As consumer devices have gotten smaller and smaller in response to consumer demand, the individual components of these devices have necessarily decreased in size as well. Semiconductor devices, which make up a major component of devices such as mobile phones, computer tablets, and the like, have been pressured to become smaller and smaller, with a corresponding pressure on the individual devices (e.g., transistors, resistors, capacitors, etc.) within the semiconductor devices to also be reduced in size. The decrease in size of devices has been met with advancements in semiconductor manufacturing techniques such as lithography.
For example, the wavelength of radiation used for lithography has decreased from ultraviolet to deep ultraviolet (DUV) and, more recently to extreme ultraviolet (EUV). Further decreases in component size require further improvements in resolution of lithography which are achievable using extreme ultraviolet lithography (EUVL). EUVL employs radiation having a wavelength of about 1-100 nm.
As the semiconductor industry has progressed into nanometer technology process nodes in pursuit of higher device density, higher performance, and lower costs, there have been challenges in reducing semiconductor feature size.
The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale and are used for illustration purposes only. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of the disclosure. Specific embodiments or examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, dimensions of elements are not limited to the disclosed range or values, but may depend upon process conditions and/or desired properties of the device. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact. Various features may be arbitrarily drawn in different scales for simplicity and clarity.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly. In addition, the term “made of” may mean either “comprising” or “consisting of.”
The present disclosure is generally related to extreme ultraviolet (EUV) lithography masks and methods. In an EUVL tool, a laser-produced plasma (LPP) generates extreme ultraviolet radiation which is used to image a photoresist-coated substrate. In an EUV tool, an excitation laser heats metal (e.g., tin, lithium, etc.) target droplets in the LPP chamber to ionize the droplets to plasma, which emits the EUV radiation. For reproducible generation of EUV radiation, the target droplets arriving at the focal point (also referred to herein as the “zone of excitation”) have to be substantially the same size and arrive at the zone of excitation at the same time as an excitation pulse from the excitation laser arrives. Thus, stable generation of target droplets that travel from the target droplet generator to the zone of excitation at a uniform (or predictable) speed contributes to efficiency and stability of the LPP EUV radiation source.
The EUV lithography tool is designed to expose a resist layer by EUV light (also interchangeably referred to herein as EUV radiation). The resist layer is a material sensitive to the EUV light. The EUV lithography system employs the EUV radiation source 100 to generate EUV light, such as EUV light having a wavelength ranging between about 1 nm and about 100 nm. In one particular example, the EUV radiation source 100 generates an EUV light with a wavelength centered at about 13.5 nm. In the present embodiment, the EUV radiation source 100 utilizes a mechanism of laser-produced plasma (LPP) to generate the EUV radiation.
The exposure device 200 includes various reflective optic components, such as convex/concave/flat mirrors, a mask holding mechanism including a mask stage, and wafer holding mechanism. The EUV radiation EUV generated by the EUV radiation source 100 is guided by the reflective optical components onto a mask secured on the mask stage. In some embodiments, the mask stage includes an electrostatic chuck (e-chuck) to secure the mask.
As used herein, the term “optic” is meant to be broadly construed to include, and not necessarily be limited to, one or more components which reflect and/or transmit and/or operate on incident light, and includes, but is not limited to, one or more lenses, windows, filters, wedges, prisms, grisms, gratings, transmission fibers, etalons, diffusers, homogenizers, detectors and other instrument components, apertures, axicons and mirrors including multi-layer mirrors, near-normal incidence mirrors, grazing incidence mirrors, specular reflectors, diffuse reflectors and combinations thereof. Moreover, unless otherwise specified, neither the term “optic”, as used herein, are meant to be limited to components which operate solely or to advantage within one or more specific wavelength range(s) such as at the EUV output light wavelength, the irradiation laser wavelength, a wavelength suitable for metrology or any other specific wavelength.
Because gas molecules absorb EUV light, the lithography system for the EUV lithography patterning is maintained in a vacuum or a-low pressure environment to avoid EUV intensity loss.
In the present disclosure, the terms mask, photomask, and reticle are used interchangeably. In the present embodiment, the patterning optic 205c shown in
The reflective mask 205c includes a conductive backside coating 60 in some embodiments. In some embodiments, the reflective mask 205c includes a border 65 etched down to the substrate 30 surrounding the pattern 55, also known as a black border 65, to define a circuit area to be imaged and a peripheral area not to be imaged. The black border reduces light leakage in some embodiments.
In various embodiments of the present disclosure, the photoresist-coated substrate 210 is a semiconductor wafer, such as a silicon wafer or other type of wafer to be patterned.
The EUVL tool further include other modules or is integrated with (or coupled with) other modules in some embodiments.
As shown in
In some embodiments, the target droplets DP are droplets of tin (Sn), lithium (Li), or an alloy of Sn and Li. In some embodiments, the target droplets DP each have a diameter in a range from about 10 microns (μm) to about 100 μm. For example, in an embodiment, the target droplets DP are tin droplets, having a diameter of about 10 μm to about 100 μm. In other embodiments, the target droplets DP are tin droplets having a diameter of about 25 μm to about 50 μm. In some embodiments, the target droplets DP are supplied through the nozzle 120 at a rate in a range from about 50 droplets per second (i.e., an ejection-frequency of about 50 Hz) to about 50,000 droplets per second (i.e., an ejection-frequency of about 50 kHz). In some embodiments, the target droplets DP are supplied at an ejection-frequency of about 100 Hz to a about 25 kHz. In other embodiments, the target droplets DP are supplied at an ejection frequency of about 500 Hz to about 10 kHz. The target droplets DP are ejected through the nozzle 127 and into a zone of excitation ZE at a speed in a range of about 10 meters per second (m/s) to about 100 m/s in some embodiments. In some embodiments, the target droplets DP have a speed of about 10 m/s to about 75 m/s. In other embodiments, the target droplets have a speed of about 25 m/s to about 50 m/s.
Referring back to
In some embodiments, the excitation laser LR2 includes a pre-heat laser and a main laser. In such embodiments, the pre-heat laser pulse (interchangeably referred to herein as the “pre-pulse) is used to heat (or pre-heat) a given target droplet to create a low-density target plume with multiple smaller droplets, which is subsequently heated (or reheated) by a pulse from the main laser, generating increased emission of EUV light.
In various embodiments, the pre-heat laser pulses have a spot size about 100 μm or less, and the main laser pulses have a spot size in a range of about 150 μm to about 300 μm. In some embodiments, the pre-heat laser and the main laser pulses have a pulse-duration in the range from about 10 ns to about 50 ns, and a pulse-frequency in the range from about 1 kHz to about 100 kHz. In various embodiments, the pre-heat laser and the main laser have an average power in the range from about 1 kilowatt (kW) to about 50 kW. The pulse-frequency of the excitation laser LR2 is matched with the ejection-frequency of the target droplets DP in an embodiment.
The laser light LR2 is directed through windows (or lenses) into the zone of excitation ZE. The windows adopt a suitable material substantially transparent to the laser beams. The generation of the pulse lasers is synchronized with the ejection of the target droplets DP through the nozzle 120. As the target droplets move through the excitation zone, the pre-pulses heat the target droplets and transform them into low-density target plumes. A delay between the pre-pulse and the main pulse is controlled to allow the target plume to form and to expand to an optimal size and geometry. In various embodiments, the pre-pulse and the main pulse have the same pulse-duration and peak power. When the main pulse heats the target plume, a high-temperature plasma is generated. The plasma emits EUV radiation EUV, which is collected by the collector mirror 110. The collector 110 further reflects and focuses the EUV radiation for the lithography exposing processes performed through the exposure device 200. The droplet catcher is used for catching excessive target droplets. For example, some target droplets may be purposely missed by the laser pulses.
Referring back to
In such an EUV radiation source, the plasma caused by the laser application creates physical debris, such as ions, gases, and atoms of the droplet, as well as the desired EUV radiation. It is necessary to prevent the accumulation of material on the collector 110 and also to prevent physical debris exiting the chamber 105 and entering the exposure device 200.
As shown in
Hydrogen gas has low absorption to the EUV radiation. Hydrogen gas reaching the coating surface of the collector 110 reacts chemically with a metal of the droplet forming a hydride, e.g., metal hydride. When tin (Sn) is used as the droplet, stannane (SnH4), which is a gaseous byproduct of the EUV generation process, is formed. The gaseous SnH4 is then pumped out through the outlet 140.
The lowest reflectivity of the absorber occurs at local minima of Fabry-Perot interference within the absorber.
The reflectivities at absorber layer thicknesses of about 30.5 nm and about 38.5 nm are lower than the absorber layer thickness reflectivity at about 23.5 nm. For example, the reflectivity at 23.5 nm is about 0.06, while the reflectivity at 30.5 nm is about 0.04, and the reflectivity at 38.5 nm is about 0.02. At greater thicknesses, the absorber layers may have mask 3D effect issues. In some embodiments, thinner absorber layers are desirable to reduce the mask 3D effect. In some embodiments, the thickness of the absorber 45 ranges from about 19.5 nm to about 43.5 nm. In some embodiments, the thickness of the absorber 45 ranges from about 21.5 to about 25.5 nm, from about 28.5 nm to about 32.5 nm, or from about 36.5 nm to about 40.5 nm. In some embodiments, absorber thicknesses outside of these ranges provide reduced photoresist pattern resolution.
According to embodiments of the present disclosure, the index of refraction, extinction coefficient, and the thickness of the absorber 45 are optimized to provide improved photolithographic performance. In some embodiments, the absorber 45 has an index of refraction ranging from about 0.87 to about 1.02. In some embodiments, the absorber 45 has an index of refraction ranging from about 0.90 to about 1.00. In some embodiments, the absorber 45 has an index of refraction of about 0.95. In some embodiments, the absorber 45 has an extinction coefficient ranging from about 0.065 to about 0.085. In some embodiments, the absorber 45 has an extinction coefficient ranging from about 0.070 to about 0.080. In some embodiments, extinction coefficients and indices of refraction outside of the above ranges provide reduced photoresist pattern resolution. In some embodiments, the absorber 45 has an extinction coefficient of about 0.075. In some embodiments, the absorber 45 has a thickness ranging from about 33.5 nm to about 43.5 nm. In some embodiments, the absorber 45 has a thickness ranging from about 35.5 nm to about 39.5 nm. In some embodiments, the absorber 45 has a thickness of about 38.5 nm.
In other embodiments, the absorber 45 has a thickness ranging from about 25.5 nm to about 35.5 nm. In some embodiments, the absorber 45 has a thickness ranging from about 27.5 nm to about 31.5 nm. In some embodiments, the absorber 45 has a thickness of about 30.5 nm. In other embodiments, the absorber 45 has an index of refraction ranging from about 0.87 to about 1.02. In some embodiments, the absorber 45 has an index of refraction ranging from about 0.90 to about 1.00. In some embodiments, the absorber 45 has an index of refraction of about 0.95. In some embodiments, the absorber 45 has an extinction coefficient ranging from about 0.085 to about 0.105. In some embodiments, the absorber 45 has an extinction coefficient ranging from about 0.090 to about 0.100. In some embodiments, the absorber 45 has an extinction coefficient of about 0.095. In some embodiments, extinction coefficients and indices of refraction outside of the above ranges provide reduced photoresist pattern resolution.
In some embodiments, the absorber 45 is made of material selected from the group consisting of Sn, Ni, Te, Co, In, Sb, and alloys of Sn, Ni, Te, Co, In, and Sb. In some embodiments, the absorber is made of a material selected from the group consisting of Sn, Ni, Te, and alloys thereof.
In an embodiment of the present disclosure, an absorption layer having a thickness of 38.5 nm provides a best focus shift improvement of 51.8% in a horizontal orientation and 39.8% in a vertical orientation; a critical depth of focus (cDOF) improvement of 11.2% in the horizontal orientation and 36.2% in the vertical orientation; an image log slope improvement of 1.2% in a horizontal orientation; and a horizontal-vertical bias (H-V Bias) improvement of 65.5% over an example having a TaBN/TaBO absorption layer, as determined by a simulation.
In an embodiment of the present disclosure, a simulation determined that an absorption layer having a thickness of 30.5 nm provides a best focus shift improvement of 64.1% in a horizontal orientation and 52.9% in a vertical orientation; a critical depth of focus (cDOF) improvement of 13.1% in the horizontal orientation and 29.4% in the vertical orientation; an image log slope improvement of 3.5% in a horizontal orientation and 1.1% in a vertical orientation; and a horizontal-vertical bias (H-V Bias) improvement of 77.9% over a TaBN/TaBO absorption layer.
In some embodiments, from about 30 alternating layers each of silicon and molybdenum to about 60 alternating layers each of silicon and molybdenum are formed. In certain embodiments, from about 40 to about 50 alternating layers each of silicon and molybdenum are formed. In some embodiments, the silicon and molybdenum layers are formed by chemical vapor deposition (CVD), plasma-enhanced CVD (PECVD), atomic layer deposition (ALD), physical vapor deposition (PVD) (sputtering), or any other suitable film forming method. Each layer of silicon and molybdenum is about 2 nm to about 10 nm thick. In some embodiments, the layers of silicon and molybdenum are about the same thickness. In other embodiments, the layers of silicon and molybdenum are different thicknesses. In some embodiments, the thickness of each layer of silicon and molybdenum is about 3 nm to about 4 nm.
In operation S420, a capping layer 40 is subsequently formed over the Mo/Si multilayer 35 in some embodiments. In some embodiments, the capping layer 40 is made of ruthenium having a thickness of from about 2 nm to about 10 nm. In certain embodiments, the thickness of the capping layer 40 is from about 2 nm to about 4 nm. In certain embodiments, the thickness of the capping layer 40 is about 3.5 nm. In some embodiments, the capping layer 40 is formed by chemical vapor deposition, plasma-enhanced chemical vapor deposition, atomic layer deposition, physical vapor deposition, or any other suitable film forming method.
Then, an absorber layer is formed over the capping layer 40 in operation S430 in some embodiments. In some embodiments, the absorber layer is made of material selected from the group consisting of Sn, Ni, Te, Co, In, Sb, and alloys of Sn, Ni, Te, Co, In, and Sb. In some embodiments, the absorber is made of a material selected from the group consisting of Sn, Ni, Te, and alloys thereof. In some embodiments, the thickness of the absorber layer ranges from about 19.5 nm to about 43.5 nm. In some embodiments, the thickness of the absorber layer ranges from about 25.5 nm to about 35.5 nm. In other embodiments, the thickness of the absorber layer ranges from about 33.5 nm to about 43.5 nm.
In some embodiments, the absorber layer is formed by chemical vapor deposition, plasma-enhanced chemical vapor deposition, atomic layer deposition, physical vapor deposition, or any other suitable film forming method.
The absorber layer is subsequently patterned to form the absorber 45 in operation S440 in some embodiments. The pattern formed in the absorber 45 corresponds to an integrated circuit pattern to be formed on a semiconductor substrate in some embodiments. In some embodiments, the pattern is formed by suitable photolithographic and etching operations. For example, a photoresist layer is formed over the absorber layer, and the photoresist layer is selectively exposed with actinic radiation. The actinic radiation includes ultraviolet and deep ultraviolet radiation, electron beam, and ion beam. The photoresist is a positive-tone resist or a negative-tone resist. The selectively exposed photoresist layer is subsequently developed using a suitable developer to form a pattern in the photoresist. The pattern in the photoresist is extended into the absorber layer using a suitable etching operation in some embodiments. The etching operation may be a wet etching operation or a dry etching operation. In some embodiments, the pattern in the absorber layer exposes the capping layer 40. In some embodiments, the pattern is extended into the capping layer 40. After forming the pattern in the absorber layer, the remaining photoresist is removed by a suitable photoresist stripping or plasma ashing operation, thereby forming the patterned absorber 45.
In some embodiments, a black border 65 is formed to define the circuit area to be imaged and the peripheral area not to be imaged in operation S450. The black border 65 is formed by suitable photolithographic and etching operations. In some embodiments, the black border pattern extends from the absorber 45 surface into the substrate 10.
In some embodiments, a conductive layer 60 is formed on a second main surface of the substrate 10 opposing the first main surface of the substrate 10 on which the Mo/Si multilayer 35 is formed. In some embodiments, the conductive layer 60 is made of chromium, chromium nitride, or TaB having a thickness of about 25 nm to about 150 nm. In some embodiments, the conductive layer 60 has a thickness of about 70 nm to about 100 nm. In some embodiments, the conductive layer 60 is formed by chemical vapor deposition, plasma-enhanced chemical vapor deposition, atomic layer deposition, physical vapor deposition, or any other suitable film forming method.
In other embodiments of the present disclosure, a method 500 of optimizing an absorption layer for an extreme ultraviolet mask is provided, as shown in the flowchart of
In some embodiments, from about 30 alternating layers each of silicon and molybdenum to about 60 alternating layers each of silicon and molybdenum are formed. In certain embodiments, from about 40 to about 50 alternating layers each of silicon and molybdenum are formed. In some embodiments, the silicon and molybdenum layers are formed by chemical vapor deposition (CVD), plasma-enhanced CVD (PECVD), atomic layer deposition (ALD), physical vapor deposition (PVD) (sputtering), or any other suitable film forming method. Each layer of silicon and molybdenum is about 2 nm to about 10 nm thick. In some embodiments, the layers of silicon and molybdenum are about the same thickness. In other embodiments, the layers of silicon and molybdenum are different thicknesses. In some embodiments, the thickness of each layer of silicon and molybdenum is about 3 nm to about 4 nm.
In operation S520, a capping layer 40 is subsequently formed over the Mo/Si multilayer 35 in some embodiments. In some embodiments, the capping layer 40 is made of ruthenium having a thickness of from about 2 nm to about 10 nm. In certain embodiments, the thickness of the capping layer 40 is from about 2 nm to about 4 nm. In certain embodiments, the thickness of the capping layer 40 is about 3.5 nm. In some embodiments, the capping layer 40 is formed by chemical vapor deposition, plasma-enhanced chemical vapor deposition, atomic layer deposition, physical vapor deposition, or any other suitable film forming method.
Then, an absorber material is selected in operation S530. The absorber material has an index of refraction ranging from about 0.87 to about 1.02, an extinction coefficient ranging from about 0.065 to about 0.085, and a thickness ranging from about 33.5 nm to about 35.5 nm in some embodiments. In other embodiments, the absorber material has an index of refraction ranging from about 0.87 to about 1.02, an extinction coefficient ranging from about 0.085 to about 0.105, and a thickness ranging from about 25.5 nm to about 35.5 nm.
A layer of the absorber material is subsequently formed over the capping layer 40 and/or the plurality of alternately stacked first reflective layers and second reflective layers 35 in operation S540. In some embodiments, the layer of absorber material is made of material selected from the group consisting of Sn, Ni, Te, Co, In, Sb, and alloys of Sn, Ni, Te, Co, In, and Sb. In some embodiments, the absorber is made of a material selected from the group consisting of Sn, Ni, Te, and alloys thereof. In some embodiments, the layer of absorber material is formed by chemical vapor deposition, plasma-enhanced chemical vapor deposition, atomic layer deposition, physical vapor deposition, or any other suitable film forming method.
In some embodiments, the layer of absorber material is subsequently patterned in operation S550 in some embodiments. The pattern formed in the layer of absorber material corresponds to an integrated circuit pattern to be formed on a semiconductor substrate in some embodiments. In some embodiments, the pattern is formed by suitable photolithographic and etching operations.
In some embodiments, additional operations are performed on the extreme ultraviolet mask, including forming a backside conductive layer and a black border surrounding the image imaging area of the mask.
In some embodiments, the photoresist layer includes a positive-tone or negative-tone photoresist. In some embodiments, the photoresist includes a photoactive compound, a polymer, and a solvent. In some embodiments, the photoactive compound is a photoacid generator and the polymer includes acid-labile groups.
In operation S620, the photoresist layer is selectively exposed by actinic radiation using a reflective mask. In some embodiments, the actinic radiation is extreme ultraviolet radiation. In some embodiments, the reflective mask includes an absorber having an index of refraction ranging from about 0.87 to about 1.02, an extinction coefficient ranging from about 0.065 to about 0.085, and a thickness ranging from about 33.5 nm to about 35.5 nm. In other embodiments, the absorber has an index of refraction ranging from about 0.87 to about 1.02, an extinction coefficient ranging from about 0.085 to about 0.105, and a thickness ranging from about 25.5 nm to about 35.5 nm. In some embodiments, the absorber is patterned with a pattern of an integrated circuit to be formed on the photoresist-coated substrate. In some embodiments, the absorber is disposed over a plurality of alternately stacked first and second reflective layers overlying a substrate.
In some embodiments, as explained herein, the index of refraction N was set to 0.95, and the extinction coefficient K and absorber layer thickness T were optimized in a simulation. In other embodiments of the disclosure, N, K, and T are all optimized in a simulation.
The minimum reflectivity at each absorber thickness through the NK range was determined in a simulation of the EUV mask discussed in reference to
The simulated optimization results of an EUV mask for L/S-V for vertically oriented patterns and L/S-H for horizontally oriented patterns are shown in
In some embodiments, an extreme ultraviolet mask includes a capping layer disposed over multiple pairs of reflective layers, and a patterned absorber disposed over the capping layer. The absorber has an index of refraction ranging from about 0.895 to about 0.950 in some embodiments, and about 0.90 to about 0.945 in other embodiments. In some embodiments, the index of refraction is about 0.901. In some embodiments, the index of refraction is about 0.9445. In some embodiments, the absorber has an extinction coefficient ranging from about 0.0600 to about 0.0610, and an extinction coefficient ranging from about 0.0603 to about 0.0607 in other embodiments. In some embodiments, the absorber has an extinction coefficient of about 0.0605. In some embodiments, the absorber has a thickness ranging from about 30 nm to about 39 nm. In other embodiments, the absorber has a thickness ranging from about 50 nm to about 55 nm. In an embodiment, the absorber has a thickness ranging from about 31 nm to about 37 nm. In some embodiments, the absorber has a thickness of about 32 nm. In some embodiments, the absorber has a thickness of about 36.5 nm. In some embodiments, the absorber has a thickness of about 53 nm.
EUV masks and methods of manufacturing EUV masks according to the present disclosure provide reduced mask 3D effect by reducing the absorber thickness and reducing the reflectivity of the absorber. EUV masks and methods of manufacturing EUV masks according to the present disclosure provide improved EUV lithography performance including improved horizontal-vertical bias, improved best focus, and improved depth of focus.
An embodiment of the present disclosure is an extreme ultraviolet mask, including an absorber having an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.065 to 0.085, and a thickness ranging from 33.5 nm to 43.5 nm. In an embodiment, the absorber has an index of refraction ranging from 0.90 to 1.00. In an embodiment, the absorber has an index of refraction of 0.95. In an embodiment, the absorber has an extinction coefficient ranging from 0.070 to 0.080. In an embodiment, the absorber has an extinction coefficient of 0.075. In an embodiment, the absorber has a thickness has a thickness ranging from 39 nm to 43 nm. In an embodiment, the absorber has a thickness of 38.5 nm. In an embodiment, the absorber is made of a material selected from the group consisting of Sn, Ni, Te, and alloys of Sn, Ni, and Te.
Another embodiment of the present disclosure is an extreme ultraviolet mask, including an absorber having an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.085 to 0.105, and a thickness ranging from 25.5 nm to 35.5 nm. In an embodiment, the absorber has an index of refraction ranging from 0.90 to 1.00. In an embodiment, the absorber has an index of refraction of 0.95. In an embodiment, the absorber has an extinction coefficient ranging from 0.090 to about 0.100. In an embodiment, the absorber has an extinction coefficient of 0.095. In an embodiment, the absorber has a thickness has a thickness ranging from 27.5 nm to 31.5 nm. In an embodiment, the absorber has a thickness of 30.5 nm.
Another embodiment of the disclosure is an extreme ultraviolet mask, including an absorber having an index of refraction ranging from 0.895 to 0.950, an extinction coefficient ranging from 0.0600 to 0.0610, and a thickness ranging from 30 nm to 39 nm or 50 nm to 55 nm. In an embodiment, the thickness ranges from 30 to 34 nm. In an embodiment, the thickness ranges from 34.5 nm to 38.5 nm. In an embodiment, the thickness ranges from 51 to 55 nm. In an embodiment, the absorber has an index of refraction ranging from 0.944 to 0.945. In an embodiment, the absorber has an index of refraction ranging from 0.900 to 0.902. In an embodiment, the absorber has an index of refraction ranging from 0.90 to 0.945, and an extinction coefficient of 0.0605. In an embodiment, the absorber has an index of refraction of 0.9445, and a thickness of 36.5 nm. In an embodiment, the absorber has an index of refraction of 0.901, and a thickness of 32 nm. In an embodiment, the absorber has an index of refraction of 0.9445, and a thickness of 53 nm.
Another embodiment of the disclosure is a method of manufacturing an extreme ultraviolet mask, including forming a plurality of alternately stacked first reflective layers and second reflective layers over a substrate. An absorption layer is formed over the plurality of alternately stacked first and second reflective layers. The absorption layer has an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.065 to 0.085, and a thickness ranging from 33.5 nm to 43.5 nm. In an embodiment, the method includes forming a capping layer between the plurality of alternately stacked first and second reflective layers and the absorption layer. In an embodiment, the capping layer is made of ruthenium. In an embodiment, the plurality of alternately stacked first and second reflective layers includes a plurality of pairs of molybdenum and silicon layers. In an embodiment, the absorber has an index of refraction ranging from 0.90 to 1.00. In an embodiment, the absorber has an index of refraction of 0.95. In an embodiment, the absorber has an extinction coefficient ranging from 0.070 to 0.080. In an embodiment, the absorber has an extinction coefficient of 0.075. In an embodiment, the absorber has a thickness ranging from 35.5 nm to 39.5 nm. In an embodiment, the absorber has a thickness of 38.5 nm. In an embodiment, the absorber is made of a material selected from the group consisting of Sn, Ni, Te, and alloys of Sn, Ni, and Te.
Another embodiment of the disclosure is a method of manufacturing an extreme ultraviolet mask, including forming plurality of alternately stacked first reflective layers and second reflective layers over a substrate. An absorption layer is formed over the plurality of alternately stacked first and second reflective layers. The absorber has an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.085 to 0.105, and a thickness ranging from 25.5 nm to 35.5 nm. In an embodiment, the method includes forming a capping layer between the plurality of alternately stacked first and second reflective layers and the absorption layer. In an embodiment, the capping layer is made of ruthenium. In an embodiment, the plurality of alternately stacked first and second reflective layers includes a plurality of pairs of molybdenum and silicon layers. In an embodiment, the absorber has an index of refraction ranging from 0.90 to 1.00. In an embodiment, the absorber has an index of refraction of 0.95. In an embodiment, the absorber has an extinction coefficient ranging from 0.090 to about 0.100. In an embodiment, the absorber has an extinction coefficient of 0.095. In an embodiment, the absorber has a thickness has a thickness ranging from 27.5 nm to 31.5 nm. In an embodiment, the absorber has a thickness of 30.5 nm.
Another embodiment of the disclosure is a method of optimizing an absorption layer for an extreme ultraviolet mask, including forming a plurality of alternately stacked first reflective layers and second reflective layers over a substrate. An absorber material having an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.065 to 0.085, and a thickness ranging from 33.5 nm to 43.5 nm is selected. A layer of the absorber material is formed over the plurality of alternately stacked first and second reflective layers.
Another embodiment of the disclosure is a method of optimizing an absorption layer for an extreme ultraviolet mask, including forming a plurality of alternately stacked first reflective layers and second reflective layers over a substrate. An absorber material having an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.085 to 0.105, and a thickness ranging from 25.5 nm to 35.5 nm is selected, and a layer of the absorber material is formed over the plurality of alternately stacked first and second reflective layers.
Another embodiment of the disclosure is a method of manufacturing a semiconductor device, including forming a photoresist layer over a semiconductor substrate, and selectively exposing the photoresist layer to actinic radiation that is reflected off a reflective mask. The reflective mask includes: an absorber having an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.065 to 0.085, and a thickness ranging from 33.5 nm to 43.5 nm.
Another embodiment of the disclosure is a method of manufacturing a semiconductor device, including forming a photoresist layer over a semiconductor substrate, and selectively exposing the photoresist layer to actinic radiation that is reflected off a reflective mask. The reflective mask includes: an absorber having an index of refraction ranging from 0.87 to 1.02, an extinction coefficient ranging from 0.085 to 0.105, and a thickness ranging from 25.5 nm to 35.5 nm.
Another embodiment of the disclosure is a method of manufacturing a semiconductor device, including forming a photoresist layer over a semiconductor substrate, and selectively exposing the photoresist layer to actinic radiation that is reflected off a reflective mask. The reflective mask includes: an absorber having an index of refraction ranging from 0.895 to 0.950, an extinction coefficient ranging from 0.0600 to 0.0610, and a thickness ranging from 30 nm to 39 nm or 50 nm to 55 nm.
The foregoing outlines features of several embodiments or examples so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments or examples introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
This application is a Divisional Application of U.S. application Ser. No. 16/520,210, filed Jul. 23, 2019, which claims priority to U.S. Provisional Patent Application No. 62/712,728, filed Jul. 31, 2018, the entire disclosures of each of which are incorporated herein by reference.
Number | Date | Country | |
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62712728 | Jul 2018 | US |
Number | Date | Country | |
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Parent | 16520210 | Jul 2019 | US |
Child | 17865294 | US |