This application is a National Stage of International patent application PCT/EP2015/056248, filed on Mar. 24, 2015, which claims priority to foreign French patent application No. FR 1452622, filed on Mar. 27, 2014, the disclosures of which are incorporated by reference in their entirety.
The field of the invention is that of the inspection of the reflective optical surfaces of an apparatus for concentrating cosmic radiation, for example used in a concentrated solar power plant intended to produce solar-thermal electricity.
The conversion of concentrated solar power into household and industrial electricity is one of the most promising ways of generating renewable energy in the 21st century. Future solar-thermal power plants will typically be made up of a thermal receiver 1 installed at the top of a tower of several hundred meters height, and hundreds or thousands of heliostats placed on the ground, each including a surface 2 for reflecting incident rays 3 and ensuring the sun is tracked and its radiation concentrated, in a set direction, toward the receiver 1 as shown in
Among the many technological challenges remaining to be addressed feature those of the time and effort devoted to adjusting and inspecting heliostats, or more generally reflective optical surfaces, before the plant is commissioned, and of the need to regularly monitor them in operation.
Each reflective concentrating surface (also referred to by the term “mirror”) is generally, but not necessarily, segmented into a plurality of facets or segments. Each reflective concentrating surface may be parabolic or even spherical or planar, as indicated in the above examples.
The main characteristic optomechanical defects in a reflective surface 2 (or 2a) for concentrating cosmic radiation when said surface is segmented into reflecting facets 21 are shown in
In the case of a concentrating surface that is not segmented into facets, there is no reason for there to be any errors δr in the orientation of the facets with respect to one another; any optomechanical defects are then due to local surface errors δl and the error δp in overall aim.
Once any optomechanical defects have been identified, the adjustment consists in correcting the shape of the mirrors 2, typically by means of mechanical actuators located therebehind and allowing, depending on their design, the orientation (attitude), average curvature or higher-order defects of the mirrors to be corrected. However, experience acquired with existing solar plants (for example, in France, the THEMIS plant in Targasonne or the 1000 kW solar furnace in Odeillo) suggest that these operations for measuring errors and making adjustments will require several months or even years if current techniques are applied to an industrial scale plant of 10 megawatts or more. Furthermore, these operations sometimes require the focal point of the plant to be occupied, thus decreasing boiler uptime.
These optomechanical defects are measured either by taking measurements in the laboratory, the final shape that the facets will have in operation then not being precisely known, or by taking measurements in the field.
Most current techniques, such as optimization of the flux collected by a detector located at the focal point of the plant, or remote observation of a target in the focal plane, disrupt the operation of the solar plant: specifically, these methods involve obstructing the access of the solar rays to the boiler (=the thermal receiver). These techniques are based on a measurement of luminance in the target plane of the receiver (flux densities), from which overall conclusions are drawn on the quality of the reflective surfaces, but they in particular do not allow any local surface errors δl to be determined.
Another solution consists in using a deflectometry technique (observation of a grid or one-dimensional array of fringes through the reflective surfaces) but this technique does not work with apparatuses of the type described with reference to
What are called “backward gazing” methods, which consist in placing a detector in the middle of the target plane and from there directly observing images of the radiation source, or luminance distributions on the reflecting surface, are also known, as described in the publication by F. Hénault and C. Royère: “Solar radiation focusing: analysis and determination of reflecting facets point spread functions and alignment errors”, J. Optics 1989, vol 20, n°5, pp. 225-240. However, such methods do not allow a quantitative measurement of local surface errors δl and provide only a crude measurement of the errors δr in the orientation of the facets with respect to one another.
Therefore, there remains to this day a need for an apparatus the reflective surfaces of which can be inspected without disrupting operation of the apparatus and in less time.
The principle of the invention consists in observing, from a plurality of observation points located on the target surface of a working apparatus for concentrating cosmic radiation, the distributions of luminance visible on the surface of the reflecting surfaces, and in deducing therefrom quantitative information on the local surface errors, aiming errors and possibly orientation errors thereof.
More precisely, one subject of the invention is an apparatus for concentrating cosmic radiation originating from a celestial object, said apparatus comprising:
a concentrating optical surface able to reflect incident cosmic radiation toward a target surface O′X′Y′ and liable to contain local surface errors and aiming and orientation errors; and
a system for inspecting the reflective optical surface.
It is mainly characterized in that the inspecting system comprises:
means for acquiring images of the optical surface from various viewpoints M′mn (x′mn, y′mn) that are located on the target surface, m varying from 1 to M and n varying from 1 to N, so as to obtain M×N images of the optical surface illuminated by the cosmic radiation, with M viewpoints along X′ and N viewpoints along Y′, where M>1, N>1 and M·N≥30;
and a unit for processing the M·N acquired images, which unit is suitable for:
The following are the main advantages of the invention:
The means for acquiring images from various viewpoints include a plurality of devices for acquiring images, which devices are respectively located at various fixed or movable positions on the target surface.
The target surface may be planar and is then designated the target plane.
According to one feature of the invention, the reflective optical surface to be inspected is orientable. In this case, the means for acquiring images from various viewpoints include at least one image-acquiring device located on the target surface and means for modifying the orientation of the reflective optical surface to be inspected.
The reflective optical surface is typically segmented into facets and the processing unit is suitable for furthermore determining errors in the orientation of the facets with respect to one another and an adjustment error of each facet.
The reflective optical surface is for example mounted in a heliostat.
The reflective optical surface is parabolic or spherical or even planar.
The apparatus for concentrating cosmic radiation may include a plurality of reflective optical surfaces.
The radiation is for example solar or lunar.
Another subject of the invention is a central-tower power plant or an individual concentrator or a double-mirror solar furnace or a Cherenkov telescope including an apparatus for concentrating cosmic radiation such as described.
Other features and advantages of the invention will become apparent on reading the following detailed description, which is given by way of nonlimiting example and with reference to the appended drawings, in which:
From one figure to the next, the same elements are referenced by the same references.
In the rest of the description, a concentrated solar power plant will mainly be discussed by way of exemplary use. However, the invention also applies to an apparatus for concentrating lunar energy and to a Cherenkov telescope array used for high-energy astrophysics, the specifications of which are similar to those required for a solar concentrator. The target surface is also by way of example a target plane.
The main notations and coordinate systems employed below are indicated in
It will be noted that the vectors {right arrow over (S)}, {right arrow over (N)} and {right arrow over (R)} are governed by Descartes' first law of reflection.
As may be seen in
The general principle of the invention consists in observing, from various viewpoints M′mn, the luminance L(M′mn,P) distributions reflected by all of the points P of the reflected surface that it is desired to regularly inspect then adjust. At these observation points M′mn are placed observing devices such as commercially available CCD video cameras, which are optionally equipped with a zoom, or even simple webcams, which devices film the reflective surfaces to be inspected, M′mn designating the position of the observing device in the target plane. These observation points are of course located inside the area of the image of the sun (more generally of the celestial object) in the target plane; the focal point of the concentrating surface will possibly, though not necessarily, be one of these observation points. By extension, the corresponding observation device is also designated by M′mn. Below the observing device is, by way of example, a video camera.
A plurality of observation strategies are possible, differing essentially in the number and type of movements applied to the reflective surfaces and/or to the video cameras themselves: video camera movable in the target plane, fixed video camera scanned using the movable reflective surface, system composed of a plurality of fixed video cameras, “hybrid” observation strategy.
Video Camera Movable in the Target Plane
According to a first embodiment of the invention, shown in
Fixed Video Camera Scanned Using the Energy Concentrating System
An alternative to the preceding solution involving only one single video camera is illustrated in
It is also possible to take advantage of the mobility of heliostats (and therefore of the reflective surfaces 2) controlled in open loop in order to direct them toward a target plane O′X′Y′ that is independent of the receiver. Specifically, in the case of a central tower, the target plane may be located a few meters below the focal volume of the apparatus, allowing the heliostats to be inspected or to be adjusted to be individually directed in turn without disrupting the operation of the thermal receiver. Likewise, in the case of a planar heliostat illuminating the fixed concentrator of a double-mirror solar furnace, the target points may be located in directions different from that of the axis of the concentrator, and located at distances sufficiently far removed in the surrounding countryside. The strategy is also applicable to solar concentrators that are fixed or directed toward the sun, provided that the observation points M′mn are located in the focal volume but outside of the receiver that is itself located at the center of this focal volume. This restriction does not apply to radiation-collecting telescopes of the Cherenkov type, because in them the center of the image plane is traditionally left free in order to allow their calibrating systems to be installed. Lastly, we would like to note that in each and every case, it is possible to take advantage of the natural movement of the observed object (typically the sun or full moon), in order to make redundant one of the two rotations required to track it in the sky. In addition, this option allows the sequence of image captures to be automated by synchronizing them (by an electronic or computational means) with the movements of the heliostats: thus it is possible to substantially decrease the image acquisition time.
This observation strategy is well suited to a fixed solar concentrator of a solar furnace, or to concentrators directly servocontrolled on the sun. In these two cases (as in that of Cherenkov telescopes), it is preferable to inspect the reflective surfaces at night for example when there is a full moon, without disrupting the daytime operation of the systems. Cherenkov telescopes, which are too sensitive to parasitic light, cannot perform scientific observations on nights when there is a full moon: thus, the inspection may be carried out at night, with a simplified observation system and without disrupting the normal operation of the telescope.
In the case of the fixed concentrator of a solar furnace, the angular scan is in practice carried out by means of planar heliostats that illuminate the concentrator (this assumes that they have already been optimally adjusted themselves).
System Composed of a Plurality of Fixed Video Cameras
A radical alternative to the two preceding cases is illustrated in
Advantages
Drawbacks:
Just like the preceding one, this strategy is particularly well suited to the heliostats of single-mirror central-tower power plants. It would appear to be more difficult to implement with solar concentrators pointed directly toward the sun or double-mirror solar furnaces (shown in
Hybrid” Observation Strategy
In order to capitalize on the advantages offered by the two preceding embodiments (use of a limited number of video cameras without sacrificing the rapidity of the complete acquisition sequence), it would seem natural to combine the two strategies as illustrated for example in
The hybrid observation strategy seems perfectly applicable to the focusing heliostats of a central-tower power plant or of the concentrating surface of a solar furnace, and to the planar heliostats of a double-mirror solar furnace. In the case of a solar furnace, images are formed of the concentrating surface in order to inspect the defects of this concentrating surface, and images of the planar heliostats are formed so as to inspect their defects.
Lastly, it will be noted that the constraint of not disrupting the operation of the solar plant may be met by virtue of two different strategies:
Specifically, the full moon is also an excellent observable source for the adjustment and inspection of focusing or planar heliostats controlled in open loop. Specifically, observation of the full moon, the apparent diameter of which is similar to that of the sun, allows all the operations of characterization of optomechanical defects to be carried out at night, thus allowing the optimization of the mirrors and heliostats to be performed even more rapidly.
The observed source may either be the sun during the day or the full moon at night.
Whatever the embodiment of the invention, it has the following advantages:
The rest of the process for inspecting and adjusting the reflective surfaces mainly consists in an innovative way of digitally processing the acquired data, which forms the subject matter of the following section.
The general principle of the exploitation of the images may be intuitively explained on the basis of
L(α,β)=L0 exp└(α2+β2)/2ε02┘, (1)
where ε0 is the apparent angular radius of the sun (also shown in
where F is the focal length of the concentrating reflective surface, and where the pair (α,β) and the angles of incidence on the mirror may be considered to be small in the context of a first-order approximation (this is always true for the angles α and β; when this is not true for the angles of incidence on the heliostats of a central-tower power plant, this restriction in no way decreases performance). From relationships (1) and (2), it is possible to determine an expression for the solar luminances L(M′mn,P) observed from the points M′mn and to deduce therefrom the relationships that relate them to the partial derivatives of the optomechanical defects of the mirror Δ(P). L(M′mn,P) is the luminance at a point of the image corresponding to the point P(x,y) of the optical surface observed from the viewpoint M′mn.
In the particular case of four viewpoints M′11, M′12, M′21 and M′22 located at the corners of a rectangle in the target plane of length 2δx′ along the axis X′ and 2δy′ along the axis Y′, as indicated in
By taking Napierian logarithms on the left and right of the = sign in each relationship, a linear system of four equations in two unknowns is obtained that may be solved analytically in the least-square sense. In this way, the relationships (3) are obtained:
From a physical point of view, the principle of the method consists in using the luminance profile of the solar disk (up to now assumed to be Gaussian), the profile being decentered with respect to the theoretical observation directions defined by the points M′mn because of the effect of the optomechanical defects Δ(P). It is thus possible to calculate these defects from luminance differences measured at the points M′mn, as illustrated in
However, the solar luminance equation is in fact only rarely Gaussian, even though it may be under certain types of cloud cover. In the case of a nongaussian profile that nonetheless monotonically decreases from the center to the edge, the following more general mathematical relationships are obtained:
where gx and gy are gain coefficients along the two axes X and Y. The numerical values of these coefficients obviously depend on those of the parameters ε0, δx′ and δy′, but also on the luminance relationship of the observed object at the time of the measurement. For this reason in practice the values of gX and gY are determined experimentally.
Lastly, in the most common case where the profile of the sun is uniform as illustrated in
The solution according to the invention is based on an increase in the number of observation points. This then amounts to extending relationships (4) to the case of M×N different observation points of known position (where M×N>4), said points being distributed in the target plane; these M×N observation points are advantageously located on a regular grid centered on the point O′. These new relationships are then written:
where the analytical function sign(u) is equal to u/|u|. The physical interpretation of the latter relationships is illustrated in
The overarching logic of the data processing method is presented in the flowchart in
It is also possible (step F) to directly calculate the orientation errors δr by averaging the values of the partial derivatives ∂Δ(P)/∂X and ∂Δ(P)/∂Y measured at the surface of the individual facets in step D. In each and every case, the errors δp in the aim of the reflective surface may be estimated as arithmetic means of the errors affecting each individual facet. The main difference between these two procedures, which have both been tested in the numerical simulations presented in the following section, essentially resides in their effective calculation time, and in the nature of the sought information (alignment errors, misfocus, higher-order defects, etc.).
All of the operations for measuring the local surface errors δl, adjustment errors δr and aiming errors δp of the reflective surfaces of the heliostats may be completely automated.
Once the errors have been determined, the latter are converted into instructions for adjustment of the reflective surfaces, which may be executed manually or automatically if the concentrating surface is equipped with controlled actuators.
In order to validate these methods for optimizing reflective surfaces, a plurality of numerical simulations of the performance of concentrated solar power systems were carried out. Two main types of concentrators were studied: firstly a segmented parabolic concentrator directly servocontrolled on the sun, and secondly a focusing heliostat located in the field of a solar-electric central-tower power plant.
Case of a Parabolic Concentrator:
Let us first consider the case of a parabolic concentrator directly servocontrolled on the sun (this case is also applicable to radiation-collecting telescopes of the Cherenkov type) as shown in
Random errors δr in the alignment of the facets about the axes X and Y of the concentrator (i.e. “tip-tilt” errors) were modelled by normal distributions of 2 mrad standard deviation.
Lastly, the local surface errors δl of the facets were simulated by the deviations of their radii of curvature R and their coefficients of asphericality ε, which are indicated in the table (the theoretical values of the radius of curvature and coefficient of asphericality of this parabolic surface being R=20 m and ε=−1, respectively) and set equal to the means of the Gaussian error distributions. This allowed shape errors of up to the fourth order to be introduced.
Here, δp=0.
Taking into account all of the above parameters,
The results obtained from the calculation of the slopes along the X and Y axes and from the determination of the optomechanical defects Δ(P), are presented in the upper half of table 2 below. They are quantified in terms of the peak-to-valley errors (PTV) and the standard deviations (RMS) characterizing the actual optomechanical defects (first column), those actually measured by the system (second column), and their absolute and relative differences (third and fourth columns). Views of these various defect maps are also shown in false colors and in three dimensions in
It was also observed that axial positioning errors on each of the facets of the reflective surface (“pistons”) did not disrupt the calculation of the slopes.
To conclude, the measurement errors in the optomechanical defects Δ(P) of a surface for concentrating solar energy of large numerical aperture, such as those that were simulated here, seem very satisfactory and compatible with the performance sought for this type of installation.
Case of a Focusing Heliostat:
Let us consider a reflective surface of a focusing heliostat located in the field of a central-tower power plant. This case is more general but also more complex than that of concentrators directly (or indirectly in the case of a solar furnace illuminated by planar heliostats) pointed toward the sun, because the heliostat must then play a dual role: on the one hand, tracking the daytime movement of the sun in the sky, and on the other hand, concentrating the rays on the receiver (boiler) located at the top of the tower. The main consequence is that the orientation of the vectors {right arrow over (S)} and {right arrow over (N)} representing the directions of the sun and of the normal to the reflective surface of the heliostat (see
where the additional parameters ΔComa(P) and ΔAstig(P) designate the “natural” comatic and astigmatic aberrations of the focusing heliostat. It is therefore necessary to eliminate these aberrations during the data processing. In practice, this implies subtracting them from the slopes and optomechanical defects calculated in steps D and E of the data-processing procedure described with reference to the flowchart in
The main results obtained are presented in the same way as for the preceding example. The geometric parameters of the reflective surface of the heliostat are given in the third column in table 1. Here the only errors modelled are errors in the orientation of the facets of the reflective surface of the heliostat, of standard deviation equal to 0.5 mrad. In order to demonstrate the full potential of the method, a rather unfavorable geometric configuration in which the angles of solar incidence on the reflective surface of the heliostat were about 25 degrees, thus generating high natural comatic and astigmatic aberrations, was employed. A sequence of images L(M′mn,P) observed on the surface of the heliostat when a full moon was targeted is shown in
The errors in the measurement of the optomechanical defects Δ(P) and of their slopes along the axes X and Y in terms of peak-to-valley and RMS errors are presented in the bottom half of table 2. Views in false colors and in three dimensions of the calculated error maps are reproduced in
Lastly, the errors δr in the measurement of altitudewise and azimuthwise misadjustment of the eight facets of the reflective surface of the focusing heliostat, which measurements were carried out at the end of two iterations of the inspection and adjustment sequence, are indicated in table 3. All these figures and graphical representations allow the following conclusions to be drawn:
the peak-to-valley and RMS errors in the measurements of the slopes of the surface of the focusing heliostat are even better than those of the parabolic concentrator, being lower than 6 and 4%, respectively. This is probably partially due to the small numerical aperture of the heliostat (here F/11).
In addition, the relative errors in the angular misalignments of the facets of the reflecting surface of the heliostat are the order of 2% peak-to-valley and 1.5% RMS, an excellent performance that it is probably possible to improve with additional iterations. However, this would not seem to be truly necessary as residual alignment errors smaller than 0.01 mrad are largely negligible with respect to the apparent angular diameter of the sun (about 10 mrad).
The numerical simulations presented here show that the measurement precision achieved is largely compatible with the performance expected for these various types of concentrated solar power systems.
With respect to the prior art, the solution according to the invention is extremely adaptable and has the essential advantage of being implementable in a plant or telescope in operation, without disrupting solar-electricity generation in the case of a solar plant.
In addition, the solution according to the invention allows the time taken to commission the plant or telescope to be decreased, and is applicable to the main types of existing discrete concentrated solar power systems (central-tower power plants, concentrators pointed directly toward the sun, double-mirror solar furnaces, etc.). This for example allows heliostats that are in the process of defocusing to be detected in order to return them to their rest position, for example for reasons of aviation safety.
The solution according to the invention allows all of the reflective surfaces of the telescope or plant to be inspected and adjusted in the shortest possible time. By automating the adjusting process, human interventions are decreased to a simple periodic readjustment of the reflecting surfaces from numerical values determined in advance. In the case of a central-tower power plant, an ambitious but achievable objective is to allow one hundred heliostats to be adjusted per day. This minimal time may itself be decreased to an inspection and adjustment in real-time when the mirrors themselves are equipped with actuators that are remotely controllable from the processing unit in charge of the inspection
Number | Date | Country | Kind |
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14 52622 | Mar 2014 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/056248 | 3/24/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/144699 | 10/1/2015 | WO | A |
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Number | Date | Country | |
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20170130994 A1 | May 2017 | US |