1. Field of the Disclosure
The present disclosure relates to a fluid mixing device that mixes a plurality of inflow fluids and makes the mixed fluid flow out.
2. Description of the Related Art
As a fluid mixing device, a micro-mixer or a micro-reactor that mixes a sample of human body ingesta or the like with a reagent to chemically react or analyze the sample can be given. In a fluid mixing device disclosed in Japanese Unexamined Patent Application Publication No. 2008-284626, a flow channel is formed by providing a groove in a flow channel plate. The flow channel is provided with two inflow paths for respectively introducing a sample and a reagent and one outflow path and is made such that the sample and the reagent introduced into the two inflow paths join together and are led to the outflow path.
The flow channel of the fluid mixing device disclosed in Japanese Unexamined Patent Application Publication No. 2008-284626 is planar, and the sample and the reagent join together from the two inflow paths and flow in one direction to the outflow path. In such a planar flow channel, there is a problem in which mixing efficiency is poor, even though fluids join together. Further, in order to increase the mixing efficiency, it is also conceivable to lengthen a flow channel for making fluids join together or to increase the number of branches and joins. However, in such a flow channel configuration, the installation area increases.
The present disclosure provides a fluid mixing device in which it is possible to efficiently enhance the mixing rate of fluids without excessively increasing the installation area.
According to an aspect of the present invention, there is provided a fluid mixing device that mixes a plurality of fluids, including: a plurality of flow channel units disposed to be divided in a plurality of layers, in which each of the flow channel units has only one inflow port, only one outflow port, and a plurality of branch flow channels making the inflow port and the outflow port communicate with each other, the inflow port of the flow channel unit on one side, out of the flow channel units which are located in different layers, and the outflow port of the flow channel unit on the other side are connected to each other, whereby a three-dimensional flow channel is configured such that a length of a flow channel through which the fluid flows is the same or substantially the same in any of the branch flow channels, and when a direction from the inflow port to the outflow port is set to be a flow direction of the fluid in each of the flow channel units, the flow directions intersect each other between the respective layers.
In the fluid mixing device according to the aspect of the present invention, if a plurality of fluids are introduced, diverging, joining, and a change in direction are repeated through the respective flow channel units of the three-dimensional flow channel, and therefore, it is possible to efficiently mix the fluids and make the mixed fluid flow out. At this time, the flow directions in the flow channel units intersect each other between the respective layers, and therefore, every time the fluid flows through the flow channel unit of each layer, the fluid can be divided in different directions and the divided fluids can be joined together, and the division and the joining can be repeated with a direction changed. In this way, it is possible to greatly improve the mixing efficiency of a plurality of fluids. Further, the flow channel unit is disposed in each layer, and therefore, the number of flow channel units can be increased by increasing the number of layers. In this way, it is possible to efficiently increase the mixing efficiency of a plurality of fluids without changing the installation area.
In the fluid mixing device according to the aspect of the present invention, it is preferable that the flow directions in the connected flow channel units are orthogonal to each other.
The flow directions in the flow channel units disposed in different layers are made to be orthogonal to each other, whereby it is possible to make the fluid be branched in an orthogonal direction when the fluid flows from one flow channel unit to the next flow channel unit, and thus it is possible to increase the mixing efficiency of the fluid.
In the fluid mixing device according to the aspect of the present invention, the branch flow channels of the flow channel unit may be configured with two first flow channels which divide the fluid flowing in from the inflow port into two fluid flows and lead the split fluids in directions in which the split fluids become more distant from each other, and two second flow channels which turn the split fluids from the respective first flow channels so as to lead the split fluids in directions in which the split fluids approach each other, and make the split fluids join together.
In this case, it is preferable that an angle between the two first flow channels is an angle greater than 90 degrees and less than or equal to 180 degrees and an angle between the two second flow channels is an angle smaller than 180 degrees. Further, it is preferable that the first flow channels and the second flow channels are straight lines or curved lines.
According to the present invention, it is preferable that a plurality of the flow channel units are disposed in at least one of the layers.
Further, it is further preferable that at least two of the layers having the plurality of flow channel units are stacked.
The fluid mixing device according to the aspect of the present invention can have a configuration in which a plurality of flow channel plates are laminated to be stacked in a thickness direction thereof, the flow channel unit is formed between a groove formed in a surface of the flow channel plate on one side and a flat surface of the flow channel plate on the other side which is stacked on the flow channel plate on one side, and three or more of the flow channel plates are stacked, whereby the plurality of layers are formed.
According to the fluid mixing device according to the aspect of the present invention, the flow directions in the flow channel units intersect each other between the respective layers, and therefore, every time the fluid flows through the flow channel unit of each layer, the fluid can be divided, and furthermore, such division and convergence of the fluid can be repeated while changing a direction. Accordingly, it is possible to greatly improve the mixing efficiency of a plurality of fluids. Further, the number of flow channel units can be increased by increasing the number of layers, and therefore, it is possible to increase the mixing efficiency of the fluid without widening the plane area.
Hereinafter, a fluid mixing device according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. Here, a fluid mixing device that mixes a reagent with a human body ingesta sample such as blood is taken as an example. However, fluids to be mixed are not limited thereto.
The fluid mixing device 1 shown in
As shown in
If the layers of the three-dimensional flow channel 4 shown in
Here, the basic shape of each of the flow channel units 20a to 20g will be described with reference to the drawings.
As shown in
The branch flow channels 23 are configured with two first flow channels 23a and 23b which divide the fluid flowing in from the inflow port 21 into two fluid flows and lead the split fluids in directions in which the split fluids become more distant from each other, and two second flow channels 23c and 23d which turn the split fluids from the respective first flow channels 23a and 23b so as to lead the split fluids in directions in which the split fluids approach each other, and make the split fluids join together. An angle α between the first flow channels 23a and 23b is greater than 90 degrees and less than or equal to 180 degrees, and an angle β between the second flow channels 23c and 23d is smaller than 180 degrees. In this way, the split flows can turn and join together. In the embodiment shown in
In the flow channel unit 20 shown in
In the three-dimensional flow channel 4 shown in
For this reason, in each flow channel unit 20, the directions of openings of the inflow port 21 and the outflow port 22, that is, directions in which the fluids flow through the inflow port 21 and the outflow port 22 are perpendicular to the flow direction of the fluid in the flow channel unit 20 (the plane of
The inflow port 21 and the outflow port 22 are open toward either of the upper side or the lower side according to the layer to which the flow channel unit is connected. For example, in the flow channel unit 20a shown in
In this manner, the flow channel units 20 located in different layers are connected to each other at the inflow port 21 and the outflow port 22, thereby configuring the three-dimensional flow channel 4 as a whole. That is, the inflow port 21 of the flow channel unit 20 is connected to the outflow port 22 of the flow channel unit of the layer different from the layer in which the flow channel unit 20 is disposed, and the outflow port 22 of the flow channel unit 20 is connected to the inflow port 21 of the flow channel unit of the layer further different from the layer in which the flow channel unit 20 is disposed. In this manner, by connecting the flow channel units of the respective layers, it is possible to configure various flow channel patterns.
In
In the flow channel pattern shown in
With such a configuration, every time the fluid flows through the flow channel unit of each layer, the fluid can flow with the flow direction thereof being divided vertically, and the flow of the fluid can be repeated while changing a direction. In this way, it is possible to greatly improve the mixing efficiency of a plurality of fluids. Further, as shown in
In the three-dimensional flow channel 4 shown in
In all the flow channel units 20a to 20g, the flow directions (the directions of the center lines Of) in the connected flow channel units are orthogonal to each other.
Further, the fluid inlet 2 communicates with the inflow port 21 of the flow channel unit 20a, and the fluid outlet 3 communicates with the outflow port 22 of the flow channel unit 20g.
In this manner, the direction (the X direction) in which the flow of the inflow fluid is divided in the flow channel unit 20c, the direction (the Y direction) in which the flow of the inflow fluid is divided in the next flow channel unit 20d, and the direction (the X direction) in which the flow of the inflow fluid is divided in the next flow channel unit 20e are always directions intersecting each other, preferably, directions orthogonal to each other, and therefore, it is possible to greatly improve the mixing efficiency of the fluid.
Next, the laminated structure of the three-dimensional flow channel 4 will be described in detail. The three-dimensional flow channel 4 as shown in
In the fluid mixing device 1 shown in
As shown in
Each of the flow channel units 20a to 20g is formed between a groove formed on the lower side of each of the flow channel plates 11 to 14 and a flat surface of an adjacent flow channel plate or the base plate which is in close contact with each flow channel plate so as to cover the groove. In this manner, in a case where the groove of each of the flow channel units 20a to 20g is formed on the lower side of each of the flow channel plates 11 to 14, a connection flow channel connecting the inflow port 21 and the outflow port 22 of each flow channel unit is configured with a through-hole which is formed on the upper side of each of the flow channel plates 11 to 14 to penetrate each flow channel plate.
For example, as shown in
In this manner, in the fluid mixing device 1 according to this embodiment, by forming the respective flow channel units 20a to 20g in the flow channel plates 11 to 14 configuring the respective layers, it is possible to configure the three-dimensional flow channel 4 described above. According to this, it is possible to configure the three-dimensional flow channel 4 according to this embodiment with an extremely simple configuration as compared with a case where the flow channel units 20a to 20g are configured with pipes and connected to each other.
In a case where two flow channel units are formed in a single flow channel plate, like the flow channel plates 12 to 14 shown in
Further, the respective flow channel units 20a and 20c of the flow channel plate 12 are disposed in the same direction as the respective flow channel units 20e and 20g of the flow channel plate 14, and therefore, the same flow channel plate can be used for the flow channel plates 12 and 14. Furthermore, the flow channel pattern shown in
In this embodiment, the basic shape of each of the flow channel units 20a to 20g is not limited to the shape shown in
Further, a configuration is also acceptable in which in the flow channel unit 20 shown in
As described above, in the fluid mixing device 1 according to this embodiment, by disposing the plurality of flow channel units 20a to 20g in a plurality of layers and disposing the flow channel units 20a to 20g such that the flow directions in the respective flow channel units 20a to 20g intersect each other between the respective layers, it is possible to divide the laminar flow flowing through each of the flow channel units 20a to 20g perpendicularly to the boundary surface therebetween, and it is possible to repeat this. In this way, it is possible to greatly improve the mixing rate of the fluid.
Furthermore, by disposing the plurality of flow channel units 20a to 20g in the respective layers such that the direction of the flow is changed by 90 degrees, it is possible to form a flow that rotates in the fluid mixing device 1. In this way, it is possible to make the installation area of the entire three-dimensional flow channel 4 more compact. Further, it is possible to increase the number of times of division of the laminar flow perpendicularly to the boundary surface only by adding the flow channel pattern of the three-dimensional flow channel 4. In this way, it is possible to further improve the mixing rate of the fluid without changing the installation area.
The three-dimensional flow channel 4 shown in
Further, in the embodiment described above, a case where the present invention is applied to a fluid mixing device that mixes a sample of human body ingesta or the like with a reagent has been taken and described as an example. However, there is no limitation thereto, and the present invention can be applied to various fluid mixing devices that mix a plurality of fluids. For example, the present invention may be applied to a fluid mixing device that mixes liquid fuel with water.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims of the equivalents thereof.
Number | Date | Country | Kind |
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2014-210246 | Oct 2014 | JP | national |
This application is a Continuation of International Application No. PCT/JP2015/073482 filed on Aug. 21, 2015, which claims benefit of Japanese Patent Application No. 2014-210246 filed on Oct. 14, 2014. The entire contents of each application noted above are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/JP2015/073482 | Aug 2015 | US |
Child | 15486359 | US |