The present disclosed subject matter relates to filtration units and filtration systems making use of same. The present disclosure is further concerned with a filtration method using filtration units and filtration systems of the specified type, and methods for rinsing the filtration units.
Disk filters, at times referred to also as plate filters, are well known and are in use for many years.
A disk filter system typically comprises a plurality of parallely disposed discs, each composed of a plurality of filtering segments (sectorial segments, trapezoidal segments, or otherwise shaped), coupled together to form a disk-shaped filtration element.
Examples of disk filters are disclosed in Canadian Patent publication CA 2510282A disclosing a filter sector for a disc filter, said sector having a root and a tip with a plurality of radial supports extending there between, each of said supports having a channel section with opposed walls diverging said tip to said root, said radial supports being interconnected by lateral members to define a pair of oppositely directed faces to support a filter membrane.
A further disk system is disclosed in WO 2006/084858 directed to a static plate filter with a continuous flow for the filtering of liquids comprising a set of static filtrating plates with a filtering fabric, a central fissured tube with a cavity section for the evacuation of the filtered liquid, a waterproof aspiration chamber, a rotating cleaning device for the regeneration of the plates, with a header which rotates around the aspiration chamber with which it is in direct contact, on which are coupled fissured tubes for the cleaning and aspiration of the filtering fabric, where the fissured tubes of the rotating cleaning device stick to the filtering fabric and their position in such that it guarantees the cleaning of the adjacent faces of two near plates.
A particular filtering media is disclosed in an article entitled [Real World Performance and Low Cost Operation Maximizes Benefits of Disc-Type Filtration], by Siemens Water Technologies, available at:
http://www.water.siemens.com/SiteCollectionDocuments/Product_Lines/Davis_Products/Brochures/BC-FORTYX3-BR-0809.pdf (last accessed on Sep. 29, 2011).
Filters in accordance with the disclosed subject matter can be used for filtering different fluid media, including gaseous material and different liquids such as fresh water, irrigation water, contaminated water including sewage, emulsions, sea water, viscous liquids, with the range of fluid pressure and other parameters thereof being substantially unlimited.
The term fluid is thus defined hereinafter as any flowable matter, i.e. gas or liquid, regardless its purpose, degree of contamination, particle size, viscosity, pressure or any other parameters. Hence, herein in the specification and claims the term fluid is used in its broadest sense.
It is an object of the present disclosed subject matter to provide a filtering segment and a filtration cassette therefore, for use in conjunction with a disk-type filtration system.
It is another object of the present disclosed subject matter to provide a disk-type filtration system configured with filtration segments according to the present disclosed subject matter.
It is yet an object of the present disclosed subject matter to provide a rinsing system for a disk-type filtration system.
A filtration segment according to the disclosed subject matter comprises a filtration cassette configured as a rigid body externally supporting a filtration media disposed thereover and having at least one filtering surface configured with a flow path facilitating filtered fluid flow from a space extending between the filtration media and the filtering surface, and extending towards an outlet terminal.
The filtration media, according to a particular design is a thread tensionally coiled (wrapped) over the filtration cassette unit at a multi-layered and tight configuration. The thread is substantially continuous. The tension of the coiled (wrapped) thread can vary about the longitudinal axis of the filtration cassette and/or between wrapping layers. The filtration media can be composed of a thread, continuous or not, with an altering thickness.
According to an embodiment of the disclosed subject matter, the thread filter media is wrapped about a longitudinal axis of the filtration cassette.
The filtration cassette, according to one particular configuration, is a flat, trapezoidal structure, such that an array of like filtration cassettes can be assembled into a near-to-circular, disc-like filtering assembly.
The filtering surface is configured with a plurality of ribs projecting from the surface for supporting the filtration media and facilitating fluid flow through the flow path, over the surface and between the plurality of ribs. The flow path extends over the filtering surface of the filtration cassette and then extends into a collecting duct within the rigid body (through the filtering surface) and further towards the outlet terminal.
The filtration cassette is configured for assembly in a radial setup to a filtered fluid collecting duct. Coupling to the collecting duct is facilitated through a coupler of the outlet terminal (which according to a particular design extends along the longitudinal axis of the filtration cassette), configured for articulation to the collecting duct and being in flow communication therewith, wherein assembly of such filtration cassettes in a juxtaposing configuration gives rise to the disc-like filtering system.
The coupler can be tubular member configured for press-fit into a corresponding receptacle at the fluid collecting duct, in fluid tight fashion.
The filtering surface can be flat or can be configured with a concaved cross-section. A centerline of the concavity extending substantially parallel to the longitudinal axis of the filtration cassette.
The filtration cassette can be made of a plastic molded material with both filtration surfaces being substantially same.
The filtration cassette is configured at a distal end thereof with an arresting portion for securing at an assembled position to thereby prevent spontaneous detaching from a collecting duct of a filtration system. The arresting portion can be in the form of a band-receiving groove configured at a rear end of the filtration cassette.
According to yet an aspect of the disclosed subject matter there is provided a disk-like filtering unit configured with an array of filtration segments of the aforementioned type, said filtration segments being coupled into a filtered fluid collecting duct of the filtering system for providing filtered fluid. Further there is provided a rinsing mechanism for rinsing the filtration cassettes.
Filtration segments of a filtering unit are secured to thereby prevent their spontaneous detaching from the collecting duct. Securing can be configured by a band radially packing the filtration segments, or by a coupler arrangement between neighboring filtration segments.
According to a particular design, the filtering system comprises a plurality of parallely extending fluid jet emitting arms, with at least one jet emitting nozzle juxtaposing and facing a filtration media of a filtration cassettes of the disk-like filtering units, and configured for selectively emitting a jet of rinsing fluid over the filtration media.
A rinsing mechanism according to the disclosed subject matter, for a disk-type filtration system, comprises at least one fluid jet emitting arm juxtaposed and facing a filtration media of a filtration cassette, and configured for selectively emitting a jet of rinsing fluid over the filtration media. According to one example the at least one jet emitting arm is fitted with an array of jet nozzles disposed along its length and facing the filtration media, and whereby disc-like filtering units are rotationally displaceable about a central axis thereof, whereby a rinsing fluid jet is applied substantially over the entire surface of the filtration media as they rotate with respect to the jet emitting arms.
According to another configuration, the rinsing mechanism comprises one or more jet emitting arms, each fitted with one or more jet nozzles near a distal end of the one or more arms and wherein the arms are configured for reciprocal pivotal displacement (in a turntable-arm resembling fashion) over the filtration media of the disc-like filtering units, and whereby the disc-like filtering units are rotationally displaceable about a central axis thereof, whereby a rinsing fluid let emitted from the jet nozzles substantially rinses an entire face of a filtration segment. According to a particular design, the jet emitting arms are pivotally disposed near a periphery of the filtration cassettes.
Rotation of the disc-like array of disc-like filtering units and/or manipulating motion of the one or jet emitting rinsing arms of the rinsing mechanism is facilitated by any type of motion generating mechanism, such as an electric motor, a hydraulic motor, pneumatic actuators, etc., and combinations thereof
In order to understand the present disclosed subject matter and to see how it may be carried out in practice, embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which:
In
The filtration segment 20 comprises a filtration cassette 30 seen in further detail in
Each of the top filtering surface 32 and bottom filtering surface 34 is substantially flat and comprises a plurality of longitudinal ribs 42 obliquely oriented with respect to the longitudinal axis X and projecting from the respective filtering surface 32 and 34 and defining together a flow path (designated by arrowed lines 90) directing fluid flow towards apertures 48 formed near the front end 36 of the support unit 30. The apertures 48 are through-going over the top and bottom filtering surfaces 32 and 34 and defining together a flow path extending between the ribs 42, into the openings 48 and into a collecting duct 52 (best seen in
It is further noted that the longitudinal left and right edges 62 of the filtration cassette unit 30 are rounded and further, that the front base 36 and the rear base 38 project beyond said side edges 62 and above the filtering surfaces 32 and 34 as well as above the respective longitudinal ribs 42. This arrangement guaranties that a wrapped (coiled) pack of filtration thread 55 (
Thus, it is appreciated, and as can be seen in
It is further noted that the lateral male projections 68A and 68B are configured for receiving and engagement by corresponding female lateral projections 70A and 70B respectively, as can be seen in the disk-like filtering unit generally designated 80 in
As illustrated in the drawings, the flow path extends under the filtration media 9i.e. the wrapped filtration thread 55) between the filtering surfaces 32 and 34 along the arrowed lines designated 90. Thus, it is apparent that the flow path extends between the filtering surfaces 32 and 34 and the bottommost layer of the wrapped thread 55, however between the ribs 44 which are configured so as to facilitate fluid flow and direct it towards the apertures 48 (and for that purposes some of the ribs 42 are interrupted at several locations indicated 43).
Whilst in the illustrated example hereinabove the top filtering surface 32 and bottom filtering surface 34 are substantially parallel to one another, other forms are configurable. For example, one or both of the top filtering surface and bottom filtering surface can be concave or convex (not shown). Furthermore, the filtration cassette may have other than trapezoidal shape, e.g. rectangle and the like.
With further attention being now made to
Filtering system 100 comprises a pack of several disk-like filtering units 80, wherein the disk-like filtering units 80 extend parallel to one another along a common central axis Y, and are secured over a central filtering fluid collecting duct (pipe) 108 which as can be seen in
The filtering system 100 further comprises a pair of disc-like end plates 120 securely mounted over the central fluid collecting pipe 108 and are pressingly secured by a pair of locking fasteners 122 securely coupled over the collecting pipe 108.
The end plates 120 further support a rinsing mechanism generally designated 138 (removed from its seat 139 in
The filtering system 100 can be a single item within a filtration assembly, or it can be part of an array of like filtering units wherein such filtering units coaxially coextend (along the Y axis) with fluid flow extending between the respective filtered fluid collecting ducts 108 and also between neighboring rinsing mechanisms 138 through pipe segments 140 extending into a respective coupling end 142 at an opposed end thereof (
Owing to the nature of the filtering system 100, namely its assembly of a plurality of adjoining disk-like filtering units 80, there is the need to provide a cleaning mechanism competent for rinsing the filtering media, namely the coiled threads in between the disk constructions. For that purpose, a rinsing mechanism is provided, as illustrated in
Rinsing mechanism 200 comprises a solid support block 202 secured to the housing 208 of the filtering system 204 (or to the end plates 120) and comprises a rinsing fluid inlet port 210 extending from the housing 208 and into a rinsing fluid distribution line 212, from which radially extend a plurality of jet emitting arms 216 and 218 (their configuration best seen in
In the particular example the rinsing mechanism 200 is a static mechanism wherein the disk-like filtering units 80, mounted over the central collecting pipe 108 are rotatable (arrow 235 in
Notable, rotation of the disc-like array of disc-like filtering units is facilitated by any type of motion generating mechanism, such as an electric motor, a hydraulic motor, pneumatic actuators, etc., and combinations thereof.
In the illustration of
The rinsing mechanism 200 of
With reference to
The arrangement is such that during a filtering process the rinsing fluid inlet port 210 and the flushing outlet port 250 are shut whilst raw fluid enters the filtration assembly through inlet port 240, flows through the plurality of filtration segment 20 of the disk-like filtering units 80, into the space 116 of the collecting tube 108 and then into chamber 244 from which the filtered fluid flows out for consumption through outlet port 246.
When it is now required to rinse the filtration assembly 204, the inlet port 240 and the filtered fluid outlet port 246 are shut whilst a rinsing fluid is pressurized through the rinsing fluid inlet port 210, resulting in rinsing fluid jets emitting through the nozzles 220 (configured on arms 216 and 218) directed towards the coiled filtering threads and simultaneously, the electric motor 255 is operated, giving rise to rotation of the filtering unit (namely the collecting pipe 108 with the associated disk-like filtering assemblies 80). It is however appreciated that rather than electric motor 255 hydraulic or pneumonic rotating arrangements may be provided.
The rinsing fluid together with any dirt and remainders are then drained from the filter space 242 through outlet port 250 either to the environment or to a sewage line or recycling facility.
Turning now to the example illustrated in
Integrally extending from the distribution pipe 320 there is a plurality of jet emitting arms 328 being in flow communication with the space 330 of the distribution pipe 320. Each of said arms is configured with an internal lumen 332 terminating at a jet emitting nozzle 336. The arrangement is such that the arms are pivotally disposed near a periphery of the filtration cassettes and are configured for reciprocal pivotal displacement (in a turntable-arm resembling fashion). The length of each of the arms 328 is substantially the length of a filtration segment 20 such that when the jet emitting arms 328 are reciprocally displaceable (about arrowed line 322) between an innermost position where they reach to the collection pipe 108, and an outermost position at the distal end of the filtration segment 20, they rinse substantially the entire surface of the disc-like filtering assemblies.
In operation, a rinsing fluid is applied through the supply line 304 to thereby operate the reciprocating hydraulic motor 312 and rinsing fluid is then emitted into the pipe 330 and through lumens 332 and then out through the nozzles 336 upon imparting pivotal reciprocal displacement thereto.
Simultaneously, an electric/hydraulic/pneumonic motor rotates the filtering unit 100, resulting in a fluid jet emitted against the coiled filtering threads 55 of the filtration segment 20 similar to the general concept as discussed in connection with reference to
While there have been shown several examples of the disclosed subject matter, it is to be understood that many changes may be made therein without departing from the spirit of the present disclosed subject matter, mutatis mutandis.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL11/00782 | 10/6/2011 | WO | 00 | 4/5/2013 |
Number | Date | Country | |
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61390734 | Oct 2010 | US |