1. Field of the Invention
The present invention is generally directed to the field of integrated circuit devices, and, more particularly, to a flash memory device with an enlarged control gate structure, and various methods of make same.
2. Description of the Related Art
Manufacturing integrated circuit devices is a very competitive and complex undertaking. Customers frequently demand that such integrated circuit devices exhibit increased performance capabilities as successive generations of products are produced. This is particularly true in the field of manufacturing memory devices, such as flash memory devices.
In operation, a voltage is applied to the control gate 28 and to the source region (not shown) and/or channel region of the device 10. Such voltage causes electrons to tunnel through the tunnel oxide layer 22 and become trapped in the floating gate 24. The presence or absence of this trapped charge can be detected and represents a bit of information, i.e., a “1” or a “0”. To remove this charge, a different voltage is applied to the control gate 28 and a drain region (not shown) and/or channel region. During this process, the electrons trapped in the floating gate 24 tunnel back through the tunnel oxide layer 22, thereby depleting the charge on the floating gate 24.
The control gate 28 is capacitively coupled to the floating gate 24 so as to control the voltage applied to the floating gate 24. This capacitive coupling is very important. The downward-extending fingers 32 of the control gate 28 assist in providing or enhancing this capacitive coupling.
Despite the advances made by the structures depicted in
The present invention is directed to a device and various methods that may solve, or at least reduce, some or all of the aforementioned problems.
The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an exhaustive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
The present invention is generally directed to a flash memory device with an enlarged control gate structure, and various methods of make same. In one illustrative embodiment, the device comprises a plurality of floating gate structures formed above a semiconducting substrate, an isolation structure positioned between each of the plurality of floating gate structures and a control gate structure comprising a plurality of enlarged end portions, each of the enlarged end portions being positioned between adjacent floating gate structures.
In another illustrative embodiment, the device comprises a plurality of floating gate structures formed above a semiconducting substrate, an isolation structure positioned between each of the plurality of floating gate structures, wherein each of the floating gate structures comprises overhang portions that are positioned above adjacent isolation structures, and a control gate structure comprising a plurality of enlarged end portions, wherein at least a portion of each of the enlarged end portions is positioned under the overhang portions on adjacent floating gate structures, and wherein at least a portion of the enlarged end portion is positioned in a recess formed in an isolation structure positioned between the adjacent floating gate structures.
In yet another illustrative embodiment, the device comprises a plurality of floating gate structures formed above a semiconducting substrate, an isolation structure positioned between each of the plurality of floating gate structures and a control gate structure comprising a plurality of enlarged end portions, the entirety of each of the enlarged end portions being positioned within a recess formed in one of the isolation structures.
In a further illustrative embodiment, the device comprises a plurality of floating gate structures formed above a semiconducting substrate, an isolation structure positioned between each of the plurality of floating gate structures, each of the floating gate structures comprising overhang portions that are positioned above adjacent isolation structures, and a control gate structure comprising a main body, a plurality of downwardly-extending fingers and a plurality of enlarged end portions that are formed on a distal end of the downwardly-extending fingers, each of the enlarged end portions being positioned between adjacent floating gate structures, wherein at least a portion of each of the enlarged end portions is positioned in a recess formed in one of the isolation structures, and wherein at least a portion of each of the enlarged end portions is positioned under the overhang portions on adjacent floating gate structures.
In one illustrative embodiment, the method comprises forming a plurality of isolation structures in a semiconducting substrate, forming a plurality of floating gate structures above the substrate, each of the isolation structures being positioned between adjacent floating gate structures, performing an isotropic etching process to define a recess in each of the plurality of isolation structures and forming a control gate structure above the plurality of floating gate structures, the control gate structure comprising a plurality of enlarged end portions, each of which is at least partially positioned in one of the recesses in the isolation structures.
In another illustrative embodiment, the method comprises forming a plurality of isolation structures in a semiconducting substrate, forming a plurality of floating gate structures above the substrate, each of the isolation structures being positioned between adjacent floating gate structures, wherein forming the plurality of floating gate structures comprises forming the plurality of floating gate structures such that each of the floating gate structures comprises overhang portions that are positioned adjacent the isolation structures, performing an isotropic etching process to define a recess in each of the plurality of isolation structures and forming a control gate structure above the plurality of floating gate structures, the control gate structure comprising a plurality of enlarged end portions, each of which is entirely positioned in one of the recesses, and wherein at least a portion of the enlarged end portions are positioned under the overhang portions on adjacent floating gate structures.
In yet another illustrative embodiment, the method comprises forming a plurality of isolation structures in a semiconducting substrate, forming a plurality of floating gate structures above the substrate, each of the isolation structures being positioned between adjacent floating gate structures, wherein forming the plurality of floating gate structures comprises forming the plurality of floating gate structures such that each of the floating gate structures comprises overhang portions that are positioned adjacent the isolation structures, performing an isotropic etching process to define a recess in each of the plurality of isolation structures and forming a control gate structure above the plurality of floating gate structures, the control gate structure comprising a plurality of enlarged end portions, each of which is at least partially positioned in one of the recesses, and wherein at least a portion of the enlarged end portions are positioned under the overhang portions on adjacent floating gate structures.
The invention may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present invention will now be described with reference to the attached figures. Various regions and structures of an integrated circuit device are depicted in the drawings. For purposes of clarity and explanation, the relative sizes of the various features and regions depicted in the drawings may be exaggerated or reduced as compared to the size of those features or structures on real-world integrated circuit devices. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present invention. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be explicitly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
One illustrative embodiment of the memory device 100 disclosed herein is depicted in
The device 100 is comprised of a gate stack 120 comprising a first insulating layer 122 (sometimes referred to as a tunnel oxide layer), a floating gate 124, an inter-gate insulating layer 126 and a control gate 128. A plurality of isolation structures 114, e.g., trench isolation structures, electrically isolate the adjacent floating gates 124 and memory cells. The control gate 128 further comprises an enlarged end portion 130, at least a portion of which is positioned between adjacent floating gate structures 124. Also note that, in one illustrative embodiment, at least a portion of the enlarged end portion 130 is positioned within the recess 117 formed in the isolation structure 114. In some cases, the entirety of the enlarged end portion 130 may be positioned within the recess 117.
The device 100 may be fabricated using a variety of known materials and processing tools. For example, the substrate 112 may be a bulk silicon substrate or an epitaxial layer of silicon. The isolation structure 114 may be comprised of any type of insulating material, e.g., silicon dioxide, silicon oxynitride, etc. In one illustrative embodiment, the isolation structures 114 are trench isolation structures that may be formed using known techniques. The first insulating layer 122 may be comprised of a variety of materials, such as silicon dioxide, and it may be formed by performing known deposition or thermal growth processes. Similarly, the floating gate structures 124 may be comprised of a variety of materials, e.g., a doped polysilicon, a metal electrode, trapping materials such as high-k dielectrics (Al2O3, HfO2, etc. or a combination thereof), nano-storage materials, etc. The floating gate structures 124 may be formed by performing known deposition and etching techniques. The inter-gate insulating material 126 (sometimes referred to as an inter-poly insulating layer) may also be comprised of a variety of materials. For example, the inter-gate insulating material 126 may be comprised of a layer of silicon nitride positioned between two layers of silicon dioxide (a so-called “ONO” stack). The control gate 128 may also be made from a variety of materials, e.g., a doped polysilicon, a metal electrode, trapping materials such as high-k dielectrics (Al2O3, HfO2, etc. or a combination thereof), nano-storage materials, etc. As will be recognized by those skilled in the art after a complete reading of the present application, the present invention has broad applicability. For example, the present invention may be employed with SONOS type devices. Thus, the present invention should not be considered as limited to the illustrative materials and embodiments depicted herein.
In
One illustrative technique for forming the device 100 will now be described with reference to
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Next, as shown in
Thereafter, as depicted in
Due to the unique structure of the device 100, better capacitive coupling between the control gate 128 and the floating gate 124 may be achieved. Additionally, the novel structure disclosed herein may provide some degree of increased shielding between adjacent memory cells.
The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the process steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the claims below.