1. Field of Invention
The invention relates, generally, to a fin and, more particularly, to a heat exchanger having a fin.
2. Description of Related Art
When the heat exchanger of the so-called “parallel flow” type is used as an evaporator, condensation water will be generated on the surface of the heat exchanger. In order to improve the water drainage performance thereof, the headers of the heat exchanger of the “parallel flow” type are conventionally disposed horizontally, and the tubes thereof are disposed vertically between the headers.
However, the conventional disposition manners of the headers and tubes are not suitable for heat exchangers of some types, such as “prolate” type (that is, heat exchanger having a length greater than a height thereof). With the heat exchanger of “prolate” type employing the conventional disposition manners of the headers and tubes, there may be the following disadvantages.
The headers should be very long such that the manufacturing costs thereof are high, and it is difficult to achieve a uniform distribution of the refrigerant. Since the headers do not participate ventilation and heat transfer, the longer the headers, the larger the area blocking the air flow, thus decreasing the effective heat-transfer area. The tubes are short in length and large in number; that is, the number of the flow path of the refrigerant is large so that the flow speed of the refrigerant in the tubes is low, thus causing poor heat-transfer performance.
Concerning the above, with the heat exchanger of “prolate” type, the headers are disposed vertically, and the tubes are disposed horizontally between the headers conventionally, thus decreasing the length of the headers, increasing the length of the tubes, and decreasing the number of the tubes.
However, because the conventional heat exchanger of “prolate” type with vertically disposed headers and horizontally disposed tubes employs conventional fins, there are some problems with the drainage of the condensation water. For example, as shown in
Thus, there is a need in the related art for improved water-drainage performance. More specifically, there is a need in the related art for smoother drainage of condensation water such that the condensation water does not tend to accumulate on the fin. Also, there is a need in the related art for lower manufacturing costs, uniform distribution of refrigerant, an increase in heat-transfer coefficient and effective heat-transfer area, better heat-transfer performance, and regular arrangement of the fin in the heat exchanger.
The invention overcomes the disadvantages in the related art in a fin including straight segments and substantially circular arc segments connected with the straight segments in turn along a longitudinal direction such that the arc segments form respective wave crests and wave troughs of the fin. The fin is divided in a lateral direction into first and second end portions and an intermediate portion between the first and second end portions. Each arc segment at least forming the wave troughs in the first end portion is separated from the respective arc segment of the corresponding intermediate portion via a longitudinal slot. A top of each arc segment at least forming the wave troughs in the first end portion is formed with a lateral slot along the lateral direction such that each arc segment at least forming the wave troughs in the first end portion is divided into first and second straight portions separated from each other.
The invention overcomes the disadvantages in the related art also in a heat exchanger having a plurality of the fin. The heat exchanger includes a first header disposed vertically, a second header disposed vertically and spaced apart from the first header, and a plurality of tubes each of which defines two ends of the tube being connected and communicated with the first and second headers, respectively. Each fin is disposed between adjacent tubes and defines a first end portion of the fin being extended out from a first side of the adjacent tubes in a lateral direction.
One advantage of the fin and heat exchanger of the invention is that water-drainage performance is improved.
Another advantage of the fin and heat exchanger of the invention is that drainage of condensation water is smoother such that the condensation water does not tend to accumulate on the fin.
Another advantage of the fin and heat exchanger of the invention is that manufacturing costs are lower.
Another advantage of the fin and heat exchanger of the invention is that distribution of refrigerant is uniform.
Another advantage of the fin and heat exchanger of the invention is that the heat-transfer coefficient and effective heat-transfer area is increased.
Another advantage of the fin and heat exchanger of the invention is that the heat-transfer performance is better.
Another advantage of the fin and heat exchanger of the invention is that arrangement of the fin in the heat exchanger is regular.
Another advantage of the fin and heat exchanger of the invention is that the first straight portion and the straight segment connected therewith may be in the same plane and the second straight portion and the straight segment connected therewith may be in the same plane as well.
Another advantage of the fin and heat exchanger of the invention is that when it is disposed between adjacent tubes of a heat exchanger, one end of the fin may be extended beyond the tubes in the lateral direction so that the condensation water may easily flow downwardly along the first and second straight portions and the straight segments to drop off the fin and may not be accumulated on the fin.
Other objects, features, and advantages of the fin and heat exchanger of the invention will be readily appreciated as the same becomes better understood while reading the subsequent description taken in conjunction with the accompanying drawings.
An embodiment of a fin according to the invention is described in detail with reference to
As shown in
Each of the arc segments 12 at least forming the wave troughs in the first end portion 112 and a respective arc segment 12 of the corresponding intermediate portion 113 are split from each other in the up-and-down direction in
When the fin 1 is disposed between adjacent tubes 2 (
In an embodiment, each of the arc segments 12 at least forming the wave crests in the first end portion 112 is also divided into a first straight portion 12a and second straight portion 12b via the longitudinal slot 111 and lateral slot 110. In this way, when the fin 1 is disposed between adjacent tubes 2, the surface tension of the condensation water is destroyed by the first straight portion 12a and second straight portion 12b. And, the condensation water may easily flow downwardly along the first and second straight portions 12a, 12b of the arc segments 12 forming the wave crests, straight segments 11, and first and second straight portions 12a, 12b of the arc segments 12 forming the wave troughs so as to drop off the fin 1, thus further reducing the possibility of the accumulating of the condensation water in area “F” of the fin 1 and improving the water-drainage performance of the fin 1.
In another embodiment, each of the arc segments 12 at least forming the wave troughs in the second end portion 114 of the fin 1 is also divided into a first straight portion 12a and second straight portion 12b via the longitudinal slot 111 and lateral slot 110. Further, each of the arc segments 12 at least forming the wave crests in the second end portion 114 also can be divided into a first straight portion 12a and second straight portion 12b via the longitudinal slot 111 and lateral slot 110.
Therefore, when the fin 1 is disposed between adjacent tubes 2, the second end portion 114 may be extended out from a second side of the tubes 2 (i.e., the left side in
Because each of the arc segments 12 forming the wave troughs (or both the wave troughs and wave crests) in both the first end portion 112 and second end portion 114 of the fin 1 is divided into the first straight portion 12a and second straight portion 12b, when the fin 1 is disposed between adjacent tubes 2, both the first end portion 112 and second end portion 114 are extended out from the respective two sides of the tubes 2 along lateral direction “C.” It is not necessary to consider the air blowing in direction “D” during mounting, thus improving the mounting efficiency and water-drainage performance of the fin 1.
In some embodiments, as shown in
As shown in
During manufacturing of the heat exchanger when the fin 1 is assembled between and pressed against the tubes 2, because radius “R” of the arc segment 12 is larger than radius “r” of the arc-transition segment 13, the arc segment 12 is easier to deform so as to become straight and clings to the surface of the tubes 2, as shown in
Furthermore, the deformation Of the arc segments 12 are regular, and the deformation of each of the arc segments 12 is uniform so that the deformation of the fin 1 is regular and easy to control, the fin 1 is arranged uniformly in the heat exchanger, and the shape of the fin 1 may meet the design requirements and be much more stable. After welding, areas “A” are surrounded by two adjacent straight segments 11, the arc segments 12 become straight, the tubes 2 become substantially trapezoid, and the shape of each of areas “A” is uniform, as shown in
In some embodiments, the “radius” ratio “R/r” of radius “R” of the arc segment 12 to radius “r” of the arc-transition segment 13 is larger than 2 so that the arc segment 12 is easier to deform. Compared with “r,” the larger radius “R” is, the easier the deformation of the arc segment 12 is. For example, “R” may be 5 times larger than “r,” and “r” is 0.2 mm if “R” is 1 mm.
As shown in
In other embodiments, in order to make the shape of area “A” regular (such as rectangular or trapezoid-shaped) after the fin 1 is assembled and welded to the tubes 2, [2×R×α×(π/180)]≧0.85, “R” is the radius of the arc segment 12, “α” is the central angle of the arc segment 12, “π” is circumference ratio, and “P” is one cycle length of the fin 1. In other words,
“P” is the length of the straight line between two points having same phase (for example, the distance between the lower ends of the two straight segments 11 inclined upwardly and rightward in
As shown in
In an embodiment, as shown in
Hereinafter, an embodiment of a heat exchanger according to the invention is described in detail with reference to
The first header 3a and second header 3b are substantially disposed vertically, i.e., along the up-and-down direction in
The tubes 2 are disposed between the first header 3a and second header 3b, and two ends of each flat tube 2 are connected and communicated with the first header 3a and second header 3b, respectively. A plurality of micro-channels are formed in each flat tube 2 so that the heat exchanger is referred to as a “micro-channel heat exchanger.” It should appreciated by those having ordinary skill in the related art that the terms “horizontally” and “vertically” are used herein to facilitate description of the relative positions between the tubes 2 and first and second headers 3a, 3b and not to limit the invention.
As shown in
In an alternative embodiment, each of the arc segments 12 forming the wave troughs and wave crests in the second end portion 114 is also divided into the first straight portion 12a and second straight portion 12b via the longitudinal slot 111 and lateral slot 110. In this way, when blowing air along a direction opposite to direction “D,” the condensation water may not be accumulated in an area (i.e., the left side in
As described above, because the adjacent arc segment 12 and straight segment 11 of the fin 1 are connected via the arc-transition segment 13 in which radius “R” of the arc segment 12 is larger than radius “r” of the arc-transition segment 13, when the fin 1 is disposed between adjacent tubes 2, the arc segments 12 forming the wave troughs and wave crests in the intermediate portion 113 of each fin 1 are pressed and flattened by the tubes 2 more easily, as shown in FIGS. 5 and 8-9. In this way, the shape of areas “A” is regular and uniform. The heat exchanger so manufactured has an increased heat-transfer coefficient, an improved heat-transfer performance, and a much more regular and aesthetic appearance.
With use of the fin and heat exchanger of the invention, water-drainage performance is improved. More specifically, drainage of condensation water is smoother such that the condensation water does not tend to accumulate on the fin. Also, manufacturing costs are lower. Furthermore, distribution of refrigerant is uniform. In addition, the heat-transfer coefficient and effective heat-transfer area is increased. Moreover, the heat-transfer performance is better. Arrangement of the fin in the heat exchanger is regular as well.
The invention has been described in an illustrative manner. It is to be understood that the terminology that has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the invention are possible in light of the above teachings. Therefore, within the scope of the appended claims, the invention may be practiced other than as specifically described.
Number | Date | Country | Kind |
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200910162388.4 | Aug 2009 | CN | national |