The present application is a U.S. National Stage Application of PCT Application No. PCT/EP2016/064272, with an international filing date of Jun. 21, 2016. Applicant claims priority based on Swedish Patent Application No. 1550862-5 filed Jun. 23, 2015. The subject matter of these applications is incorporated herein in their entirety.
The invention relates to a filter panel for a drum filter which is used for filtering off solid particles from a liquid. The invention also relates to a drum filter for filtering liquid.
Filter cloths are today employed in many different applications for separating solid particles from liquids, e.g. in liquid purification. The filter cloth is often disposed horizontally or freely suspended at an angle. A big problem in the context is the reduced flow capacity resulting from surface tensions present in the liquid phase and generated on the underside of the filter cloth. In order to break these surface tensions, ribs transversal to the flow direction are often mounted on the underside of the filter cloth. However, this measure does not solve the flow problem in a satisfactory manner. Another serious disadvantage of known filter systems is that the entire cloth must be replaced in case it is damaged, which is a complicated, time-wasting and expensive operation because the cloth is usually mounted in a frame.
A filter panel on which a filter cloth is disposed and which is used for filtering off solid particles from a liquid is previously known through WO8808739. The filter cloth is attached to the underlying filter panel, preferably by gluing or welding, along essentially the whole contact surface of the filter cloth with the filter panel. The filter panel has a large number of apertures, and if the filter cloth is damaged, the filter panel apertures coincident with the position of the damage on the cloth can easily be plugged, without necessitating replacement of the entire filter cloth.
There are, however, problems associated with the solution described above. During use, the apertures of the filter panels will be filled with liquid, and part of this liquid will be carried by the sides of the apertures and will follow the filter panel up above the liquid level towards and into the collecting channel that collects the solid particles to be filtered from the liquid. Thus, this part of the liquid will not be filtered but instead follow the solid particles out of the drum via the collecting channel. This decreases the effect of the filtration by carrying unnecessarily unfiltrated liquid outside of the drum with the solid particles removed.
It is an objective of the present invention to provide an improvement of the above technique and prior art. More particularly, it is an objective of this invention to provide an improved filter panel for a drum filter which is used for filtering off solid particles from a liquid.
According to a first aspect, these and other objects, and/or advantages that will be apparent from the following description of embodiments, are achieved, in full or at least in part, by a filter panel for a drum filter which is used for filtering off solid particles from a liquid. The filter panel comprises a first side being adapted to be attached to a drum of said drum filter, a second side being adapted to receive a filter cloth, and a plurality of through holes extending from said first side to said second side, each hole defining one or more side walls. The filter panel is characterized in that at least one of said holes comprises an inclined side wall. By inclining the side walls of the holes, the liquid lift of the filter panel may be controlled and adapted for the specific drum filter to which it has been attached. To solve the problem stated above, the side walls may be inclined in a manner so that the liquid lift of the filter panel is reduced. In turn, the amount of unfiltered liquid escaping from the drum via the collecting channel will be heavily reduced. In some other drum filters, it may be desirable to increase the liquid lift, which easily is achieved by simply turning the filter panels on the drum filter over. This could, for example, be desirable when filtering large particles from the liquid which are intended to get stuck on the side wall of the holes of the filter panel and follow the same up and into the collecting channel. In turn, the collecting channel could potentially be placed at a higher level within the drum so that the active filtering area of the same may be increased.
Naturally, different embodiments of the filter panel are possible. In one embodiment, the majority of the holes may comprise an inclined side wall. In another embodiment, all of said holes comprise an inclined side wall. In the most preferred embodiment, each hole may have four side walls, of which two opposing side walls are inclined.
The filter panel extends in a length direction, a width direction, and a depth direction, wherein the inclined side wall or side walls form an angle with said depth direction. The angle may be between 10° and 60°, more preferably between 20° and 50°, and most preferably between 30° and 40°. Naturally, the angle may be varied for different holes and/or for different filter panels based on the requested degree of liquid lift in the drum filter. The same applies for the size and shape of the filter panel. This is advantageous in that the filter panel may be adapted for use in a specific drum filter and/or in relation to the size of the particles in the liquid to be filtered.
The filter panel is preferably manufactured by means of moulding and consists of a plastic material. The filter cloth may be glued or welded onto the filter panel.
According to a second aspect, these and other objects are achieved, in full or at least in part, by a drum filter for filtering liquid. The drum filter comprises a rotatable drum for receiving liquid to be filtered, a plurality of filter panels, each filter panel comprising a first side attached to said drum, a second side to which a filter cloth is attached, and a plurality of through holes extending from said first side to said second side. Each hole defines one or more side walls, at least one of which side walls being inclined. The liquid is filtered by flowing from said drum, through said holes in said filter panels and out of said filter cloth. The side walls may be inclined in a direction generally opposite to a direction of rotation of the drum or inclined generally in said direction of the rotation of the drum.
According to another embodiment, the drum filter comprises a drum for receiving liquid to be filtered and a drive for rotatively driving the drum. The drum includes a frame having openings therein, a plurality of filter panels secured to the frame of the drum and including an inner side and an outer side, and filter cloth disposed adjacent the outer side of the filter panels. The filter panels are disposed adjacent the openings in the frame of the drum and includes an array of openings with the openings including sidewalls such that liquid is filtered by the liquid flowing from the drum, through the openings in the filter panels and out the filter cloth. The sidewalls of the openings in the filter panels are inclined in a direction generally opposite to the direction of rotation of the drum or inclined generally in the direction of the rotation of the drum.
Other objectives, features and advantages of the present invention will appear from the following detailed disclosure, from the attached claims, as well as from the drawings. It is noted that the invention relates to all possible combinations of features.
Generally, all terms used in the claims are to be interpreted according to their ordinary meaning in the technical field, unless explicitly defined otherwise herein. All references to “a/an/the [element, device, component, means, step, etc.]” are to be interpreted openly as referring to at least one instance of said element, device, component, means, step, etc., unless explicitly stated otherwise.
As used herein, the term “comprising” and variations of that term are not intended to exclude other additives, components, integers or steps.
The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of embodiments of the present invention, with reference to the appended drawings, where the same reference numerals may be used for similar elements, and wherein:
In
Depending on the application and the type of solids in the liquid there is a need for different methods to catch the solids particles in the liquid. Large particles needs to be taken out with the filter panel 1 (high liquid lift) and small solids by the filter cloth 6 (low liquid lift). When there are no large particles in the liquid, it is desired to lift as little liquid as possible out of the system. With the filter panels 1 currently on the market there is no way to control or adjust the liquid lift.
By mounting the new filter panel 1 in different directions the amount of lifting capacity can be varied from a minimum of liquid lift up to a lift much higher than any filter panel 1 used today. On applications where the liquid is seen as an expensive resource it is crucial that the amount of liquid lost by lifting is minimized. A low lifting filter panel 1 will also result in lower energy requirements for treating the backwash water. On applications with large solids for example food pellets in aquaculture the filter panel 1 has to be able to dig the solids out of the drum 4.
In
During use, liquid is supplied into the drum 4 of the drum filter 2 through a liquid inlet 12. From there, the liquid flows from the drum 4, through the openings 7 in the filter panels 1 and out of the filter cloth 6. The small particles in the liquid will attach to the filter cloth 6 and thus follow the rotating drum up and above the liquid level in the drum filter 2. When the filter cloth 6 reaches a certain predetermined level in the drum filter 2, the filter cloth 6 is backwashed by means of a plurality of nozzles 13 so that the particles attached to the filter cloth 6 are washed of the same and into a collecting channel 14 arranged within the drum 4. The particles are then transported out of the drum 4 and the drum filter 2 via an outlet 15. Larger particles in the liquid will get stuck in the filter panel 1 itself and then follow the same procedure as the smaller particles in order to end up in the collecting channel 14 and be transported out of the drum 4 and the drum filter 2 via the outlet 15. The filtered liquid leaves the drum filter 2 through a liquid outlet 16.
In the present invention, the filter cloth 6 is attached to the underlying filter panel 6, preferably by gluing or welding, along essentially the whole contact surface of the filter cloth 6 with the filter panel 1. Another advantage of the present invention is that the filter panel 1 is easy to mount in a drum filter 2 since the filter panel 1 and the filter cloth 6 may form an integral part.
The skilled person realizes that a number of modifications of the embodiments described herein are possible without departing from the scope of the invention, which is defined in the appended claims.
For instance, the size and shape of the filter panel 1 may be varied in any suitable way to achieve the objects stated above. The same applies to the further components of the drum filter 2.
Number | Date | Country | Kind |
---|---|---|---|
1550862-5 | Jun 2015 | SE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2016/064272 | 6/21/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/207143 | 12/29/2016 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
1746409 | Sweetland et al. | Dec 1926 | A |
2910183 | Hayes | Oct 1959 | A |
2964194 | Oliver, Jr. et al. | Dec 1960 | A |
3145164 | Jonkman | Aug 1964 | A |
3150082 | Rich | Sep 1964 | A |
3235086 | Krynski | Feb 1966 | A |
3428184 | Kuper | Feb 1969 | A |
3561603 | Salomon | Feb 1971 | A |
3623614 | Schmidt, Jr. | Nov 1971 | A |
3773614 | Pennington | Nov 1973 | A |
3794178 | Luthi | Feb 1974 | A |
4038187 | Saffran | Jul 1977 | A |
4309284 | Morimoto | Jan 1982 | A |
4316803 | Kupf et al. | Feb 1982 | A |
4343698 | Jackson | Aug 1982 | A |
4370231 | Lavalley | Jan 1983 | A |
4581139 | Kosonen | Apr 1986 | A |
4676893 | Travade | Jun 1987 | A |
4790935 | Johnson | Dec 1988 | A |
4795560 | Chupka | Jan 1989 | A |
4885090 | Chupka | Dec 1989 | A |
5064537 | Chupka | Nov 1991 | A |
5244572 | McAllister | Sep 1993 | A |
5300225 | Fischer | Apr 1994 | A |
5326471 | Pietzsch | Jul 1994 | A |
5330644 | Nilsson | Jul 1994 | A |
5385669 | Leone, Sr. | Jan 1995 | A |
5407563 | Blake | Apr 1995 | A |
5558042 | Bradley | Sep 1996 | A |
5566611 | Scheucher | Oct 1996 | A |
5685983 | Frykhult | Nov 1997 | A |
5759397 | Larsson | Jun 1998 | A |
5798039 | Wiesemann | Aug 1998 | A |
5897788 | Ketolainen | Apr 1999 | A |
6000557 | Ku | Dec 1999 | A |
6022474 | MacKelvie | Feb 2000 | A |
6033564 | Kirker | Mar 2000 | A |
6090298 | Weis | Jul 2000 | A |
6318565 | Diemer | Nov 2001 | B1 |
6500344 | Lee | Dec 2002 | B1 |
8113357 | Johnson | Feb 2012 | B2 |
8800778 | Neubauer | Aug 2014 | B2 |
9050607 | Heley | Jun 2015 | B2 |
9511311 | Bugg | Dec 2016 | B2 |
9694390 | Tsutsumi | Jul 2017 | B1 |
9908150 | Lipa | Mar 2018 | B2 |
9968872 | Carayon | May 2018 | B2 |
10086408 | Cady | Oct 2018 | B2 |
10293284 | Holindrake | May 2019 | B1 |
10309148 | Glover | Jun 2019 | B2 |
10391429 | Carayon | Aug 2019 | B2 |
10543987 | Gundlach | Jan 2020 | B2 |
10549224 | Carayon | Feb 2020 | B2 |
10589201 | Larsson | Mar 2020 | B2 |
10729994 | Svensson | Aug 2020 | B2 |
10792595 | Van den Berg | Oct 2020 | B2 |
10843230 | Wojciechowski | Nov 2020 | B2 |
10888807 | Harden | Jan 2021 | B2 |
20070151920 | Kay | Jul 2007 | A1 |
20110094950 | Dahl | Apr 2011 | A1 |
20110155653 | Robertson | Jun 2011 | A1 |
20120006735 | Ralph | Jan 2012 | A1 |
20120080362 | Trench | Apr 2012 | A1 |
20130032515 | Carayon | Feb 2013 | A1 |
20130277281 | McClung, III | Oct 2013 | A1 |
20130277282 | Lipa | Oct 2013 | A1 |
20130313168 | Wojciechowski | Nov 2013 | A1 |
20140054244 | Towers | Feb 2014 | A1 |
20140262978 | Wojciechowski | Sep 2014 | A1 |
20150239014 | Lipa | Aug 2015 | A1 |
20150283583 | Woodgate | Oct 2015 | A1 |
20160052022 | Dahl | Feb 2016 | A1 |
20160101377 | Cady | Apr 2016 | A1 |
20160303611 | Lipa | Oct 2016 | A1 |
20170036143 | Van den Berg | Feb 2017 | A1 |
20170157540 | Svensson | Jun 2017 | A1 |
20180071663 | Carayon | Mar 2018 | A1 |
20180178147 | Thysell | Jun 2018 | A1 |
20180185879 | Torres Jara | Jul 2018 | A1 |
20180185880 | Wojciechowski | Jul 2018 | A1 |
20180243797 | Wojciechowski | Aug 2018 | A1 |
20180312667 | Colgrove | Nov 2018 | A1 |
20180345319 | Colgrove | Dec 2018 | A1 |
20190076881 | Colgrove | Mar 2019 | A1 |
20190193004 | Carayon | Jun 2019 | A1 |
20190224597 | Harden | Jul 2019 | A1 |
20190329293 | Colgrove | Oct 2019 | A1 |
Number | Date | Country |
---|---|---|
679452 | Feb 1964 | CA |
214 | Oct 2007 | CL |
3313547 | Jun 2020 | EP |
403107 | Oct 1909 | FR |
1973-064563 | Sep 1973 | JP |
52-009839 | Aug 1977 | JP |
1989-501765 | Jun 1989 | JP |
101009439 | Jan 2011 | KR |
8704474 | Jul 1987 | WO |
9117808 | Nov 1991 | WO |
WO-2016207143 | Dec 2016 | WO |
Number | Date | Country | |
---|---|---|---|
20180178147 A1 | Jun 2018 | US |