Patent Application
20080050104
With reference to
In the first filament assembly 14, a lead 14c is connected to one end of the filament coil 14b and is electrically connected to an external lead 18a that projects through a sealed portion 12a of the light emitting bulb 11, by way of a metal foil 13a sealed within the sealed portion 12a, and another lead 14a is connected to the other end of the filament coil 14b and is electrically connected to an external lead 18d that projects through the other sealed portion 12b of the light emitting bulb 11, by way of a metal foil 13d sealed within the sealed portion 12b. There is an insulating tube 25 on the portion of the lead 14c that is opposite the filament coil 15b of the second filament assembly 15.
Further, in the second filament assembly 15, a lead 15c is connected to one end of the filament coil 15b and is electrically connected to an external lead 18b by way of a metal foil 13b sealed within the sealed portion 12a, and another lead 15a is connected to the other end of the filament coil 15b and is electrically connected to an external lead 18c by way of a metal foil 13c sealed within the sealed portion 12b. There is an insulating tube 25 on the portion of the lead 15a that is opposite the filament coil 14b of the one filament assembly 14.
The filament assemblies 14, 15 are connected by way of their respective external leads to separate power supply equipment, by which power can be supplied individually to the filaments 14b, 15b of the filament assemblies 14, 15.
Further, a circular anchor 17 is set along the axial direction of the light emitting bulb 11 in a position between the inner wall of the light emitting bulb 11 and the insulating tube 25. Each filament 14b, 15b is supported by, for example, three anchors 17 so that it does not contact the light emitting bulb 11.
The filament lamp 10 has a straight-line light emitting bulb 11 made of a light-transparent material, such as quartz glass, and is formed with both ends fused into sealed parts 12a, 12b. Within this light emitting bulb 11, multiple -for example, two- filament assemblies 14, 15 are arranged sequentially in the axial direction of the light emitting bulb 11; a halogen gas and a specified discharge-suppressing gas described below are sealed within bulb 11.
As shown in
The lead 14a of the first filament assembly 14 is formed of a single strand of wire and comprises a coiled filament connector 141a that extends parallel to the coil axis of filament 14b with which it connects a radial direction part 143a that is continuous with the filament connector 141a and extends in the radial direction from the filament connector 141a, and a straight lead body 142a that is continuous with the radial direction part 143a and extends in the axial direction of the coil of the filament connector 141a.
The filament connector part 141a has an outside diameter matching the inside coil diameter of the filament coil 14b.
Further, the lead 14c of the first filament assembly 14 has the same constitution as the lead 14a, with the symbols labeling each part changed for convenience to a “c” from the “a” of the constituent parts of the lead 14a.
In the first filament assembly 14, as shown in
Similar to the lead 14c at one end, the filament connector 141c is positioned in contact with the inner surface of the filament coil 14b, and the radial direction part 143c is sandwiched within the coil pitch of the filament coil 14b so that it projects outward in the radial direction of the filament coil 14b, by which a connection between the lead 14c and the filament coil 14b is achieved.
Further, the second filament assembly 15 has the same constitution as the first filament assembly 14, and comprises a filament coil 15b, a power supply lead 15a connected to the other end of the filament coil 15b, and a lead 15c connected to one end of the filament coil 15b.
The lead 14a at the other end of the first filament 14 is electrically connected to an external lead 18d by way of a metal foil 13d that is sealed within the sealed part 12b at the other end of the light emitting bulb 11. Further, the lead 14c at one end extends along the bulb axis of the light emitting bulb 11 so that it does not contact the second filament assembly 15, and is electrically connected to the external lead 18a by way of a metal foil 13a that is sealed within the sealed part 12a at one end of the light emitting bulb 11.
The lead 15a at the other end of the second filament 15 extends along the bulb axis of the light emitting bulb 11 so that it does not contact the first filament assembly 14, and is electrically connected to the external lead 18c by way of a metal foil 13c that is sealed within the sealed part 12b at one end of the light emitting bulb 11. Further, the lead 15c is electrically connected at one end to the external lead 18b by way of a metal foil 13b that is sealed within the sealed part 12a at one end of the light emitting bulb 11.
In this filament lamp 10, there are insulating tubes made of an insulating material, such as quartz, in places where the lead of a filament assembly is opposite the filament or lead of the other filament assembly. By using these insulating tubes, it is possible to reliably prevent electrical short circuits caused by contact between a lead and the anchor 17, described below, attached to a filament.
Specifically, an insulating tube 25 is placed on lead 14c at one end of the first filament assembly 14 where it is opposite the filament coil 15b of the second filament assembly 15, and an insulating tube 25 is placed on lead 15a at the other end of the second filament assembly 15 where it is opposite the filament coil 14b of the second filament assembly 14.
In the filament lamp 10, multiple circular anchors 17 are placed along the direction of the bulb axis of the light emitting bulb 11 in positions between the inner wall of the light emitting bulb 11 and the insulating tubes 25; each of the filament coils 14, 15 are supported by, for example, three anchors so that they do not contact the light-emission bulb 11.
The anchors 17 are flexible to the extent that multiple filament assemblies can be easily inserted and positioned in the light emitting bulb 11 during the manufacture of the filament lamp 10.
In a filament lamp 10 with the constitution described above, each of the external leads of the filament assemblies 14, 15 is electrically connected by power supply wiring to power supply device 73 that supplies, for example, single-phase alternating current power so that there will be the same phase at the adjacent ends of the first filament assembly 14 and the second filament assembly 15.
As a concrete explanation of the state of the connection between the filament assemblies 14, 15 and the power supply device 73, as shown in
Thyristors SCR, for example, can be used as the power control means 74a, 74b in this filament lamp 10, and it is possible to adjust the amount of current fed to the filament assemblies 14, 15 in a range from 0 to 100% of the maximum rated current value of the filament coils 14b, 15b.
It is also possible to use a constitution in which one end of the filament coil 14b of the first filament assembly 14 is electrically connected to the ground side G of the power supply device 73 and the other end is electrically connected to the high-voltage side H of the power supply device 73, while the other end of the filament coil 15b of the second filament assembly 15, which is adjacent to on end of the first filament coil 14b, is electrically connected to the ground side G of the power supply device 73 and the one end is electrically connected to the high-voltage side H of the power supply device 73.
As stated above, a discharge-suppressing gas with a high dielectric break-down voltage value, to which is added a halogen gas to use the halogen cycle, is sealed within the light emitting bulb 11 in the filament lamp 10 described above. By this means, it is possible to reliably prevent the occurrence of unwanted discharge, even in the event that there is a difference of electrical potential between the adjacent ends of the first filament assembly 14 and the second filament assembly 15.
As the discharge-suppressing gas it is possible to use, for example, nitrogen gas, a rare gas such as argon or krypton, or a mixture of nitrogen and a rare gas; of these, nitrogen gas is particularly preferable because it has a higher dielectric break-down voltage value than the other gases.
The amount of rare gas sealed in is preferably in the range of about 0.8×105 to 1×106 Pa at normal temperature.
In the filament lamp described above, when power controlled at an appropriate level by the power control means 74a, 74b is fed to the filament assemblies 14, 15, a difference of electrical potential is generated between the ends of each of the filament coils 14b, 15b, so a current flows through filament coils 14b, 15b and a state of light emission begins. In this state, the difference of electrical potential between one end of the filament coil 14b of the first filament assembly 14 and the other end of the filament coil 15b of the second filament assembly 15 is slight or non-existent. For example, in the event that a current equivalent to the maximum rated current value is supplied to the filament coils 14b, 15, the one end of filament coil 14b of the first filament assembly 14 and the other end of the filament coil 15b of the second filament assembly 15 will have the same electrical potential.
Moreover, by means of a filament lamp 10 with the constitution described above, it is possible to independently control the state of light emission of the filaments 14b, 15b, and so it is possible to reliably obtain the desired distribution of luminance. Moreover, because alternating current power can be supplied so that the adjacent ends of the first filament assembly 14 and the second filament assembly 15 are in the same phase, the difference of electrical potential between them will be slight or zero, and so it is possible to reliably prevent the occurrence of unwanted discharge between the filaments 14b, 15b or between the neighboring leads 14c, 15a. As a result, it is possible to reliably prevent occurrence of the defect of melt-through of a filament coil or lead.
Further, the filament connectors 141a, 141c of leads 14a, 14c are positioned in a state of contact by insertion into the internal space of the filament coil 14b and the filament coil 14b and the leads 14a, 14c are connected with the radial direction parts 143a, 143c sandwiched in the coil pitch. Displacement in the axial direction of the filament coil 14b and displacement in the radial direction are controlled by this means, and so even in the event of connection between leads 14a, 14c and a filament coil 14b that has a large wire diameter and a large coil diameter, the two can be reliable connected without enlarging the wire diameter of the leads 14a, 14c to match the inside diameter of the filament coil 14b. For example, even it the filament coil has a wire diameter of 0.5 mm and a coil winding diameter of 4.3 mm and the lead has a wire diameter of 0.8 mm, the two can be reliably connected. Further, the same applies to the second filament assembly 15.
Accordingly, it is possible to supply a high power level of, for example, 200 W/cm or more in the filament coils 14b, 15b and to reliably prevent the occurrence of short circuits between adjacent filaments while still having a constitution that enables a rapid rise to the desired state of light emission in the filament coils 14b, 15b.
Further, even in the event that a difference of electrical potential arises because currents of different size are supplied to the filament coils 14b, 15b, because of a constitution in which a specified discharge-suppressing gas having a high dielectric break-down is sealed within the light emitting bulb 11, it is possible to prevent, even more reliably, the occurrence of unwanted discharge caused by that difference of electrical potential. Accordingly, it is possible to reliably obtain the desired distribution of irradiation.
As shown in
To explain concretely the state of the connections between the filament assemblies 14, 15 and the power supply device 75 in this embodiment, one end of the filament coil 14b of the first filament assembly 14 is electrically connected, by way of the power control means 74a, to the S terminal of the power supply device 75, and the other end is electrically connected, by way of the power control means 74a, to the R terminal of the power supply device 75. Further, the other end of the filament coil 15b of the second filament assembly 15 that is adjacent to the one end of the first filament coil 14b is electrically connected, by way of the power control means 74b, to the S terminal of the power supply device 75, and the one end is electrically connected, by way of the power control means 74b, to the T terminal of the power supply device 75. In other words, the filament coil 14b of the first filament assembly 14 is connected to the R-S phase and the filament coil 15b of the second filament assembly 15 is connected to the S-T phase, by which means power is supplied individually to the filament coils 14b, 15b, by way of the power control means 74a, 74b, making it possible to individually control the state of light emission of the filament coils 14b, 15b.
By means of a filament lamp with this sort of constitution, it is possible to obtain the same results as described above, and by using power supply device 75 that supplies three-phase alternating current power, it is possible to make a dispersed connection of a number of filaments electrically connected to each phase. And so, the current flowing in one phase can be less than that in the case of a single phase and the current required of the power supply device can be relatively low, so that the cost of supplying power can be reduced.
Further, in the filament lamp of this invention, the number of filaments can be changed appropriately in accordance with the purpose; as shown in
This filament lamp 10 has a straight-line light emitting bulb 11 made of a light-transparent material such as quartz glass and formed with both ends fused into sealed parts 12a, 12b. Within this light emitting bulb 11 there are three filament assemblies 14, 15, 16, having the same constitution as that shown in
The leads 14c, 15c, 16c at one end of the first filament assembly 14, the second filament assembly 15, and the filament assembly 16 are electrically connected, by way of the metal foils 13d, 13e, 13f which are sealed within the sealed portions at one end, to external leads 18d, 18e, 18f, and the leads 14a, 15a, 16a at the other end are electrically connected, by way of the metal foils 13a, 13b, 13c which are sealed within the sealed portions at the other end, to external leads 18a, 18b, 18c.
In this filament lamp 10, the external leads of the filament assemblies 14, 15, 16 are electrically connected by power supply wiring to the power supply device 75 so that the adjacent ends of the first filament assembly 14 and the second filament assembly 15 are in the same phase and the adjacent ends of the second filament assembly 15 and the third filament assembly 16 are in the same phase.
To concretely explain the state of the connections between the filament assemblies 14, 15, 16 and the power supply device 75, as shown in
In this filament lamp 10, also, it is preferable that a discharge-suppressing gas with a high dielectric break-down voltage value, to which is added a halogen gas to use the halogen cycle, be sealed within the light emitting bulb 11. By this means, it is possible to reliably prevent the occurrence of unwanted discharge even in the event that there is a difference of electrical potential between the adjacent ends of neighboring filament assemblies. The same gases used in the embodiment described above can be used as the discharge-suppressing gas.
In the filament lamp described above, when power controlled at an appropriate level by the power control means 74a, 74b, 74c is fed to the filament assemblies 14, 15, 16, a difference of electrical potential is generated between one end and the other end of each of the filament coils 14b, 15b, 16b, so a current flows through filament coils 14b, 15b, 16b and a state of light emission begins. In this state, the difference of electrical potential between one end of the filament coil 14b or lead of the first filament assembly 14 and the other end of the filament coil 15b or lead of the second filament assembly 15 is slight or non-existent, and the difference of electrical potential between one end of the filament coil 15b or lead of the second filament assembly 15 and the other end of the filament coil 16b or lead of the third filament assembly 16 is slight or non-existent.
Moreover, by means of a filament lamp 10 with the constitution described above, it is possible to control independently the state of light emission of the filaments 14b, 15b, 16b, and so it is possible to reliably obtain the desired distribution of luminance. Moreover, because three-phase alternating current power can be supplied so that the adjacent ends of the filament assemblies are in the same phase, the difference of electrical potential between them will be slight or zero, and so it is possible to reliably prevent the occurrence of unwanted discharge between the neighboring filaments or between the neighboring leads. As a result, it is possible to reliably prevent occurrence of the defect of melt-through of a filament coil or lead.
Further, even in the event that a difference of electrical potential between the adjacent ends of the filament coils 14b, 15b, 16b arises because currents of different size are supplied to the filament coils 14b, 15b, 16b, because of a constitution in which a specified discharge-suppressing gas is sealed within the light emitting bulb 11, the discharge-suppressing gas will have a high dielectric break-down and it is possible to prevent, even more reliably, the occurrence of unwanted discharge caused by that difference of electrical potential. Accordingly, it is possible to reliably obtain the desired distribution of irradiation.
Moreover, it is possible to give the filament lamp of this invention the constitution shown in
As shown in
The hook-shaped portion 140a comprises a radial direction part 143a that is continuous with the lead body 142a and is bent to extend in a direction perpendicular to the lead body 142a, a coiled filament connector 141a that is continuous with the radial direction part 143a and that extends with its coil axis parallel to the lead body 142a, and an L-shaped part 144a that is continuous with the filament connector 141a, extends in a direction perpendicular to the direction of the coil axis, and is bent so the tip extends in the direction of the coil axis.
The filament connector 141a has an outside diameter that matches the inside coil diameter of the filament coil 14b.
The tip of the L-shaped part 144a of the lead 14a has an edgeless globular part 145a formed by melting with, for example, a laser.
The lead 14c at the one end of the first filament assembly 14 has the same constitution as the lead 14a, with the symbols labeling each part changed for convenience to a “c” from the “a” of the constituent parts of the lead 14a.
In first filament assembly 14, by twisting the other end of the filament coil 14b onto the L-shaped 144a of the lead 14a, the filament connector 141a can be inserted in the internal space in the other end of the filament coil 14b and positioned with its outer surface in contact with the inner surface of the filament coil 14b; the L-shaped part 144a will be sandwiched within the coil pitch of the filament coil 14b and will project outward in the radial direction of the filament coil 14b, by which means the connection of the lead 14a and the filament coil 14b is achieved.
Similar to the lead 14c, the filament connector 141c is positioned with its outer surface in contact with the inner surface of the filament coil 14b; the L-shaped part 144c is sandwiched within the coil pitch of the filament coil 14b and projects outward in the radial direction of the filament coil 14b, by which means the connection of the lead 14c and the filament coil 14b is achieved.
The second filament assembly 15 and the third filament assembly 16 have the same constitution as the first filament assembly 14, with the power supply lead 15a (16a) connected to the other end of the filament coil 15b (16b) and the lead 15c (16c) connected to the one end of the filament coil 15b (16b).
As shown in
Forming the opening 197 is not essential, but making the opening 197 in the support piece enables enlargement of the gap between the support piece and the filament coil and makes it possible to reduce the thermal load on the support piece.
Further, the other support pieces 19b, 19c, 19d are constituted in the same way as the support piece 19a.
The first filament assembly 14 is attached to the support piece 19a by engaging the L-shaped part 144a of the lead 14a on the other end in the cut-out 196 of the support piece 19a and inserting the lead body 142a into the opposite cut-out 193, with the filament coil 14b extending from the support piece 19a in a direction perpendicular to one face of the support piece 19a. The lead 14c at the one end is similarly attached to the support piece 19b by engaging the L-shaped part 144c of the lead 14c on the one end in a cut-out of the support piece 19b and inserting the lead body 142c into the opposite cut-out, with the filament coil 14b extending from the support piece 19b in a direction perpendicular to the other face of the support piece 19b.
The lead 14a at the other end of the first filament assembly 14 is electrically connected, by way of the metal foil 13a sealed within the sealed portion 12a at the other end of the light emitting bulb 11, to the external lead 18a.
Further, the lead 14c at one end is inserted into cut-outs in support pieces 19c, 19d not used for determining the positions of the hook-shaped parts of the leads of the second filament assembly 15 and the third filament assembly 16, and extends along the bulb axis of the light emitting bulb 11; it is electrically connected, by way of the metal foil 13d sealed within the sealed portion 12b at the one end of the light emitting bulb 11, to the external lead 18d.
The second filament assembly 15 is attached to the support piece 19b by engaging the hook-shaped part of the lead 15a on the other end in a cut-out of the support piece 19b not used for determining the position of the lead 14c of the first filament assembly 14 and inserting the lead body 152a into the opposite cut-out, with the filament coil 15b extending from the support piece 19b in a direction perpendicular to one face of the support piece 19b. The hook-shaped part of the lead 15c at one end is attached to the support piece 19c in the same way, by which means the second filament assembly 15 is positioned and supported in the light emitting bulb 11.
The lead 15a at other end of the second filament assembly 15 is inserted into the cut-out 191 in support piece 19a, which is not used for determining the positions of the lead 14a of the first filament assembly 14 (see
Further, the lead 15c at one end is inserted into a cut-out in the support piece 19d that is not used for determining the positions of the lead 16c of the third filament assembly 16, and extends along the bulb axis of the light emitting bulb 11. The lead 15c is electrically connected, by way of the metal foil 13e sealed within the sealed portion 12b at the one end of the light emitting bulb 11, to the external lead 18e.
The third filament assembly 16 is attached to the support piece 19c by engaging the hook-shaped part of the lead 16a on the other end in a remaining cut-out of the support piece 19b that supports the second filament assembly 15 and inserting the lead body into the opposite cut-out, with the filament coil 16b extending from the support piece 19c in a direction perpendicular to one face of the support piece 19c. The hook-shaped part of the lead 16c at one end is attached to the support piece 19d in the same way, by which means the third filament assembly 16 is positioned and supported in the light emitting bulb 11.
The lead 16a at the other end of the third filament assembly 16 is inserted into cut-outs in support pieces 19b, 19a that are not used for determining the positions of the leads 14a, 14c, 15a of the other filament assemblies 14, 15 (for example, cut-out 195 in support piece 19a; see
The lead 16c at one end of the filament assembly 16 is electrically connected, by way of the metal foil 13f sealed within the sealed portion 12b at the one end of the light emitting bulb 11, to the external lead 18f.
In this filament lamp 10, the external leads of the filament assemblies 14, 15, 16 are electrically connected by power supply wiring to the power supply device 75, which supplies three-phase alternating current power, in such a way that the adjacent ends of the first filament assembly 14 and the second filament assembly 15 are in the same phase and the adjacent ends of the second filament assembly 15 and the third filament assembly 16 are in the same phase. Specifically, as shown in
Moreover, by means of a filament lamp 10 with the constitution described above, it is possible to obtain the same results as with the filament lamp 10 described above. That is, it is possible to control independently the state of light emission of the filaments 14b, 15b, 16b, and so it is possible to reliably obtain the desired distribution of luminance. Moreover, because three-phase alternating current power can be supplied so that the adjacent ends of the filament assemblies are in the same phase, the difference of electrical potential between them will be slight or zero, and so it is possible to reliably prevent the occurrence of unwanted discharge between the neighboring filaments or between the neighboring leads. As a result, it is possible to reliably prevent occurrence of the defect of melt-through of a filament coil or lead.
Further, even in the event that a difference of electrical potential between the adjacent ends of the filament coils 14b, 15b, 16b arises because currents of different size are supplied to the filament coils 14b, 15b, 16b, because of a constitution in which a specified discharge-suppressing gas is sealed within the light emitting bulb 11, the discharge-suppressing gas will have a high dielectric break-down and it is possible to prevent, even more reliably, the occurrence of unwanted discharge caused by that difference of electrical potential. Accordingly, it is possible to reliably obtain the desired distribution of irradiation.
Also, the leads of the filament assemblies are supported by support pieces that form a positioning mechanism by engaging the hook-shaped portions in the cut-outs, by which means displacement (movement) of the filament coil in the peripheral direction is controlled and so position determining of the filament assemblies can be made even more reliable.
Accordingly, the filament coils 14b, 15b, 16b can be precisely and easily positioned in its desired position in the light emitting bulb 11, and changes in the position of the filament assembly over time can be prevented so that it is possible to reliably maintain the initial performance over a long period.
Further, in the event that it is necessary to replace a constituent part of a filament lamp because of an unexpected incident, such as a broken wire in the filament coil 14b, 15b, 16b, because the filament coils 14b, 15b, 16b are positioned in the light emitting bulb 11 with high reproducibility and high precision, it is possible to assure the reproducibility of the luminance distribution before and after replacement of a filament assembly.
In this way, given a constitution in which two neighboring filament assemblies are supported by a common support piece, the hook-shaped parts of leads that are engaged in the same support piece are each close to the other filament assembly, but because a globular part is formed on the tip of the hoop-shaped part of each lead, it is difficult for discharge to concentrate at the end of the lead, and so it is possible to reliably prevent the occurrence of unwanted discharge between neighboring leads.
The explanation above has been of constitutions that supply alternating current power to each of multiple filament assemblies, but it is possible in the filament lamp of this invention to have a constitution in which direct current power is supplied to the filament assemblies. The following explanation gives an example of a filament lamp with the constitution shown in
Further, the lead 15c at one end of the second filament assembly 15 is connected to the high-voltage side (positive electrode side) of the second direct current power supply 78b, and the lead 15a at the other end of the second filament assembly 15 is connected to the low-voltage side (negative electrode side) of the second direct current power supply 78b.
Accordingly, the adjacent ends of the first filament assembly 14 and the second filament assembly 15 have the same polarity, and the direct current power supply devices 78a, 78b invests direct current power separately in the filament coils 14b, 15b.
A filament lamp constituted as described above provides the same results as a constitution in which alternating current power is supplied to the filament assemblies. That is, because direct current power is supplied so that the adjacent ends of the first filament assembly 14 and the second filament assembly 15 have the same polarity, even in the event that a large amount of power is supplied to the filaments, the difference in electrical potential between them will be slight or zero, and so it is possible to reliably prevent the occurrence of unwanted discharge between the filament coils 14b, 15b or between the leads 14c, 15c. As a result it is possible to reliably prevent the occurrence of the defect of filament or lead melt-through.
Further, even in the event that a difference of electrical potential arises because currents of different size are supplied to the filament coils, a discharge-suppressing gas is sealed within the light emitting bulb, and since the discharge-suppressing gas has a high dielectric break-down, it is possible to prevent, even more reliably, the occurrence of unwanted discharge.
Embodiments of the filament lamp of this invention have been explained above, but the invention is not limited to these embodiments; various changes can be made.
For example, the number of filament assemblies is not limited, and can be changed as is appropriate to the purpose. If there is a large number of filament assemblies, it is possible to control the distribution of luminance relative to the article to be treated even more precisely. For a diffusion process that requires highly precise temperature control, for example, five or more are preferable, and in the event of treatment of large semiconductor wafers of a diameter of 300 mm or more, seven to nine are preferable.
Also, the conductive material fused into the sealed portions is not limited to metal foil; a plate-shaped piece can be used.
As stated above, the filament lamp of this invention is constituted to enable independent control of the state of light emission of multiple filaments arranged within the light emitting bulb, and it is constituted to enable investment of large amounts of power into the filament assemblies without causing unwanted discharge between the filament assemblies. It is, therefore, very useful as a heating light source for light-irradiation-type heat treatment. The light-irradiation-type heat treatment device of this invention is explained below.
This light-irradiation-type heat treatment device 100 has a chamber 300 of which the interior space is divided vertically by an aperture plate 4 made of quartz, for example, forming a lamp unit accommodation space S1 and a heat treatment space S2.
In the lamp unit accommodation space S1, a first lamp unit 200A having perhaps ten of the filament lamps 10 described above positioned with their central lamp axes in one plane and parallel at a specified distance and a second lamp unit 200B having perhaps ten of the filament lamps 10 described above positioned with their central lamp axes in one plane and parallel at a specified distance are arranged opposite each other, one above and one below.
The filament lamps 10 of the first lamp unit 200A and the filament lamps 10 of the second lamp unit 200B have their central lamp axial directions crossing each other.
A reflecting mirror 201 that reflects the light beams irradiated upward from the first lamp unit 200A and the second lamp unit 200B onto the article to be treated W is located above the first lamp unit 200A.
The reflecting mirror 201 is, for example, gold coated onto a base of oxygen-free copper, and the reflecting cross section has a shape selected from, for example, part of a circle part of an ellipse, part of a parabola, or flat.
The filament lamps 10 of the first lamp unit 200A are supported by a pair of first fixed beds 650, 651. The first fixed beds 650, 651 comprise conductive beds 66 made of a conductive material and support beds 67 made of a ceramic or other insulating material. The support beds 67 are mounted on the wall of the chamber 300 and support the conductive beds 66.
Taking the number of filament lamps 10 making up the first lamp unit 200A as n1 and the number of filament assemblies in a filament lamp 10 as m1, n1×m1 sets of paired first fixed beds 650, 651 will be required for a constitution that supplies power independently to all the filament assemblies.
The filament lamps 10 of the second lamp unit 200B are supported by second fixed beds (not shown); the second fixed beds, like the first fixed beds, comprise conductive bed and support beds.
Taking the number of filament lamps 10 making up the second lamp unit 200B as n2 and the number of filament assemblies in a filament lamp 10 as m2, n2×m2 set of paired second fixed beds will be required for a constitution that supplies power independently to all the filament assemblies.
Paired power source supply ports 71, 72 that are connected to the power supply wiring from the multiple power supply devices that make up a power source 7 are located in the chamber 300; the number of sets of paired power source supply ports 71, 72 is set in accordance with the number of filament lamps 10 and the number of filament assemblies in each filament lamp 10.
In this embodiment, the power source supply ports 71 are electrically connected to the conductive beds 66 of the first lamp fixed beds 650 and the conductive beds 66 of the first lamp fixed beds 650 are electrically connected to, for example, the external leads that are connected to the leads 14a connected to the other ends of the filament coils 14b.
Further, the power source supply ports 72 are electrically connected to the conductive beds 66 of the first lamp fixed beds 651 and the conductive beds 66 of the first lamp fixed beds 651 are electrically connected to, for example, the external leads that are connected to the leads 14c connected to the one ends of the filament coils 14b. By this means, the filament coils 14b of one filament lamp in the first lamp unit 200A are electrically connected to the power supply device 7a of the power source 7.
Further, the other filament coils 15b, 16b in this filament lamp 10 are electrically connected in the same way to power supply devices by other paired power source supply ports 71, 72. Then, the same electrical connections to power supply devices are made for the filament coils of other filament lamps 10 making up the first lamp unit 200A and the filament coils of the filament lamps 10 making up the second lamp unit 200B.
By means of this type of arrangement, the distribution of luminance on the article to be treated W can be set at will and with high precision by selectively lighting the filament coils or by individually regulating the amount of power supplied to each filament coil.
A cooling mechanism to cool the filament lamps during heat treatment of the article to be treated W is installed in this light-irradiation-type heat treatment device.
Concretely, cooling air from a cooling air unit 8 mounted outside the chamber 300 is introduced into the lamp unit accommodation space S1 by way of the jet 82 of a cooling air supply nozzle 81, and by blowing this cooling air onto the filament lamps in the first lamp unit 200A and the second lamp unit 200B, the light emitting bulbs 11 that make up each filament lamp 10 are cooled, after which cooling air that has attained a high temperature through heat exchange is exhausted to the outside through a cooling air exhaust port 83 formed in the chamber 300.
Because the sealed parts 12a, 12b of the filament lamps 10 have lower temperature resistance than other parts, it is desirable that the jets 82 of the cooling air supply nozzles 81 of this cooling mechanism be formed pointing at the sealed parts 12a, 12b of the filament lamps so as to preferentially cool the sealed parts 12a, 12b of the filament lamps.
Now, the flow of the cooling air introduced into the lamp unit accommodation space S1 is set so that cooling air that has attained a high temperature through heat exchange does not heat the filament lamps instead, and so that the reflecting mirror 201 is cooled simultaneously. Further, it is not necessary to set the flow of cooling air so the reflecting mirror 201 will be cooled simultaneously if the reflecting mirror 201 is constituted with water cooling by means of a water cooling mechanism (not shown).
Further, this light-irradiation-type heat treatment device 100 is constituted with jets 82 of the cooling air supply nozzles 81 positioned near the aperture plate 4 so the aperture plate 4 is cooled by cooling air from the cooling air unit 8. This makes it possible to reliably prevent the occurrence of such defects as temperature control redundancy of the article to be treated W by the action of unwanted heating of the article to be treated W (for example, overshoot when the temperature of the treated material exceeds the set temperature) when there is secondary thermal radiation from the aperture plate 4 of heat radiated from the heated article to be treated W, or reduced temperature uniformity in the article to be treated W caused by scattered temperatures in the aperture plate 4 itself, which has stored heat, or a drop in the rate of temperature drop by the article to be treated W.
In the heat treatment space S2 in the chamber 300, there is a treatment support 5 to which the article to be treated W is fixed.
In the event that the article to be treated W is a semiconductor wafer, the treatment support 5 is a thin, ring-shaped body made of a high melting point metallic material such as molybdenum, tungsten, or tantalum, of a ceramic material, such as silicon carbide (SiC), or of quartz or silicon (Si). The treatment support 5 is preferably constructed with a guard ring structure formed with steps to support the semiconductor wafer within a circular opening.
Because the treatment support 5 itself is raised to a high temperature by the light irradiation, the treatment support 5 provides supplemental thermal radiation to the opposing edge of the semiconductor wafer, and thus compensates for reduced temperatures at the edge of the semiconductor wafer caused by such things as thermal radiation from the edge of the semiconductor wafer.
In order to monitor the temperature distribution of the article to be treated W, multiple temperature gauges, comprising thermocouples or radiation thermometers, are placed behind the article to be treated W that is set on the treatment support 5, in contact with or close to the article to be treated W, and the temperature gauges 91 are connected to a thermometer 9. There are no particular limits on the number or positioning of the temperature gauges 91 which can be placed in consideration of the dimensions of the article to be treated W.
Based on the temperature information monitored by the temperature gauges 91, the thermometer 9 has the functions of calculating the temperatures at the measurement points of the temperature gauges 91, based on the temperature information monitored by the temperature gauges 91, and sending the calculated temperature information to the main controller 3 by way of the temperature controller 92.
The main controller 3 has the function of sending commands to the temperature controller 92, based on the temperature information at the measurement points on the article to be treated W, so that the temperatures on the article to be treated W will be at the specified level and distributed uniformly.
The temperature controller 92 has the function of controlling, on the basis of commands from the main controller 3, the amounts of power supplied to the filament coils of the filament lamps from the power source 7.
In the event that the main controller, receives temperature information from the temperature controller to the effect that the temperature at a measurement point is lower than the designated temperature, it sends a command to the temperature controller 92 to increase the amount of power supplied to the filament coils that provide light-irradiation to the measurement point in question and nearby positions, so that the light radiated from those filament coils will be increased. On the basis of commands sent by the main controller 3, the temperature controller 92 increases the power supplied from the power source 7 to the power source supply ports 71, 72 connected to the filament coils in question.
The main controller 3 also sends commands to the cooling air unit 8 when the filament lamps 10 in the lamp units 200A, 200B are burning, and based on those commands, the cooling air unit 8 provides cooling air so that the light emitting bulbs 11, the reflecting mirror 201, and the aperture plate 4 do not overheat.
A process gas unit, which introduces and exhausts process gases to and from the heat treatment space S2 in accordance with the variety of heat treatment, is connected to this light-irradiation-type heat treatment device.
In the event of a thermal oxidation process, for example, a process gas unit 800 is connected to introduce and exhaust oxygen gas to the heat treatment space S2, and to introduce a purge gas (such as nitrogen gas) to purge the heat treatment space S2 and exhaust it.
The process gas and purge gas from the process gas unit 800 are introduced into the heat treatment space S2 by way of jets 85 of gas supply nozzles 84 installed in the chamber 300, and are exhausted to the outside by way of exhaust ports 86.
In the light-irradiation-type heat treatment device 100 described above, the filament coils of the filament lamps making up the first lamp unit 200A and the second lamp unit 200B are lit by supplying power controlled at the proper level to them from the power source 7; by this means the light radiated by the filament lamps irradiates the article to be treated W mounted in the heat treatment space S2 through the aperture plate 4, either directly or reflected by the reflecting mirror 201, and heat treatment of the article to be treated W is performed.
Also, by means of the light-irradiation-type heat treatment device 100 described above, the filament lamps that make up the first lamp unit 200A and the second lamp unit 200B are constituted to prevent unwanted discharge between the adjacent parts of neighboring filament assemblies, and so in both the first lamp unit 200A and the second lamp unit 200B, filament lamps 10 that have multiple filament assemblies orderly arranged lengthwise in the light emitting bulb, power being supplied to each filament assembly independently, are arranged in rows. By this means, it is possible to adjust the distribution of luminance both along the axial direction of the light emitting bulbs and in the perpendicular direction, and it is therefore possible to set with high precision the distribution of luminance on the surface of the article to be treated W.
It is possible, for example, to define a small, special region with a total length shorter than the light emission length of the filament lamp and to set a luminance level for that special region, and so it is possible to set a luminance distribution that reflects the characteristics of the special region and the other regions. In the event that, on the article to be treated W shown in
Further, it is possible to set the distribution of luminance on the article to be treated W, which is separated from the lamp units 200A, 200B by a specified distance, minutely and as desired. As a result, it is possible to set the luminance distribution on the article to be treated W asymmetrically with respect to the shape of the article to be treated W. Accordingly, even in the event that the distribution of localized rates of temperature variation on the article to be treated W is asymmetrical, it is possible to respond to that and set the irradiation distribution on the article to be treated W and to heat the article to be treated W with a uniform temperature distribution.
Also, because the filament lamp 10 is constituted so that undesired discharge between filaments can be reliably prevented and so that the separating distance between the filaments in the light emitting bulb is very small, it is possible to minimize the effect of the non-light-emitting gaps between filaments, and to hold unwanted scattering of the luminance distribution on the article to be treated to very low levels.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-227833 | Aug 2006 | JP | national |
