This disclosure relates generally to vehicle brakes, and more particularly to a manual override for a failsafe parking brake.
Parking breaks are common features of many vehicles. Certain vehicles apply parking brakes automatically, such as whenever the vehicles are turned off. For example, a firefighting robot called “Thermite” is available from Howe & Howe, Incorporated of Waterboro, ME. The robot incorporates a failsafe brake, which engages automatically whenever the robot is turned off or whenever it loses power, thus ensuring that the robot fails to a safe state.
Failsafe brakes can present a challenge when moving a vehicle that has lost power. For example, special equipment may be needed to tow a vehicle whose brakes are locked. Some systems provide brake overrides to address this challenge.
Unfortunately, prior brake overrides require special tools and/or are contained within locked compartments of a vehicle, making them difficult to access and operate. What is needed is an override for a failsafe brake that can be operated from outside the vehicle without requiring special tools.
An improved technique addresses this need, in whole or in part, by providing a manual lever accessible from outside of a vehicle. The lever is user-operable between a first position and a second position. When the lever is in the first position, the failsafe brake behaves normally, engaging when the vehicle is powered off or loses power and disengaging when power is restored. But when the lever is in the second position, the failsafe brake is defeated, remaining disengaged even when there is no power.
In some examples, the vehicle includes a powered actuator and a spring, both of which are coupled to a brake coupling. The actuator is configured to exert a positive force on the brake coupling, tending to release the brake, but the spring is configured to exert a negative force on the brake coupling, tending to apply the brake. When the actuator is powered, the positive force from the actuator exceeds the negative force from the spring, causing the brake to be released. But when power is lost, the negative force from the spring becomes greater, causing the brake to be applied.
In some arrangements, the spring has a first end coupled to the brake coupling and a second end coupled to the manual lever. When the lever is placed in the first position, the second end of the spring is relatively far from the brake coupling, such that the spring is able to provide the negative force needed to engage the brake when the actuator loses power. The failsafe brake thus operates normally. But when the lever is placed in the second position, the second end of the spring is closer to the brake coupling, such that the spring becomes unable to provide the requisite negative force. The actuator may lose power, but the spring is unable to apply the brake. The failsafe brake is thus defeated.
In some arrangements, the actuator includes a body that contains a moveable piston. The piston has a distal end coupled to the brake coupling. The actuator is configured to extend the piston from the body when the actuator is powered but to allow the piston to be retracted into the body when the actuator is not powered.
In some examples, the actuator includes a hydraulic cylinder.
In some examples, the body of the actuator is coupled to a chassis structure of the vehicle, e.g., via a pin joint.
In some arrangements, the spring is arranged in parallel with the piston, with the piston configured to push the brake coupling in one direction and the spring configured to pull the brake coupling in the opposite direction.
In some arrangements, the manual lever extends through an exterior wall of the vehicle and is moveable between the first position and the second position within a channel formed within the exterior wall. In some examples, the channel has a continuous J shape having first and second ends corresponding to the first and second positions. The channel is angled such that the spring tends to pull the shaft into the first end of the channel in the first position and tends to pull the shaft into the second end of the channel in the second position.
In some examples, the shaft attaches internally to a chassis structure of the vehicle, e.g., via a ball joint.
In some examples, the brake coupling includes a brake lever having a proximal end coupled to a brake shaft and a distal end coupled to the spring and piston via a bracket. The brake shaft is rotatable in one angular direction to engage the brake and in an opposite angular direction to release the brake.
In some arrangements, multiple instances of the braking structures and override mechanism as described above are provided for respective brakes in the vehicle. According to some examples, the above-described equipment is housed within chassis pods disposed on sides of the vehicle.
Certain embodiments are directed to a mechanism for overriding a failsafe brake in a vehicle. Other embodiments are directed to a vehicle having an override for a failsafe brake. Still other embodiments are directed to a method of overriding a failsafe brake in a vehicle.
In one embodiment, an overridable failsafe brake apparatus for a vehicle is provided. The overridable failsafe brake apparatus includes (a) a lever accessible from outside the vehicle, the lever being operable at a first position and a second position; (b) a brake; and (c) a spring having a first end coupled to the lever and a second end coupled to the brake. (d) The lever disposed in the first position is configured to induce tension in the spring that enables the brake to be activated, and the lever disposed in the second position is configured to reduce tension in the spring to disable the brake from being engaged. A method of operating an overridable failsafe brake apparatus for a vehicle and a vehicle including an overridable failsafe brake apparatus are also provided.
The foregoing summary is presented for illustrative purposes to assist the reader in readily grasping example features presented herein; however, this summary is not intended to set forth required elements or to limit embodiments hereof in any way. One should appreciate that the above-described features can be combined in any manner that makes technological sense, and that all such combinations are intended to be disclosed herein, regardless of whether such combinations are identified explicitly or not.
The foregoing and other features and advantages will be apparent from the following description of particular embodiments of the invention, as illustrated in the accompanying drawings, in which like reference characters refer to the same or similar parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of various embodiments.
Embodiments are directed to techniques for providing a manual lever accessible from outside of a vehicle. The lever is user-operable between a first position and a second position. When the lever is in the first position, the failsafe brake behaves normally, engaging when the vehicle is powered off or loses power and disengaging when power is restored. But when the lever is in the second position, the failsafe brake is defeated, remaining disengaged even when there is no power.
Firefighting robots, such as the vehicle 30 depicted in
When the vehicle 30 is on, the brakes are disengaged via a hydraulic cylinder 64 (see
Lever 36 is mounted at a fixed mounting point 38. In some embodiments, fixed mounting point 38 is affixed to another wall of the vehicle 30 opposite wall 34. Although in some embodiments, lever 36 may operate with a single degree of freedom, as depicted, lever 36 has at least two degrees of freedom. In such embodiments, lever 36 may be affixed to the fixed mounting point 38 by means of a ball joint 40, for example. A user outside of the structure of the vehicle 30 is able to grab the lever 36 and dispose it at first position 44a by resting the lever 36 at a first stable point 42 in a channel 35 within side wall 34. In this arrangement 70, lever 36 pulls on spring 46, inducing tension 66a. As depicted, lever 36 is mounted to a first end of the spring 48, while a second end 50 of the spring 46 is mounted to a bracket 52. Hydraulic cylinder 64 is also mounted to the bracket 54 in a substantially parallel direction, although, since in this arrangement 70, the hydraulic cylinder 64 is unpowered, it applies little to no force 69A on the bracket 52. Bracket 52 attaches to a brake lever 56, which is rotatably affixed to a hinge joint 54. Tension 66a causes the spring 46 to pull on the bracket 52, causing the brake lever 56 to rotate around the hinge joint 54, inducing a clockwise torque 68a in a brake shaft 60 affixed to the brake lever 56. If this clockwise torque 68a is strong enough, then, even against slight countervailing force 69A, it will cause brake coupler 62 to rotate clockwise and engage a brake 90, such as a drum brake. In one embodiment, the brake 90 will engage only if the clockwise torque 68a exceeds an activation torque, and the spring 46 is configured to provide just enough tension 66a to induce that activation torque, even against slight countervailing force 69A.
A user outside of the structure of the vehicle 30 is able to grab the lever 36 and dispose it at the second position 44b by resting the lever 36 at a second stable point 43 in the channel 35. In this arrangement 70′, lever 36 does not pull significantly on spring 46, inducing a reduced tension 66b. In some embodiments, as depicted, reduced tension 66b may be in the same direction as tension 66a but having a greatly attenuated strength, while in other embodiments, reduces tension 66b may have zero strength or a slight strength in the opposite direction. In any event, reduced tension 66b is insufficient to exert enough torque on the brake shaft 60 to engage the brake 90. As depicted, the torque 68b exerted on the brake shaft 60 by the combination of reduced tension 66b of the spring 46 and the mild force 69A of the unpowered hydraulic cylinder 64 is now slightly in the counterclockwise direction, resulting in the brake 90 no longer being engaged by the brake coupler 62. In some embodiments, not depicted, the resultant torque 68b on the brake shaft 60 may be zero or still clockwise, but below the activation torque.
Comparing
In some embodiments, as depicted, channel 35 may be J-shaped. This configuration allows the lever 36 to rest stably at either first stable point 42 or second stable point 43. At points in between, the force of the spring 46 will induce the lever 36 towards either first stable point 42 or second stable point 43. The J shape allows a user to easily push the lever out of the first stable point 42 due to the short travel. It should be understood that although depicted as a J shape, other configurations are also possible, such as an acutely angled V-shape with one side of the V shorter than the other or a right-angled L-shape, for example.
Since hydraulic cylinder 64 is powered, it applies significant force 69B on the bracket 52. Although tension 66a causes the spring 46 to pull on the bracket 52, inducing some clockwise torque in the brake shaft 60, since the force 69B of the hydraulic cylinder 64 is larger than the tension 66a and in the opposite direction, the overall torque 68c induced in the brake shaft 60 is now in the counterclockwise direction, resulting in the brake 90 not being engaged by the brake coupler 62. In some embodiments, not depicted, the resultant torque 68c on the brake shaft 60 may be zero or still clockwise, but below the activation torque.
It should be understood that although spring 46 and hydraulic cylinder 64 are depicted as being coupled to a brake shaft 60 that controls a drum brake by inducing various torques 68a, 68b, 68c in the brake shaft 60, other arrangements are also possible. For example, spring 46 and hydraulic cylinder 64 may instead induce linear forces in either the same or opposite direction on a brake actuator that controls a disc brake.
In step 110, a vehicle 30 provides a lever 36 accessible from outside the vehicle 30, the lever 36 being operable at a first position 44a and a second position 44b. In some embodiments, step 110 is realized by sub-step 115, in which the lever 36 is disposed through a channel (such as J-shaped channel 35) in an external wall 34 of the vehicle 30, the first and second positions 44a, 44b representing the only two stable resting points in the channel 35.
In step 120, vehicle 30 provide a spring 46 having a first end 48 coupled to the lever 36 and a second end 50 coupled to a brake 90. It should be understood that this coupling may be indirect, such as via bracket 52, brake lever 56, brake shaft 60, and brake coupling 62.
In step 130, in response to the lever 36 being moved to the first position 44a, the positioning induces a tension 66a in the spring 46 that enables the brake 90 to be activated (e.g., by applying a torque 68a to a brake shaft 60). See
In some embodiments, optional steps 140, 150 may be performed next.
In step 140, in response to an actuator 64 becoming powered, actuator 64 prevents the brake 90 from being engaged. In some embodiments, step 140 is realized by sub-step 145, in which the actuator 64 applies a force 69B opposite and stronger than the force applied by the tension 66a, inducing a zero, opposite, or reduced torque 68c. See
In step 150, in response to an actuator 64 becoming unpowered, actuator 64 causes the brake to engage. In some embodiments, step 140 is realized by sub-step 155, in which the actuator 64 no longer applies the force 69B opposite and stronger than the force applied by the tension 66a, instead applying a reduced or zero force 69A. This again induces torque 68a. See
Finally, in step 160, in response to the lever 36 being moved to the second position 44b, the positioning induces a reduced tension 66b in the spring 46 to disable the brake 90 from being engaged (e.g., by applying a zero, opposite, or reduced torque 68b to brake shaft 60). See
Thus, techniques have been presented techniques for providing a manual lever 36 accessible from outside of a vehicle 30. The lever 36 is user-operable between a first position 44a and a second position 44b. When the lever 36 is in the first position 44a, the failsafe brake behaves normally, engaging when the vehicle 30 is powered off or loses power and disengaging when power is restored. But when the lever 36 is in the second position 44b, the failsafe brake is defeated, remaining disengaged even when there is no power.
As used throughout this document, the words “comprising,” “including,” “containing,” and “having” are intended to set forth certain items, steps, elements, or aspects of something in an open-ended fashion. Also, as used herein and unless a specific statement is made to the contrary, the word “set” means one or more of something. This is the case regardless of whether the phrase “set of” is followed by a singular or plural object and regardless of whether it is conjugated with a singular or plural verb. Further, although ordinal expressions, such as “first,” “second,” “third,” and so on, may be used as adjectives herein, such ordinal expressions are used for identification purposes and, unless specifically indicated, are not intended to imply any ordering or sequence. Thus, for example, a “second” event may take place before or after a “first event,” or even if no first event ever occurs. In addition, an identification herein of a particular element, feature, or act as being a “first” such element, feature, or act should not be construed as requiring that there must also be a “second” or other such element, feature, or act. Rather, the “first” item may be the only one. In addition, an identification herein of a particular element, feature, or act as being a “first” such element, feature, or act and another particular element, feature, or act as being a “second” such element, feature, or act should be construed as requiring that the “first” and “second” elements, features, or acts are different from each other, unless specified otherwise. Although certain embodiments are disclosed herein, it is understood that these are provided by way of example only and that the invention is not limited to these particular embodiments.
While various embodiments have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the appended claims.
For example, it should be understood that all embodiments which have been described may be combined in all possible combinations with each other, except to the extent that such combinations have been explicitly excluded.
Furthermore, Applicant makes no admission that any technique, method, apparatus, or other concept presented in this document is prior art under 35 U.S.C. § 102 or 35 U.S.C. § 103, such determination being a legal determination that depends upon many factors, not all of which are known to Applicant at this time.
Number | Name | Date | Kind |
---|---|---|---|
1418434 | Finch | Jun 1922 | A |
2041065 | Hemphill | May 1936 | A |
2211025 | Parkes | Aug 1940 | A |
2734590 | Hays, Jr. | Feb 1956 | A |
2960194 | Stromberg | Nov 1960 | A |
3031036 | Meyers | Apr 1962 | A |
3516519 | Besoyan | Jun 1970 | A |
3597016 | Gachot | Aug 1971 | A |
3638766 | Besoyan | Feb 1972 | A |
3834767 | Bullinger | Sep 1974 | A |
3880262 | Besoyan | Apr 1975 | A |
3895683 | Lang | Jul 1975 | A |
4316418 | Hindin | Feb 1982 | A |
4501451 | Reynolds | Feb 1985 | A |
4795002 | Burgei | Jan 1989 | A |
4917354 | Chambers | Apr 1990 | A |
5067366 | Gandiglio | Nov 1991 | A |
5113977 | Ridings | May 1992 | A |
5826517 | Larson, Jr. | Oct 1998 | A |
6241057 | Hiatt | Jun 2001 | B1 |
6308804 | Roberts | Oct 2001 | B1 |
6360859 | Angerfors | Mar 2002 | B1 |
6386338 | Powrozek | May 2002 | B1 |
6655504 | Glovatsky | Dec 2003 | B2 |
6681900 | Wang | Jan 2004 | B2 |
6758536 | Jacob | Jul 2004 | B2 |
6848545 | Scheuring, III | Feb 2005 | B2 |
6886508 | Luffy | May 2005 | B1 |
7234785 | McCann | Jun 2007 | B1 |
7263928 | Holden | Sep 2007 | B1 |
7765049 | Potter | Jul 2010 | B2 |
8235181 | Sano et al. | Aug 2012 | B2 |
9352735 | Lalone | May 2016 | B2 |
11052892 | Dieckmann et al. | Jul 2021 | B2 |
20020020587 | Song | Feb 2002 | A1 |
20020162709 | Drennen | Nov 2002 | A1 |
20060081739 | Meissner | Apr 2006 | A1 |
20070125054 | Dong | Jun 2007 | A1 |
20080179144 | Sommerfeld et al. | Jul 2008 | A1 |
20080251327 | Huber | Oct 2008 | A1 |
20090205912 | Park | Aug 2009 | A1 |
20100294601 | Kraus | Nov 2010 | A1 |
20110169389 | Jeffries | Jul 2011 | A1 |
20140231192 | Asano | Aug 2014 | A1 |
20150090064 | Koziol | Apr 2015 | A1 |
20150090541 | Koziol | Apr 2015 | A1 |
Number | Date | Country |
---|---|---|
3015029 | Oct 1980 | DE |
2019970 | Nov 1979 | GB |
2072776 | Oct 1981 | GB |
2020098058 | May 2020 | WO |
Number | Date | Country | |
---|---|---|---|
20210277970 A1 | Sep 2021 | US |
Number | Date | Country | |
---|---|---|---|
62986143 | Mar 2020 | US |