This application is based on Japanese Patent Application No. 2007-37482 filed on Feb. 19, 2007, the disclosure of which is incorporated herein by reference.
The present invention relates to an exhaust heat recovery apparatus, which is used for a vehicle such as an automobile.
It is known to recovery heat of exhaust gas discharged from an exhaust system of a vehicular engine using the principle of heat pipe and to use the recovered heat for other purposes such as for warming the engine. For example, Japanese Unexamined Patent Application Publication No. 62-268722 describes an exhaust heat recovery apparatus for heating an engine coolant using heat of an exhaust gas from an engine. Specifically, an evaporation unit that has heat pipes is disposed in an engine exhaust pipe through which the exhaust gas flows and a condensation unit that has heat pipes is disposed in an engine coolant circuit through which the engine coolant flows.
As another example, Japanese Unexamined Patent Application Publication No. 4-45393 describes a looped heat pipe heat exchanger. The disclosed heat exchanger includes a looped closed circulation passage filled with an internal heat-transfer fluid, an evaporation unit disposed on the circulation passage for evaporating the internal heat-transfer fluid therein by receiving external heat, and a condensation unit disposed on the circulation passage at a position higher than the evaporation unit for performing heat exchange between the evaporated internal heat-transfer fluid and an external heat-transfer fluid.
In such exhaust heat recovery apparatuses, the temperature of the engine coolant is immediately increased by recovering the heat of exhaust gas, especially, in a cold starting of the engine, such as in winter. Therefore, fuel efficiency and heating operation can be improved. On the other hand, in an engine high-load condition, such as in hot summer, it is necessary to restrict the recovery of the heat of the exhaust gas so as to avoid overheating of the engine.
For example, it is proposed to provide the exhaust heat recovery apparatus with a diaphragm-type valve unit for stopping the circulation of the operation fluid. The diaphragm-type valve unit is constructed of a diaphragm that is movable in response to the pressure of the operation fluid and a valve body that is driven by the diaphragm. The valve unit restricts the heat from being excessively recovered.
The present invention is made in view of the foregoing matter, and it is an object of the present invention to provide an exhaust heat recovery apparatus, which is capable of restricting excess recovery of heat with a simple structure.
According to an aspect of the present invention, an exhaust heat recovery apparatus includes an evaporation unit, a condensation unit, an evaporation-side communication part, a condensation-side communication part and a throttle part. The evaporation unit is to be disposed in an exhaust gas passage through which an exhaust gas exhausted from an engine flows, for performing heat exchange between the exhaust gas and an operation fluid flowing therein, thereby evaporating the operation fluid. The condensation unit is to be disposed in a coolant passage through which an engine coolant flows, for performing heat exchange between the engine coolant and the operation fluid that has been evaporated in the evaporation unit, thereby condensing the operation fluid. The evaporation-side communication part connects the evaporation unit and the condensation unit for introducing evaporated operation fluid from the evaporation unit to the condensation unit. The condensation-side communication part connects the condensation unit and the evaporation unit for introducing condensed operation fluid from the condensation unit to the evaporation unit. The throttle part is disposed in the condensation-side communication part.
The throttle part is configured to restrict an exhaust heat from being excessively recovered. Accordingly, the excess recovery of heat is restricted by a simple structure.
For example, the throttle part is constructed of a fixed throttle having an orifice. An upper limit of the quantity of heat recovered in the exhaust heat recovery apparatus can be determined by setting an opening degree of an orifice of the throttle part and the amount of operation fluid enclosed in the exhaust heat recovery apparatus.
As another example, the throttle part is provided by a variable throttle that is capable of varying an opening degree of an orifice through which the operation fluid in accordance with a temperature of the operation fluid.
According to a second aspect of the present invention, an exhaust heat recovery apparatus includes an evaporation unit, a condensation unit, an evaporation-side communication part, a condensation-side communication part. The evaporation unit is to be disposed in an exhaust gas passage through which an exhaust gas flows, for performing heat exchange between the exhaust gas and an operation fluid flowing therein, thereby evaporating the operation fluid. The condensation unit is to be disposed in a coolant passage through which an engine coolant flows, for performing heat exchange between the engine coolant and the operation fluid that has been evaporated in the evaporation unit, thereby condensing the operation fluid. The evaporation-side communication part connects the evaporation unit and the condensation unit and defines a passage for introducing the operation fluid from the evaporation unit to the condensation unit. The condensation-side communication part connects the condensation unit and the evaporation unit, and defines a passage for introducing the operation fluid from the condensation unit to the evaporation unit. The condensation-side communication part includes a throttle portion that has a reduced passage area.
Accordingly, the excess recovery of heat is restricted by partly reducing the passage area of the condensation-side communication part.
Other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings, in which like parts are designated by like reference numbers and in which:
Referring to
The exhaust heat recovery apparatus generally includes an evaporation unit 1 and a condensation unit 2. The evaporation unit 1 is disposed in a first housing 100 that is in communication with an exhaust gas passage (not shown) through which the exhaust gas exhausted from the engine flows. In the present embodiment, for example, the first housing 100 is disposed in an exhaust pipe through which the exhaust gas flows. The evaporation unit 1 performs heat exchange between the exhaust gas and an operation fluid flowing therein, thereby to evaporate the operation fluid.
The condensation unit 2 is disposed outside of the exhaust pipe. The condensation unit 2 is disposed in a second housing 200 that is in communication with a coolant passage (not shown) of the engine, through which an engine coolant flows. The condensation unit 2 performs heat exchange between the operation fluid that has been evaporated in the evaporation unit 1 and the engine coolant, thereby to condense the operation fluid. The second housing 200 has a coolant inlet port 201 and a coolant outlet port 202. The coolant inlet port 201 is coupled to the coolant passage at a position downstream of the engine for introducing the coolant into the second housing 200. The coolant outlet port 202 is coupled to the coolant passage at a position upstream of the engine for introducing the coolant from the second housing 200 to the coolant passage.
In the present embodiment, for example, the first housing 100 and the second housing 200 are disposed adjacent to each other. Also, a clearance is provided between the first housing 100 and the second housing 200.
The evaporation unit 1 has a plurality of evaporation-side heat pipes 3a and evaporation-side fins 4a joined to outer surfaces of the heat pipes 3a. The fins 4a are, for example, corrugate fins. Each of the heat pipes 3a has a generally flat tubular shape. The heat pipe 3a is orientated such that its longitudinal axis extends in a vertical direction V, such as, an up and down direction in
The evaporation unit 1 has evaporation-side headers 5a at both ends of the heat pipes 3a. The headers 5a extend in the pipe stacking direction H to be in communication with all the heat pipes 3a. One of the headers 5a, which is in communication with upper ends of the heat pipes 3a, is referred to as a first evaporation-side header 51a, and the other header 5a, which is in communication with lower ends of the heat pipes 3a, is referred to as a second evaporation-side header 52a.
The condensation unit 2 includes condensations-side heat pipes 3b and condensation-side fins 4b joined to outer surfaces of the heat pipes 3b. The fins 4b are, for example, corrugate fins. The heat pipes 3b are generally flat tubes. Each of the heat pipes 3b is orientated such that its longitudinal axis extends in the vertical direction V, such as, in the up and down direction in
The condensation unit 2 includes condensation-side headers 5b at both ends of the heat pipes 3b. The headers 5b extend in the pipe stacking direction H to be in communication with all the heat pipes 3b. One of the headers 5b, which is in communication with upper ends of the heat pipes 3b, is referred to as a first condensation-side header 51b, and the other header 5b, which is in communication with lower ends of the heat pipes 3b, is referred to as a second condensation-side header 52b.
The evaporation-side headers 5a are in communication with the condensation-side headers 5b through communication parts 6, which have substantially tubular shapes. Thus, a closed, looped path is formed by the heat pipes 3a, 3b, the headers 5a, 5b and the communication parts 6. The path is filled with the operation fluid that is capable of being evaporated and condensed, such as water, alcohol or the like. The operation fluid circulates through the evaporation unit 1 and the condensation unit 2.
One of the communication parts 6, which is located on an upper side and connects the first evaporation-side header 51a and the first condensation-side header 51b, is referred to as a evaporation-side communication part 61. The operation fluid that has been evaporated in the evaporation unit 1 is introduced to the condensation unit 2 through the evaporation-side communication part 61.
The other communication part 6, which is located on a lower side and connects the second evaporation-side header 52a and the second condensation-side header 52b, is referred to as a condensation-side communication part 62. The operation fluid that has been condensed in the condensation unit 2 is introduced to the evaporation unit 1 through the condensation-side communication part 62.
The condensation-side communication part 62 has a fixed throttle 7a as a throttle part. In the present embodiment, a throttle member 70 is disposed in the condensation-side communication part 62, and the fixed throttle 7a is provided by the throttle member 70. That is, the throttle member 70 is disposed such that a passage area (e.g., a cross-sectional area) of a passage through which the condensed operation fluid flows is partly reduced in the condensation-side communication part 62.
The throttle member 70 forms an orifice having a reduced cross-section. For example, the throttle member 70 has a shape so that a cross-sectional area of the orifice gradually reduces from an upstream end toward a middle portion and gradually increases from the middle portion toward a downstream end, with respect to the flow of the condensed operation fluid. The throttle member 70 has a first tapered tubular wall 701 whose inner diameter reduces from an upstream position toward a downstream position with respect to the flow of the operation fluid, and a second tapered tubular wall 702 continuously extends from a downstream end of the first tapered tubular wall 702. An inner diameter of the second tapered tubular wall 702 increases from an upstream position toward a downstream position with respect to the flow of the operation fluid.
Next, an operation of the exhaust heat recovery apparatus will be described.
The operation fluid evaporated in the evaporation unit 1 flows in the condensation unit 2 through the evaporation-side communication part 61. In the condensation unit 2, the operation fluid is condensed and liquefied. The liquefied operation fluid flows in the evaporation unit 1 through the condensation-side communication part 62.
Due to the balance of the evaporation of the operation fluid in the evaporation unit 1 and the condensation of the operation fluid in the condensation unit 2, a water level difference h of the operation fluid is generated between the evaporation unit 1 and the condensation unit 2. The operation fluid is returned to the evaporation unit 1 from the condensation unit 2 due to the water level difference h. In this way, the operation fluid is circulated in the exhaust heat recovery apparatus.
In the exhaust heat recovery apparatus shown in
ΔP1=ρgh
In the above equation, p denotes the density of the operation fluid in a liquid phase, and g denotes the gravitational acceleration. Here, the density p of the operation fluid and the gravitational acceleration g are constant. Thus, when the quantity Qin of the heat of the exhaust gas is constant, the water level difference h is determined by the pressure loss ΔP1. Qout denotes the quantity of heat transferred to the coolant in the condensation unit 2.
As shown in
In the present embodiment shown in
Then, when the quantity Qin of the heat of the exhaust gas increases as shown in
In the present embodiment, the fixed throttle 7a is provided in the condensation-side communication part 62. The upper limit of the quantity of heat recovered in the exhaust heat recovery apparatus is determined by previously setting an opening degree of the fixed throttle 7a, such as the passage area of the orifice of the fixed throttle 7a, and the amount of the operation fluid filled in the exhaust heat recovery apparatus.
Thus, the structure for restricting the excess heat recovery is simplified, as compared with an exhaust heat recovery apparatus having a diaphragm-type valve unit constructed of a diaphragm, a valve body and the like. (Second embodiment) A second embodiment of the present invention will be described with reference to
In the second embodiment, the condensation-side communication part 62 is provided with a variable throttle 7b as the throttle part, in place of the fixed throttle 7a of the first embodiment. The variable throttle 7b is configured to vary the opening degree of an orifice defined therein, that is, the cross-sectional area of the passage of the operation fluid, in accordance with the temperature of the operation fluid.
In the present embodiment, the variable throttle 7b is made of a material that is deformable in accordance with the ambient temperature. For example, the material of the variable throttle 7b can be a bi-metal, a shape-memory alloy, or the like. Further, in the present embodiment, the variable throttle 7b is configured such that the passage of the operation fluid is not fully closed, even when the temperature of the operation fluid flowing through the condensation-side communication part 62 is increased.
Next, an operation of the exhaust heat recovery apparatus of the second embodiment will be described. When the quantity Qin of the heat of the exhaust gas increases, the quantity of heat recovered in the exhaust heat recovery apparatus increases. In the present embodiment, the variable throttle 7b is provided in the condensation-side communication part 62. When the quantity Qin of the heat of the exhaust gas increases, the temperature of the operation fluid increases. Thus, the opening degree of the variable throttle 7b reduces with the increase of the temperature of the operation fluid, and hence the pressure loss ΔP2 increases. As such, an increase in the quantity of the heat recovered in the exhaust heat recovery apparatus is limited at a certain point. When the quantity Qin of the heat of the exhaust gas further increases, the opening degree of the variable throttle 7b further reduces, and hence the pressure loss ΔP2 further increases. As a result, the amount of the return flow of the operation fluid reduces, and thus the quantity of heat recovered in the exhaust heat recovery apparatus reduces.
In the present embodiment, the condensation-side communication part 62 is provided with the variable throttle 7b that varies the opening degree in accordance with the increase in the temperature of the operation fluid. Therefore, the quantity of heat recovered in the exhaust heat recovery apparatus is reduced in accordance with the increase in temperature of the operation fluid. Because the quantity of heat recovered in the exhaust heat recovery apparatus is limited when an engine load is high, such as in summer, in which the temperature of the operation fluid is high, it is less likely that the engine will be overheated.
A third embodiment of the present invention will be described with reference to
As shown in
The deformable member 73 is deformable in response to the temperature. For example, the deformable member 73 is configured to be thermally expanded when the temperature of the operation fluid passing through the condensation-side communication part 62 exceeds a predetermined temperature. The deformable member 73 is, for example, made of thermo-wax, thermo-metal, or the like, which has a coefficient of thermal expansion greater than that of the metal of the condensation-side communication part 62.
When the temperature of the operation fluid passing through the condensation-side communication part 62 increases, the valve body 72 is moved in a direction to reduce the opening degree of the orifice 71. On the other hand, when the temperature of the operation fluid passing through the condensation-side communication part 62 reduces, the valve body 72 is moved in a direction to increase the opening degree of the orifice 71. In the present embodiment, the valve body 72 does not fully close the orifice 71, even when the temperature of the operation fluid passing through the condensation-side communication part 62 is increased.
Since the condensation-side communication part 62 is provided with the variable throttle 7c that varies the opening degree of the orifice 71 in accordance with the increase in the temperature of the operation fluid, the quantity of heat recovered in the exhaust heat recovery apparatus is reduced in accordance with the increase in temperature of the operation fluid. As such, the effects similar to the second embodiment will be provided.
In the first embodiment, the throttle member 70 forms the orifice the inner diameter of which gradually reduces from the upstream position toward the middle position and gradually increases from the middle position toward the downstream position with respect to the flow of the operation fluid. However, the shape of the orifice of the throttle member 70 is not limited to the above. For example, the throttle member 70 may have a cylindrical shape and may have a substantially constant passage area.
In the first embodiment, the fixed throttle 7a is provided by the throttle member 70. However, the fixed throttle 7a can be formed by partly reducing a passage area (e.g., inner diameter) of the condensation-side communication part 62, as shown in
In the second and third embodiments, the variable throttles 7b, 7c are disposed to directly contact the operation fluid, and the opening degrees of the variable throttles 7b, 7c are mechanically controlled in accordance with the temperature of the operation fluid. Alternatively, a temperature sensor can be separately employed to detect the temperature of the operation fluid passing through the condensation-side communication part 62, and the variable throttle 7b, 7c can be configured such that the opening degrees thereof are electrically controlled based on the temperature detected by the temperature sensor.
In the above embodiments, the condensation-side communication part 62 is exemplarily orientated horizontally. However, the orientation of the condensation-side communication part 62 is not limited to the above. The condensation-side communication part 62 can be inclined relative to a horizontal direction.
Additional advantages and modifications will readily occur to those skilled in the art. The invention in its broader term is therefore not limited to the specific details, representative apparatus, and illustrative examples shown and described.
Number | Date | Country | Kind |
---|---|---|---|
2007-037482 | Feb 2007 | JP | national |