Patent Grant
11607712
The present application is a U.S. National Stage application under 35 USC 371 of PCT Application Serial No. PCT/IS2018/050004, filed on 23 Apr. 2018; which claims priority from IS Patent Application No. 050177, filed 21 Apr. 2017, the entirety of both of which are incorporated herein by reference.
The present invention relates grading systems for grading objects. The device and the method make possible to make corrections in the grading process and to fine-tune the grading unit during the grading process.
The process of grading objects such as small and delicate marine species or fruit can be a problem due to their small size and the volume to be processed at each time and the fact that the quality of the food items deteriorates quickly upon rough handling procedures. An efficient grading process is therefore required based on selection criteria such as size and/or the sex.
Several different types of grading devices are known for grading fish and food items, which grade the items according to an assessment of their thickness. The known devices are based on belts and rollers as well as shaker-graders, which use several grading channels.
WO9641541 discloses a grading device based on specially-designed conveyor equipment so-called ridge-belts, which move the objects forwards without shaking or rubbing the items during the grading process. Such grading devices are designed so that the grading channels are narrower at the in-feed end (receiving end) than at the outlet end. This device allows for more gentle treatment of the objects to be graded, with a high processing rate. The problem solved by using this grading device is that the material is arranged into a single layer in optimal position onto the grading apparatus. This ensures that small items are not carried on top of larger items into a wrong grading compartment.
The distance between the ridge belts is set with adjustment devices arranged perpendicular under the belts and partially supporting the belts. Such adjustment devices contain alternatively arranged support members and adjusting members where both components comprise screwing sections which regulate an increase or a decrease in the gap between the support members when an adjusting screwing shaft penetrating the adjusting members is rotated.
One of the problems relating to grading objects in large quantities in several categories at high speed is being able to adjust the gap between the ridge belts during operation and to determine the size and species distribution in the objects being graded.
The present invention relates to grading devices, which treat the objects to be graded gently, is accurate and may be constructed so as to handle extremely large quantities. The grading device of the present invention comprises conveying mechanisms and imaging means to characterize graded objects and redirect wrongly graded objects to correct grading receptacles. The grading device is based on a conventional grading conveyor with continuously running ridge-belts and accurate adjusting means to grade the objects and high speed imaging and image/data processing means to determine size, weight or species or any combination thereof to ensure correct grading and providing a correction of grading with further conveying and sorting mechanisms and feedback correction to the control means or computing means for the grading device. The grading apparatus of the present invention is suitable for grading sensitive objects such as marine species or fruits and vegetables. A grading conveyor having a plurality of endless ridge-belts arranged side by side with a gap between the belts increasing in the direction of movement, conveys the objects and releases them onto the take away conveyors underneath the grading conveyor. Adjusting devices placed underneath the ridge belts adjust the distance between the ridge-belts along the length of the ridge-belts accurately and this adjustment can be changed during grading in light of the weight/size or species distribution of the objects to be graded. An image device obtains images of each object as they are conveyed away from the grading means on take away conveyors and an industrial computer determines at least one characteristic property of each object to use for correcting the grading process or to re-calibrate or fine-tune the grading unit. A sorting unit with diverting plate(s) directs the graded items either directly to a collection receptacle or a second take away conveyor specific for this grading category or onto distribution conveyors which take wrongly graded objects to other collection receptacles or other second take away conveyors specific for other grading categories. One of the limiting factors for grading with vision is the speed of imaging and image processing if a high percentage of the objects is of same species in a few weight categories. This will also affect the quality of the grading process as too many objects will need fall through in a short area of the ridge belts. The settings of apparatus of the present invention can be changed during the grading process making it possible to collect the same category on a number of take away conveyors by altering the gap over an increased number of take away conveyors.
The new and improved method and device for grading objects with a high capacity grading apparatus, which can identify erroneously graded objects and correct the mistakes using imaging means, a sorting unit and distribution/correction conveyors with the aid of an industrial computer and software for operating the apparatus of the present invention. In some embodiments of the present invention, the following features may be employed: a) a collecting unit for each of the first take away conveyors placed underneath the grading apparatus, b) an imaging device positioned above each of the take away conveyors underneath the grading apparatus, c) connecting the computing device of the invention to each of the imaging devices for processing the images taken of the objects passing under the imaging devices to determine at least one characteristic property of each object, d) providing feedback signals from the computing means based on image data to optimize the grading process by altering the distance between the belts on the grading conveyor, and e) placing the sorting unit below the out feed end of each of the take away conveyors, but above the distribution/correction conveyors,
It is an object of the present invention to overcome and/or ameliorate the aforementioned drawbacks of the prior art and to provide an improved and/or alternative and/or additional method or device for facilitating grading of sensitive objects. It is one preferred object of the present invention to provide a method and device to facilitate grading of objects such as fish or other marine species, fruit or vegetables using vision technology to correct wrongly graded or sorted objects. Moreover, it is a preferred object of the present invention to provide a method and device, preferably designed to grade a large volume of fish with correction options based on image analysis and conveyor solutions. Another preferred object of the present invention is to provide a device having a design with a grading unit comprising plurality of endless ridge-belts arranged side by side, where adjustment devices can accurately and during grading set the distance between the ridge belts without stopping the continuous running of the endless ridge-belts.
The object(s) underlying the present invention is (are) particularly solved by the features defined in the independent claims. The dependent claims relate to preferred embodiments of the present invention. Further additional and/or alternative aspects are discussed below.
Thus, at least one of the preferred objects of the present invention is solved by an apparatus for grading objects. The apparatus comprises a grading unit, two or more first take away conveyors, a sorting unit for each of the first take away conveyors, one or more distribution/correction conveyors, collecting means for each of the first take away conveyors, and computing means. The grading unit further comprises i) a plurality of endless ridge-belts arranged side by side and moved continuously in a forward direction, forming a gap there in-between, the gap being increased in the direction of movement, and ii) two or more adjusting devices arranged underneath said ridge-belts, said adjusting devices arranged for adjusting the distance between said ridge-belts along the length of the ridge-belts. The two or more first take away conveyors each comprise i) one or more parallel conveyor belts arranged perpendicular under the plurality of endless ridge-belts, and imaging means positioned above each first take away conveyor. Each collection means is positioned below it's corresponding first take away conveyor. The computing means is connected to each of the imaging means for processing said one or more images to determine at least one characteristic property of each object graded by the grading unit. The sorting unit is positioned below the out feed end of each of the first take away conveyors, but above the distribution conveyors. The sorting unit comprises diverting means for diverting objects dropped off the out feed end of the first take away conveyor onto one of the distribution conveyors or into the collecting means. Another preferred object of the present invention is solved by a method grading objects comprising a) grading objects in a grading unit comprising a plurality of endless ridge-belts arranged side by side and moved continuously in a forward direction and forming a gap there in-between. The gap increases in the direction of movement, where two adjacent belts receive, convey and release the products as the gap there between becomes greater than the product thickness onto the take away conveyors, b) adjusting the distance between said ridge-belts along the length of the ridge-belts using an adjusting device arranged underneath said ridge-belts, c) receiving objects from the grading unit on first take away conveyors arranged perpendicular under the plurality of endless ridge-belts, d) obtaining one or more images of all objects conveyed on each take away conveyor using imaging means, and e) using the computing means for processing said one or more image to determine at least one characteristic property of each object. The method further comprises the steps of: f) using the sorting unit positioned below the out feed end of each first take away conveyor, but above the distribution conveyors, for diverting objects dropped off the out feed end of said first take away conveyor into either i) the collection means positioned below the out feed end of said first take away conveyor, or ii) onto one of the distribution conveyors and into collecting means positioned under other first take away conveyors using diverting means on the distribution conveyors.
In one preferred embodiment of the present invention the distribution conveyors comprise i) at least two conveyor belts running in opposite directions below the sorting unit and perpendicular to the position of the first take away conveyors, and ii) diverting means for diverting objects off the at least two conveyor belts into each of the collection means.
In one preferred embodiment of the present invention the first take away conveyors comprise two parallel conveyor belts.
In one preferred embodiment of the present invention the sorting unit comprises a chamber below the out feed end of each first take away conveyor, said chamber further comprising one or more diverting plates.
In one preferred embodiment of the present invention the collecting means comprises a conveyor for transporting the objects from the grading apparatus. The conveyor can be a cleated conveyor belt.
In one preferred embodiment of the present invention the grading unit comprises an in-feed device to regulate the velocity of the objects prior to delivery onto the ridge belts.
In one preferred embodiment of the present invention the two or more adjusting devices are operated by a motor, wherein the motor can be operated by the computing means.
In one preferred embodiment of the present invention the computing means sends feedback signals to a motor operating the adjusting device (7) to determine the distance between said ridge-belts during the grading process.conveyor belt.
In one preferred embodiment of the present invention the computing means sends signals to a motor operating the adjusting device (7) to determine the distance between said ridge-belts during the grading process. The distance between said ridge-belts can be altered while the belts are running due to the connection of the adjusting devices to the computing means.
In one preferred embodiment of the present invention the computing means sends signals to the in feeding mans to adjust the velocity of the objects entering the grading unit.
In one preferred embodiment of the present invention a control device attached to a adjusting screwing shaft of the adjusting device turns the adjusting screwing shaft to adjust the gap width.
In one preferred embodiment of the present invention the characteristic properties of objects determined by the imaging means and the computing means is selected from, but not limited to size, weight, species, and colour.
In an embodiment of the present invention the adjusting device is controlled by an industrial computer.
In an embodiment of the present invention the object graded by the method and the apparatus are food objects such as, but not limited to mackerel, horse mackerel, herring, blue whiting, silver smelt or shrimp.
In the present context the terms “adjusting device” or “adjusting unit” are used for the setting or adjusting device of the invention, which is placed under the guide rails and the running ridge belts of a grading machine to adjust or set the gap between the belts of the grading apparatus.
In one preferred embodiment of the present invention a control device or control mechanism is implemented on the adjusting device, coupled or attached to the adjusting screwing shaft, so that when the shaft is turned, the gap width is evenly adjusted. A control mechanism may comprise components such as, but not limited to; pressure means, f. ex. an electrical jack or a hydraulic jack; a motor, and a control board.
In one preferred objects of the present invention is solved by an apparatus for grading objects. The apparatus comprises a grading unit, two or more first take away conveyors, a sorting unit for each of the first take away conveyors, one or more distribution/correction conveyors, collecting means for each of the first take away conveyors, and computing means. The grading unit further comprises i) a plurality of endless ridge-belts arranged side by side and moved continuously in a forward direction, forming a gap there in-between, the gap being increased in the direction of movement, and ii) two or more adjusting devices arranged underneath said ridge-belts, said adjusting devices arranged for adjusting the distance between said ridge-belts along the length of the ridge-belts. The two or more first take away conveyors each comprise i) one or more parallel conveyor belts arranged perpendicular under the plurality of endless ridge-belts, and imaging means positioned above each first take away conveyor. Each collection means is positioned below it's corresponding first take away conveyor. The computing means is connected to each of the imaging means for processing said one or more images to determine at least one characteristic property of each object graded by the grading unit. The sorting unit is positioned below the out feed end of each of the first take away conveyors, but above the distribution conveyors. The sorting unit comprises diverting means for diverting objects dropped off the out feed end of the first take away conveyor onto one of the distribution conveyors or into the collecting means. Furthermore, the distribution conveyors comprise i) at least two conveyor belts running in opposite directions below the sorting unit and perpendicular to the position of the first take away conveyors, and ii) diverting means for diverting objects off the at least two conveyor belts into each of the collection means.
One object of the invention provides an apparatus for grading objects, where the apparatus comprises a grading unit, two or more first take away means positioned under the grading unit, collecting means for each of the first take away conveyors, imaging means for obtaining an image of one or more of the graded objects, and computing means. The grading unit comprises a plurality of endless ridge-belts arranged side by side and moved continuously in a forward direction, forming a gap there in-between, the gap being increased in the direction of movement, and two or more adjusting devices arranged underneath said ridge-belts, said adjusting devices arranged for adjusting the distance between said ridge-belts. The computing means is connected to each of the imaging means for processing said one or more images to determine at least one characteristic property of one or more of the graded objects. Furthermore, the computing means sends feedback signals to the adjusting device based on the image data to determine the distance between said ridge-belts during the grading process.
One object of the invention provides a method for grading objects. The method comprises a) grading objects in a grading unit comprising a plurality of endless ridge-belts arranged side by side and moved continuously in a forward direction, forming a gap there in-between, the gap being increased in the direction of movement, two adjacent belts receiving, conveying and releasing the products as the gap there between becomes greater than the product thickness onto the take away conveyors, b) adjusting the distance between said ridge-belts along the length of the ridge-belts using an adjusting device arranged underneath said ridge-belts, c) receiving objects from the grading unit on first take away conveyors arranged perpendicular under the plurality of endless ridge-belts, d) obtaining one or more images of graded objects, e) using the computing means for processing said one or more image to determine at least one characteristic property of each object. Furthermore, the computing means sends feedback signals to the adjusting device based on the image data to determine the distance between said ridge-belts during the grading process.
In one embodiment the first take away means comprises one or more parallel conveyor belts, screw conveyors or vibrating slide conveyors.
In one embodiment the first take away means can eject a sample from the take away means at certain intervals for obtaining an image of the sample.
In one embodiment the collecting means comprises i) a conveyor for transporting the objects from the grading apparatus or collection bins on a transport means, ii) collections bins, or iii) any collection means for collecting a batch after grading.
In one embodiment the two or more adjusting devices are operated by a motor.
In one embodiment the motor is operated by the computing means.
The gap size between the ridge belts is then set by using the control board, which can be a simple electrical control board attached to the grading device, having control buttons which rotate the adjusting screwing shaft in each direction as well as controlling the speed of the grading device and the in-feed device. The control board can further be a wireless remote control or an industrial computer, which co-ordinates the turning of the adjusting screwing shaft by the motor and the pressure applied by the pressure means.
An adjustment device as disclosed here is implemented on the in-feed end as well as on the outlet end of the grading device and as they are individually controlled, the gap width of each end can be altered without affecting the other.
In the present context the terms “distribution/correction conveyor” and “distribution conveyor” are used equally for the conveyors positioned perpendicular to the first takeaway conveyors with at least two conveyor belts running in opposite directions below the sorting unit.
The present invention will become more fully understood from the detailed description given hereinafter and the accompanying drawings which are given by way of illustration only, and thus, are not limitative of the present invention, and wherein:
As used herein, including in the claims, singular forms of terms are to be construed as also including the plural form and vice versa, unless the context indicates otherwise. Thus, it should be noted that as used herein, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
Throughout the description and claims, the terms “comprise”, “including”, “having”, and “contain” and their variations should be understood as meaning “including but not limited to”, and are not intended to exclude other components.
The present invention also covers the exact terms, features, values and ranges etc. in case these terms, features, values and ranges etc. are used in conjunction with terms such as about, around, generally, substantially, essentially, at least etc. (i.e., “about 3” shall also cover exactly 3 or “substantially constant” shall also cover exactly constant).
The term “at least one” should be understood as meaning “one or more”, and therefore includes both embodiments that include one or multiple components. Furthermore, dependent claims that refer to independent claims that describe features with “at least one” have the same meaning, both when the feature is referred to as “the” and “the at least one”.
It will be appreciated that variations to the foregoing embodiments of the invention can be made while still falling within the scope of the invention. Features disclosed in the specification, unless stated otherwise, can be replaced by alternative features serving the same, equivalent or similar purpose. Thus, unless stated otherwise, each feature disclosed represents one example of a generic series of equivalent or similar features.
Use of exemplary language, such as “for instance”, “such as”, “for example” and the like, is merely intended to better illustrate the invention and does not indicate a limitation on the scope of the invention unless so claimed. Any steps described in the specification may be performed in any order or simultaneously, unless the context clearly indicates otherwise.
All of the features and/or steps disclosed in the specification can be combined in any combination, except for combinations where at least some of the features and/or steps are mutually exclusive. In particular, preferred features of the invention are applicable to all aspects of the invention and may be used in any combination.
| Number | Date | Country | Kind |
|---|---|---|---|
| 050177 | Apr 2017 | IS | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IS2018/050004 | 4/23/2018 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2018/193484 | 10/25/2018 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 1466764 | Dodd | Sep 1923 | A |
| 2686591 | Harden | Aug 1954 | A |
| 5732147 | Tao | Mar 1998 | A |
| 6065607 | Magnusson | May 2000 | A |
| Number | Date | Country |
|---|---|---|
| 0312292 | Apr 1989 | EP |
| 0312292 | Apr 1989 | EP |
| 1506672 | Apr 1978 | GB |
| 9640452 | Dec 1996 | WO |
| 9641541 | Dec 1996 | WO |
| WO-03045591 | Jun 2003 | WO |
| 2006120706 | Nov 2006 | WO |
| WO-2006120706 | Nov 2006 | WO |
| Entry |
|---|
| International Search Report and Written Opinion dated Aug. 10, 2018 for corresponding International Application No. PCT/IS2018/050004. |
| Number | Date | Country | |
|---|---|---|---|
| 20210101182 A1 | Apr 2021 | US |
