It is desirable to transmit electrical signals within and between electrical devices (such as computers and telecommunications devices) at increasingly faster rates. In particular, multi-Gigabit per second (i.e., multi-GHz) signaling rates may greatly increase the functionality of electrical devices and networks. The signal integrity requirements for multi-Gigabit per second signaling, however, require minimal crosstalk, reflections, and losses from impedance discontinuities. While effort has been directed to reducing loss and crosstalk due to Printed Circuit Board (PCB) characteristics, other elements of transmission channels (such as connectors, sockets, and Integrated Circuit (IC) packages) may have become the limiting factors in channel performance.
Typical connectors, for example, utilize pins or surface mounting locations that carry electrical signals and perform mechanical functions necessary to maintain an electrical connection. Some connectors are able to maintain the mechanical integrity of an electrical connection despite dimensional tolerance variations and vibrations by utilizing a mechanical spring action. The mechanical spring action however, typically requires a structure that is electrically long compared to the wavelength of the spectral content of multi-Gigabit per second signals. As a result, conventional connectors may be mechanically unsuitable and/or may not provide the signal integrity required for a given application.
Referring first to
According to some embodiments, the system 100 may be or include a connector. The system 100 may, for example, be or include the internal components of an electrical connector. In some embodiments, the system 100 may also or alternatively comprise a connector housing and/or body (not shown in
In some embodiments, the first PCB 120 and/or the second PCB 140 may be constructed of flexible PCB material. The first PCB 120 may, for example, be a flexible PCB that is capable of being deflected by an elastic biasing element 132. According to some embodiments, the elastic biasing element 132 may bias the electrical contact area (and/or areas) 122 of the first PCB 120 toward the electrical contact area (and/or areas) 142 of the second PCB 140. In some embodiments, the first PCB 120 may comprise one or more pliant portions 130. The pliant portion 130 may, for example, be a portion of the first flexible PCB 120 that is substantially more pliant than the first PCB 120 (which may itself be flexible). As shown in
In some embodiments (such as shown in
According to some embodiments, the first PCB 120 may comprise an electrical contact area 122 situated on each of the plurality of pliant portions 130. As shown in
In some embodiments, the second PCB 140 may also or alternatively be a flexible PCB. The second PCB 140 may, for example, comprise pliant portions (not shown) similar to those of the first PCB 120. According to some embodiments, the second PCB 140 may comprise a plurality of electrical contact areas 142, each of which may include one or more electrical contact surfaces 146. As shown in
According to some embodiments, the electrical contact areas 142 and/or the electrical contact surfaces 146 may be situated on the second PCB 140 such that when the first PCB 120 and the second PCB 140 are mated, the electrical contact areas 142 and/or the electrical contact surfaces 146 are electrically and/or mechanically coupled to the electrical contact areas 122 of the first PCB 120. Each pliant portion 130 may be acted upon by an elastic biasing element 132, for example, that compresses the electrical contact areas 122, 142 together to maintain the mechanical integrity of the substantially coplanar connection between the first PCB 120 and the second PCB 140. In some embodiments, the first PCB 120 and/or the second PCB 140 may comprise different quantities and/or configurations of electrical contact areas 122, 142 as may be appropriate, desired, and/or practicable.
Referring now to
The system 200 may, according to some embodiments, be an electrical connector such as an electrical connector within and/or between electrical devices. One or more differential and/or multi-Gigabit per second signals may, for example, be desired to be transmitted from the first PCB 220 to the second PCB 240. In some embodiments, the first PCB 220 may comprise paired electrical traces 224 to route the signals to corresponding pairs of electrical contact surfaces 226 (e.g., located in electrical contact areas 222). According to some embodiments, each of a plurality of electrical trace 224 pairs may be routed along each of a plurality of pliant portions 230. Each pliant portion 230 may, for example, comprise one pair of electrical contact surfaces 226 to receive one or more differential, single-ended, and/or multi-Gigabit per second signals.
In some embodiments, fewer or more electrical traces 224 and/or pairs may be routed along each pliant portion 230. According to some embodiments, combinations of signals and/or signal pairs and/or various routing strategies may be employed as is or becomes desirable and/or practicable. Some pliant portions 230 may comprise two electrical traces 224, for example, while others may comprise one, two, three, or more electrical traces 224. The electrical traces 244 of the second PCB 240 may, according to some embodiments, be configured to mirror and/or otherwise correspond to the configuration of electrical traces 224 on the first PCB 220. In some embodiments, only some of the electrical contact areas 222 of the first PCB 220 may correspond and/or otherwise be associated with electrical contact areas 242 of the second PCB 240.
In some embodiments, the pliant portions 230 of the first PCB 220 may be biased toward the second PCB 240. One or more elastic biasing elements such as the elastic biasing elements 132 shown in
According to some embodiments, the substantially coplanar connection may reduce and/or substantially reduce impedance discontinuities in the electrical traces 224, 244. The substantially coplanar connection may, for example, reduce, substantially reduce, and/or eliminate near-end reflections caused by impedance discontinuities, which may typically be confused with the actual signal received from the far end of the channel. Such high signal integrity in the electrical traces 224, 244 may, for example, allow Simultaneous Bi-Directional (SBD) signaling to be practicable at high bit rates. The high-bit rate SBD signaling may, according to some embodiments, be practicable in each direction of the electrical traces 224, 244 (e.g., for channel lengths encountered in PC chassis and/or within or between other electronic devices).
Turning to
In some embodiments, the first PCB 320 and/or the pliant portion 330 (and/or the second PCB 340) may comprise flexible PCB material. According to some embodiments, the pliant portion 330 may be more pliant than the first PCB 320. The pliant portion 330 may be defined by a slit, cut, and/or other discontinuity in the first PCB 320, for example, and/or may be biased by the elastic biasing element 332. In some embodiments, the elastic biasing element 332 may be a spring that is retained, at least partially, by the retaining mechanism 334 (e.g., a spring retainer). According to some embodiments, the elastic biasing element 332 may apply a force normal to the pliant portion 330. The force may, for example, cause the pliant portion 330 to be biased toward the second PCB 340 (e.g., substantially in the direction of the arrow shown in
According to some embodiments, the force applied by the elastic biasing element 332 may provide mechanical integrity to the electrical connection between the first PCB 320 and the second PCB 340. The elastic biasing element 332 may, for example, force the electrical contact area 322 of the first PCB 320 against the electrical contact area 342 of the second PCB 340. In some embodiments, the electrical contact surface 326 of the first PCB 320 may be substantially centered on the electrical contact area 346 of the second PCB 340 and the two electrical contact surfaces 326, 346 may be mated at least in part due to the compressive force applied by the elastic biasing element 332. According to some embodiments, the electrical contact surface 326 of the first PCB 320 may be a wiping surface and/or the electrical contact surface 346 of the second PCB 340 may be a raised bump (such as a solder bump).
For example, although it is indicated by the arrow shown in
Referring now to
In some embodiments,
The connector bodies 460, 470 described herein may be constructed, designed, and/or manufactured using any practicable materials that are or become available. The connector bodies 460, 470 may be fabricated, for example, of plastic, metal, and/or other composite materials and/or substances. In some embodiments, the connector bodies 460, 470 may be manufactured via injection molding, extrusion, casting, forging, stamping, and/or any combination thereof. According to some embodiments, the connector bodies 460, 470 may be milled, sanded, grinded, and/or otherwise constructed from a single piece of material. The connector bodies 460, 470 may, for example, by similar to connector bodies and/or components utilized in typical electrical connectors.
In some embodiments, the connector bodies 460, 470 may be configured to facilitate and/or otherwise promote the mating of the first PCB 420 with the second PCB 440. As shown in
According to some embodiments, upon further and/or complete mating of the connector bodies 460, 470, the first PCB 420 may be deflected by the sloped portion 474 such that the wiping surface 426 becomes positioned on the raised bump 446. In some embodiments, the sliding of the wiping surface 426 over the raised bump surface 446 may comprise a wiping action that removes deposits from one or both of the electrical contact surfaces 426, 446. According to some embodiments, because the first PCB 420 may be deflected by the second connector body 470 (and/or the sloped portion 474 thereof), the elastic biasing element 432 may compress the wiping surface 426 against the raised bump surface 446 (e.g., maintaining the mechanical integrity of the electrical connection).
In the case that the first PCB 420 is mated and/or coupled to the second PCB 440 (e.g., as shown in
In some embodiments, the second PCB 440 may be fixed and/or substantially fixed to the second connector body 470 as shown in
In some embodiments, the signal channels 462, 472 may be or include the respective PCB elements 420, 440. The first signal channel 462 may, for example, be a portion of the first PCB 420 (e.g., a portion that protrudes from the end of the first connector body 460 opposite the deflected portion of the first PCB 420). According to some embodiments, either or both of the signal channels 462, 472 may be an electrical trace, wire, cable, and/or other signal path. The second signal channel 472 may, for example, be an electrical trace within a portion of the second PCB 440 that is continuous with the portion of the second PCB 440 disposed within the second connector body 470.
Turning now to
According to some embodiments, the system 500 may also or alternatively comprise one or more second electrical contact areas 542 and/or one or more second electrical contact surfaces 546. In some embodiments, the system 500 may also or alternatively comprise a first connector body 560, a first signal channel 562, a second connector body 570, and/or a second signal channel 572. In some embodiments, the second electrical contact area 542 and/or the second electrical contact surface 546 may be disposed within and/or on an IC package 180. The IC package 580 may, for example, be connected via one or more sockets 582 to a motherboard 584. According to some embodiments, the components 520, 522, 532, 534, 542, 546, 560, 562, 570, 572 of the system 500 may be similar in configuration and/or functionality to the similarly-named components described in conjunction with any of
In some embodiments, the first connector body 560 may couple to the second connector body 570 to mate and/or electrically couple the first PCB 520 to the IC package 580. An electrical signal may, for example, be sent via the first signal channel 562 to the first PCB 520, and may be desired to be transmitted to the IC package 580. According to some embodiments, the signal may originate from a memory device (not shown in FIG. SA or
As shown in
In some embodiments, the second connector body 570 may be disposed on the upper surface and/or top layer of the IC package 580. The signal transmitted via the substantially coplanar connection between the first PCB 520 and the IC package 580 may, for example, not be required to pass through other layers of the IC package 580. Accordingly, the IC package 580 may not be required to propagate high-speed, high-bandwidth, and/or other signals transmitted via the first PCB 520 through the IC package 580 and/or through the socket 582 that connects the IC package 580 to the motherboard 584. In such a manner, for example, the cost of manufacturing the IC package 580 may be reduced.
Referring now to
The processor 604 may be or include any number of processors, which may be include any type or configuration of processor, microprocessor, and/or micro-engine that is or becomes known or available. The memory 606 may be or include, according to some embodiments, one or more magnetic storage devices, such as hard disks, one or more optical storage devices, and/or solid state storage. The memory 606 may store, for example, applications, programs, procedures, and/or modules that store instructions to be executed by the processor 604. The memory 606 may comprise, according to some embodiments, any type of memory for storing data, such as a Single Data Rate Random Access Memory (SDR-RAM), a Double Data Rate Random Access Memory (DDR-RAM), or a Programmable Read Only Memory (PROM).
The flexible PCB connector 608 may be any type and/or configuration of flexible PCB connector that operates and/or is configured in accordance with embodiments described herein. In some embodiments, the flexible PCB connector 608 may comprise one or more electrical contact areas disposed upon a flexible PCB material. According to some embodiments, at least one portion of the flexible PCB material (e.g., a portion comprising one or more of the electrical contact areas) may be biased and/or deflected by one or more elastic biasing elements. In some embodiments, the flexible PCB connector 608 may also or alternatively comprise one or more electrical contact areas situated on one or more pliant portions. The pliant portions may, for example, be finger-like portions of the flexible PCB material that are mechanically and/or electrically isolated from each other. According to some embodiments, the flexible PCB connector 608 may otherwise be configured in accordance with embodiments described herein.
The flexible PCB connector 608 may, for example, form a substantially coplanar connection with the processor 604. In some embodiments, the substantially coplanar connection may facilitate and/or allow multi-Gigabit per second signals to be transmitted to and/or from the processor 604 (e.g., via the signal channel 610). The substantially coplanar connection may, for example, reduce and/or eliminate impedance discontinuities that may otherwise limit and/or prevent the transmission of high-speed and/or high-bandwidth signals.
In some embodiments, the flexible PCB connector 608 may pass multi-Gigabit per second signals to and/or from the processor 604. The flexible PCB connector 608 may, for example, have a resonance cutoff that is substantially greater than typical connectors. The bandwidth of a connector may typically not exceed the resonance of the connector, which, for example, is typically a function of the connector's mechanical dimensions (e.g., mated pin length). Typical connectors that require and/or utilize pins and sockets generally have mated pin-lengths in the one half (0.5) to two (2) centimeter (cm) range, which yields a resonance cutoff in the two (2) to five (5) GHz range.
According to some embodiments, the discontinuity of the flexible PCB connector 608 may be associated with the dimensions of the mating surfaces (e.g., the electrical contact areas 122, 142, 222, 242, 322, 342, 422, 442, 522, 542 and/or electrical contact surfaces 146, 226, 246, 326, 346, 426, 446, 526, 546). The mating surfaces may, for example, be in the one (1) millimeter (mm) size range, yielding potential resonant frequencies in excess of twenty-five (25) GHZ. In such a manner, for example, the flexible PCB connector 608 may be capable of transmitting signals substantially five (or more) times faster than typical connectors.
The several embodiments described herein are solely for the purpose of illustration. Other embodiments may be practiced with modifications and alterations limited only by the claims.