The present subject matter relates to fixtures, apparatuses, and related methods for connecting lighting devices in lighting sockets. In particular, the present subject matter relates to fixtures, apparatuses, and related methods for creating a load bearing connection between high efficacy solid state lighting devices and the lighting sockets they engage.
The Edison light bulb, i.e. the incandescent bulb, and socket have been around for over 100 years virtually unchanged as a testament to Edison's design. It incorporates a glass envelope, or bulb, with a closed volume and a glass fuse enclosure extending therein. Connecting wires run in the glass fuse enclosure and extend outward into the closed volume of the glass envelope. A coiled tungsten filament runs between the connecting wires and is supported by the supporting wires. The filament in a light bulb is made of a long, incredibly thin length of tungsten metal. In a typical 60-watt bulb, the tungsten filament is over 6 feet long but only one-hundredth of an inch thick. The tungsten is arranged in a double coil in order to fit it all in a small space. That is, the filament is wound up to make one coil, and then this coil is wound to make a larger coil. In a 60-watt bulb, the coil is less than an inch long.
The glass envelope is filled with an inert gas or gases at a low pressure. A screw cap caps the glass envelope at its base to create the closed volume. The glass fuse enclosure and the connecting wires are secured to the screw cap with one connecting wire in contact with the electrical foot contact in the screw cap and the other connecting wire in contact with the side of the screw cap. The glass fuse enclosure and the screw cap can be filled with an insulating material to isolate the connecting wires from each other.
When the bulb is connected to a power supply, an electric current flows from one contact to the other, through the wires and the filament. Electric current in a solid conductor is the mass movement of free electrons from a negatively charged area to a positively charged area.
As the electrons zip along through the filament, they are constantly bumping into the atoms that make up the filament. The energy of each impact vibrates an atom. In other words, the current heats the atoms up. A thinner conductor heats up more easily than a thicker conductor because it is more resistant to the movement of electrons.
Bound electrons in the vibrating atoms may be boosted temporarily to a higher energy level. When they fall back to their normal levels, the electrons release the extra energy in the form of photons. Metal atoms release mostly infrared light photons, which are invisible to the human eye. But if they are heated to a high enough level—around 4,000 degrees Fahrenheit (2,200 degrees Celsius) in the case of a light bulb—they will emit a good amount of visible light.
While the incandescent light bulb is good at creating visible light as demonstrated by its longevity over the years, it is very inefficient as can be gleaned by the process described above in creating light and uses a large amount of energy relative to its visible light output. As resources used to create energy have become more scarce and concerns about environment impact by consumption of such resources have grown, society has begun to look for a satisfactory replacement for the incandescent light bulb that is more energy efficient but still provides the desired amount of visible light.
Standards have been developed to begin to require the use of high efficiency lighting also known as high efficacy lighting. For example, the State of California has enacted energy efficiency standards for residential and nonresidential buildings, known as Title 24-2005 (hereinafter refer to as “California Title 24”). California estimates its efficiency standards will save $43 billion by 2013. Stricter efficiency standards also help avoid rolling blackouts, reduce peak demand, and avoid the need to build new generating capacity. California Title 24 requires high efficacy lighting, occupancy sensors or dimmers in almost all spaces. In general, high-efficacy lighting is generally thought of as energy-efficient lighting fixtures. Fluorescent and compact fluorescent (CFL) fixtures with electronic ballasts, as well as certain high-intensity discharge (HID) lamps fall into this category. Also, lighting fixtures that employ light emitting diodes (hereinafter “LED”) are also considered high efficacy. Fluorescent and CFL fixtures with magnetic ballasts, incandescent lights and fixtures with incandescent sockets (regardless of the bulb type installed) are not considered high efficacy. Under California Title 24, high-efficacy lighting is defined as:
To ensure that only proper high efficacy lighting devices will be used in the high efficacy lighting systems, a new engagement arrangement for securing the high efficacy lighting devices in, for example, a high efficacy lighting ballast was developed that does not work with the traditional incandescent lamp/bulb engagement arrangement. The traditional incandescent lamp/bulb engagement arrangement is the screw cap and socket arrangement. The screw cap, which has helical threads on its sidewalls and a foot contact at its base, screws into the socket which has matching threaded sidewalls and an electrical contact.
The GU-24 socket and base system is designed to replace the Edison socket and base in energy efficient lighting fixtures. These bases differ from traditional screw-in sockets in that they offer a simpler twist-and-click method of installation or removal. GU-24 lighting devices have two pins in the base which connect to the socket with a twist-and-lock connection. The two pins of the GU-24 lighting devices are inserted into socket holes in the socket. Once inserted, the lighting devices can be rotated, or twisted, in a clockwise direction in a ⅛, a ¼ or a ½ of a turn to lock the base of the lighting devices in place in the socket. Screw-in CFLs and incandescent bulbs cannot be used in GU-24 fixtures.
The ENERGY STAR® Program Requirements for Residential Lighting Fixtures, Version 4.0 require that residential lighting fixtures cannot use the standard Edison screw base, even if they do not have a built-in ballast. The same requirement is comprised in California Title 24. This requirement is designed to insure that fixtures that receive ENERGY STAR® qualification when using an energy-efficient self-ballasted CFL, or are qualified as energy-efficient under California Title 24, cannot be operated with an incandescent lamp.
Beginning August 2008, the ENERGY STAR® technical specification (v4.1) expanded to comprise lamps that work with GU-24 bases. The major benefit of this new interface is that any fixture with a GU-24 socket will work with any bulb having a GU-24 connection.
Thus, the GU-24 socket was designed to be compatible with these energy efficiency regulations. The GU-24 base has two dual-diameter pins; the smaller portion having a diameter of 3.4 mm (0.13 inches) while the larger portion has a diameter of 5 mm (0.2 inches). Lighting devices with a GU-24 base are designed to be connected directly to the power line, so they are functionally equivalent to screw-base lighting devices instead of normal pin-base CFLs.
Another advantage of the GU-24 standard is that the lamp and ballast are always housed in the same unit. While slightly more costly to produce, this is more than overcome by their increased convenience and simplicity of maintenance. The savings become even more pronounced where lighting requirements are greater and more stringent, such as in large commercial facilities.
While the GU-24 socket and base system provide a good sturdy for lighting devices that hang downward to extend upward in a direction axial with the force of gravity, this does not hold true for every orientation of a lighting device using such a system. For example, the GU-24 socket and base system provides a less sturdy connection when the lighting device is held at an angle. For instance, the use of the GU-24 socket and base system in track lighting can be dangerous due to the fact that the lighting devices can be adjusted to and often are in an angled position. Since the lighting device is only twisted in a partial turn, it can have the tendency to “untwist if held at the right angle. This could lead to an electrical disconnection of the lighting device or even the disengagement the lighting device from the socket. Such disengagement of the lighting device from the socket can easily lead to property damage and/or personal injury.
Fixtures, apparatuses, and methods for connecting lighting devices in lighting sockets are disclosed herein. For example, the present subject matter can comprise fixtures, apparatuses, and methods for creating a load bearing connection between high efficacy solid state lighting devices and the lighting sockets that they engage. It is an object of the presently disclosed subject matter to provide a fixture that provides for a non-Edison connection for receiving a lamp housing of a lighting device having a non-Edison connector.
An object of the presently disclosed subject matter having been stated hereinabove, and which is achieved in whole or in part by the presently disclosed subject matter, other objects will become evident as the description proceeds when taken in connection with the accompanying drawings as best described hereinbelow.
A full and enabling disclosure of the present subject matter including the best mode thereof to one of ordinary skill in the art is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Reference will now be made in detail to the description of the present subject matter, one or more examples of which are shown in the figures. Each example is provided to explain the subject matter and not as a limitation. In fact, features illustrated or described as part of one embodiment may be used in another embodiment to yield still a further embodiment. It is intended that the present subject matter cover such modifications and variations.
As illustrated in the various figures, some sizes of structures or portions are exaggerated relative to other structures or portions for illustrative purposes and, thus, are provided to illustrate the general structures of the present subject matter. Furthermore, various aspects of the present subject matter are described with reference to a structure or a portion being formed on other structures, portions, or both. As will be appreciated by those of skill in the art, references to a structure being formed “on” or “above” another structure or portion contemplates that additional structure, portion, or both may intervene. References to a structure or a portion being formed “on” another structure or portion without an intervening structure or portion can be described herein as being formed “directly on” the structure or portion.
Furthermore, relative terms such as “on” or “above” are used herein to describe one structure's or portion's relationship to another structure or portion as illustrated in the figures. It will be understood that relative terms such as “on” or “above” are intended to encompass different orientations of the device in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, structure or portion described as “above” other structures or portions would now be oriented “below” the other structures or portions. Likewise, if the device in the figures is rotated along an axis, structure or portion described as “above” other structures or portions would now be oriented “next to” or “left of” the other structures or portions. Like numbers refer to like elements throughout.
As used herein, “fixtures” refers to any structure or apparatus for receiving a lighting device that displays and powers the lighting device. For example, fixtures can comprise, but are not limited to, table lamps, standing lamps, wall lamps, handheld lamps, chandeliers, inset lighting, pendant lighting, or the like.
As used herein, “non-Edison connection” refers to a connection for an electrical lighting device and fixture that does not use a screw base and screw socket as used with screw-in Edison, or incandescant, light bulbs, or screw-in CFL's and related fixtures. Examples of non-Edison connections can comprise, but are not limited to, GU-24 lighting devices or other lighting devices that comprise two pins in a base which connect to a socket by a twist and lock connection by insertion of the two pins of the lighting devices into socket holes in the socket.
As used herein, “non-Edison connector(s)” refers to connector(s) on an electrical lighting device that do not use a screw base as used with screw-in Edison, or incandescant, light bulbs, or screw-in CFL's. Examples of non-Edison connectors can comprise, but are not limited to, pins on a GU-24 lighting device for engaging a socket or other lighting devices which connect to a socket by a twist and lock connection by insertion of the pins of a lighting device into socket holes in the socket.
As used herein, “non-Edison socket(s)” refers to socket(s) on a fixture that do not use a screw socket as used to engage screw-in Edison, or incandescant, light bulbs, or screw-in CFL's. Examples of non-Edison connections can comprise, but are not limited to, sockets for engaging GU-24 lighting devices or sockets for other lighting devices which connect to the socket by a twist and lock connection by insertion of the pins of the lighting devices into socket holes in the socket.
A fixture is provided that can provide for a non-Edison connection for receiving a lamp housing of a lighting device having a non-Edison connector. The fixture can comprise a fixture housing comprising side walls that form interior walls and a top wall. A non-Edison socket can be secured to the top wall of the housing. The interior walls can comprise an engagement device for engaging a lamp housing of a lighting device that comprises a non-Edison connection upon inserting the lamp housing into the fixture housing and engaging the non-Edison socket. The engagement device on the interior walls of the fixture housing can be a protrusion that is configured to engage a fastening receiver in the lamp housing. In some embodiments, the fastening receiver in the lamp housing can be a recess, a channel, or a groove. Alternatively or in addition to a recess, the fastening receiver in the lamp housing can comprise an aperture through the lamp housing. The engagement device of the fixture housing can prevent use of inappropriate lamp housings therein.
In some embodiments, the engagement device on the interior walls of the housing can further comprise a convex mound on which the protrusion resides. In such embodiments, the lamp housing can comprise a channel in which the fastening receiver in the lamp housing resides. The channel can be configured to receive the convex mound. The lamp housing can have an aperture therein, and the aperture can receive the protrusion on the mound as the lamp housing is slid into place.
In some embodiments, the engagement device in the form of a protrusion can be a pin. The pin can be spring loaded to engage a fastening receiver in the lamp housing. The fastening receiver can be sloped to help slide the pin into and out of locking placement.
In other embodiments, the engagement device on the interior walls of the housing can be a cross-sectional shape protruding portion of the interior walls that creates a frictional engagement with outer walls of the lamp housing. In such embodiments, the cross-sectional shape protruding portion can comprise an elliptical cross-sectional shape and the outer walls of the lamp housing can comprise a matching elliptical cross-sectional shape. In some of these embodiments, the cross-sectional shape can comprise a slight protuberance on at least one side. In such embodiments, a cross-sectional shape of the outer walls of the lamp housing can comprise a matching recess that is alignable upon insertion and twisting of the lamp housing into place in the fixture housing.
GU-24 socket 20 can comprise a face that has slots 22 therein for reception of GU-24 connectors 50 that extend outward from top wall 44 of lamp housing 40. GU-24 connectors 50 can be pins that comprise a head for insertion in the larger portion of slots 22 and a neck that fittingly slides within the slender portion of slots 22. GU-24 socket 20 can comprise a back that can comprise holes 24 that can be used to receive screws 26, or alternatively, rivets or pins, that can hold GU-24 socket 20 in fixture housing 12. GU-24 socket 20 can comprise also comprise an electrical engagement opening 28 for connecting GU-24 socket 20 to an electrical supply.
Lamp lock 30 can comprise arms 32 and a socket receiver in the form of a top wall 34. Arms 32 can connect engagement device 36 to top wall 34. For example, engagement device 36 can be on a base portion 31 that can extend between two arms 32. Top wall 34 can comprise slots 35 through which screws 26 can pass. Slots 35 can have a curved length that permits top wall 34 to slide or partially rotate around screws 26 between ends of slots 35. For example, curved length can be a size that permits lamp lock 30 to rotate as connectors 50 of the lamp and lamp housing 40 rotate within slots 22 of GU-24 socket 20. Top wall 34 of lamp lock 30 can also comprise an aperture 38 that aligns with electrical engagement opening 28 for connecting GU-24 socket 20 to an electrical supply.
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In some embodiments, protrusion 36A can be a pin. Such a pin can be spring-loaded to engage fastening receiver 48 of lamp housing 40. In other embodiments, protrusion 36A of engagement device 36 can comprise a cross-sectional shape that creates a frictional engagement with outer walls 42 of lamp housing 40. The cross-sectional shape of the protrusion can be an elliptical cross-sectional shape with the cross-sections narrowing as the protrusion reaches an end point. Outer walls 42 of lamp housing 40 can be an inversely matching elliptical cross-sectional shaped recess.
Arms 32 can act as cantilevers and bend outward to allow engagement device 36 to slip into fastening receiver of lamp housing 40. For example, base portions 31 can slide over top wall 34 and outer walls 42 as arms 32 bend outwards until convex mound 36B and protrusion 36A of engagement device 36 are aligned with and enter channel 46 and fastening receiver 48. Upon the acceptance of convex mound 36B and protrusion 36A of engagement device 36 in channel 46 and fastening receiver 48, respectively, arms 32 can resilently resume their resting position. Lamp lock 30 or arms 32 of lamp lock 30 can be made of a material that is resilient enough to recover after bending and strong enough not to bend arms 32 outward under the weight of lamp that is inserted into lamp lock 30.
As with the embodiment described above, GU-24 socket 120 can comprise a face that has slots 122 therein for reception of GU-24 connectors 150 that extend outward from top wall 144 of lamp housing 140. GU-24 connectors 150 can be pins that comprise a head for insertion in the larger portion of slots 122 and a neck that fittingly slides within the slender portion of slots 122. GU-24 socket 120 can comprise a back that can comprise holes 124 that can be used to receive screws 126, or alternatively, rivets or pins, that can hold GU-24 socket 120 in fixture housing 112. The back of GU-24 socket 120 can also comprise a shelf 120A. GU-24 socket 120 can also comprise an electrical engagement opening 128 for connecting GU-24 socket 120 to an electrical supply.
Lamp lock 130 can comprise arms 132. Lamp lock 130 can comprise at a top of each arm 132 a socket receiver in form of a ledge 134. Lamp lock 130 can also comprise a base portion 131 on which engagement device 136 can reside. Arms 132 can connect base portion 131 and engagement device 136 to top ledges 134. When lamp lock 130 is placed over socket 120, each top ledge 134 can extend over a portion of the back of GU-24 socket 120. For example, top ledge 134 can sit on shelf 120A of GU-24 socket 120 when lamp lock 130 is placed between top wall 118 of fixture housing 112 and GU-24 socket 120. A spacer 135 can be provided to be placed between top wall 118 of fixture housing 112 and back of GU-24 socket 120. Top ledges 134 are not hindered by spacer 135, fixture housing 112, or GU-24 socket 120 and can rotate with lamp lock 130 around GU-24 socket 120. For example, spacer 135 can have a greater width than the width of ledges 134. Thus, when spacer 135 is tightened against and between top wall 118 of fixture housing 112 and socket 120, there is a clearance between ledges 134 and top wall 118. Thereby, lamp lock 130 can more freely rotate around GU-24 socket 120. The rotation ability of lamp lock 130 permits lamp lock 130 to rotate with lamp housing 140 as the lighting device is rotated to engage GU-24 connectors 150 in GU-24 socket 120.
Spacer 135 can comprise holes 135A through which screws 126 can pass. Screws 126 can pass through holes 135A in spacer 135 and engage holes 124 in GU-24 socket 120. Spacer 135 of lamp lock 130 can also comprise an aperture 138 that aligns with electrical engagement opening 128 for connecting GU-24 socket 120 to an electrical supply.
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Arms 132′ can extend from base portion 131′ of lamp lock 130′. Each arm 132′ can comprise a socket receiver in the form of a top ledge 134′. Each top ledge 134′ can extend inward, so that when lamp lock 130′ is placed around a GU-24 socket 120 each top ledge 134′ extends over a portion of a back of GU-24 socket 120. For example, top ledge 134′ can sit on an outer periphery 120B of GU-24 socket 120 when lamp lock 130′ is placed between a top wall of a fixture (not shown) housing and GU-24 socket 120. One or more spacers 135, 137 can be provided to be placed between the top wall of the fixture housing and the back of GU-24 socket 120. Spacers 135, 137 can also comprise apertures 138, 139 that align with an electrical engagement opening (not shown) for connecting GU-24 socket 120 to an electrical supply. For example, an electrical connection 152 can extend from GU-24 socket 120 through apertures 138, 139 of spacers 135, 137. Spacers 135, 137 can also comprise fastening holes 135A, 137A for securing GU-24 socket 120 and spacers 135, 137 to a fixture.
Top ledge 134′ can be configured to not be hindered by spacers 135, 137, fixture housing (not shown), or GU-24 socket 120. Extra spacer 137 can provide extra clearance between the top wall of a fixture (not shown) and top ledges 134′ when spacers 135, 137 are tightened against and between socket 120 and a top wall of the fixture housing. Thereby, lamp lock 130′ can more freely rotate around GU-24 socket 120. The rotation ability of lamp lock 130′ permits lamp lock 130′ to rotate with lamp housing 140′ as the lighting device is rotated to engage GU-24 connectors (not shown) in GU-24 socket 120.
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By being connected to an upper portion 235A, 235B and to a side of a base portion 231A, 231B, each arm 232A, 232B, 232C, 232D acts as a cantilever to allow base portions 231A, 231B to bend outward to accept the lamp housing between base portions 231A, 231B so that the engagement device(s) can engage and hold the lamp housing. Arms 232A, 232B, 232C, 232D can connect base portions 231A, 231B and engagement devices 236A, 236B to upper portion 235A, 235B and ledges 234A, 234B.
Engagement devices 236A, 236B on lamp lock 230 can each comprise a protrusion 237A, 237B that is configured to engage fastening receivers of the lamp housing (not shown), such as a recess or aperture. As shown, each engagement device 236A, 236B can comprise a convex mound 239A, 239B on which the respective protrusion 237A, 237B resides. In such embodiments, the lamp housing (not shown) can have channels in which the respective recesses or apertures in the lamp housing reside. The channels can be configured to receive convex mound 239A, 239B to help align the respective protrusions 237A, 237B with recesses or apertures in the respective channels.
Protrusions 237A, 237B can be rigid or deformable extensions from mounds 239A, 239B. Protrusion 236A of engagement device 236 can comprise a cross-sectional shape that creates a frictional engagement with outer walls of lamp housing. Alternatively, protrusions 237A, 237B can be pins. For example, protrusions 237A, 237B can be pins that are spring-loaded to engage the respective fastening receivers in the lamp housing.
Top wall 334 can comprise slots 335 through which screws (not shown) can pass to hold GU-24 socket 320 and lamp lock 330 to a fixture (not shown). Slots 335 can have a curved length with a radius of curvature RS as measured from a center point C of top wall 334 to a center line CL along slot 335. Wide arms 332 can have a curved length as well with a radius RA as measured from center point C of top wall 334. Radius of curvature RA of wide arms 332 is greater than radius of curvature RS. Further, the curved length of wide arms 332 can be greater than the curved length of slots 335 so that wide arms 332 extend beyond the ends of slot 335 on either side. Such a construction can provide more strength to lamp lock 330. The curved length of slots 335 can permit top wall 334 to slide and rotate around the screws between the ends of slots 335 to allow for the rotation of the GU-24 connectors that are on the lamp housing within the slots of socket 320.
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It will be understood that various details of the presently disclosed subject matter may be changed without departing from the scope of the presently disclosed subject matter. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation.
This non-provisional patent application is a continuation of and claims priority to U.S. patent application Ser. No. 12/983,638 filed Jan. 3, 2011 and set to issue on May 7, 2013 as U.S. Pat. No. 8,435,060, the entire contents of which is incorporated by reference herein.
Number | Date | Country | |
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Parent | 12983638 | Jan 2011 | US |
Child | 13887948 | US |