed to move to the right. As the atmospheric pressure relief valve
78
is released to the open air during this rightward movement of the partition, the external air is introduced into the pump chamber
75
of the purge pump
70
.
Next, as shown in
FIG. 14
, the positive pressure relief valve
77
is brought into the atmospheric air introduction state in accordance with the operating condition of the internal combustion engine
10
, and the partition
73
of the purge pump
70
is moved to the left by the spring force of the coil spring
72
. Since the atmospheric pressure relief valve
78
is closed to the open air during this leftward movement of the partition
73
, the air sucked into the pump chamber
75
is moved into the canister
30
through the communication passage
57
and the atmospheric pressure relief valve
78
.
As the operation of the purge pump
70
shown in
FIGS. 13 and 14
is repeated as described above, the evaporated fuel adsorbed to the adsorbing member
31
of the canister
30
is compulsively desorbed by the air and is introduced into the intake passage
11
of the internal combustion engine
10
from the canister
30
through the communication passage
59
and then through the check valve
69
.
The purge pump
70
of the evaporated fuel processor of the internal combustion engine according to this embodiment sucks the external air into the pump chamber
75
when the valve operations of the reed valve
76
, the negative pressure relief valve
77
and the atmospheric pressure relief valve
78
introduce only the negative pressure of the intake pulsation Pi into the intake passage
11
of the internal combustion engine
10
with the movement of the partition
73
, and packs the air inside the pump chamber
75
into the canister
30
when the valve operations of the negative pressure relief valve
77
and the atmospheric pressure relief valve
77
release the negative pressure with the return of the partition
73
due to the spring force of the coil spring
72
.
Consequently, the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
is compulsively desorbed by the air packed into the canister
30
by the driving operation of the purge pump
70
, and is introduced into the intake passage
11
of the internal combustion engine
10
. In this instance, only the negative pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
71
of the purge pump
70
with the valve operations of the reed valve
76
, the negative pressure relief valve
77
and the atmospheric pressure relief valve
78
to thereby move the partition
43
. When this negative pressure is released by the valve operations of the negative pressure relief valve
77
and the atmospheric pressure relief valve
78
, the partition
73
is allowed to return by the spring force of the coil spring
72
with the result that the capacity proportion of the pump chamber
75
is varied. In other words, the purge pump
70
conducts its pump operation by utilizing the movement of the partition
73
resulting from the introduction of the negative pressure of the intake pulsation Pi into the intake passage
11
of the internal combustion engine
10
, and the power loss can be reduced. When the pressure difference is small between the intake pressure inside the intake passage
11
of the internal combustion engine
10
and the pressure on the canister side
30
, too, the desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine
10
.
Embodiment 6
FIG. 15
is a schematic view showing a construction of an evaporated fuel processor of an internal combustion engine according to the sixth embodiment of the present invention. In the drawing, like reference numerals are used to identify like constituent elements as in the embodiment described above, and the detailed explanation of such members will be omitted but the difference will be primarily explained.
In
FIG. 15
, the driving chamber
81
of the purge pump
80
is connected to the intake passage
11
of the internal combustion engine
10
through the communication passage
51
. A check valve
86
as a one-way valve for introducing a positive pressure is disposed at an intermediate part of this communication passage
51
on the side of the intake passage
11
. A positive pressure relief valve
87
as a three-way valve is disposed on the side of the driving chamber
81
. A bellows-like partition
83
, capable of moving while separating the driving chamber
81
from the pump chamber
85
, is provided to the purge pump
80
. A coil spring
84
is disposed in the purge pump
80
on the side of the pump chamber
85
to urge the partition
83
rightward and to expand the pump chamber (
85
) side. The pump chamber
85
of the purge pump
80
is connected to the open-air side of the canister
30
through the communication passage
57
. An atmospheric pressure relief valve
88
as a three-way valve for releasing the pump chamber
85
to the open air is disposed at an intermediate part of this communication passage
57
. A check valve
69
is disposed in a communication passage
59
for delivering the evaporated fuel from the canister
30
to the intake passage
11
.
Next, the operation of the embodiment of
FIG. 15
will be explained with reference to
FIGS. 16 and 17
.
The intake pulsation Pi of the intake passage
11
occurring in accordance with the operating condition of the internal combustion engine
10
passes through the check valve
86
disposed in the communication passage
51
as shown in
FIG. 16
, and only the positive pressure of the intake pulsation Pi is introduced into the driving chamber
81
of the purge pump
80
through the communication passage
51
, thereby moving the partition
83
to the left. At this time, the atmospheric pressure relief valve
88
is closed to the open air. Therefore, the external air sucked into the pump chamber
85
is moved into the canister
30
through the communication passage
57
and the atmospheric pressure relief valve
88
.
Next, as shown in
FIG. 17
when the positive pressure relief valve
87
is brought into the atmospheric air introduction state in accordance with the operating condition of the internal combustion engine
10
, the partition
83
of the purge pump
80
is shifted to the right by the spring force of the coil spring
84
. Since the atmospheric pressure relief valve
88
is released to the open air during this rightward movement of the partition
83
, the air is sucked into the pump chamber
75
from the atmospheric pressure relief valve
88
into the pump chamber
75
through the communication passage
57
.
As the operation of the purge pump
80
shown in
FIGS. 16 and 17
is repeated as described above, the evaporated fuel adsorbed to the adsorbing member
31
of the canister
30
is compulsively desorbed by the air thus packed, and is introduced into the intake passage
11
of the internal combustion engine
10
from the canister
30
through the communication passage
59
and then through the check valve
69
.
The purge pump
80
of the evaporated fuel processor of the internal combustion engine according to this embodiment moves the air of the pump chamber
85
into the canister
30
when the valve operations of the check valve
86
, the positive pressure relief valve
87
and the atmospheric pressure relief valve
88
introduce only the positive pressure of the intake pulsation Pi into the driving chamber
81
with the movement of the partition
83
, and moves the external air into the pump chamber
85
when the valve operations of the positive pressure relief valve
87
and the atmospheric pressure relief valve
88
release the positive pressure with the return of the partition
83
due to the spring force of the coil spring
84
.
Consequently, the evaporated fuel adsorbed by the adsorbing member
31
of the canister
30
is compulsively desorbed by the air packed into the canister
30
by the driving operation of the purge pump
80
, and is introduced into the intake passage
11
of the internal combustion engine
10
. In this instance, only the positive pressure of the intake pulsation Pi of the intake passage
11
of the internal combustion engine
10
is introduced into the driving chamber
81
of the purge pump
80
with the valve operations of the check valve
86
, the positive pressure relief valve
87
and the atmospheric pressure relief valve
88
to thereby move the partition
43
. When this positive pressure is released by the valve operations of the positive pressure relief valve
87
and the atmospheric pressure relief valve
88
, the partition
83
is allowed to return by the spring force of the coil spring
84
with the result that the capacity proportion of the pump chamber
85
is varied. In other words, the purge pump
80
conducts its pump operation by utilizing the movement of the partition
83
resulting from the introduction of the positive pressure of the intake pulsation Pi in the intake passage
11
of the internal combustion engine
10
, and the power loss can be reduced. When the pressure difference is small between the intake pressure inside the intake passage
11
of the internal combustion engine
10
and the pressure on the canister side
30
, too, the desired purge flow rate can be secured in accordance with the operating condition of the internal combustion engine
10
.
In the foregoing embodiments, the bellows-like partition separates the driving chamber of the purge pump from the pump chamber. When the present invention is practiced, however, this construction is not particularly restrictive. In other words, the partition may be those that can separate the driving chamber from the pump chamber and have a shape capable of freely moving.
In the foregoing embodiments, the predetermined force for returning the partition of the purge pump relies on the force of the coil spring, but this construction is not particularly restrictive when the present invention is practiced. For example, it is possible to obtain the predetermined force by elastic deformation of flexible members.
Further, the foregoing embodiments introduce the intake pulsation of the intake passage of the internal combustion engine and drive the purge pump, but this construction is not particularly restrictive, either, when the present invention is practiced. For example, the purge pump can be driven similarly by introducing the exhaust pulsation of the exhaust passage of the internal combustion engine.
Embodiment 7
Next, the seventh embodiment of the present invention will be explained with reference to the drawing. An evaporated fuel processor of this embodiment uses a canister disposed in a fuel system of a car engine, adsorbs once the evaporated fuel (evaporated gas) generated in a fuel tank and then discharges the evaporated fuel into an engine intake system. The constructions and the functions and effects of the evaporated fuel processor and its peripheral devices will be explained.
FIG. 18
is a diagram showing the overall construction of the evaporated fuel processor according to the seventh embodiment. First, the construction of the evaporation system will be explained. An evaporation port
11
and a purge port
12
are formed at one of the ends of a canister
10
for adsorbing the evaporated fuel. An open-air port
13
is formed at the other end. Active carbon as the adsorbing material is packed into the canister
10
interposed between these ends. The evaporation port
11
of the canister
10
is connected to the fuel tank
20
through an evaporation passage
14
. The purge port
11
is connected to an intake pipe
31
of an engine
30
through a purge passage
15
. The evaporation passage
14
and the purge passage
15
together constitute an evaporated fuel passage. A purge valve
16
as a purge regulation valve for adjusting a purge flow rate and a purge pump
50
for compulsively conducting canister purge are provided to intermediate parts of the purge passage
15
. An ECU
40
controls the operation of the purge valve
16
. The construction and operation of the purge pump
50
will be explained later. The open-air port
13
of the canister
10
is open to the open air through a canister-closed valve
17
.
Next, the construction of the fuel system will be explained. A fuel pump
21
for pressure-feeding the fuel is disposed inside the fuel tank
20
. The fuel pump
21
is connected to a delivery pipe
32
of the engine
30
through a fuel pipe
22
. The delivery pipe
32
is connected to a plurality of injectors
33
disposed for each cylinder, and the fuel stored in the delivery pipe
32
is jetted into each cylinder through the injectors
33
. Incidentally, the ECU
40
controls the operations of the fuel tank
21
and the injectors
33
. A pressure sensor
23
is disposed inside the fuel tank
20
to measure the internal pressure of the tank.
Next, the detailed construction of the purge pump
50
will be explained with reference also to FIG.
19
. In
FIG. 19
, the purge pump
50
is shown divided into a first chamber
51
for introducing the purge gas as purge air and a second chamber
52
for introducing a pressurized fuel by the fuel pump
21
. The first chamber
51
is disposed at an intermediate part of the purge passage between the canister
10
and the purge valve
16
, and the second chamber
52
is disposed at an intermediate part of the fuel pipe
22
between the fuel pump
21
and the delivery pipe
32
. The first and second chambers
51
and
52
are partitioned by a piston
53
as a movable member capable of reciprocating in a vertical direction of the drawing. A seal ring
55
seals the clearance between the piston
53
and a case
54
to prevent the leak of the purge gas inside the first chamber and the fuel inside the second chamber
52
.
A spring
56
pushes downward the piston
53
in the drawing. The balance between the force of the spring
56
and the fuel pressure inside the second chamber
52
determines the position of the piston
53
. Incidentally, the state shown in
FIG. 19
is not the initial state but represents the state where the pressurized fuel has already been introduced into the second chamber
52
and the piston
53
has moved up in the drawing. In the explanation that follows, the state shown in
FIG. 19
is used as the reference to determine the movement of the piston
53
in the vertical direction. In other words, the upward movement is called an “up movement” and the downward movement is called a “down movement”.
The first chamber
51
is provided with two ports. One of the ports is connected to the canister
10
through the purge passage
15
. A valve
61
is positioned at the junction with the purge passage
15
. The other port of the first chamber
51
is connected to the purge valve
16
through the purge passage
15
, and a valve
62
is positioned at the junction with the purge passage
15
.
The second chamber
52
is provided with one port. A passage extending from this port is branched into two passages. One of them is connected to the fuel pipe
22
, and a valve
63
is positioned at the junction. The other passage is connected to the fuel tank
20
through the return pipe
24
, and a valve
64
is positioned at the junction with the return pipe
24
. The ECU
40
independently controls opening/closing of these valves
61
to
64
. Though two ports are formed in the first chamber
51
in
FIG. 19
, the first chamber
51
may have the construction wherein one port is branched in the same way as the second chamber
52
. Though the second chamber
52
has the construction wherein one port is branched, it may have the construction wherein two ports are formed in the same way as the first chamber
51
.
When the pressurized fuel is introduced by the fuel pump
21
into the second chamber
52
in the purge pump
50
described above, the piston
53
moves up due to the fuel pressure as shown in
FIG. 19
, and the capacity of the first chamber
51
becomes small. When the second chamber
52
is connected to the return side and the fuel pressure is released, the piston
53
moves down. When it reaches a predetermined position (the bottom surface of the case
54
, for example), the capacity of the first chamber
51
becomes maximal.
The summary of the operation of the evaporated fuel processor having the construction described above will be explained with reference to the time chart of FIG.
20
. Referring to
FIG. 20
, timings of t
1
and t
3
represent the timings at which the purge valve
16
is closed and the purge from the canister
10
to the engine intake system is stopped, respectively. Timing t
2
is the timing at which the purge valve
16
is opened and the purge from the canister
10
to the engine intake system is started.
While the purge is stopped at the timings t
1
to t
2
(while the purge valve
16
is closed), the purge gas is introduced into the first chamber
51
of the purge pump
50
. In other words, the valve
63
is closed with the valve
64
being open at the timing t
1
to release the fuel pressure of the second chamber
52
. At the same time, the valve
62
is closed with the valve
61
being open to thereby communicate the first chamber
51
with the canister
10
. In this instance, the canister closed valve
17
on the open-air side of the canister
10
is left open. Strictly speaking, however, the possibility of the instantaneous backflow exists due to the difference of the response speeds of the individual valves when the above four valves are opened simultaneously. Therefore, time lags are secured so that the valves to be closed are closed first and then the valves to be opened are opened as shown in the drawing.
When the fuel pressure of the second chamber
52
is released, the force of the spring
56
pushes the piston
53
down to the bottom surface of the case
54
. Therefore, the capacity of the second chamber
52
becomes minimal, and the fuel inside the second chamber
52
is discharged to the fuel tank
20
through the valve
64
and through the return pipe
24
. The capacity of the first chamber
51
increases, on the contrary, and the pressure is reduced. In consequence, air is sucked from the canister closed valve
17
into the canister
10
, and the purge gas purging the canister
10
flows into the first chamber
51
. Since the clearance between the piton
53
and the case
54
is sealed by the seal ring
55
at this time, the purge gas does not flow into the second chamber
52
. While the purge gas is introduced into the first chamber
51
in this way, the valve
63
is left closed. Therefore, the line from the fuel pump
21
to the fuel pipe
22
and to the delivery pipe
32
is closed, and the fuel pressure generated in the fuel pump
21
does not leak.
After the purge gas is sufficiently sucked into the first chamber
51
, the valve
64
is closed while the valve
63
is opened with the start of purging at the timing t
2
, so that the pressurized fuel is introduced into the second chamber
52
. At the same time, the valve
61
is closed and the valve
62
is opened, and the first chamber
51
is communicated with the purge valve
16
. (In this case, too, the time lag exists between opening and closing of the valves). Thereafter, opening of the purge valve
16
is controlled in accordance with the operating condition of the engine, etc. Here, the fuel pressure by the fuel pump
21
is generally from several hundreds of kPa to several MPa, and is incomparably higher than the pressure loss of several kPa in the purge passage
15
. Therefore, the fuel pushes up the piston
53
. As a result, the purge gas in the first chamber
51
is moved into the intake pipe
31
while the purge valve
16
controls its flow rate. As the seal ring
55
seals the clearance between the piston
53
and the case
54
at this time, the fuel does not flow into the first chamber
51
. While the fuel is introduced in this way into the second chamber
52
, the valve
64
remains closed. Therefore, the fuel pressure of the delivery pipe
32
hardly changes if the maximum capacity of the second chamber
52
(the capacity at the uppermost point of the piston
53
) and the capacity from the fuel pump
21
to the fuel pipe
22
and to the delivery pipe
32
are set to appropriate values.
The time T
0
required for sufficiently sucking the purge gas into the first chamber
51
is determined by the force of the spring
56
, the capacity change amount of the first chamber
51
, the pressure loss of the canister
10
and the pressure loss in the evaporated fuel passage between the canister
10
and the purge pump
50
, and can be determined in advance. During the purge stop period, the valve
64
is closed and the valve
63
is opened after the passage of this time T
0
, so that the pressurized fuel is introduced into the second chamber
52
and at the same time, the valve
61
is closed and the valve
62
is opened, thereby starting the purging operation.
The purge gas quantity Q
0
which the purge pump
50
can deliver at a time in purging, is the difference between the capacity of the first chamber
51
at the lowermost point of the piston
53
and the capacity of the first chamber
51
at the uppermost point. It is possible in this case to judge whether or not one purging operation is sufficiently completed, that is, whether or not the piston
53
reaches the uppermost point, by determining the accumulated value Q of the purge flow rates from the opening degree of the purge valve
16
and by judging whether or not the accumulated value Q reaches the purge gas amount Q
0
. When the piston
53
reaches the uppermost point, purging is stopped at that point. In other words, the valve
63
is closed while the valve
64
is opened. The fuel pressure of the second chamber
52
is released and at the same time, the valve
62
is closed and the valve
61
is opened with the result that the purge gas is introduced into the first chamber
51
.
Next, the purge control routine using the purge pump
50
described above will be explained with reference to the flowchart in FIG.
21
. The routine shown in
FIG. 21
corresponds to “control means” described in the Scope of claim for Patent, and the ECU
40
executes this routine. In this control, the purge gas is first discharged from the purge pump
50
into the engine intake pipe
31
and then the purge gas is introduced into the purge pump
50
. In other words, the purge gas is introduced in advance into the first chamber
51
of the purge pump
50
at the start of this routine.
In the first step
101
in
FIG. 21
, the start of the purge control is judged on the basis of the known purge execution condition comprising the engine operating condition, etc, and the subsequent routine is thereafter executed. In the step
102
, the valve
61
and the valve
64
are closed. In the subsequent step
103
, the valve
62
and the valve
63
are opened. As a result of the steps
102
and
103
, the first chamber
51
of the purge pump
50
is communicated with the engine intake pipe
31
and the second chamber
52
of the purge pump
50
is communicated with the fuel pump
21
(at the timing t
2
in FIG.
20
).
In the step
104
, opening of the purge valve
16
is adjusted on the basis of signals of an O
2
sensor (or an A/F sensor) disposed in the exhaust pipe or the engine operating condition. In the step
105
, whether or not the purging control is to be continued is judged on the basis of the known purge execution condition in the same way as described above. When the purge control is to be continued, the flow proceeds to the step
106
and when the purge control is stopped, the flow proceeds to the step
111
.
When the purge control is continued, the purge flow rate is determined from opening degree of the purge valve
16
in the step
106
. In the next step
107
, whether or not the accumulated value Q of the purge flow rate from the start of purging is greater than the purge gas amount Q
0
of one purging operation is judged. Here, the purge gas amount Q
0
of one purging operation corresponds to the difference of the capacity of the first chamber
51
at the lowermost point of the piston and its capacity at the uppermost point as described above.
When Q<Q
0
, the routine returns to the step
104
by judging that the purge gas still remains inside the first chamber
51
of the purge pump
50
, and opening adjustment of the purge valve
16
is continued. When Q≧Q
0
, the routine proceeds to the step
108
by judging that the purge gas does not remain inside the first chamber
51
. In the routine after the step
108
, the purge valve
16
is once closed and the purge gas is introduced into the purge pump
50
.
In other words, in the step
108
, the valve
62
and the valve
63
are closed. In the subsequent step
109
, the valve
61
and the valve
64
are opened. In consequence, the fuel pressure inside the second chamber
52
is released and the purge gas is sucked into the first chamber
51
(at the timings t
1
and t
3
in FIG.
20
). In the step
110
, whether or not the time passed from the start of sucking of the purge gas into the first chamber
51
reaches the required time T
0
(whether or not T≧T
0
) is judged. When the result proves YES, the routine returns to the step
102
and purging is started again.
On the other hand, when the judgment is made in the step
105
to stop the purge control, the routine proceeds to the step
111
and the finish processing of the purge control is executed. In other words, in the step
111
, the valve
62
and the valve
63
are closed. In the subsequent step
112
, the valve
61
and the valve
64
are opened. Consequently, the fuel pressure of the second chamber
52
is released and the purge gas is sucked into the first chamber
51
. In the subsequent step
113
, the required time T
0
is awaited for sufficiently sucking the purge gas into the first chamber
51
in the same way as in the step
110
. In the step
114
, the valve
61
and the valve
64
are closed. After all the ports of the purge pump
50
are closed, this routine is finished.
The finish processing of the steps
111
to
114
withdraws the fuel inside the second chamber
52
when the purge control is finished. Therefore, the high-pressure fuel is not allowed to remain in the second chamber
52
at the end of the purge control, and does not accidentally leak.
Further, the fault diagnosis of the evaporated fuel processor can be conducted by use of this purge pump
50
. Hereinafter, the fault diagnosing routine executed by the ECU
40
will be explained with reference to the flowchart of FIG.
22
. The processing shown in
FIG. 22
is conducted at the start and stop of the engine, or is executed in a predetermined time cycle.
When the processing shown in
FIG. 22
is started, the valves
61
and
64
are first opened (step
201
) and the fuel pressure of the second chamber
52
is released. Next, the purge valve
16
is closed and the canister closed valve
17
is closed, too. Further, the valves
61
and
62
are opened (steps
202
to
204
). Consequently, the “evaporated fuel space” comprising the space extending from the purge valve
16
to the purge pump
50
and to the canister
10
through the purge passage
15
and the space extending from the canister
10
to the fuel tank
20
through the evaporated fuel passage
20
, becomes a closed space. While this closed space is defined, the valve
64
is closed whereas the valve
63
is opened (steps
205
and
206
) to introduce the pressurized fuel into the second chamber
52
of the purge pump
50
. Then, the fuel pressure pushes up the piston
53
inside the purge pump
50
and the closed space is pressurized.
In the step
207
, a standby state is secured for a short time until the pressure change settles. The pressure sensor
23
then measures the pressure P
1
of the closed space. In the subsequent step
208
, whether or not the pressure P
1
is greater than the predetermined pressure P
0
is judged. Here, if no hole exists in the closed space (the evaporated fuel space), the pressure P
1
is supposed to rise with the pressurizing operation of the purge pump
50
and to reach a predetermined value determined by the capacity change amount of the first chamber
51
of the purge pump
50
and the capacity of the closed space. In contrast, if any hole exists in the closed space (the evaporated fuel space), the pressure P
1
hardly rises. The pressure P
0
is decided in advance with the predetermined pressure value that should be originally reached, as the reference. Since the pressure elevation varies depending on the temperature factor and on the fuel remaining amount inside the tank, however, the pressure P
0
is preferably determined in consideration of these factors.
When P
1
>PO, the routine proceeds to the subsequent step
209
. When P
1
≦P
0
, the routine proceeds to the step
215
by judging that a hole exists in the closed space, and the occurrence of abnormality is judged.
When a relatively large hole exists in the closed space, the step
208
described above can easily confirm the existence of the hole. When a very small hole exists, however, the judgment of the step
208
cannot confirm the existence of the hole. Therefore, in the step
209
, the existence/absence of the hole is judged on the basis of the pressure drop state of the closed space. In other words, in the step
209
, the valve
63
is closed and the pressure of the second chamber
52
is held. In the step
210
, the passage of the lapse of time T from the closure of the valve
63
is awaited for a predetermined time T
1
(for example, one to two minutes). In the subsequent step
211
, the pressure sensor
23
measures the pressure P
2
of the closed space after the passage of the time T
1
.
Assuming that a very small hole exists in the closed space, the pressure P
2
(the measurement value of the step
211
) becomes smaller than the pressure P
1
(the measurement value of the step
207
). Therefore, in the step
212
, the difference [P
1
−P
2
] is calculated to obtain the pressure difference P
3
. In the next step
213
, whether or not this pressure difference P
3
is smaller than a stipulated pressure P
4
at the maximum leak permitted to the present system, is judged. If P
3
<P
4
, the routine proceeds to the step
214
by regarding that a hole exceeding the allowable size does not exist, and the normal judgment is given. If P
3
≧P
4
, the routine proceeds to the step
215
by regarding that a hole exceeding the allowable size exists, and the occurrence of abnormality is judged.
Incidentally, the pressure difference P
3
of the step
212
is the parameter representing the pressure drop state, and when this pressure difference P
3
is known, not only the existence/absence of the leak but also the degree of the leak (the size of the hole) can be known.
The fault judgment described above can obtain the same result not only in the evaporated fuel passage but also when any leak exists in the first and second chambers
51
and
52
of the purge pump
50
. Therefore, it functions also as the fault judgment of the purge pump itself.
As described above in detail, the seventh embodiment provides the following effects.
Since this embodiment uses the purge pump
50
driven by the fuel pressure, it does not invite an adverse influence on the fuel system, such as a fluctuation of the fuel pressure, unlike the conventional purge pumps that utilize the flow of the fuel. Since the fuel pressure (by the fuel pump
21
) as the driving source of the purge pump
50
can be kept substantially constant irrespective of the engine operating condition, the purge pump
50
can be driven always stably. As a result, the evaporated fuel processor of the seventh embodiment can restrict the influence on the fuel system and can always exhibit the stable purge capacity irrespective of the engine operating condition.
Particularly in the apparatus of the seventh embodiment, the operation of the purge pump
50
compulsively purges the evaporated fuel inside the canister
10
. Therefore, it is possible to accomplish an apparatus suitable for a direct injection engine or a lean-burn engine in which the negative pressure of the intake pipe becomes smaller when the air-fuel ratio becomes leaner.
Since the piston
53
divides the purge pump
50
into the first and second chambers
51
and
52
under the sealed state, the leak of the pressurized fuel by the fuel pump
21
can be kept to a minimum. In consequence, the influences on the fuel injection can be minimized.
On the other hand, the “evaporated fuel space” from the purge valve
16
to the fuel tank
20
is the closed space, and the leak of the closed space is judged on the basis of the pressure change under this state at the time of pressurization by the purge pump and on the basis of the pressure drop condition after pressurization is complete. Therefore, the fault judgment can be conducted easily and appropriately. The fault judgment of the purge pump
50
can be also conducted conjointly.
Embodiment 8
Next, the eighth embodiment of the present invention will be explained with primary reference to its difference from the seventh embodiment.
FIG. 23
is a structural view showing the outline of an evaporated fuel processor according to the eighth embodiment. The difference from
FIG. 18
is that the purge pump
50
is arranged at the open-air release portion of the canister
10
. The purge pump
50
has the same construction as the one shown in FIG.
19
. In this embodiment, the first chamber
51
of the purge pump
50
is connected to the open-air port
13
of the canister
10
through the valve
62
, and is open to the open air through the valve
61
. With this construction, the canister closed valve
17
is omitted. The second chamber
52
of the purge pump
50
is connected to the fuel pipe
22
through the valve
63
in the same way as described above, and is connected to the return pipe
24
through the valve
64
.
Next, the outline of the operation of the evaporated fuel processor according to the eighth embodiment will be explained. Here, the operations of various valves are the same as those in the seventh embodiment, and the explanation will be given with reference to the time chart of FIG.
20
.
While the purge is stopped at the timings t
1
to t
2
(while the purge valve
16
is closed), the air is introduced into the first chamber
51
of the purge pump
50
. In other words, the valve
63
is closed with the valve
64
being open at the timing t
1
to release the fuel pressure of the second chamber
52
. At the same time, the valve
62
is closed with the valve
61
being open to thereby communicate the first chamber
51
with the open air. When the fuel pressure of the second chamber
52
is released, the spring
56
pushes down the piston
53
to the bottom surface of the case
54
. Therefore, the capacity of the second chamber
52
becomes minimal, and the fuel inside this second chamber
52
is discharged to the fuel tank
20
through the valve
64
and the return pipe
24
. The capacity increases in the first chamber
51
, on the contrary, and the pressure is reduced. In consequence, the open air is sucked into the first chamber
51
. Since the clearance between the piston
53
and the case
54
is sealed by the seal ring
55
at this time, the open air does not flow into the second chamber
52
. While the open air is introduced into the first chamber
51
in this way, the valve
63
is left closed. Therefore, the line from the fuel pump
21
to the fuel pipe
22
and to the delivery pipe
32
is closed, and the fuel pressure generated in the fuel pump
21
does not leak.
After the air is sufficiently sucked into the first chamber
51
, the valve
64
is closed while the valve
63
is opened with the start of purging at the timing t
2
, so that the pressurized fuel is introduced into the second chamber
52
. At the same time, the valve
61
is closed and the valve
62
is opened, and the first chamber
51
is communicated with the open-air port
13
of the canister
13
. Here, the fuel pressure by the fuel pump
21
is generally from several hundreds of kPa to several MPa, and is much higher than the pressure loss of several kPa in the canister
10
and in the purge passage
15
. Therefore, the fuel pushes up the piston
53
. As a result, the open air in the first chamber
51
flows into the canister
10
, so that the canister
10
is purged.
Further, the purge gas that has purged the canister flows into the intake pipe
31
while its flow rate is controlled by the purge valve
16
. Since the seal ring
55
seals the clearance between the piston
53
and the case
54
at this time, the fuel does not flow into the first chamber
51
. While the fuel is introduced in this way into the second chamber
52
, the valve
64
remains closed. Therefore, the fuel pressure of the delivery pipe
32
hardly changes if the maximum capacity of the second chamber
52
(the capacity at the uppermost point of the piston
53
) and the capacity from the fuel pump
21
to the fuel pipe
22
and to the delivery pipe
32
are set to appropriate values.
In the eighth embodiment, too, the fault diagnosis can be made in the same way as in FIG.
22
. The routine of the fault diagnostic processing by the ECU
40
will be explained briefly. To conduct the fault diagnosis, the ECU
40
opens the valves
61
and
64
to release once the purge pump
50
, and then closes the purge valve
16
and the valve
61
to convert the “evaporated fuel space” from the purge valve
16
to the fuel tank
20
to the closed space. Thereafter, the ECU
40
closes the valve
64
but opens the valve
63
, introduces the fuel into the second chamber
52
of the purge pump
50
and moves up the piston
53
. In consequence, the pressure of the closed space rises, and the existence/absence of the leaking hole is judged in accordance with the pressure P
1
of the closed space at this time. In this case, if the pressure P
1
does not reach the predetermined pressure P
0
, the ECU
40
judges that an abnormality has occurred (the leaking hole exists).
When the pressure P
1
rises up to the predetermined pressure P
0
, the existence/absence of the leaking hole is again judged in accordance with the pressure drop condition after pressurization is complete. In other words, the valve
63
is closed and the pressure of the second chamber
52
is held. When the pressure change (P
3
=P
1
−P
2
) from closing of the valve
63
to the passage of the time T
1
is higher than a predetermined value P
4
, the occurrence of abnormality is judged. In this case, the fault judgment of the purge pump itself is simultaneously executed as described already.
Modified Embodiment of Embodiments 7 & 8
In Embodiments 7 and 8 described above, the purge pump
50
pressurizes the closed space and the pressure change under that state is monitored, but this construction can be changed in the following way. In other words, the purge pump
50
reduces the pressure of the closed space and under this state, the pressure change is monitored to conduct the fault diagnosis. The routine of the fault diagnostic processing by the ECU
40
will be briefly explained when the construction of
FIG. 18
is applied.
To conduct the fault diagnosis, the ECU
40
first closes the valve
64
but opens the valve
63
to introduce the fuel pressure into the second chamber
52
. The ECU
40
then closes the purge valve
16
and the canister closed valve
17
under this condition and converts the “evaporated fuel space” from the purge valve
16
to the fuel tank
20
to the closed space (both valves
61
and
62
are left opened). Thereafter, the ECU
40
closes the valve
63
but opens the valve
64
to release the fuel pressure of the second chamber
52
. Consequently, the force of the spring
56
moves down the piston
53
and the pressure of the evaporated fuel space (the closed space) drops. The pressure of the closed space at this time is measured, and the existence/absence of the leaking hole is judged in accordance with this pressure. When the pressure of the closed space does not drop to a predetermined judgment value in this case, the occurrence of abnormality (the leaking hole exists) is judged.
When the pressure of the closed space falls to the judgment value, the existence/absence of the leaking hole is again judged in accordance with the pressure elevation condition after pressure reduction is complete. A predetermined time (for one to two minutes, for example) elapses after closing of the valve
64
. When the pressure change is higher than the predetermined value at this time, the occurrence of abnormality is judged. In this case, too, the fault judgment of the purge pump itself is simultaneously conducted as already described. Needless to say, the fault diagnosis by the pressure reducing operation of the purge pump
50
can be employed when the construction of
FIG. 23
is applied.
In this modified embodiment, too, the fault diagnosis can be executed easily and appropriately from the pressure change of the closed space. Particularly, because the fault diagnosis is executed by reducing the pressure of the closed space by use of the purge pump
50
, the open air is sucked through a hole, if any leaking hole exists in each passage. Therefore, the disadvantage that the evaporated fuel is discharged from the leaking hole to the open air, during the fault diagnosis, can be avoided.
In addition, the present invention can also be embodied in the following way.
In the seventh and eighth embodiments, the piston
53
partitions the purge pump
50
into the first and second chambers
51
and
52
. However, this construction can be changed. For example, a diaphragm or bellows are used as the movable member to partition the first and second chambers
51
and
52
. In this case, the capacity of each chamber
51
,
52
varies in accordance with deformation of the diaphragm or the bellows. In this construction, in particular, the first and second chambers
51
and
52
are completely cut off, and the leak between both chambers (mixture of the purge gas into the fuel system and mixture of the fuel into the evaporation purge system) can be reliably prevented. In short, an arbitrary member can be employed as the movable member so long as it can partition the first and second chambers
51
and
52
under the sealed condition and can reciprocate in accordance with the fuel pressure inside the second chamber
52
to thereby vary the capacity of the first chamber
51
.
In the seventh and eighth embodiments, the first chamber
51
and the second chamber
52
of the purge pump
50
are arranged inside the same case
54
. Therefore, when the piston
53
reciprocates, the capacity of each chamber remains the same. However, this construction can be modified as shown in FIG.
24
. The purge pump
70
shown in
FIG. 24
is provided with a first case
71
and a second case
72
each having a different cylinder diameter. A piston
73
as a reciprocating member slides and reciprocates inside each case
71
,
72
. In the first case
71
, a first chamber
74
partitioned by a slide portion
73
a
of the piston
73
is formed. In the second case
72
, a second chamber
75
partitioned by a slide portion
73
b
of the piston
73
is formed similarly. A spring
76
is disposed in the first chamber
74
. Valves
61
to
64
are provided to each port in the same way as in the construction shown in FIG.
19
.
In the purge pump
70
having the construction described above, the capacity change of the second chamber
75
during driving is smaller than the capacity change of the first chamber
74
. Therefore, the change (the drop) of the fuel pressure during the introduction of the fuel pressure into the second chamber
75
is kept to a minimum. In other words, the influences on the fuel system (the pressure drop of the delivery pipe, etc) during the pump operation can be reduced, and the construction becomes a more preferable construction.
To execute the fault diagnosis of the evaporated fuel processor, the seventh and eighth embodiments execute both the processing (the step
208
in
FIG. 22
) for judging the leak of the closed space depending on whether or not the pressure inside the closed space rises to the predetermined value with the pressurizing operation of the purge pump, and the processing (the step
213
in
FIG. 22
) for judging the leak of the closed space from the pressure drop condition of the closed space after the passage of the predetermined time after the purge pump finishes pressurizing the closed space. However, the fault diagnostic processing may be accomplished by executing either one of them. This also holds true of the fault diagnosis by means of the pressure reduction of the purge pump.
When executing the fault diagnosis of the evaporated fuel processor, the seventh and eighth embodiments execute the abnormality judgment by pressurizing or evacuating the closed space and judging to which level the pressure rises or drops (the step
208
in FIG.
22
), but this processing may be changed. During the pressurizing or evacuating operation by the purge pump, for example, the abnormality judgment is executed from the required time until the predetermined pressure is reached. In this case, when the predetermined time until the predetermined pressure is reached is longer than the reference time, the occurrence of an abnormality (the existence of a leaking hole) is diagnosed.
Embodiment 9
FIGS. 25
to
27
show the ninth embodiment of the present invention.
FIG. 25
shows a schematic construction of the evaporated fuel processor.
The evaporated fuel processor according to the ninth embodiment compulsively desorbs the evaporated fuel adsorbed by a fuel-adsorbing layer
22
inside a canister
3
therefrom by utilizing an intake negative pressure occurring in an intake pipe of a low intake pipe negative pressure engine such as a direct injection type engine mounted to a car (hereinafter called merely the “engine”), and delivers the evaporated fuel evaporating inside a fuel tank
2
into the intake pipe
1
. The evaporated fuel processor includes an evaporated fuel passage
11
extending to the fuel tank
2
, a purge passage
12
extending to the intake pipe
1
of the engine, the canister
3
for temporarily adsorbing and holding the evaporated fuel emitted from the fuel tank
2
to the evaporated fuel passage
11
, a purge pump
5
for desorbing compulsively the evaporated fuel adsorbed by the fuel-adsorbing layer
22
formed inside the canister
3
, and purge pump driving means (to be described later) for driving the purge pump
5
by utilizing the intake pipe negative pressure occurring in the intake pipe
1
when a throttle valve
6
of the engine is opened or closed.
The fuel tank
2
is connected to the canister
3
through the evaporated fuel passage
11
. The purge passage
12
connects the canister
3
to the upstream side of the throttle valve
6
of the intake pipe
1
of the engine, and also connects it to a second chamber
52
of the purge pump
5
at an intermediate part of the purge passage
12
. A valve
13
is interposed between the canister
3
of the purge passage
12
and the purge pump
5
, and a purge valve
14
for controlling a purge flow rate is interposed between purge pump
5
and the intake pipe
1
. A negative pressure introduction passage
15
connects a first chamber
41
of the purge pump
5
to the downstream side of the throttle valve
6
of the intake pipe
1
of the engine.
Next, the construction of the canister
3
of the ninth embodiment will be explained briefly with reference to FIG.
26
. Here,
FIG. 26
shows a schematic construction of the canister
3
.
A large number of active carbon particles are packed into a case
20
, that constitutes an outer wall of the canister
3
, and form a fuel-adsorbing layer
22
. Porous plates
23
and
24
are provided to both ends of the fuel-adsorbing layer
22
in such a fashion as to interpose the fuel-adsorbing layer
22
between them. Air layers
25
and
26
are defined between the right and left ends of the case
20
in the drawing and the porous plates
23
and
24
, respectively, so that the evaporated fuel or the open air can be uniformly distributed to the fuel-adsorbing layer
22
. Filters
27
and
28
are interposed between the porous plates
23
and
24
and the fuel-adsorbing layer
22
, respectively, to prevent fall-off of the active carbon
21
. An evaporation port
29
and a purge port
30
are provided to one of the ends of the case
20
. The evaporation port
29
is connected to the evaporated fuel passage
11
, and the purge port
30
is connected to the purge passage
12
. An open-air port
31
is provided to the other end of the case
20
and is connected to the open air.
The construction of the purge pump
5
in the ninth embodiment will be explained briefly with reference to FIG.
27
. Here,
FIG. 27
shows a schematic construction of the purge pump
5
.
A first chamber (driving chamber)
41
for introducing the intake pipe negative pressure and a second chamber (pump chamber)
42
for sucking and delivering the purge air are disposed inside a case
40
that constitutes the outer wall of the purge pump
5
. A partition
7
that is biased to the right in the drawing by urging means such as a return spring, not shown, is interposed between the first chamber
41
and the second chamber
42
. The partition
7
hermetically seals the first and second chambers
41
and
42
lest an air leak occurs between these chambers
41
and
42
.
The partition
7
is connected to bellows
43
and is so constituted as to be capable of freely changing the capacities of the first and second chambers
41
and
42
. A communication port
44
for communicating the first chamber
41
with a negative pressure introduction passage
15
is formed in the sidewall portion of the case
40
on the right side in the drawing. Another communication port
45
for communicating the second chamber
42
with an intermediate part of the purge passage
12
is formed in the sidewall portion of the case
40
on the left side in the drawing. Incidentally, the portion of the bellows
43
may use a thin film member or a extensible member such as a diaphragm because the partition
7
needs only to freely move in the transverse direction in the drawing. A three-way valve
46
corresponding to the purge pump driving means of the present invention is provided to an intermediate part of the negative pressure introduction passage
15
.
The three-way valve
46
assumes a first switching state in which the first chamber
41
of the purge pump
5
is connected to the intake pipe side and the second switching state in which the first chamber
41
of the purge pump
5
is connected to the open air side. The three-way valve
46
constitutes first partition driving means that is switched to the first switching state when the throttle valve
6
of the engine is closed and a high intake pipe negative pressure is generated, introduces the intake pipe negative pressure into the first chamber
47
, moves the partition
7
in the first direction in which the capacity proportion of the second chamber
42
is greater than that of the first chamber
41
, purges the canister
3
and stores the purge air (evaporated fuel) inside the second chamber
42
. The three-way valve
46
constitutes second partition driving means that is switched to a second switching state when the throttle valve
6
of the engine is opened and a low intake pipe negative pressure is generated, releases the intake pipe negative pressure from inside the first chamber
41
to the open air, moves the partition
7
in the second direction in which the capacity proportion of the second chamber
42
is smaller than that of the first chamber
41
, and sends the purge air inside the second chamber
42
to the intake pipe
1
through the purge passage
12
.
Next, the operation of the evaporated fuel processor according to the ninth embodiment will be briefly explained with reference to
FIGS. 25
to
27
.
When the engine is stopped, the valve
13
and the purge valve
14
are closed, and the three-way valve
46
is switched to the intake pipe
1
side. The evaporated fuel generated in the fuel tank
2
passes through the evaporated fuel passage
11
, flows into the canister
3
and is adsorbed by a large number of active carbon particles
21
of the fuel-adsorbing layer
22
. Since the three-way valve
46
is switched to the intake pipe
1
side, the evaporated fuel is prevented from leaking to the open air even when any hole is open in the partition
7
and in the bellows
43
and the evaporated fuel staying in the second chamber
42
diffuses into the first chamber
41
.
When the throttle valve
6
is closed during the operation of the engine, the purge valve
14
is closed, the valve
13
is opened and the three-way valve
46
is switched to the intake pipe
1
side. In the low negative intake pressure engine such as the direct injection type engine, too, a high negative intake pressure is generated on the downstream side of the throttle valve
6
when the throttle valve
6
is closed during deceleration. This negative intake pressure is introduced into the first chamber
41
of the purge pump
5
from the negative pressure introduction passage
15
. When it is introduced into the first chamber
41
, the partition
7
is moved to the right in
FIG. 27
, that is, in the direction in which the capacity of the first chamber
41
becomes small (the first direction), and the capacity of the second chamber
42
becomes greater than that of the first chamber
41
.
When the capacity of the second chamber
42
is thus expanded, a negative pressure develops in the second chamber
42
. Since the purge valve
14
is closed and the valve
13
is opened at this time, air is sucked from the canister side. In other words, the open air flows from the open-air port
31
of the canister
3
into the canister
3
. At this time, the evaporated fuel adsorbed by a large number of active carbon particles
21
of the fuel-adsorbing layer
22
is desorbed, and an air-fuel mixture (purge air) of the evaporated fuel and the open air passes through the purge passage
12
and flows into the second chamber
42
of the purge pump
5
.
When the throttle valve
6
of the engine opens, the valve
13
is closed, the purge valve
14
is opened and the three-way valve
46
is switched to the open-air side, thereby releasing the negative intake pressure inside the first chamber
41
. When the first chamber
41
is released to the open air, the partition
7
is moved to the left by the force of the bellows
43
and a spring, and the purge air inside the second chamber
42
is pushed out into the intake pipe
1
through the purge passage
12
while being adjusted by the purge valve
14
, and is then burnt in the engine.
Further, when the throttle valve
6
of the engine is closed, the injection amount of the fuel injected and supplied from the injector into the combustion chamber of the engine is small. Therefore, the evaporated fuel purged exerts a great influence on the air-fuel ratio when it flows into the engine. When the throttle valve
6
is opened, on the other hand, the fuel injection amount is great, so that the influence of the purged and evaporated fuel on the air-fuel ratio is small. In view of these factors, the ninth embodiment does not deliver the purge air into the engine through the intake pipe
1
when the throttle valve
6
exerting the great influences on the air-fuel ratio is closed, but stores it inside the second chamber
42
. Instead, this embodiment delivers the purge air into the engine when the throttle valve
6
is opened where the influence on the air-fuel ratio is small.
As described above, in the evaporated fuel processor according to the ninth embodiment, the negative intake pressure is introduced into the first chamber
41
, when the throttle valve
6
is closed and the high negative intake pressure is generated, to move the partition
7
to the right (in the first direction) in the drawing. The movement of the partition
7
purges the canister
3
, and the evaporated fuel (purge air) is sucked into the second chamber
42
. When the throttle valve
6
is thereafter opened and the negative intake pressure becomes low, the negative intake pressure is released, and the partition
7
is moved to the left (in the second direction) in the drawing by use of the spring, etc, so that the evaporated fuel inside the second chamber
42
is emitted into the intake pipe
1
.
In this way, the ninth embodiment makes the most of the negative intake pressure generated in the intake pipe
1
when the throttle valve
6
is closed, and drives the purge pump
5
by using the negative intake pressure as the driving power. Therefore, even in the low negative intake pressure engine such as the direct injection type engine, this embodiment can attain purging of the canister
3
by the purge pump
5
driven by the negative intake pressure without consuming electric power and without affecting fuel injection by the injector.
From the aspect of engine control, the fuel injection amount is small when the throttle valve
6
is closed. Therefore, the evaporated fuel is not easily accepted. On the other hand, the fuel injection amount is great when the throttle valve
6
is open, and the evaporated fuel is easily accepted. Therefore, the evaporated fuel is stored inside the second chamber
42
when the throttle valve is closed at which the evaporated fuel is not easily accepted, and is emitted to the intake pipe
1
when the throttle valve
6
is open at which the evaporated fuel is easily accepted. This construction is extremely advantageous from the aspect of engine control, too.
In this ninth embodiment, the three-way valve
46
is disposed in the negative pressure introduction passage
15
, but may be omitted as shown in FIG.
28
. In this case, when the throttle valve
6
as the pump driving means is open and the negative intake pressure downstream of the throttle valve
6
disappears, so that the first chamber
41
is released. Since the intake air flows through the intake pipe
1
, the negative intake pressure practically exists to a certain extent at a downstream portion of the throttle valve
6
. Therefore, the bellows
43
are so designed as to contract against the negative intake pressure. In this ninth embodiment, the bellows
43
are attracted when the negative intake pressure is introduced into the first chamber
41
. However, it is possible to use the construction in which the bellows
43
are contracted when the negative intake pressure is introduced into the first chamber
41
as shown in FIG.
29
.
Embodiment 10
FIG. 30
shows a schematic construction of an evaporated fuel processor according to the tenth embodiment of the present invention.
The tenth embodiment includes the purge pump
5
provided integrally with a resonator. The negative pressure introduction passage
15
connects the first chamber
41
of the purge pump
5
to the intake pipe
1
on the downstream side of the throttle valve
6
. The three-way valve
46
is disposed at an intermediate part of the negative pressure introduction passage
15
. One of the ends of this three-way valve
46
is connected to the open air through the purge valve
14
that controls the purge flow rate. The three-way valve
46
switches the suction duct side and the open-air side. The purge passage
12
connects the second chamber
42
of the purge pump
5
to the canister
3
. A valve
13
is disposed at an intermediate part of the purge passage
12
.
Here, the capacity of the second chamber
42
is set to be equal to the capacity at which it exhibits the silencing effect as the resonator when the partition
7
shifts to the extreme left end in the drawing, that is, when the capacity of the second chamber
42
reaches minimum. In this way, the second chamber
42
has also the function of the silencing function. A connection duct
51
that connects the intake pipe
1
to the second chamber (resonator)
42
communicates with the second chamber
42
of the purge pump
5
, and a valve
52
is disposed at an intermediate part of the connection duct
51
. The inner diameter of this valve
52
is coincident with the inner diameter of the connection duct
51
lest it impedes the silencing function as the resonator. The construction of each of the canister
3
and the purge pump
5
is the same as that of the first embodiment.
Next, the operation of the evaporated fuel processor according to the tenth embodiment will be explained briefly with reference to FIG.
30
.
When the throttle valve
6
is closed, the valve
52
is closed, the valve
13
is opened and the three-way valve
46
is switched to the intake pipe side
1
. The intake pipe negative pressure occurring in the intake pipe
1
downstream of the throttle valve
6
, when the throttle valve
6
is closed, passes through the negative pressure introduction passage
15
and is then introduced into the first chamber
41
of the purge pump
5
. When the negative intake pressure is introduced into the first chamber
41
, the partition
7
is moved to the right in the drawing
30
, that is, in the direction in which the capacity of the first chamber
41
becomes small, so that the capacity of the second chamber
42
becomes greater than that of the first chamber
41
. When the capacity of the second chamber
42
becomes large in this way, the negative pressure develops inside the second chamber
42
.
At this time, the valve
52
is closed but the valve
13
is open. Therefore, the open air is sucked from the canister
3
side. In other words, the open air flows from the open-air port
31
of the canister
3
into the canister
3
. The evaporated fuel adsorbed by a large number of active carbon
21
of the fuel adsorbing layer
22
is desorbed at this time, and the air-fuel mixture (purge air) of the open air and the evaporated fuel flows into the second chamber
42
of the purge pump
5
through the purge passage
12
. Since the valve
52
is closed in this instance, its silencing function as the resonator is lost. However, since the load of the engine is not much great, the noise requiring silencing is not much generated. Therefore, adverse influences hardly exist.
After the throttle valve
6
is opened, the valve
13
is closed, the valve
52
is opened, the three-way valve
46
is switched to the open-air side, and then the purge valve
14
is opened, thereby releasing the negative intake pressure of the first chamber
41
. When the first chamber
41
is released, the partition
7
is moved to the left in the drawing by the force of the bellows
43
or the spring, and the purge air inside the second chamber
42
is pushed out into the intake pipe
1
through the connection duct
51
and is burnt inside the engine. At this time, the purge valve
14
controls the release of the negative intake pressure of the first chamber
41
and can control the evaporated fuel pushed out from inside the second chamber
42
into the intake pipe
1
. While the throttle valve
6
is open, the engine load is great and the silencing function as the resonator is required. According to the construction described above, however, the silencing function of the second chamber
42
is restored when the valve
52
is opened for purging. Therefore, the pressure-feeding function as the purge pump and the silencing function as the resonator can be simultaneously satisfied.
Embodiment 11
FIG. 31
shows a schematic construction of an evaporated fuel processor according to the eleventh embodiment of the present invention.
The eleventh embodiment includes a purge pump
5
provided integrally with a resonator. A negative pressure introduction passage
15
connects a first chamber
41
of the purge pump
5
to an intake pipe
1
on the downstream side of a throttle valve
6
. A valve
56
is disposed at an intermediate part of a negative pressure introduction passage
15
. A purge passage
12
connects a second chamber
42
of the purge pump
5
to a canister
3
and to an intermediate part of an intake pipe
1
on the upstream side of the throttle valve
6
. A valve
13
is disposed between the purge pump
5
and the canister
3
, and a purge valve
14
is disposed between the purge pump
5
and the intake pipe
1
.
Here, the capacity of the first chamber
41
is set to be equal to the capacity at which it exhibits the silencing effect as the resonator when a partition
7
moves to the extreme left end in the drawing, that is, when the capacity of the first chamber
41
reaches a maximum. In this way, the first chamber
41
has also the silencing function. A connection duct
51
that connects the intake pipe
1
to the first chamber (resonator)
41
communicates with the first chamber
41
of the purge pump
5
, and a valve
52
is disposed at an intermediate part of the connection duct
51
. The inner diameter of this valve
52
is coincident with the inner diameter of the connection duct
51
lest it impedes the silencing function as the resonator. The construction of the purge pump
5
is the same as that of the first embodiment.
Next, the operation of the evaporated fuel processor according to the eleventh embodiment will be explained briefly with reference to FIG.
31
.
When the throttle valve
6
is closed, the valve
52
is closed, the valve
13
is opened and the valve
55
is opened. The negative intake pressure occurring in the intake pipe
1
downstream of the throttle valve
6
, when the throttle valve
6
is closed, passes through the negative pressure introduction passage
15
and is then introduced into the first chamber
41
of the purge pump
5
. When the negative intake pressure is introduced into the first chamber
41
, the partition
7
is moved to the right in the drawing
30
, that is, in the direction in which the capacity of the first chamber
41
becomes small, so that the capacity of the second chamber
42
becomes greater than that of the first chamber
41
. When the capacity of the second chamber
42
becomes large in this way, the negative pressure develops inside the second chamber
42
.
At this time, the purge valve
14
is closed but the valve
13
is open. Therefore, the open air is sucked from the canister
3
side. In other words, the open air flows from the open-air port
31
of the canister
3
into the canister
3
. The evaporated fuel adsorbed by a large number of active carbon
21
of the fuel adsorbing layer
22
is desorbed at this time, and the air-fuel mixture (purge air) of the open air and the evaporated fuel flows into the second chamber
42
of the purge pump
5
through the purge passage
12
. As the valve
52
is closed in this instance, its silencing function as a resonator is lost. However, as the load of the engine is not very great, a noise requiring silencing is hardly generated. Therefore, an adverse influence hardly exists.
After the throttle valve
6
is opened, the valve
13
is closed, the valve
55
is closed, and then the valve
52
is opened, thereby releasing the negative intake pressure of the first chamber
41
. When the first chamber
41
is released, the partition
7
is moved to the left in the drawing by the force of the bellows
43
or the spring, and the purge air inside the second chamber
42
is pushed out into the intake pipe
1
through the purge passage
12
and is burnt inside the engine. At this time, as opening/closing the purge valve
14
is controlled, the evaporated fuel pushed out from inside the second chamber
42
into the intake pipe
1
can be controlled. While the throttle valve
6
is open, the engine load is large and the silencing function as the resonator is required. According to the construction described above, however, the silencing function of the first chamber
41
is restored when the valve
52
is opened for releasing the first chamber
41
. Therefore, the pressure-feeding function as the purge pump and the silencing function as the resonator can be simultaneously provided.
Embodiment 12
FIG. 32
shows a schematic construction of an evaporated fuel processor according to the twelfth embodiment of the present invention.
In this embodiment, as shown in
FIG. 32
, a purge passage
12
connects a purge port
30
of a canister
3
to an intake pipe
1
on the downstream side of a throttle valve
6
. However, a purge port
30
may be connected to the intake pipe
1
on the upstream side of the throttle valve
6
. A purge valve
14
for regulating the purge flow rate is disposed at an intermediate part of the purge passage
12
. The construction of each of the canister
3
and the purge pump
5
is the same as that of the ninth embodiment.
The negative pressure introduction passage
15
connects a first chamber
41
of the purge pump
5
to the intake pipe
1
on the downstream side of the throttle valve
6
. A three-way valve
56
corresponding to purge pump driving means of the present invention is disposed at an intermediate part of the negative pressure introduction passage
15
, and one of the ends of this three-way valve
56
is connected to the open air. The three-way valve
56
is switched to a first switching state where the first chamber
41
of the purge pump
5
is connected to the suction duct side and to a second switching state where the first chamber
41
of the purge pump
5
is connected to the open-air side.
The open-air introduction passage
17
connects the second chamber
42
of the purge pump
5
to the open-air port
31
of the canister
3
. A three-way valve
57
corresponding to purge pump driving means of the present invention is disposed at an intermediate part of the open-air introduction passage
17
, and one of the ends of this three-way valve
57
is connected to the open air. The three-way valve
57
is switched to a first switching state where the second chamber
42
of the purge pump
5
is connected to the open air side and to a second switching state where the second chamber
42
of the purge pump
5
is connected to the canister
3
side.
The three-way valves
56
and
57
are switched to the first switching state when the throttle valve
6
of the engine is closed, introduce a high negative intake pressure into the first chamber
41
and constitute first partition driving means for moving the partition
7
in the first direction in which the capacity proportion of the second chamber
42
becomes greater than that of the first chamber
41
, and for temporarily storing the open air inside the second chamber
42
. The three-way valves
56
and
57
are switched to the second switching state when the throttle valve
6
of the engine is opened, release the negative intake pressure from inside the first chamber
41
and constitute second partition driving means for moving the partition
7
in the second direction in which the capacity proportion of the second chamber
42
becomes smaller than that of the first chamber
41
, and for sending the open air inside the second chamber
42
to the canister
3
and purging the canister
3
.
Next, the operation of the evaporated fuel processor according to the twelfth embodiment will be explained briefly with reference to FIG.
32
.
When the throttle valve
6
is closed, the three-way valve
57
is switched to the open-air side
31
and the three-way valve
56
is switched to the suction duct side. The negative intake pressure generated in the intake pipe
1
downstream of the throttle valve
6
, when the throttle valve
6
is closed, passes through the negative pressure introduction passage
15
and is then introduced into the first chamber
41
of the purge pump
5
. When the negative intake pressure is introduced into the first chamber
41
, the partition
7
is moved to the right in the drawing
32
, that is, in the direction in which the capacity of the first chamber
41
becomes small, so that the capacity of the second chamber
42
becomes greater than that of the first chamber
41
. When the capacity of the second chamber
42
becomes great in this way, the open air is sucked into the second chamber
42
because the three-way valve
57
is switched to the open-air side. At this time, the purge valve
14
is kept closed.
When the throttle valve
6
is opened, the three-way valve
57
is switched to the canister
3
side, the purge valve
14
is opened, the three-way valve
56
is switched to the open-air side, and the negative intake pressure inside the first chamber
41
is released to the open air. When the first chamber
41
is opened, the partition
7
is moved to the left in the drawing by the force of the bellows
43
or the spring, and the open air in the second chamber
42
is pushed out from the open-air introduction passage
17
towards the canister
3
. As a result, the evaporated fuel adsorbed by a large number of active carbon particles
21
of the fuel adsorbing layer
22
is desorbed at this time, and the air-fuel mixture (purge air) of the open air and the evaporated fuel flows into the intake pipe
1
through the purge passage
12
and is burnt inside the engine while its flow rate is being controlled by the purge valve
14
.
Embodiment 13
FIG. 33
shows a schematic construction of an evaporated fuel processor according to the thirteenth embodiment of the present invention.
The thirteenth embodiment includes a purge pump
5
provided integrally with a resonator. A negative pressure introduction passage
15
connects a first chamber
41
of a purge pump
5
to an intake pipe
1
on the downstream side of a throttle valve
6
. A valve
58
is disposed at an intermediate part of the negative pressure introduction passage
15
. The open-air introduction passage
17
connects a second chamber
42
of the purge pump
5
to an open-air port
31
of a canister
3
. A three-way valve
57
switches the canister
3
side and the open-air side. In
FIG. 33
, a purge passage
12
is connected to the downstream side of the throttle valve
6
, but it may be connected to the upstream side of the throttle valve
6
. The purge valve
14
for controlling the purge flow rate is disposed at an intermediate part of the purge passage
12
.
Here, the capacity of the first chamber
41
is set to be equal to the capacity at which it exhibits the silencing effect as the resonator when the partition
7
shifts to the extreme left end in the drawing, that is, when the capacity of the first chamber
41
reaches maximum. In this way, the first chamber
41
has also the silencing function as a resonator. A connection duct
51
that connects the intake pipe
1
to the first chamber (resonator)
41
communicates with the first chamber
41
of the purge pump
5
, and a valve
52
is disposed at an intermediate part of the connection duct
51
. The inner diameter of this valve
52
is coincident with the inner diameter of the connection duct
51
lest it impedes the silencing function as the resonator. The construction of each of the canister
3
and the purge pump
5
is the same as that of the ninth embodiment.
Next, the operation of the evaporated fuel processor according to the thirteenth embodiment will be explained briefly with reference to FIG.
31
.
When the throttle valve
6
is closed, the three-way valve
57
is switched to the open-air side, the valve
52
is closed, and the valve
58
is switched to the intake pipe
1
side. The negative intake pressure generated in the intake pipe
1
downstream of the throttle valve
6
when it is closed passes through the negative pressure introduction passage
15
and is then introduced into the first chamber
41
of the purge pump
5
. When the negative intake pressure is introduced into the first chamber
41
, the partition
7
is moved to the right in the drawing
33
, that is, in the direction in which the capacity of the first chamber
41
becomes small, so that the capacity of the second chamber
42
becomes greater than that of the first chamber
41
. When the capacity of the second chamber
42
becomes great in this way, a negative pressure develops inside the second chamber
42
. Since the three-way valve
57
is switched to the open-air side at this time, the open air is sucked. At this time, the purge valve
14
is closed. Since the valve
52
is closed, the silencing function as the resonator is lost. However, the load of the engine is not large and the noise requiring silencing is hardly generated. Therefore, an adverse influence hardly exists.
After the throttle valve
6
is opened, the three-way valve
57
is switched to the canister
3
side, the purge valve
14
is opened, the valve
55
is closed, and then the valve
52
is opened, thereby releasing the negative intake pressure of the first chamber
41
. When the first chamber
41
is released, the partition
7
is moved to the left in the drawing by the force of the bellows
43
or the spring, and the open air flows from the open-air port
31
of the canister
3
into the canister
3
. At this time, the evaporated fuel adsorbed by a large number of active carbon
231
of the fuel adsorbing layer
22
is desorbed, and an air-fuel mixture (purge air) of the evaporated fuel and the open air is sent into the intake pipe
1
through the purge passage
12
, while its flow rate is being controlled by the purge valve
14
, and is then burnt inside the engine. While the throttle valve
6
is open, the engine load is large and a silencing function as the resonator is required. According to the construction described above, however, the silencing function of the first chamber
41
is restored when the valve
52
is opened for releasing the first chamber
41
. Therefore, the pressure-feeding function as the purge pump
5
and the silencing function as the resonator can be simultaneously satisfied.
While the present invention has been described by reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
Claims
- 1. An evaporated fuel processor comprising:a canister for accommodating an adsorbing member for adsorbing an evaporated fuel generated inside a fuel tank; and a purge pump for compulsively desorbing the evaporated fuel adsorbed by said adsorbing member of said canister, and introducing the evaporated fuel into an intake passage of an internal combustion engine; wherein said purge pump includes a driving chamber for introducing intake pulsation of an intake passage or exhaust pulsation of an exhaust passage of said internal combustion engine, a pump chamber disposed adjacent to said driving chamber and connected to an intermediate part of a connection passage between said canister and said intake passage of said internal combustion engine, and a partition for separating said driving chamber from said pump chamber, and varying a capacity proportion between both of said chambers, and movement of said partition by the introduction of intake pulsation or exhaust pulsation into said driving chamber sucks the evaporated fuel from said canister into said pump chamber and delivers the evaporated fuel from said pump chamber into said intake passage of said internal combustion engine.
- 2. An evaporated fuel processor according to claim 1, wherein said purge pump sucks the evaporated fuel into said pump chamber by means of the movement of said partition when only a negative pressure of intake pulsation of said intake passage or exhaust pulsation of said exhaust passage of said internal combustion engine is introduced into said driving chamber with a predetermined valve operation, and delivers the evaporated fuel from said pump chamber by means of the return of said partition by predetermined biasing force when the negative pressure is released with a predetermined valve operation.
- 3. An evaporated fuel processor according to claim 1, wherein said purge pump delivers the evaporated fuel from said pump chamber by means of the movement of said partition when only a positive pressure of intake pulsation of said intake passage or exhaust pulsation of said exhaust passage of said internal combustion engine is introduced into said driving chamber with a predetermined valve operation, and sucks the evaporated fuel into said pump chamber by means of the return of said partition by predetermined biasing force when the positive pressure is released with a predetermined valve operation.
- 4. An evaporated fuel processor comprising:a canister for accommodating an adsorbing member for adsorbing an evaporated fuel generated inside a fuel tank; and a purge pump for compulsively desorbing the evaporated fuel adsorbed by said adsorbing member of said canister, and introducing the evaporated fuel into an intake passage of an internal combustion engine; wherein said purge pump includes a driving chamber for introducing intake pulsation of an intake passage or exhaust pulsation of an exhaust passage of said internal combustion engine, a pump chamber disposed adjacent to said driving chamber and connected to an open air side of said canister, and a partition for separating said driving chamber from said pump chamber, and varying a capacity proportion between both of said chambers, and movement of said partition by the introduction of intake pulsation or exhaust pulsation into said driving chamber sucks the external air into said pump chamber, moves the air in said pump chamber into said canister and delivers the evaporated fuel from said canister into said intake passage of said internal combustion engine.
- 5. An evaporated fuel processor comprising:an evaporated fuel passage for communicating an intake pipe of an engine with a fuel tank; a canister disposed at an intermediate part of said evaporated fuel passage, for adsorbing an evaporated fuel generated inside said fuel tank; and a purge pump for introducing a fuel pressurized by a fuel pump, reciprocating a movable member by the pressure of the fuel, and purging the evaporated fuel adsorbed by said canister.
- 6. An evaporated fuel processor according to claim 5, wherein said purge pump includes a first chamber for introducing purge air and a second chamber for introducing a pressurized fuel by said fuel pump, said first and second chambers are separated by a movable member under a sealed state, and said movable member is reciprocated in accordance with the pressure of the fuel introduced into said second chamber to thereby change the capacity of said first chamber.
- 7. An evaporated fuel processor according to claim 6, wherein said purge pump is interposed between said canister and said engine intake pipe, said purge pump sucks the evaporated fuel as purge air from said canister into said first chamber when the fuel pressure of said second chamber is released, and delivers the purge air from said first chamber into said intake pipe when the fuel pressure of said second chamber is introduced.
- 8. An evaporated fuel processor according to claim 6, wherein said purge pump is disposed at an open air portion of said canister, and said purge pump sucks open air as purge air into said first chamber when the fuel pressure of said second chamber is released and delivers purge air from said first chamber into said intake pipe through said canister when the fuel pressure of said second chamber is introduced.
- 9. An evaporated fuel processor, according to claim 6, which further includes a purge control valve for regulating a purge amount of the evaporated fuel into said intake pipe and controlling means for controlling the opening of said purge control valve, and wherein said controlling means serially executes a step of releasing the fuel pressure of said second chamber during a purge stop period in which said purge control valve is closed to thereby increase the capacity of said first chamber to maximum, and introducing purge air into said first chamber, and a step of introducing the fuel pressure into said second chamber during a subsequent purge execution period by said purge control valve to thereby decrease the capacity of said first chamber to minimum, and delivering the purge air in said first chamber.
- 10. An evaporated fuel processor according to claim 6, wherein said purge pump is constituted in such a fashion that the capacity change of said second chamber during driving thereof is smaller than the capacity change of said first chamber.
- 11. A fault diagnostic apparatus for diagnosing said evaporated fuel processor according to claim 5, comprising:means for converting a portion from a fuel tank to said intake pipe through an evaporated fuel passage to a closed space, and then pressurizing or evacuating said closed space by use of said purge pump, and; means for detecting abnormality of said evaporated fuel processor on the basis of the pressure change of said closed space under such a state.
- 12. A fault diagnostic apparatus for said evaporated fuel processor according to claim 11, which first forms said closed space, and then judges the leak of said closed space by judging whether or not the internal pressure of said closed space reaches a predetermined value with the pressurizing operation of said purge pump.
- 13. A fault diagnostic apparatus for said evaporated fuel processor according to claim 11, which, after the pressurizing operation of said closed space is finished by use of said purge pump, judges the leak in said closed space by judging whether or not the pressure in said closed space reaches a predetermined value after the passage of a predetermined time.
- 14. An evaporated fuel processor including a canister having an evaporated fuel adsorbing layer for temporarily adsorbing and holding an evaporated fuel emitted from a fuel tank into an evaporated fuel passage, and disposed inside a case having one of the ends thereof connected to the evaporated fuel passage extending to said fuel tank and the other end thereof connected to a purge passage extending to an intake pipe of an engine, for delivering the evaporated fuel into said intake pipe through said purge passage by utilizing a negative intake pressure occurring in said intake pipe during the operation of said engine, said evaporated fuel processor comprising:a purge pump for compulsively desorbing the evaporated fuel adsorbed by said fuel adsorbing layer therefrom; and purge pump driving means for driving said purge pump by utilizing the negative intake pressure occurring in said intake pipe when a throttle of said engine is opened and closed.
- 15. An evaporated fuel processor according to claim 14, wherein said purge pump includes a first chamber connected to a negative pressure introduction passage communicating with said intake pipe, for introducing the negative intake pressure thereinto, and a second chamber connected to said canister and to said intake pipe, for delivering the evaporated fuel into said intake pipe, said first and second chambers being partitioned by a partition capable of freely varying a capacity proportion between said first and second chambers;said purge pump driving means includes first partition driving means for introducing the intake pipe negative pressure into said first chamber when the throttle of said engine is closed and moving said partition in a first direction in which the capacity proportion of said second chamber is greater than that of said first chamber, and second partition driving means for releasing the negative intake pressure from inside said first chamber when the throttle of said engine is opened, and moving said partition in a second direction in which the capacity proportion of said second chamber is smaller than that of said first chamber; and said second chamber is integrated with a resonator and the capacity of said second chamber when it becomes minimal is coincident with a capacity at which said resonator exhibits a silencing effect, thereby providing said second chamber with the silencing function.
- 16. An evaporated fuel processor according to claim 14, wherein said purge pump includes a first chamber connected to a negative pressure introduction passage communicating with said intake pipe, for introducing the negative intake pressure thereinto, and a second chamber connected to said canister and to said intake pipe, for delivering the evaporated fuel into said intake pipe, said first and second chambers being partitioned by a partition capable of freely varying a capacity proportion between said first and second chambers;said purge pump driving means includes first partition driving means for introducing the negative intake pressure into said first chamber when the throttle of said engine is closed and moving said partition in a first direction in which the capacity proportion of said second chamber is greater than that of said first chamber, and second partition driving means for releasing the negative intake pressure from inside said first chamber when the throttle of said engine is opened, and moving said partition in a second direction in which the capacity proportion of said second chamber is smaller than that of said first chamber; and said first chamber is integrated with a resonator and the capacity of said first chamber when it becomes maximal is coincident with a capacity at which said resonator exhibits a silencing effect, thereby providing said first chamber with the silencing function.
- 17. An evaporated fuel processor according to claim 14, wherein said purge pump includes a first chamber connected to a negative pressure introduction passage communicating with said intake pipe, for introducing the negative intake pressure thereinto, and a second chamber connected to said canister or the air, for delivering the air thereinto, said first and second chambers being partitioned by a partition capable of freely varying a capacity proportion between said first and second chambers; andsaid purge pump driving means includes first partition driving means for introducing the negative intake pressure into said first chamber when the throttle of said engine is closed and moving said partition in a first direction in which the capacity of said second chamber is greater than that of said first chamber, and second partition driving means for releasing the negative intake pressure from inside said first chamber when the throttle of said engine is opened, and moving said partition in a second direction in which the capacity of said second chamber is smaller than that of said first chamber.
- 18. An evaporated fuel processor according to claim 17, wherein said first chamber and said resonator are integrated with each other, and the capacity of said first chamber, when it becomes maximal, is brought into coincidence with a capacity at which a silencing effect as said resonator is exhibited, thereby providing said first chamber with a silencing function.
Priority Claims (3)
Number |
Date |
Country |
Kind |
2000-367117 |
Dec 2000 |
JP |
|
2001-016845 |
Jan 2001 |
JP |
|
2001-190724 |
Jun 2001 |
JP |
|
US Referenced Citations (8)