Fence system with variable position rail

Information

  • Patent Grant
  • 6755394
  • Patent Number
    6,755,394
  • Date Filed
    Tuesday, October 8, 2002
    21 years ago
  • Date Issued
    Tuesday, June 29, 2004
    20 years ago
Abstract
A modular fence system. The system includes fence planks designed for insertion into open channels of upper and lower fence rails. The fence rails are supported in a horizontal orientation between intermittent fence posts, with the open channels facing toward a vertical direction and with the fence planks extending vertically between the rails and into the channels. The planks preferably include resilient protrusions at their upper ends. The protrusions of the planks are designed to fit into internal passages formed in the open channels of the upper fence rail, into engagement with ledges defining the passages, to inhibit inadvertent removal of the planks from the upper rail. The fence rails can also be used in a different way and in a different position, in which the open channels face toward a horizontal direction, with an elongate cap coupled to the rail to cover the open channel. Plank members are coupled to the cap such that the cap resides between the plank members and the rail.
Description




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




BACKGROUND OF THE INVENTION




1. The Field of the Invention




The present invention relates generally to modular fence systems, and more particularly, but not exclusively, to a fence system having a multi-position rail that can be used in various positions in constructing different fence designs.




2. Description of Related Art




The prior art modular fence systems are characterized by a number of disadvantages. Some systems require the laborious and time consuming practice of manufacturing modular components that are useable only with one design. Some of the more decorative-oriented fence systems are difficult to install.




BRIEF SUMMARY AND OBJECTS OF THE INVENTION




It is therefore an object of the present invention to provide a fence system that is simple in design and easier to assemble.




It is another object of the invention to provide such a fence system that utilizes a support rail capable of being used in at least two orientations as part of at least two different fence system designs.




The above objects and others not specifically recited are realized in a specific illustrative embodiment of a modular fence system. The system includes fence planks designed for insertion into open channels of upper and lower fence rails. The fence rails are supported in a horizontal orientation between intermittent fence posts, with the open channels facing toward a vertical direction and with the fence planks extending vertically between the rails and into the channels. The planks preferably include resilient protrusions at their upper ends. The protrusions of the planks are designed to fit into internal passages formed in the open channels of the upper fence rail, into engagement with ledges defining the passages, to inhibit inadvertent removal of the planks from the upper rail. The fence rails can also be used in a different way and in a different position, in which the open channels face toward a horizontal direction, with an elongate cap coupled to the rail to cover the open channel. Plank members are coupled to the cap such that the cap resides between the plank members and the rail.




Additional objects and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by the practice of the invention without undue experimentation. The objects and advantages of the invention may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the invention will become apparent from a consideration of the subsequent detailed description presented in connection with the accompanying drawings in which:





FIG. 1

is a frontal view of a fence system, made in accordance with the principles of the present invention;





FIG. 2

is an exploded end view of a fence plank and upper and lower fence rails of the fence system of

FIG. 1

;





FIG. 2A

is a perspective, break away view of the fence plank of

FIG. 2

;





FIG. 2B

is a plan view of a first alternative embodiment of the plank of

FIGS. 2 and 2A

, showing two such first alternative planks intercoupled with a first joining device;





FIG. 2C

is an isolated view of the first joining device of

FIG. 2B

;





FIG. 2D

is a plan view of a second alternative embodiment of the plank of

FIGS. 2 and 2A

, showing two such second alternative planks intercoupled with a second joining device;





FIG. 2E

is an isolated view of the second joining device of FIG.


2


D.





FIG. 3

is a frontal view of a partially assembled fence system being assembled in accordance with the principles of the present invention;





FIG. 4

is a frontal view of a partially assembled fence system being assembled in accordance with an alternative method of assembly;





FIG. 5

is a frontal view of an alternative embodiment of the fence system of

FIG. 1

;





FIG. 5A

is a cross-sectional view of a fence plank of the fence system of

FIG. 5

;





FIG. 6

is a side, cross-sectional view of an upper rail and attached spacer of the fence system of

FIG. 5

;





FIG. 7A

is a perspective view of the spacer of

FIG. 6

;





FIG. 7B

is a perspective view of an alternative embodiment of the spacer of

FIG. 7A

;





FIG. 7C

is a perspective view of a still further alternative embodiment of the spacer of

FIG. 7A

;





FIG. 8

is a frontal view of a further alternative embodiment of the fence system of

FIG. 1

;





FIG. 9

is an exploded end view of a rail and rail cap of the fence system of

FIG. 8

;





FIG. 10

is a break-away side view of a rail, attached rail cap and fence plank of

FIG. 8

;





FIG. 11

is a perspective, break-away view of an alternative embodiment of the rail and rail cap of

FIGS. 8

,


9


and


10


;





FIG. 12

is an exploded end view of an alternative embodiment of the fence planks and rails of

FIG. 2

; and





FIG. 13

is a frontal view of a fence system utilizing the embodiment of the rail and rail cap of FIG.


11


.











DETAILED DESCRIPTION OF THE INVENTION




For the purposes of promoting an understanding of the principles in accordance with the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications of the inventive features illustrated herein, and any additional applications of the principles of the invention as illustrated herein, which would normally occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention claimed.




Referring now to

FIGS. 1

,


2


and


2


A, there is shown a fence system designated generally at


10


in FIG.


1


. The fence system


10


preferably includes upper and lower fence rails


12


and


14


coupled to intermittent fence posts


16


. A plurality of fence planks


18


are supported between the upper and lower fence rails


12


and


14


. The upper fence rail


12


is thus configured to be supported in a laterally extending, elevated orientation.




The upper fence rail


12


comprises a first side


20


and an opposing second side


22


. A first interior side wall


24


and an opposing second interior sidewall


26


define an open channel


28


therebetween. The upper fence rail


12


preferably includes ledges or projections


30


protruding outwardly from the first and second interior sidewalls


24


and


26


, respectively, for supporting the fence planks


18


thereon. Each ledge


30


defines a passage


32


.




Each plank


18


preferably includes a first exterior end section


34


configured for inserting into the open channel


28


of the upper fence rail


12


. Protrusions


36


are preferably formed in the planks


18


and extend outwardly from opposing sides of the first exterior end section


34


for protruding into the passages


32


defined by the ledges


30


on the first and second interior sidewalls


24


and


26


, respectively. The protrusions


36


are preferably resilient with elastic memory, and engage against the protruding ledges


30


to inhibit inadvertent removal of the planks


18


from the upper fence rail


12


.




In this manner, the upper fence rail


12


provides structural support for the fence planks


18


. The planks


18


are thus supported by both the upper and lower fence rails


12


and


14


, as opposed to prior art fence systems wherein only the lower fence rail supports the planks. The fence posts


16


are preferably spaced close enough together to inhibit substantially sagging of the lower fence rail


14


. Since the fence system


10


distributes the weight of the planks


18


between both the upper rail


12


and the lower rail


14


, the frequency of the fence posts


16


is less and thus fewer fence posts


16


are required, resulting in a saving of material cost and labor of installation.




Each fence plank


18


further includes a second end section


38


opposite the first end section


34


, and protrusions


39


may be formed in said section end section. The lower fence rail


14


also has an open channel


40


formed therein for receiving the second end sections


38


of the planks


18


thereinto. The lower fence rail


14


is preferably identical to the upper fence rail


12


in design, and includes the ledges and passages, as shown in FIG.


2


.




The ledges


30


preferably comprise first and second arrays of elongate ledges extending lengthwise along the first and second interior sidewalls


24


and


26


, respectively, to enable selective engagement of the protrusions


36


of the fence planks


18


against the ledges


32


of the first and second arrays, respectively. Preferably, each array of elongate ledges


30


comprises at least two ledges disposed in substantial parallel orientation as shown. The ledges


30


of the first and second arrays are equal in number to define pairs of ledges, each pair comprising a ledge from the first array and a ledge from the second array, such that the ledges in each pair are substantially parallel and reside common to a single plane extending substantially perpendicular to the sides


20


and


22


of the rail


12


.




The upper fence rail


12


and the sidewalls


20


,


22


and ledges


30


thereof preferably comprise a one-piece, unitary member made of a resilient material having elastic memory, such as vinyl. The protrusions


36


of the planks


18


also preferably comprise a resilient material having elastic memory. The feature of resilient material having elastic memory operates to permit a locking engagement of the protrusions


36


into the passages


32


. The protrusions


36


can be “snapped” into place into the passages


32


.




Referring more particularly to

FIG. 2A

, the fence planks


18


are preferably hollow, each plank having a front wall


50


, an opposing rear wall


52


, and a left sidewall


54


and a right sidewall


56


coupled between the front and rear walls


50


and


52


at opposing sides thereof, respectively. A plurality of internal bracing walls


58


are preferably disposed between the rear wall


52


and the front wall


50


. The left sidewalls


54


have an elongate channel


60


formed therein, and the right sidewalls


56


have an elongate projection


62


formed thereon configured and dimensioned to be inserted into the channel


60


of the left sidewalls


54


of adjacent planks


18


for additional support.




The front and rear walls


50


and


52


of each plank


18


include an exterior surface


66


and an interior surface


68


, and preferably an elongate groove


70


is formed in each of said front and rear walls extending lengthwise along the plank


18


. The elongate grooves


70


in the front and rear walls comprise a crease in said front and rear walls, defined by a furrow


72


formed in the exterior surface


66


, and an opposing ridge


74


formed in the interior surface


68


. The grooves


70


are optional, and the front and rear walls


50


and


52


may alternatively comprise substantially planer walls characterized by an absence of grooves or other nonplaner structure.




The grooves


70


define a kind of “V” shape as shown in FIG.


2


A. The “V” grooves


70


provide an enhanced aesthetic appeal to the planks


18


. The planks


18


preferably comprise a cross section of one inch by 8 inches, and the “V” grooves


70


produce the appearance four inch planks even though the planks are eight inches wide in reality.




Regarding the protrusions


36


, the front and rear walls


66


and


68


of the planks


18


each include an opening


80


formed in the first end section


34


of the plank


18


, such that a circumferential edge


82


defines said opening


80


. The protrusions


36


extend outwardly from a portion of said circumferential edges


82


. Most preferably, the protrusions


36


each comprise a severed portion of the walls


50


and


52


of the planks


18


, whereby the protrusions


36


are simply cut apart from the front and rear walls


50


and


52


to form the openings


80


, and the protrusions


36


are crimped into an outwardly extending orientation.




It is to be understood that one aspect of the present invention contemplates the plank


18


as in

FIG. 2A

without the protrusions


36


formed thereon. The upper and lower fence rails could simply function as retaining channels, such that no part of the plank extends into the passages


32


in a locking relationship against the ledges


30


.




The multi-position rail


12


preferably includes a hollow portion


25


, with a reinforcement member


27


disposed within the hollow portion


25


of the rail


12


. The reinforcement member


27


is tubular and has a cross sectional shape that is similar to a cross sectional shape of the hollow portion


25


of the rail


12


.




Referring now to

FIGS. 2B and 2C

, there is shown an alternative embodiment of a plank, designated generally at


200


. Each plank


200


has a front wall


202


, rear wall


204


, and first and second endwalls


206


and


208


, respectively. Each endwall


206


and


208


has a cavity


210


formed therein defined by cavity-defining walls


212


. A joining means


214


is provided for engaging against the cavity-defining walls


212


within cavities


210


of adjacent endwalls


208


of two adjacent planks


200


as shown in

FIG. 2B

to thereby join said two adjacent planks


200


.




The cavities


210


in the endwalls


206


and


208


each preferably comprise an elongate, open channel having an elongate opening


216


extending along a length of said open channel


210


. The channel


210


is defined by a bottom channel wall


218


that is wider than the elongate opening


216


. The joining means


214


preferably comprises an elongate strip, shown in cross section most clearly in FIG.


2


C. The cross section of the joining means or strip


214


has a first wide end


220


, an opposing second wide end


222


, and an intermediate section


224


that is-narrower than the first wide end


220


and the second wide end


224


.




The joining means or elongate strip


214


is configured and dimensioned to reside slidably disposed within first and second adjacent open channels


210


of first and second adjacent endwalls


208


of first and second adjacent planks


200


. The first wide end


220


resides within the first open channel


210


and the second wide


222


end resides within the second open channel


210


of the adjacent endwalls


208


as shown in

FIG. 2B

, wherein the first wide end


220


is wider than the elongate opening


216


of the first open channel


210


and the second wide end


222


is wider than the elongate opening


216


of the second open channel


210


to prevent the wide ends


220


and


222


of the elongate strip


214


from moving through said elongate openings


216


.




Referring now to

FIGS. 2D and 2E

, there is shown another alternative embodiment of a plank, designated generally at


240


. Each plank


240


has a front wall


242


, rear wall


244


, and first and second endwalls


246


and


248


, respectively. Each endwall


246


and


248


has a cavity


250


formed therein defined by cavity-defining walls


252


. A joining means


254


is provided for engaging against the cavity-defining walls


252


within cavities


250


of adjacent endwalls


248


of two adjacent planks


240


as shown in

FIG. 2D

to thereby join said two adjacent planks


240


.




The cavities


250


in the endwalls


246


and


248


each preferably comprise an elongate, open channel having an elongate opening


256


extending along a length of said open channel


250


. The channel


250


is defined by a bottom channel wall


258


that is wider than the elongate opening


256


. The joining means


254


preferably comprises an elongate V-strip, shown in cross section most clearly in FIG.


2


E. The cross section of the joining means or V-strip


254


has a narrow edge


260


, and an opposing wide portion


262


.




The joining means or elongate strip


254


is an expansion/contraction means for being inserted into an elongate open channel


250


of an endwall


248


of a plank


240


and thereafter expanding into engagement with walls


252


defining said elongate open channel


250


. The expansion/contraction means in the form of a resilient, V-shaped member


254


has resiliency and elastic memory and further includes a first arm


264


and a second arm


266


joined to said first arm


264


, said first and second arms


264


and


266


being moveable toward each other by operation of the resiliency when a compressive force is applied to said first and second arms


264


and


266


. The elastic memory operates to force the first and second arms


264


and


266


outwardly away from each other with the compressive force is released. The first and second arms


264


and


266


are elongate to form the V-shaped member


254


, and as such may also be described as sides or walls. However, it is to be understood that the V-shaped member


254


need not necessarily be elongate and may constitute a clip instead of a longer, trough-type V-shaped channel type member if desired.




The elongate V-strip or V-shaped member


254


may be coupled at a narrow edge


260


thereof to a wall


258


defining an open channel


250


of an endwall


248


of a first plank


240


as shown in

FIG. 2D

, and the wide portion


262


of the V-strip is configured and dimensioned to reside slidably disposed within an open channel


250


of a second plank


240


positioned adjacent said first plank


240


, as shown in FIG.


2


E.




The fence system


10


can be assembled in any suitable manner. Referring now to

FIG. 3

, a preferred method of assembling a fence comprises the steps of:




(a) coupling a first end


90


of an upper fence rail


12


and a first end


92


of a lower fence rail


14


to a fence post


16


, and maintaining an opposing second end


95


of the upper fence rail


12


in an elevated orientation with relative to the first end


90


of said upper fence rail


12


;




(b) placing a lower end


19


of a first fence plank


18




a


into an open channel


40


of the lower fence rail


14


, and an opposing upper end


21


of said first fence plank


18




a


into an open channel


28


of the upper fence rail


12


;




(c) placing a lower end


19




b


of a following fence plank


18




b


into the open channel


40


of the lower fence rail


14


and sliding said following fence plank


18




b


toward the first fence plank


18




a


(as illustrated by arrow A);




(d) gradually lowering the second end


95


of the upper fence rail


12


(as illustrated by arrow B) such that an upper end


21




b


of the following fence plank


18




b


becomes received into the open channel


28


of the upper fence rail


12


;




(e) repeating steps (c) and (d) as many times as desired to thereby situate an array of fence planks


18


into position between the upper and lower fence rails


12


and


14


.




The method set forth immediately above may be further augmented, wherein step (b) further comprises placing a protrusion


36


of the first fence plank


18




a


into an internal passage


32


(see

FIG. 2

)


28


of the upper fence rail


12


and into engagement with a ledge


30


defining the passage, and wherein step (d) further comprises placing a protrusion


36


of the following fence plank


18




b


into an internal passage


32


of the upper fence rail


12


and into engagement with a ledge


30


defining said internal passage.




Referring now to

FIG. 6

, a further method of assembling a fence comprises the steps of:




(a) coupling a first end


92


of a lower fence rail


14


to a support post


16


;




(b) placing lower ends


19


of a plurality of fence planks


18


into an open channel


40


of the lower fence rail


14


; and




(c) sliding an-upper fence rail


12


onto upper ends


21


of the plurality of fence planks


18


(illustrated by arrow C) such that said upper ends


21


of the planks


18


reside in an open channel


28


of the upper fence rail


12


with protrusions


36


on said upper ends


21


extending into an internal passage


32


(shown in

FIG. 2

) of the upper fence rail


12


and into engagement with a ledge


30


(shown in

FIG. 2

) defining said internal passage.




The method set forth immediately above may be further augmented, wherein step (c) further comprises sliding the upper fence rail


12


sequentially along the upper ends


21


of the plurality of fence planks


18


.




Referring now to

FIGS. 8-10

, there is shown an alternative embodiment of the fence system


10


shown above in

FIG. 1

, designated generally at


100


. The fence rails


12


and


14


in

FIG. 1

are identical to the fence rails


12


and


14


in

FIGS. 8-10

.




The fence rail


12


constitutes a rail means configured to be supported in a laterally extending orientation for supporting a plurality of fence planks in a fixed position. The fence planks


102


are configured and arranged to be supported by the rail


12


.




A cap means


104


is provided for covering a portion of the rail


12


and intercoupling the rail


12


and the fence planks


102


such that said cap means


104


resides between said rail


12


and said fence planks


102


. The cap means


104


constitutes an elongate cap member configured and dimensioned to clamp onto the rail


12


. The cap means


104


, and the assembly of said cap means


104


with the fence planks


102


and rail


12


, operate as shown in

FIG. 10

to conceal from view any screws, rivets or other fastening means used to fasten together the fence planks


102


to the cap means


104


, such as screw member


103


.




The rail


12


preferably includes a first elongate groove


106


formed along the first side


20


thereof, and the cap means


104


includes locking means


108


for engaging against the rail


12


within the first elongate groove


106


to thereby lock the cap means


104


in place onto the rail


12


.




The rail


12


may further include a second elongate groove


110


formed along the second side


22


thereof. Locking means further includes means


112


for engaging against the rail


12


within the second elongate groove


110


.




The rail


12


further preferably comprises a first elongate lip


114


that defines a portion of the first elongate groove


106


, and the locking means


108


constitutes a first elongate spline as shown. The spline


108


is configured and dimensioned to engage against the first elongate lip


114


when the cap means


104


is locked into place onto the rail


12


.




The rail


12


may also include a second elongate lip


116


that defines a portion of the second elongate groove


110


, and the locking means


112


constitutes a second elongate spline configured and dimensioned to engage against the second elongate lip


116


when the cap means


104


vis locked into place onto the rail


12


.




Referring now to

FIGS. 11 and 13

, the cap means


104


may include spaced-apart openings


120


formed therein for receiving the fence planks


124


therethrough, respectively.




The cap means


104


extends along the rail


12


in a parallel orientation with respect to said rail


12


, and both the planks


124


of FIG.


13


and the planks


102


of

FIG. 8

are disposed in a substantial orthogonal orientation with respect to the rail


12


and the cap means


104


.




The cap means


104


is configured and dimensioned to cover at least a portion of the channel


28


and wherein the planks


102


are coupled to the cap means


104


such that the cap means resides between the rail


12


and the planks


102


. The planks


102


may be referred to herein as “picket members,” as item


102


is shown in

FIG. 10

resembling a picket member in the manner that a “picket” is known to those skilled in the relevant field.




Referring now to

FIG. 9

, the rail


12


preferably comprises a rounded, convex exterior surface


115


as shown, and the cap means


104


comprises a rounded, concave interior surface


117


having a similar degree of curvature as the rounded, exterior surface of the rail


12


, as shown most clearly in

FIGS. 10-11

. The cap means


104


is disposed in a contiguous grip upon the rail


12


with the rounded, concave interior surface


117


of the cap means


104


disposed in contact with the rounded, convex exterior surface


115


of the rail


12


, as indicated at


119


in FIG.


11


.




It will be appreciated from the above, and by inspection of

FIGS. 1-2

and


8


-


11


, that the rail


12


constitutes a multi-position rail configured to be supported in a laterally extending, elevated orientation, said rail


12


including supporting means for (i) supporting a first boundary-defining barrier means in vertical alignment with respect to said rail when said rail is disposed in a first orientation, and (ii) supporting a second boundary-defining barrier means in a lateral orientation with respect to said rail when said rail is disposed in a second orientation. The boundary-defining barrier means is configured and arranged to be supported by the rail


12


.




More specifically, the multi-position rail


12


includes a cross section having a first, longer dimension


31


and a second, shorter dimension


33


. The first, longer dimension


31


extends in a substantial vertical direction when the rail


12


is disposed in the first orientation, as indicated most clearly in FIG.


2


. The second, shorter dimension


33


extends in a substantial vertical direction when rail


12


is disposed in the second orientation, as indicated most clearly in FIG.


10


.




The barrier means preferably comprises the planks


18


or the planks


102


, but could alternatively comprise lattice or any other suitable barrier member. The supporting means includes the walls


24


and


26


, and may further include the cap means


104


.




Referring now to

FIGS. 5-7

, there is shown a further fence system designated generally at


130


. The rail


12


is the same rail, in construction, configuration and dimension, as shown in

FIGS. 1-2

and


8


-


11


. The fence planks


132


are shown in cross section in

FIG. 5A

, and preferably comprise a substantially rectangular cross section having four sides, each side being characterized by an absence of bumps or grooves as shown. A spacing means


134


is provided for being inserted into the rail


12


between at least some of the fence planks


132


to thereby maintain a minimum spacing between said at least some of the fence planks


132


.




The spacing means


134


is shown most clearly in

FIGS. 6-7A

, in the form of spacers comprising a plurality of ribs


136


formed thereon. Each spacer


134


includes an upper wall


138


, a first sidewall


140


and an opposing second sidewall


142


, said first and second sidewalls


140


and


142


extending from the upper wall


138


in a substantial parallel orientation to form a channel


144


therebetween.




Each spacer


134


is preferably made of a resilient material having elastic memory to thereby enable the first and second sidewalls


140


and


142


to flex inwardly toward each other when subjected to a compressive force.




Referring now to

FIG. 7B

, there is shown an alternative spacer, designated generally at


150


. The spacer


150


includes an upper wall


152


, and a first sidewall


154


having an upper section


154




a


and a lower section


154




b


that cooperatively form a non-straight angle therebetween. The spacer


150


further includes an opposing second sidewall


156


having an upper section


156




a


and a lower section


156




b


that cooperatively form a non-straight angle therebetween, such that the first and second sidewalls


154


and


156


each have a concave surface


154




c


and


156




c


, respectively, and wherein the concave surfaces are facing each other.




The first and second sidewalls


154


and


156


each preferably have a convex surface, and a first elongate rib


158


disposed on the convex surface of the first sidewall


154


and a second elongate rib


160


disposed on the convex surface of the second sidewall


156


.




Referring now to

FIG. 7C

, there is shown a still further alternative spacer, designated generally at


180


. The spacer


180


includes an upper wall


182


, a first sidewall


184


and an opposing second sidewall


186


, said first and second sidewalls


184


and


186


extending from the upper wall


182


in a substantial parallel orientation to form a channel


188


therebetween. The spacer


180


further includes a lower wall


190


, and ribs


192


. Accordingly, the upper wall


182


, bottom wall


190


, first sidewall


184


and second sidewall


186


collectively form the channel


188


to be closed along its length.




The spacer


180


has a height


194


that is not larger than the depth of the open channels


28


and


40


of the rails


12


and


14


, respectively, to thereby enable the spacer


180


to be placed completely into one of said open channels


28


and


40


such that every portion of the spacer


180


resides within said open channel.




Referring now to

FIG. 12

, there is shown a still further embodiment of a fence system. A key distinguishing feature of

FIG. 12

is the rail means


170


. The rail means


170


is configured to be supported in a laterally extending orientation for supporting a plurality of fence planks


18


in a fixed position. The rail means


170


further includes (i) an open upper channel


172


defining an elongate upper opening extending along at least a majority length of the rail means, and (ii) an open lower channel


174


defining an elongate lower opening extending along at least a majority length of the rail means, such that said rail means


170


has a generally H-shaped cross section as shown.




Any suitable barrier means may be inserted into the open upper channel


172


of the rail means


170


for defining an upper boundary extending along at least a portion of the rail means, such as fence planks, lattice, or any other suitable barrier means.




Any suitable second barrier means, such as the fence planks


18


, may be inserted into the open lower channel


174


of the rail means


170


and for defining a lower boundary extending along at least a portion of the rail means


170


. At least one of the channels is defined by a first sidewall and an opposing second sidewall and wherein at least one ledge


176


protrudes from one of said sidewalls into said at least one of the channels.




It will be appreciated that the spacers


134


and


150


of

FIGS. 7A and 7B

may be inserted into the rail means


170


of

FIG. 12

, between at least some of the fence planks


18


to thereby maintain a minimum spacing between said at least some of the fence planks


18


.




It will be further appreciated that the cap means


104


of

FIGS. 9-11

may be used for covering at least one of the channels


172


and/or


174


of FIG.


12


.




It will be appreciated that the structure and apparatus disclosed herein in the form of walls


24


and


26


and related structure is merely one example of a supporting means for supporting a barrier means, and it should be appreciated that any structure, apparatus or system for supporting a barrier of any kind which performs functions the same as, or equivalent to, those disclosed herein are intended to fall within the scope of a supporting means for supporting a barrier, including those structures, apparatus or systems for supporting a barrier which are presently known, or which may become available in the future. Anything which functions the same as, or equivalently to, a supporting means for supporting a barrier means falls within the scope of this element.




It will be further appreciated that the structure and apparatus in the form of the rail cap means


104


disclosed herein is merely one example of a cap means for covering at least a portion of the open channels


28


or


40


, and it should be appreciated that any structure, apparatus or system for covering an open channel which performs functions the same as, or equivalent to, those disclosed herein are intended to fall within the scope of a cap means for covering an open channel, including those structures, apparatus or systems for covering which are presently known, or which may become available in the future. Anything which functions the same as, or equivalently to, a cap means for covering an open channel falls within the scope of this element.




In accordance with the features and combinations described above, a preferred method of assembling a plurality of fences includes the steps of:




(a) selecting a first multi-position rail;




(b) supporting the first multi-position rail in a laterally extending, elevated orientation such that said first multi-position rail is disposed in a first cross-sectional orientation, and coupling a first barrier means to said rail such that the first barrier means and the rail are disposed in vertical alignment to thereby form a first fence;




(c) selecting a second multi-position rail having substantially the same cross-sectional dimensions as the first multi-position rail; and




(d) supporting the second multi-position rail in a laterally extending, elevated orientation such that said second multi-position rail is disposed in a second cross-sectional orientation that is rotationally displaced in comparison to the first cross-sectional orientation, and coupling a second barrier means to said second multi-position rail such that the second barrier means and the second rail are disposed in a lateral orientation with respect to each other to thereby form a second fence.




A further preferred method of assembling a fence includes the steps of:




(a) selecting an elongate rail having an open channel formed as a portion of the rail, said open channel defining an elongate opening extending along at least a majority length of the rail;




(b) coupling an elongate cap member to the rail such that said cap member covers at least a portion of the open channel of the rail;




(c) coupling a barrier means to the cap member such that said barrier means extends from said cap member to form a fence.




A still further preferred method of assembling a fence includes the steps of:




(a) selecting an elongate rail having an open channel formed as a portion of the rail, said open channel defining an elongate opening extending along at least a majority length of the rail;




(b) coupling an elongate cap member to the rail such that said cap member covers at least a portion of the open channel of the rail, said cap member having spaced-apart openings formed therein;




(c) placing a plurality of fence planks through the openings of the cap member, respectively, such that said fence planks extend sequentially from the open channel of the rail through the openings of the cap member and away from the rail and cap member to thereby form a fence.




Still another method of assembling a fence includes the steps of:




(a) selecting an elongate rail having an open channel formed as a portion of the rail, said open channel defining an elongate opening extending along at least a majority length of the rail; and




(b) inserting a plurality of ends of fence planks into the open channel such that said fence planks extend outwardly from said channel and inserting a plurality of spacers into the open channel and between the planks, respectively, to thereby maintain a minimum spacing between said planks.




It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present invention. Numerous modifications and alternative arrangements may be devised by those skilled in the art without departing from the spirit and scope of the present invention and the appended claims are intended to cover such modifications and arrangements. Thus, while the present invention has been shown in the drawings and fully described above with particularity and detail in connection with what is presently deemed to be the most practical and preferred embodiment(s) of the invention, it will be apparent to those of ordinary skill in the art that numerous modifications, including, but not limited to, variations in size, materials, shape, form, function and manner of operation, assembly and use may be made without departing from the principles and concepts set forth herein.



Claims
  • 1. A fence system comprising:a multi-position rail configured to be supported in a laterally extending, elevated orientation with respect to a reference plane, said rail including supporting means for (i) supporting a first boundary-defining barrier means in vertical alignment with respect to said rail when said rail is disposed in a first cross-sectional orientation, and (ii) supporting a second boundary-defining barrier means in a lateral orientation with respect to said rail when said rail is disposed in a second cross-sectional orientation, said first boundary-defining barrier means and said second boundary-defining barrier means having the same orientation with respect to said reference plane when supported by said multi-position rail; and a boundary-defining barrier means configured and arranged to be supported by the rail.
  • 2. The fence system of claim 1, wherein the boundary-defining barrier means constitutes said first boundary-defining barrier means comprising a plurality of fence planks.
  • 3. The fence system of claim 1, wherein the boundary-defining barrier means constitutes said second boundary-defining barrier means comprising a lattice member.
  • 4. The fence system of claim 1, wherein the supporting means further comprises a first interior side wall and an opposing second interior sidewall defining an open channel therebetween and an elongate opening extending along at least a majority length of the multi-position rail, and a first projection protruding from the first interior sidewall, and wherein the boundary-defining barrier means further comprises a plurality of fence planks each having a first end for inserting into the open channel of the supporting means, wherein at least some of said fence planks include a first protrusion projecting outwardly from the planks, said planks and protrusions being configured and dimensioned to enable the first protrusion to engage against the first projection of the supporting means such that said planks are supported in place by the multi-position rail.
  • 5. The fence system of claim 4, wherein the supporting means further comprises a second projection protruding outwardly from the second interior sidewall, and wherein at least some of the planks include a second protrusion in addition to the first protrusion, said planks and protrusions being configured and dimensioned to enable the first and second protrusions to engage against the first and second projections for increased support of the planks by the multi-position rail.
  • 6. The fence system of claim 1, wherein the multi-position rail comprises an upper rail, the fence system further comprising:a lower, multi-position rail including supporting means for (i) supporting a lower section of the first boundary-defining barrier means in vertical alignment with respect to said lower, multi-position rail when said lower rail is disposed in a first orientation, and (ii) supporting a lower section of the second boundary-defining means in a lateral orientation with respect to said lower, multi-position rail when said lower rail is disposed in a second orientation.
  • 7. The fence system of claim 1, wherein the supporting means comprises:a first interior side wall and an opposing second interior sidewall defining an open channel therebetween and an elongate opening extending along at least a majority length of the multi-position rail; and cap means for covering at least a portion of the open channel and intercoupling the rail and the boundary-defining barrier means such that said cap means resides between said rail and said barrier means.
  • 8. The fence system of claim 1, wherein the supporting means comprises:a first interior sidewall and an opposing second interior sidewall defining an open channel therebetween and an elongate opening extending along at least a majority length of the multi-position rail.
  • 9. The fence system of claim 8, wherein the supporting means further comprises a first projection protruding outwardly from the first interior sidewall.
  • 10. The fence system of claim 1, wherein the multi-position rail includes a cross section having a first, longer dimension and a second, shorter dimension, and wherein the first, longer dimension extends in a substantial vertical direction when said rail is disposed in the first orientation, such that said boundary-defining barrier means is parallel to said first, longer dimension.
  • 11. The fence system of claim 10, wherein the second, shorter dimension extends in a substantial vertical direction when said rail is disposed in the second orientation, such that said boundary-defining barrier means is parallel to said second, shorter dimension.
  • 12. The fence system of claim 1, wherein the supporting means comprises an elongate, open channel and wherein the first barrier means extends into said elongate, open channel when the rail is disposed in the first orientation, and wherein the supporting means further comprises an elongate cap member configured and dimensioned to cover at least a portion of the open channel and wherein the second barrier means is coupled to said cap member when the rail is disposed in the second orientation such that said cap member resides between the rail and the second barrier means.
  • 13. The fence system of claim 1, wherein the first barrier means comprises a plurality of fence planks, the fence system further comprising:spacing means for being inserted into the rail between at least some of the fence planks to thereby maintain a minimum spacing between said at least some of the fence planks.
  • 14. The fence system of claim 1, wherein the first barrier means comprises a plurality of fence planks configured and arranged to be supported by the multi-position rail, and wherein the fence system further comprises:rail means for supporting a plurality of fence planks in a fixed position, said rail means comprising, in part, (i) the multi-position rail, said multi-position rail having an elongate channel formed therein, and further (ii) a sidewall covering the elongate channel, said sidewall having spaced-apart openings formed therein for receiving the fence planks therethrough, respectively.
  • 15. The fence system of claim 1, wherein the multi-position rail includes a hollow portion, and wherein the fence system further comprises:a reinforcement member disposed within the hollow portion of the rail.
  • 16. The fence system of claim 15, wherein the reinforcement member is tubular and has a cross sectional shape that is similar to a cross sectional shape of the hollow portion of the rail.
  • 17. The fence system of claim 1, wherein the boundary-defining barrier means further comprises a plurality of planks, each plank having a front wall, rear wall, and first and second endwalls, each endwall having a cavity formed therein defined by cavity-defining walls, the fence system further comprising:joining means for engaging against cavity-defining walls within cavities of adjacent endwalls of two adjacent planks to thereby join said two adjacent planks.
  • 18. The fence system of claim 17, wherein the cavities in the endwalls each comprise an elongate, open channel having an elongate opening extending along a length of said open channel, said channel being defined by a bottom channel wall that is wider than the elongate opening.
  • 19. The fence system of claim 18, wherein the joining means comprises an elongate strip including a cross section having a first wide end, an opposing second wide end, and an intermediate section that is narrower than the first wide end and the second wide end.
  • 20. The fence system of claim 19, wherein the elongate strip is configured and dimensioned to reside slidably disposed within first and second adjacent open channels of first and second adjacent endwalls of first and second adjacent planks, wherein the first wide end resides within the first open channel and the second wide end resides within the second open channel, and wherein the first wide end is wider than the elongate opening of the first open channel and the second wide end is wider than the elongate opening of the second open channel to prevent the wide ends of the elongate strip from moving through said elongate openings.
  • 21. The fence system of claim 18, wherein the joining means comprises expansion/contraction means for being inserted into an elongate open channel of an endwall of a plank and thereafter expanding into engagement with walls defining said elongate open channel.
  • 22. The fence system of claim 21, wherein the expansion/contraction means comprises a resilient, V-shaped member having resiliency and elastic memory and further comprising a first arm and a second arm joined to said first arm, said first and second arms being moveable toward each other by operation of the resiliency when a compressive force is applied to said first and second arms, and wherein the elastic memory operates to force said first and second arms outwardly away from each other with said compressive force is released.
  • 23. The fence system of claim 19, wherein the expansion/contraction means comprises an elongate V-strip having a V-shaped cross section.
  • 24. The fence system of claim 20, wherein the elongate V-strip is coupled at a narrow edge thereof to a wall defining an open channel of an endwall of a first plank, and wherein a wide portion of the V-strip is configured and dimensioned to reside slidably disposed within an open channel of a second plank positioned adjacent said first plank.
  • 25. A fence system comprising:rail means configured to be supported in a laterally extending orientation for supporting a plurality of fence planks in a fixed position; a plurality of fence planks configured and arranged to be supported by the rail, said fence planks having a substantially rectangular cross section; cap means for covering a portion of the rail and intercoupling the rail and the fence planks such that said cap means resides between said rail and said fence planks; and fastening means for fastening the plurality of fence planks to the cap means such that said plurality of planks can be attached to said cap means without passing through said cap means.
  • 26. The fence system of claim 25, wherein the rail means includes an open channel formed therein and an elongate opening extending along at least a majority length of the rail means, and wherein the cap means includes an elongate cap member configured and dimensioned to clamp onto the rail means.
  • 27. The fence system of claim 26, wherein the rail means includes a first elongate groove formed along a first side thereof, and wherein the cap means includes locking means for engaging against the rail means within the first elongate groove to thereby lock the cap means in place onto the rail means.
  • 28. The fence system of claim 27, wherein the rail means further comprises a second elongate groove formed along a second side thereof, and wherein the locking means further comprises means for engaging against the rail means within the second elongate groove.
  • 29. The fence system of claim 27, wherein the rail means further comprises a first elongate lip that defines a portion of the first elongate groove, and wherein the locking means comprises a first elongate spline configured and dimensioned to engage against the first elongate lip when the cap means is locked into place onto the rail means.
  • 30. The fence system of claim 29, wherein the rail means further comprises a second elongate lip that defines a portion of the second elongate groove, and wherein the locking means comprises a second elongate spline configured and dimensioned to engage against the second elongate lip when the cap means is locked into place onto the rail means.
  • 31. The fence system of claim 25, wherein the cap means includes spaced-apart openings formed therein for receiving the fence planks therethrough, respectively.
  • 32. The fence system of claim 25, wherein the cap means extends along the rail means in a parallel orientation with respect to said rail means, and wherein the planks are disposed in a substantial orthogonal orientation with respect to the rail means and the cap means.
  • 33. The fence system of claim 25, wherein the rail means comprises an elongate, open channel and wherein the cap means is configured and dimensioned to cover at least a portion of the open channel and wherein the planks are coupled to said cap means such that said cap means resides between the rail and the planks.
  • 34. A fence system comprising:rail means configured to be supported in a laterally extending orientation for supporting a plurality of fence planks in a fixed position; a plurality of fence planks configured and arranged to be supported by the rail; and cap means for covering a portion of the rail and intercoupling the rail and the fence planks such that said cap means resides between said rail and said fence planks; wherein the rail means comprises a rounded, convex exterior surface, and wherein the cap means comprises a rounded, concave interior surface having a similar degree of curvature as the rounded, exterior surface of the rail means such that the cap means is disposed in a contiguous grip upon the rail means with the rounded, concave interior surface of the cap means disposed in contact with the rounded, convex exterior surface of the rail means.
  • 35. A fence system comprising:rail means configured to be supported in a laterally extending orientation for supporting a plurality of fence planks in a fixed position; and a plurality of fence planks configured and arranged to be supported by the rail means; wherein the rail means is hollow and includes a sidewall having spaced-apart openings formed therein for receiving the fence planks therethrough, respectively, when said fence planks are attached to said rail means and said rail means is in a first cross-sectional orientation, and fastening means for fastening said plurality of fence planks to said sidewall when said fence planks are attached to said rail means and said rail means is in a second cross-sectional orientation.
  • 36. The fence system of claim 35, wherein the rail means comprises an elongate rail member and wherein the sidewall of the rail means comprises a separate, elongate member disposed in a grip upon the elongate rail member.
  • 37. The fence system of claim 35, a first interior side wall and an opposing second interior sidewall defining an open channel therebetween and an elongate opening extending along at least a majority length of the multi-position rail, and a first projection protruding outwardly from the first interior sidewall.
  • 38. The fence system of claim 35, wherein the sidewall is perforated and the spaced-apart openings thereby constitute perforations.
  • 39. The fence system of claim 35, wherein the spaced-apart openings are evenly spaced.
  • 40. The fence system of claim 1, wherein the boundary-defining barrier means constitutes a second boundary-defining barrier means comprising a picket member.
  • 41. The fence system of claim 7, further comprising fastening means for fastening the barrier means to the cap means and wherein the rail, cap means and barrier means are configured and adapted to be assembled in a manner sufficient to conceal the fastening means from view.
  • 42. A fence system comprising:a multi-position rail configured to be supported in a laterally extending, elevated orientation with respect to a reference plane, said rail including supporting means for (i) supporting a first boundary-defining barrier means in vertical alignment with respect to said rail when said rail is disposed in a first orientation, and (ii) supporting a second boundary-defining barrier means in a lateral orientation with respect to said rail when said rail is disposed in a second orientation; and a boundary-defining barrier means configured and arranged to be supported by the rail; wherein the supporting means comprises: a first interior side wall and an opposing second interior sidewall defining an open channel therebetween and an elongate opening extending along at least a majority length of the multi-position rail; and cap means for covering at least a portion of the open channel and intercoupling the rail and the boundary-defining barrier means such that said cap means resides between said rail and said barrier means; wherein the fence system further comprises fastening means for fastening the barrier means to the cap means and wherein the rail, cap means and barrier means are configured and adapted to be assembled in a manner sufficient to conceal the fastening means from view, and wherein the fastening means is configured to pass through said cap means.
  • 43. The fence system of claim 25, wherein the rail, cap means and fence planks are configured and adapted to be assembled in a manner sufficient to conceal the fastening means from an outside view.
  • 44. The fence system of claim 34, wherein the rail means includes an open channel formed therein and an elongate opening extending along at least a majority length of the rail means, and wherein the cap means includes an elongate cap member configured and dimensioned to clamp onto the rail means.
  • 45. The fence system of claim 44, wherein the rail means includes a first elongate groove formed along a first side thereof, and wherein the cap means includes locking means for engaging against the rail means within the first elongate groove to thereby lock the cap means in place onto the rail means.
  • 46. The fence system of claim 45, wherein the rail means further comprises a second elongate groove formed along a second side thereof, and wherein the locking means further comprises means for engaging against the rail means within the second elongate groove.
  • 47. The fence system of claim 46, wherein the rail means further comprises a first elongate lip that defines a portion of the first elongate groove, and wherein the locking means comprises a first elongate spline configured and dimensioned to engage against the first elongate lip when the cap means is locked into place onto the rail means.
  • 48. The fence system of claim 47, wherein the rail means further comprises a second elongate lip that defines a portion of the second elongate groove, and wherein the locking means comprises a second elongate spline configured and dimensioned to engage against the second elongate lip when the cap means is locked into place onto the rail means.
  • 49. The fence system of claim 34, wherein the cap means includes spaced-apart openings formed therein for receiving the fence planks therethrough, respectively.
  • 50. The fence system of claim 34, wherein the cap means extends along the rail means in a parallel orientation with respect to said rail means, and wherein the planks are disposed in a substantial orthogonal orientation with respect to the rail means and the cap means.
  • 51. The fence system of claim 34, wherein the rail means comprises an elongate, open channel and wherein the cap means is configured and dimensioned to cover at least a portion of the open channel and wherein the planks are coupled to said cap means such that said cap means resides between the rail and the planks.
  • 52. The fence system of claim 34, further comprising fastening means for fastening the fence planks to the cap means and wherein the rail, cap means and fence planks are configured and adapted to be assembled in a manner sufficient to conceal the fastening means from an outside view.
  • 53. A fence system comprising:a rail configured to be supported in a laterally extending orientation for supporting a plurality of fence planks in a fixed position; a plurality of fence planks configured and arranged to be supported by the rail, each of said plurality of planks comprising a wall; and cap means for covering a portion of the rail and intercoupling the rail and the fence planks, said cap means forming a sidewall extending along a majority of a length of said rail; wherein said cap means is attached to said fence planks such that said wall of said planks is positioned against said sidewall in a co-planar relationship such that said cap means resides between said rail and said fence planks, and said wall of said planks extends beyond said rail to thereby form a barrier that is coplanar with said sidewall.
  • 54. A fence system comprising:rail means supported in a laterally extending orientation for supporting a plurality of fence planks in a fixed position; a plurality of fence planks supported by the rail; cap means for covering a portion of the rail and intercoupling the rail and the fence planks such that said cap means resides between said rail and said fence planks; and fastening means for fastening the plurality of fence planks to the cap means such that said plurality of planks can be attached to said cap means without passing through said cap means, and wherein said fastening means extends through only one side of said plurality of fence planks.
  • 55. A fence system comprising:rail means configured to be supported in a laterally extending orientation for supporting a plurality of fence planks in a fixed position; a plurality of fence planks configured and arranged to be supported by the rail, said fence planks having a substantially uniform thickness; cap means for covering a portion of the rail and intercoupling the rail and the fence planks such that said cap means resides between said rail and said fence planks; and fastening means for fastening the plurality of fence planks to the cap means such that said plurality of planks can be attached to said cap means without passing through said cap means.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of co-pending U.S. patent application Ser. No. 09/232,118, filed Jan. 15, 1999, entitled “Fence System with Variable Position Rail,” which is hereby incorporated by reference herein in its entirety, including but not limited to those portions that specifically appear hereinafter.

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Entry
Two (2) end-view photocopies of a product currently being produced and sold by Thermal Industries, Inc.
Continuations (1)
Number Date Country
Parent 09/232118 Jan 1999 US
Child 10/267436 US