Patent Application
20230074111
This invention relates to a fault diagnosis method and device configured to diagnose a closing fixation of a drain cut valve provided in a drain passage of a canister in an evaporated fuel processing device using the canister.
Conventionally, there have been used an evaporated fuel processing device configured to temporally adsorb an evaporated fuel generated in a fuel tank of a vehicle, to a canister using an adsorbent such as an activated carbon, so that the evaporated fuel does not flows to the outside, and to purge the fuel component from the canister by introduction of fresh air during the driving of the internal combustion engine, so as to introduce to an intake system of the internal combustion engine.
A patent document 1 discloses a method in the evaporated fuel processing device to diagnose a closing fixation of a drain cut valve provided in a drain passage of the canister, by using an intake negative pressure. This method is configured to decrease a pressure within the fuel tank to a predetermined negative pressure by the intake negative pressure in a state in which the drain cut valve is closed, to open the drain cut valve, to judge whether or not a pressure within the fuel tank after a predetermined time period (for example, after 3 seconds) is increased from a pressure value stored before the opening of the drain cut valve by a predetermined pressure difference or more, and to diagnose the closing fixation of the drain cut valve when the pressure increase width is smaller than the predetermined pressure difference.
However, in this conventional method, in a case in which the large negative pressures is not stored within the fuel tank, it is not possible to obtain a large pressure variation when the drain cut valve is opened. Accordingly, it is not possible to perform the appropriate diagnosis when the time period for the introduction of the negative pressure to the purge passage.
A fault diagnosis of an evaporated fuel processing device according to the present invention includes:
performing a purge by opening the purge control valve in a state in which the drain cut valve is controlled to be opened;
measuring an actual pressure variation by the pressure sensor; and
diagnosing a closing fixation of the drain cut valve by comparing a predetermined pressure variation and the actual pressure variation.
When the purge is performed by opening the purge control valve in a state in which the drain cut valve is opened, the purge passage pressure becomes the negative pressure by the intake negative pressure of the internal combustion engine. In a case in which the drain cut valve in the drain passage of the canister is not in the closing fixation, the purge passage pressure is relatively rapidly increased to be closer to the atmospheric pressure when the introduction of the intake negative pressure is shut off by closing the purge control valve. On the other hand, when the drain cut valve is fixed in the closing state (including the insufficient opening degree state) irrespective of the opening control of the drain cut valve, the increase of the purge passage pressure becomes gentle. Accordingly, it is possible to diagnosis whether or not the drain cut valve is in the closing fixation by comparing with the predetermined pressure variation.
Hereinafter, one embodiment according to the present invention is explained in detail with reference to the drawings.
The canister 3 includes a case 11 which is made from the synthetic resin and so on, and which forms a flow passage having a U shape; and adsorbent 12 which is made from the activated carbon and so on, and which is filled in the case 11. The canister 3 includes a charge port 13 and a purge port 14 which are provided at a first end portion of the U-shaped flow passage in a flow direction; and a drain port 15 which is provided at a second end portion of the U-shaped flow passage in the flow direction. The charge port 13 is an inflow (inlet) portion of the evaporated fuel. The purge portion 14 is an outflow (outlet) portion of the purge gas including the fuel component. The drain port 15 is configured to take in the air at the purge.
The charge port 13 is connected through an evaporated fuel passage 16 to the upper space 7 of the fuel tank 2. The purge port 14 is connected through a purge passage 19 to an intake system of the internal combustion engine 1, for example, an intake passage 17 on a downstream side of a throttle valve 18. A purge control valve 23 is provided in the purge passage 19. The purge control valve 23 is configured to control to introduce the purge gas into the internal combustion engine 1, and to prohibit the introduction of the purge gas in a predetermined condition such as a fuel cut, a state in which the engine is not warmed up, and so on. The purge control valve 23 is, for example, a normally closed electromagnetic valve. Besides, this purge control valve 23 may be configured to be merely opened and closed in an ON/OFF manner. Alternatively, the purge control valve 23 may be configured to continuously control and vary the flow rate of the purge gas by a duty ratio control. An air flow meter 20 and an air cleaner 21 are provided to the intake passage 17.
The drain port 15 is connected to a drain passage 25 having a tip end opened to the atmosphere. A drain cut valve 26 is provided to this drain passage 25. The drain cut valve 26 is configured to open and close the drain passage 25. This drain cut valve 26 is a normally open electromagnetic valve which is opened in the deenergized state. For example, this drain cut valve 26 is configured to be closed with the purge control valve 23 at the leakage diagnosis at which the overall system is closed, and to be basically controlled to the open state in the normal control to open the drain passage 25.
The purge control valve 23 and the drain cut valve 26 are controlled by an engine control unit 31 configured to perform various controls (for example, a fuel injection amount control, an injection timing control, an ignition timing control, an opening degree control of the throttle valve 18, and so on) of the internal combustion engine 1. A valve fixation fault diagnosis (described later) of the drain cut valve 26, and the purge processing during the traveling are performed.
Moreover, a pressure sensor 32 is provided on a canister 3 side of the control valve 23 in the purge passage 19. The pressure sensor 32 is configured to sense the pressure within the purge passage 19. In this example, the pressure sensor 32 is disposed near the purge port 14 of the canister 3. This pressure sensor 32 is configured to sense the pressure of a section between the purge control valve 23 and the canister 3 in the purge passage 19 when the purge control valve 23 is closed. However, in this specification, the pressure near the pressure sensor 32 which is sensed by the pressure sensor 32 is referred to as “purge passage pressure”, irrespective of the position and the opening and closing state of the purge control valve 32. Moreover, hereinafter, the purge passage pressure measured by the pressure sensor 32 is represented by “actual purge passage pressure P2real”. The purge passage pressure predicted or estimated by calculation described later is represented by “estimated purge passage pressure P2est”. The actual purge passage pressure P2real and the estimated purge passage pressure P2est are referred (they are collectively referred) to as “purge passage pressure P2”.
The engine control unit 31 directly receives or receives through other controllers, signals from the air flow meter 20, the fuel level sensor 6, the pressure sensor 32, and various sensors (not shown) which are necessary for the control of the internal combustion engine 1, the closing fixation fault diagnosis of the drain cut valve 26, and so on. For example, there are provided an accelerator opening degree sensor indicative of the opening degree of the accelerator pedal operated by the driver, a crank angle sensor indicative of the rotation speed of the internal combustion engine 1, a vehicle speed sensor, a water temperature sensor, a lubricant oil temperature sensor, an atmosphere pressure sensor configured to sense an ambient atmosphere pressure, and an air fuel ratio sensor which is provided for the air fuel ratio control of the internal combustion engine 1, and which is provided on the exhaust side.
In the thus-constructed evaporated fuel processing device, for example, the evaporated fuel generated within the fuel tank 2 at the stop of the vehicle, and so on flows through the charge port 13 into the canister 3, and is adsorbed to the adsorbent 12 such as the activated carbon. Besides, the drain cut valve 26 is basically opened. When the internal combustion engine 1 is brought to a predetermined driving state after the start of the traveling of the vehicle, the purge control valve 23 is appropriately opened while the drain cut valve 26 is maintained to be opened. The purge processing of the fuel components from the canister 3 is performed. That is, the atmosphere is introduced from the drain port 15 by the pressure difference with respect to the intake system of the internal combustion engine 1. The fuel component purged from this adsorbent 12 by this atmosphere becomes the purge gas. The purge gas is introduced through the purge control valve 23 to the intake passage 17 of the internal zo combustion engine 1. Accordingly, the adsorption amount of the canister 3 is gradually decreased during the driving of the internal combustion engine 1. The canister 3 prepares for the readsorption.
Specifically, the purge through the purge control valve 23 is basically performed when an air fuel ratio feedback condition of the internal combustion engine 1 by using the air fuel ratio sensor is satisfied. The introduction of the purge gas is prohibited in the high load state, at the fuel cut performed in accordance with the decrease of the accelerator opening degree during the traveling, in the non-warm up state in which the air fuel ratio feedback control is not performed, and so on. In this embodiment, when the state is shifted from the purge performing state to the purge end, that is, when the state is shifted from the open state of the purge control valve 23 to the closing state of the purge control valve 23, the closing fixation fault diagnosis of the drain cut valve 26 is performed. Besides, the closing fixation includes a state in which the drain cut valve 26 is not opened at all, and a state in which the opening degree is insufficient. That is, the closing fixation is a state in which the pressure loss by the drain cut valve 26 is equal to or greater than a predetermined level.
A routine shown in the flowchart of
At step 1 (each step is abbreviated as S1 and so on in
When the purge condition is not satisfied at step 1, the process proceeds to step 4. It is judged whether or not it is during the purge, that is, the purge control valve 23 is opened. When it is during the purge, the process proceeds to step 5. The purge control valve 23 is closed. That is, the purge is finished. Then, the process proceeds from step 5 to step 6. It is judged whether or not the purge passage pressure P2 (actual purge passage pressure P2real) is lower than a predetermined diagnosis permission pressure P2L (which is lower than the atmospheric pressure) (that is, the purge passage pressure P2 is large as the negative pressure). When the answer of step 6 is NO, the diagnosis is not performed since the negative pressure is insufficient. The routine is finished.
When the judgment of step 6 is YES, the sufficient negative pressure is stored during the purge. The process proceeds to step 7. The diagnosis is started. That is, the diagnosis flag representing that the diagnosis is performed is set. Then, the process proceeds from step 7 to step 8. The purge passage pressure P2, the atmospheric pressure Pout, and the fuel level FL within the fuel tank 2 are read. Next, the process proceeds to step 9. A pressure threshold value Psh used in the diagnosis is determined based on the atmospheric pressure Pout and the purge passage pressure P2. The pressure threshold value Psh is set to be between the atmospheric pressure Pout and the purge passage pressure P2. In one example, the pressure threshold value Psh is set to be a pressure value of 70% of a difference between the atmospheric pressure Pout and the purge passage pressure P2 (that is, the pressure value lower than the atmospheric pressure Pout by 30% of the difference). After the processing of step 9, the routine is finished.
When the answer of step 4 is NO, that is, when it is not during the purge, the process proceeds to step 10. It is judged whether or not it is during the diagnosis from the diagnosis flag. When it is not during the diagnosis, this routine is finished. When it is during the diagnosis, the process proceeds to step 11 and more. That is, when the diagnosis is started by the processing of steps 5-9, the process proceeds through steps 4 and 10 to step 11 after the next cycles as long as the purge is not restarted.
At step 11, the purge passage pressure P2 (the estimated purge passage pressure P2est) at this time at which for example 10 ms that is the calculation cycle is elapsed from the previous routine) is calculated based on the atmospheric pressure Pout, the purge passage pressure P2 (the actual purge passage pressure P2real at the first time, the estimated purge passage pressure P2est after the second time), and the fuel level FL (corresponding to the volume of the upper space 7 within the fuel tank 2). That is, the air quantity flowing into through the drain cut valve 26 during 10 ms is determined. The purge passage pressure P2 after 10 ms is estimated. In this case, the purge passage pressure P2 is estimated and calculated assuming that the pressure loss of the drain cut valve 26, that is, the opening degree is a small value which can considered as the fault.
At next step 12, the actual purge passage pressure P2real is read from the value of the pressure sensor 32. At next step 13, it is judged whether or not the actual purge passage pressure P2real or the estimated purge passage pressure P2est reaches the pressure threshold value Psh. When the actual purge passage pressure P2real and the estimated purge passage pressure P2est do not reach the pressure threshold value Psh, this routine is finished.
Accordingly, after the next routine, the processing of step 11 is repeated, so that the estimation and the calculation of the estimated purge passage pressure P2est is repeated. The estimated purge passage pressure P2est is gradually increased, that is, closer to the atmospheric pressure Pout. The actual purge passage pressure P2real is also increased to be closer to the atmospheric pressure Pout. Accordingly, the actual purge passage pressure P2real reaches the pressure threshold value Psh.
When it is judged that the actual purge passage pressure P2real or the estimated purge passage pressure P2est reaches the pressure threshold value Psh, the process proceeds from step 13 to step 14. It is judged whether or not the actual purge passage pressure P2real reaches the pressure threshold value Psh. That is, it is judged whether the actual purge passage pressure P2real reaches the pressure threshold value Psh, or the estimated purge passage pressure P2est reaches the pressure threshold value Psh. When the answer of step 14 is YES, that is, when the actual purge passage pressure P2real reaches the pressure threshold value Psh, the process proceeds to step 15. It is judged that the opening degree of the drain cut valve 26 is normal (that is, it is not the closing fixation fault).
On the other hand, when the judgment of step 14 is NO, that is, when the estimated purge passage pressure P2est reaches the pressure threshold value Psh, the process proceeds to step 16. It is judged that the opening degree of the drain cut valve 26 is small, that is, that it is the closing fixation fault.
After the step 15 or step 16, at step 17, the diagnosis is finished, that is, the diagnosis flag representing that the diagnosis is performed is reset.
Besides, as described above, the purge is restarted from the start of the diagnosis to the diagnosis result, the diagnosis processing is reset so that the parameters including the estimated purge passage pressure P2est and the pressure threshold value Pth are initialized (step 3).
Then, at time t2, for example, when the driver releases the accelerator pedal so that the fuel cut is started, the purge condition is not satisfied. The purge control valve 23 is closed. In this case, the diagnosis is started when the purge passage pressure P2 is on the negative pressure side of the predetermined diagnosis permission pressure P2L.
In
In this case, in a case in which the volume of the upper space 7 within the fuel tank 2 is large (that is, the fuel level FL is low), the increasing variation of the actual purge passage pressure P2real after time t2 is relatively gentle. This is because the upper space 7 within the fuel tank 2 is connected through the canister 3 to the purge passage 19, the upper space 7 and the purge passage 19 have the substantially identical pressure. That is, the pressure variation is gentler as the total volume is larger. In consideration with this, when the estimated purge passage pressure P2est is estimated and calculated, the fuel level FL, that is, the volume of the upper space 7 is added as the parameters. Accordingly, the variation of the estimated purge passage pressure P2est is also gentler as the upper space 7 is larger.
In this way, in this embodiment, the closing fixation fault diagnosis is performed by comparing the variation characteristic of the estimated purge passage pressure P2est, and the variation characteristic of the actual purge passage pressure P2real after the closure of the purge control valve 23. Accordingly, it is possible to perform the diagnosis even when the negative pressure introduced during the purge is not large. In particular, in the above-described embodiment, the pressure threshold value Pth is set to between the atmospheric pressure Pout, and the negative pressure when the purge control valve 23 is closed, that is, the actual purge passage pressure P2real (in particular, side closer to the atmospheric pressure Pout). The diagnosis is performed by the comparison between the time periods necessary for reaching this pressure threshold value Pth. Consequently, it is possible to perform the diagnosis with the high accuracy without the influence of the value of the negative pressure at the start of the diagnosis. Moreover, the estimated purge passage pressure P2est for the comparison is given in consideration with the volume of the upper space 7 within the fuel tank 2. Accordingly, it is possible to suppress the generation of the diagnosis error due to the value of the upper space 7.
Furthermore, in the above-described embodiment, it is possible to obtain an opportunity at every timing at which it is shifted from the purge execution to the purge stop during the normal purge control. That is, it is unnecessary to keep away from the normal purge control to introduce the negative pressure for the diagnosis. Accordingly, it is possible to increase the accuracy of the diagnosis by increasing the opportunity of the diagnosis.
Besides, in the embodiment shown in
Moreover, in the above-described embodiment, the estimated purge passage pressure P2est is calculated subject to the lower limit opening degree (the pressure loss) at which the fault is judged. Instead of this, the estimated purge passage pressure may be determined subject to the opening degree (the pressure loss) in the normal state. The diagnosis may be performed based on the comparison with this estimated purge passage pressure. For example, when the time period necessary for the actual purge passage pressure P2real reaching the pressure threshold value Pth is largely later than the time period necessary for the estimated purge passage pressure reaching the pressure threshold value Pth, the closing fixation fault is diagnosed.
Next, the method of the estimation and the calculation of the estimated purge passage pressure P2est is explained.
A small box represented by a symbol 102 represents a state of the gas (the air) added through the orifice into the box 101 during a minute unit time period, for example, the above-described 10 ms. A volume of the box 102 is V1. A pressure of the box 102 is P1. A flow rate passing thorough the orifice is Qin [L/min].
A box represented by a symbol 103 is a state of the gas in the canister system after 10 ms. A volume of the box 103 is V2. A pressure of the box 103 is P3. That is, the volume of the canister system is not varied after 10 ms. The pressure P3 corresponds to the estimated purge passage pressure P2est.
Firstly, the flow rate Qin flowing through the orifice is determined. The flow rate Qin is determined by a following equation by using the atmospheric pressure Pout and the initial purge passage pressure P2 which are the pressures on the upstream side and the downstream side of the orifice.
Qin=240×S√{(P2/1000+0.1)[(Pout−P2)/1000]}
In this case, S is an equivalent effective sectional area of the above-described orifice. Moreover, the influence of the temperature of the gas is relatively small. Accordingly, it is omitted.
Next, the volume V1 (the volume in the standard state) [L] of the flow rate air is determined by a following equation from the flow rate Qin.
V1=(Qin/60)×0.01
P1 is a fixed value of 101.3 [kPa].
Next, the pressure P3 (that is, the estimated purge passage pressure P2est) after 10 ms is determined as follows from gas state equations of the boxes 101, 102, and 103.
The gas state equations of the boxes 101, 102, and 103 are represented by the following equations.
P1·V1=n1·R·T
P2·V2=n2·R·T
P3·V3=n3·R·T
where n1+n2=n3
Accordingly, the gas state equation of the box 103 is varied as follows.
P3·V2=(P1·V1/R·T+P2·V2/R·T]R·T
P3·V2=P1·V1+P2·V2
P3·=(P1·V1+P2·V2)/V2
Finally,
P3·=P1·(V1/V2)+P2
This calculation is repeated at every unit time period, for example, every 10 ms described above. With to this, it is possible to obtain the variation curve of the purge passage pressure P2 which is gradually varied, after time t2 at which the purge control valve 23 is opened.
Hereinabove, the one embodiment according to the present invention is explained. However, the present invention is not limited to the above-described embodiment. Various variations are applicable to the present invention. For example, the internal combustion engine 1 of
Moreover, in the calculation method of the estimated purge passage pressure P2est explained in FIG. 2-4, the pressure variations at every 10 ms are calculated at every 10 ms. Accordingly, the variation of the purge passage pressure P2 under the lower limit opening degree which is synchronized with the actual time is successively estimated. However, the variation of the purge passage pressure P2 after time t2 may be estimated by a shorter time period. For example, the time period necessary for reaching the pressure threshold value Pth may be estimated and calculated before the actual time period is elapsed. It may be compared with the time period necessary for the actual purge passage pressure P2real reaching the pressure threshold value Pth.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/006154 | 2/18/2020 | WO |
