FIELD OF THE INVENTION
The present invention generally relates to a flexible decorative light string and a method for the preparation thereof, and more particularly to a flexible decorative light string to be sealed in an insulator (or insulating body) and method for preparation thereof.
BACKGROUND OF THE INVENTION
The traditional decorative light string is generally used around a tree, window or door, or pre-arranged on a decorative sheet or a stand. Some traditional light strings are arranged on a three-dimensional body. However, such traditional light strings do not have any particular variation in appearance. Further, traditional light strings are easily damaged due to a lack of protection, which can lead to a short circuit.
SUMMARY OF THE INVENTION
The present invention relates to a flexible decorative light string comprising multiple luminaries connected with multiple electrical conductors in series, parallel, or series and parallel, to form lighting strings which are generally circular or semi-circular in cross section. The decorative lighting string is made with an insulator around the basic lighting strings extending in a longitudinal direction. The insulator contains and seals the luminaries and the electrical conductors within the insulator. Thus, the luminaries and the electrical conductors are isolated from the environment by a flexible decorative insulator. One or both ends of the decorative strings are connected to electrical connectors to form a circuit loop.
The present invention also provides a method for the preparation of a flexible decorative light string comprising multiple luminaries with multiple electrical conductors to form a circuit loop of the light string, to combine single loop light strings in series or parallel to form single or multiple circuit loops of the light strings.
The present invention also provides positioning devices having a fixed element to fix electrical conductors and luminaries in a certain position in order to prevent them from causing a short circuit.
The present invention also provides for the use of a plastic extruder to make a light string to be sealed within the insulating plastic via a predetermined die shape used in the extruder to form flexible decorative light strings with an outward insulating body.
The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which a preferred embodiment of the invention is illustrated.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1A is a view showing a single loop flexible decorative light string of the present invention with twisted and wound connections between the luminaries and the electrical conductor;
FIG. 1B is a view showing a single loop flexible decorative light string of the present invention with welded connections between the luminaries and the electrical conductor;
FIG. 1C is a view showing a single loop flexible decorative light string of the present invention with crimped connections between the luminaries and the electrical conductor;
FIG. 1D is a view showing a single loop flexible decorative light string of the present invention with twisted and welded connections between the luminaries and the electrical conductor;
FIG. 2A is a view showing the connection of the luminaries and the electrical conductor in single loop light string of the present invention;
FIG. 2B is a view showing the light string of FIG. 2A, with the addition of non-electrical reinforcement line twisted around the electrical conductor;
FIG. 2C is a view showing the light string of FIG. 2B, with the addition of an insulator;
FIG. 2D is a cross-sectional view of FIG. 2C through section C-C;
FIG. 2E is a cross-sectional view of FIG. 2C through section D-D;
FIG. 3A is a view showing the connection of luminaries and the electrical conductor in single loop light string of the present invention;
FIG. 3B is a view showing the connection of luminaries and the electrical conductor in multiple loop light string of the present invention;
FIG. 3C is a view showing the light string of FIG. 3B with the addition an insulator;
FIG. 3D is a cross-sectional view of FIG. 3C through section A-A;
FIG. 3E is a cross-sectional view of FIG. 3C through section B-B;
FIG. 4A is a view showing the combination of the loops of FIG. 2A and FIG. 3A as a multiple loop light string of the present invention;
FIG. 4B is a view showing a multiple loop light string similar to that of FIG. 4A, but with a shifted orientation between the luminaries of the multiple loops;
FIG. 4C is a view showing the multiple loop light string of FIG. 4B, within a positioning device having a spacer;
FIG. 4D is a view showing the multiple loop light string and positioning device of FIG. 4C within an insulator;
FIG. 4E is a cross-sectional view of FIG. 4D through section E-E;
FIG. 4F is a cross-sectional view of FIG. 4D through section F-F;
FIG. 4G is a cross-sectional view of FIG. 4D through section G-G;
FIG. 5A is a view showing a single loop light string of the present invention;
FIG. 5B is a view showing a multiple loop light string of the present invention;
FIG. 5C is a view showing the light string of FIG. 5B with thermosetting tube;
FIG. 5D is a view showing the light string of FIG. 5C within an insulator;
FIG. 6A is a view showing a flexible decorative light string with adhesive tape having a single loop light string of the present invention;
FIG. 6B is a view showing a multiple loop light string with adhesive tape of the present invention;
FIG. 6C is a view showing the light string of FIG. 6B with adhesive tape;
FIG. 6D is a view showing the light string of FIG. 6C within an insulator;
FIG. 7A is a view showing the combination of the loops of FIG. 2A and FIG. 3A as a multiple loop light string of a further type of light string of the present invention;
FIG. 7B is a view showing the light string same as FIG. 7A in multi-loops light string;
FIG. 7C is a view showing a flexible decorative light string with thermosetting tube and adhesive tape;
FIG. 7D is a view showing a flexible decorative light string of FIG. 7C within an insulator;
FIG. 7E is a cross-sectional view of FIG. 7D through section H-H;
FIG. 7F is a cross-sectional view of FIG. 7D through section J-J;
FIG. 7G is a cross-sectional view of FIG. 7D through section K-K;
FIG. 8A is a cross-sectional view of spacer positioning devices in a flexible decorative light string of the present invention;
FIG. 8A-1 is a front view of the spacer of FIG. 8A;
FIG. 8B is a cross-sectional view of another spacer;
FIG. 8B-1 is a front view of the spacer of FIG. 8B;
FIG. 8C is a cross-sectional view of a further spacer;
FIG. 8C-1 is a cross-sectional view of FIG. 8C;
FIG. 8D is a cross-sectional view of a further spacer;
FIG. 8D-1 is a cross-sectional view of FIG. 8D;
FIG. 8E is a cross-sectional view of a further spacer;
FIG. 8E-1 is a cross-sectional view of FIG. 8E;
FIG. 8F is a cross-sectional view of a further spacer;
FIG. 8F-1 is a cross-sectional view of FIG. 8F;
FIG. 9A is an exploded view of connector in the flexible decorative light string of the present invention;
FIG. 9B is a view showing a fastening status of the connector;
FIG. 9C is an exploded view of another connector of the present invention;
FIG. 10A is a view showing the a flexible decorative light strings with connectors within the insulators;
FIG. 10B is a cross-sectional view of FIG. 10A through section L-L; and
FIG. 11A is a cross-sectional view of light strings and extruder for the insulator of the present invention;
FIG. 11B is a cross-sectional view of the solid insulating body;
FIG. 11C is a cross-sectional view of a hollow insulating body;
FIG. 11D is a cross-sectional view of hollow insulating body with an extension strip.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings in particular, the prevent invention relates to a flexible decorative light string comprising multiple luminaries (light elements) being connected with multiple electrical conductors in series, parallel or series and parallel to form grouped lighting strings. An insulator is provided along with the grouped lighting strings extending in the longitudinal direction to contain and seal the luminaries and the electrical conductors within in the insulators. With this construction, the luminaries and the electrical conductors are isolated with respect to the outside to form a flexible decorative lighting strings. One or both ends of the strings are connected to the connectors to form a circuit loop.
The present invention also relates to a method for the preparation of a flexible decorative light string. The method comprises: (1) the formation of the string connection with multiple luminaries connected to multiple electrical conductors to form a circuit loop of a light string; (2) the combination of strings with single loop light strings being connected in series or parallel to form a single or multiple circuit loops of grouped light strings; (3) the use of an extrusion mold with a plastic extruder used to seal the grouped light strings in the longitudinal direction within the insulating plastic via a predetermined die of the extruder to form flexible decorative light strings with an outer insulating body.
Further, the products of the present invention can be flexible. When the flexible decorative light string of the present invention is used, it expands to form a large and three-dimensional structure of a pretty decorative light string. When the flexible decorative light string is not being used, it can be received within a small volume for the convenient packaging, transportation and storage. Thus the products produced according to the present invention are able to provide a highly economic and safe device.
The present invention provides for different combinations on the basis of different assemblies. Each combination is suitable to a different usage, place and effect to obtain the desired safety. In order to understand the present invention completely, the descriptions are provided for the preferred embodiments shown in the drawings:
Referring to FIGS. 1A-1D, these drawings show a flexible decorative light string with a single loop light string of the present invention. FIG. 1A is an assembly of luminaries 2 and electrical conductor 3 in a single loop light string 11 of light string 1, in which the luminaries 2 via extendable conducting wire 21 are twisted and wound with electrical conductor 3 at twisted winding 22. FIG. 1B shows another assembly of luminaries 2 and electrical conductor 3 in a single loop light string 11, in which the luminaries 2 via extendable conducting wire 21 are welded with the electrical conductor 3 at welding locations 23. FIGS. 1C-1D show further assemblies of luminaries 2 and electrical conductor 3 as the same as in FIG. 1B, but at pressure press 24 and at twisted winding and re-welding 25 respectively.
FIGS. 2A-2D show a flexible light string with single loop light string 11 or multi-loops light string 12 within an insulator 5. FIG. 2A shows an assembly of luminaries 2 and open copper lead wire 32 in a single loop 11 of light string 1, in which the luminaries 2 via extendable conducting wire 21 are twisted and wound with open copper lead wire 32 at twisted winding 22. FIG. 2B shows the same as in FIG. 2A, but the open copper lead wire 32 is twisted and wound with a non-electrical connector 4. FIG. 2C shows a flexible decorative light string 1 to be sealed in an insulator 5, in which the insulator 5 is a solid part 51 and has a fringe 56. FIG. 2D shows a cross-section of FIG. 2C through line C-C. The insulator 5 is a semi-circular part 55 with solid portion 51 and having fringe 56 on both sides. The luminary 2 is placed at the center and the twisted winding 22 below it and a non-electrical connector 4 is provided near the twisted winding 22. FIG. 2E shows a cross-section view of FIG. 2C through line D-D, in which the insulator 5 is a solid part 51 and the fringe part 56 on both sides of the insulator. Further, the open copper lead wire 32 and non-electrical connector 4 are at the center of the insulator.
FIGS. 3A-3E show another type of flexible decorative light string 1 with single loop light string 11 or multi-loops light string 12 within an insulator 5. FIG. 3A is an assembly of luminaries 2 and insulating conducting wire 31 in a single loop 11 of light string 1, in which the luminaries 2 via extendable conduction wire 21 are welded with insulating conducting wire 31 at pressure press 24. FIG. 3B shows assemblies of luminaries 2 and insulating conducting wire 31 in multi-loops of light string 1. The structure shown in FIG. 3B is the same as in FIG. 3A. FIG. 3C shows a flexible decorative light string 1 to be sealed in an insulator 5, in which the insulator 5 is a solid part 51 and has reflectors 59. FIG. 3D shows a cross-section of FIG. 3C, through A-A, in which the insulator 5 is a circular part 54 with a solid part 51 and having a hollow region 52 inside the circular part 54 of the insulating body 5. The luminary 2 is placed at the center with the pressure press 24 below it and the insulating conducting wire 31 being above the luminaries 2. FIG. 3E shows a cross-section of FIG. 3C, through line B-B, in which the insulator has a solid part 51 and a hollow region 52 inside the insulator. Further, the insulating conducting wire 31 and the welding 24 are at the center of the insulator 5.
FIGS. 4A-4G show a further type of flexible decorative light string 1 in single loop light string 11 or multi-loops light string 12 within an insulator 5. FIG. 4A shows assemblies of two different kinds of light strings, in which the luminaries 2 via extendable conducting wire 21 are connected to open copper lead wire 32 at twisted winding 22 and pressure press 24 receptively. FIG. 4B is the same as in FIG. 4A, but the light string are multi-loop light strings 12. FIG. 4C shows the flexible decorative light strings fixed by using a positioning device 6, in which the positioning device 6 has a spacer 62 and spaced bars 61. The spacer 62 and spaced bars 61 are used to separate the flexible decorative light strings 1 in order to prevent light strings from short circuiting. FIG. 4D shows the flexible decorative light strings 1 to be sealed in an insulator 5. FIG. 4E is a cross-section view of FIG. 4D in E-E line, in which the insulator 5 is a circular part 54 with a hollow region 52 and having a Y form spacer 62 to separate flexible decorative light strings 1. The luminary 2 in a light string is placed at one side of the Y form spacer 62 and the open copper lead wire 32 and another light string is placed at another side of the spacer 62. FIG. 4F shows a cross-section of FIG. 4D through line F-F, in which the insulator 5 is a circular part 54 with a hollow region 52 and having a Y form spacer 62 to separate flexible decorative light strings 1. The luminary 2 with pressure press 24 in a light string is place at one side of the Y form spacer 62 and the open copper lead wire 32 in another light string in placed at another side of the spacer 62. FIG. 4 G shows a cross-section of FIG. 4D through line G-G. The structure is the same as FIG. 4F, in which the open copper lead wires 32 are separated by the spacer 62.
FIGS. 5, 5A-5E show a further type of flexible decorative light string 1 in single loop light string 11 or multi-loops light string 12 within thermosetting tube (sleeve) 65 in an insulator 5. FIG. 5A shows an assembly of a flexible decorative light string 1 with a single loop light string 11. FIG. 5B shows assemblies of flexible decorative light strings 1 with multi-loops light string 12. FIG. 5C shows flexible decorative light strings 1 within thermosetting tube 65, in which the thermosetting tubes 65 are able to adjust their length freely. FIG. 5D shows the structure of flexible decorative light strings 1 in FIG. 5C to be sealed in an insulator 5, in which the thermosetting tube 65 are the relative places within the insulator 5.
FIGS. 6A-6D show a further type of flexible decorative light string 1 in single loop light string 11 or multi-loops light strings 12 sealed by adhesive tape 66 in an insulator 5. The structures of FIGS. 6, 6A-6D are same as those of in FIGS. 5, 5A-5D, but the adhesive tape 66 is used instead of the thermosetting tube 65.
FIGS. 7A-7G show a further type of flexible decorative light strings 1 in single loop light string 11 or multi-loop light string 12 with thermosetting tube 65 and adhesive tape 66 in the insulator 5. The structures in FIGS. 7A and 7B are the same as those of in FIGS. 4A and 4B. The structures in FIGS. 7C and 7D are the same as those of in FIGS. 4C and 4D, in which the difference being that thermosetting tube 65 and adhesive tape 66 are used in the embodiments of FIGS. 7C and 7D. The structure of FIG. 7E is identical with that of in FIG. 4E, in which there is a thermosetting tube 65 to seal the light strings 1. FIG. 7F shows a cross-section of FIG. 7D through line J-J. The structure of FIG. 7F is identical with that of in FIG. 4F, in which there is an adhesive tape 66 to seal the light strings 1. FIG. 7G shows a cross-section of FIG. 7D through line K-K. The structure shown in FIG. 7G is identical with that of in FIG. 4G.
FIGS. 8A-8F, 8A-1 to 8F-1 show positioning devices 6 to be used to separate the light strings 1. FIG. 8A shows a cross-section of an H shape of spaced bar 61, in which spacer 62 is used to separate the light strings 1 and inner wall of the spacer 62 is to form convex and concave spacer 63. One end of spacer 62 in the upper part has a spacer fringe 68 to be used as fixed article. FIG. 8A-1 shows the spaced bar 61 of FIG. 8A in a longitudinal direction. FIG. 8B shows a cross-section of Y form of spaced bar 61. FIG. 8B-1 shows a spaced bar 61 of FIG. 8B in a longitudinal direction. FIG. 8C shows a cross-section view of + form of spaced bar 61. Both ends of the spacers 62 in the horizontal direction have spaced fringe 68 to be used as a fixed article. FIG. 8C-1 shows the spaced bar 61 of FIG. 8C in a longitudinal direction. FIG. 8D shows a cross-section view of a ★ form of spaced bar 61. FIG. 8D-1 shows the spaced bar 61 of FIG. 8D in a longitudinal direction. FIG. 8F shows a cross-section view of * form of spaced bar 61. FIG. 8F-1 shows the spaced bar 61 of FIG. 8F in a longitudinal direction.
FIGS. 9A -9C show a connector 7 in the flexible decorative light string 1 of the present invention. FIG. 9A shows an exploded view of a connector 7 in a light string 1, in which an electrical plug 78 via insulating conducting wire 31 is connected to a function controller 8 and the function controller 8 via insulating conducting wire 31 connect to a connector 7. The connector 7 has two parts of male part 71 and female part 72, in which there are male connecting terminal 75 and female connecting terminal 76 respectively. FIG. 9B shows a fastening status of the connector 7 of two light strings, in which a female part 72 connector is connected by outward longitudinal convex and concave 58 in a light string 1, and a male part 71 connector is connected by outward horizontal convex and concave 57 in a light string 1. FIG. 9C shows an exploded view of another type of connector of a light string 1, in which a female connector part 72 is connected by outward horizontal convex and concave 57 in a light string 1, and a male connector part 71 is connected by insulating conducting wire 31 to an end connector 78. A female connecting terminal 76 and a male connecting terminal 75 are provided in the male part 71 and female part 72 connectors respectively.
FIGS. 10A-10B show a further type of the connectors 7 in the light strings 1 within an insulator 5. FIG. 10A shows the connectors 7 is a light string within an insulator 5, in which electrical conductors 3 are respectively connected to female connecting terminal 76 and male connecting terminal 75 of the connector. FIG. 10B is a cross-section of FIG. 10A through line L-L, in which, the male connecting terminal 76 is in a light string 1 within an insulator 5.
FIGS. 11A-11D show a cross-section of a light string 1 with insulator. FIG. 11A shows a sectional view of light strings 1 with multi-loops light string 12. The light strings 1 enter an extruder 9 and via die 91 to extrude out of the extruder 9 to form a flexible direction light string 1 with insulator 5. FIG. 11B shows a cross-section with solid insulating body 91a of light string 1 in FIG. 11A. FIG. 11C shows a cross-section with a hollow region insulating body 91b of light string 1 in FIG. 11A. FIG. 11D shows a cross-section with a hollow region insulating body with an extension strip 91C of light string 1 in FIG. 11A.
The positioning device can be formed of, or include, a material to store energy received as light from the luminaries and the environment, and to continue to emit light after the luminaries cease to emit light
The feature and preferred embodiments of the prevention invention have been described in foregoing specification. The invention intended to be protected herein is not to be constructed as limited to the particular form disclosed. Variations and changes may be made by those skilled in the art are without departing from the scope of the present invention.