The present invention relates to power converters in general and, in particular, to a device for conversion of fluid power, such as wind or hydro power.
There are known in the art devices for converting fluid power into electricity. Typically, these devices include multiple blades that are fixed to a single rotating axle, like a windmill. This single rotating axle is used as the shaft to rotate the rotor of an electric generator. The force of the flow stream causes the blades to turn the single axle and power the generator. As the single axle rotates, the blades change their orientation relative to the direction of the flow.
There are also known devices with a plurality of blades where each blade is mounted for rotation about an axle. These axles are secured to a larger shaft which is used to rotate the rotor of an electric generator. The force generated by a stream of water or wind rotates the blades and turns the shaft, powering the generator.
In general these devices can be grouped as being either lift based, or drag based.
These devices often attempt to maximize the torque and the velocity at which the shaft powering the generator rotates by minimizing the resistance of the blades to the flow stream. In order to do so, they allow their blades to rotate about their axles and change their orientation in relation to the horizontal direction of the stream.
However, none of these devices succeeds in utilization of the power of the fluid flow to the maximum.
Accordingly, there is a long felt need for a relatively simple and cost effective device for converting fluid kinetic power to rotational power, and possibly electric power, in an efficient way that maximizes the torque produced from the fluid and minimizes turbulence, whirling and friction.
In a fluid turbine, the orientation and the cross-section of the blade presented in front of the fluid are critical to the turbine's efficiency. It has now been determined that, for turbines that are rotated in the direction of a fluid's flow, in order to generate the maximum amount of torque, the blades of the turbine would be required to remain in a constant vertical orientation, substantially perpendicular to the flow direction at any rotation angle. This setup would effectively maximize the contact surface facing the flow, in order to maximize the force production and minimize turbulence, whirling and friction, by fixing the blade at a right angle to the flow and achieving smooth rotation in the fluid.
According to the present invention, there is provided a device for capturing the kinetic energy of a fluid and converting it to rotational energy and, thence, to electrical or mechanical energy, where the blades of the device are retained in an orientation perpendicular to the direction of a fluid flow at all rotation angles. This is accomplished by means of a device including a turbine rotatably mounted about two axles for converting fluid stream energy to rotational energy, the turbine including, two rotating bar mechanisms (each having a frame shaped like a parallelogram) and at least one flow-capturing blade coupled between the two rotating bar mechanisms, for enabling rotation of the blade around a central axis of the turbine, while also retaining the blade in an orientation substantially perpendicular to the direction of fluid flow throughout the rotation of the turbine. According to some embodiments, the device further includes a generator for converting the rotational energy generated by the rotation of the blade into electric energy.
According to some embodiments, the turbine includes two pairs of coupling joints, each coupling joint including two short vertical bars, each having upper and lower portions, wherein the lower portions of the short vertical bars are fixedly coupled to a first axle, wherein the upper portion of a first of said short vertical bars is fixedly coupled to a second axle, a first rotating long bar pivotally mounted on said first axle in a gap between said short vertical bars; and a second rotating long bar pivotally mounted on said second axle; wherein one of said at least one flow-capturing blade fixedly mounted between the second of said two short bars of one coupling joint and a second of said two short bars of an adjacent joint.
In accordance with the invention, there is also provided a method for capturing the kinetic energy of a fluid and converting it to rotational energy. The method includes the steps of providing a turbine including at least one flow-capturing blade, disposing the turbine in a fluid flow; and maintaining the flow-capturing blade in an orientation substantially perpendicular to a direction of the fluid flow at all times.
The present invention will be further understood and appreciated from the following detailed description taken in conjunction with the drawing in which:
a-5b are detail views of the bar mechanism of
a-6h are schematic illustrations of the blades of the device of
a-7c are isometric views of a device for converting fluid power to electricity, according to an alternative embodiment of the invention;
a-8h are schematic illustrations of the blades of the device of
a-9b are isometric views of a device for converting fluid power to electricity, according to an alternative embodiment of the invention;
a-13b are isometric views of a device for converting fluid power to electricity according to another alternative embodiment of the invention; and
The present invention relates to a device and method for conversion of kinetic energy, in the form of fluid stream power, into rotational energy by using a novel rotating mechanism which maintains the flow-capturing blades of the device in a constant orientation, substantially perpendicular to the direction of the fluid flow, regardless of the rotation angle of the rotating mechanism. This maximizes the torque generated by the rotation of the rotating mechanism and enables the capture of the fluid's linear momentum in a very efficient way, converting the kinetic energy of the fluid into rotational energy. This rotational energy may then be converted to electricity by means of an electric generator, or it can be used to power a mechanical device, or used for any other desired use.
The rotating mechanism and flow-capturing blades of the invention form part of a turbine, particularly a drag force turbine, which provides a constant maximal cross-section in front of the fluid stream in order to convert the fluid stream's momentum into torque. In embodiments where the device is disposed in more than one type of fluid (e.g., water and air), the rotating mechanism enables a smooth penetration of the blades into each fluid. The turbine is thereby able to translate the linear kinetic energy of the fluid stream to rotational energy.
According to one embodiment of the present invention, this turbine includes at least two flow-capturing blades which are retained between at least two rotating frames, which preferably are symmetric rotating bar frames having the shape of parallelograms. The shape and joints of the rotating frames enable a full 360° rotation cycle of the flow-capturing blades around a central axis while maintaining the flow-capturing blades in a constant vertical orientation, regardless of the rotation angle of the rotating bar mechanism. Preferably, a transmission system, which may include a rotated wheel or shaft and/or a gearing system, helps deliver the rotational energy to at least one generator for producing electricity. It will be appreciated that any known means for transferring rotational energy, such as a pulley, shaft or flywheel, may be used in place of or in addition to the wheel.
It will be appreciated that the invention can be adjusted to work with all types of fluids, particularly air, for converting wind power to electricity, and water, for converting hydro power to electricity.
According to certain embodiments, where the invention is used for converting hydro power to electricity, the device also includes a buoying system that supports the rotating mechanism and permits the device to turn according to the water flow direction. According to some embodiments, the buoying system supports the uniquely shaped turbine that converts the fluid stream energy into rotational energy. That is, the rotating bar mechanisms, the generators and the gearing system are all supported on the buoys. Preferably, an electric cable is provided to deliver produced electricity to an onshore electrical network. Alternatively, the produced electricity can be stored in any known means for storing electricity for later use, such as a replaceable battery, or a pumped storage device to pump the water to a high reservoir and store it in the form of water's potential energy. If desired, the electrical generator can be disposed on shore, while the buoys support only the rotating mechanism in the water. In other embodiments, the produced electricity may be used for water desalination. Preferably, the device also has means, such as a cable, for anchoring the device to the water bottom while allowing it to self adjust according to the flow direction.
One embodiment of a device 100 for converting fluid flow power, according to the present invention, is illustrated in
According to the illustrated embodiment shown in
In this embodiment, each individual bar mechanism 3 or 3′ (best seen in
An exterior vertical short bar 10b is rigidly mounted on buoy 1 by any known mounting means (such as screws or welding). An exterior static horizontal shaft 11b is affixed between the upper inner end of exterior vertical short bar 10b and the upper outer end of an interior vertical short bar 10a, forming a central axle about which an outer rotating long bar 13b will rotate. An interior static horizontal shaft 11a is rigidly mounted on the lower inner end of interior vertical short bar 10a and serves as an axle about which the inner rotating long bar 13a will rotate.
A pulley or wheel 4 is rigidly mounted to outer rotating long bar 13b by any known mounting means, for example screws or bolts or welding, so that wheel 4 rotates together with outer rotating long bar 13b. Alternatively, in place of a wheel, a pulley, shaft or other rotated element, may be used to deliver the rotational energy to the generator. A flywheel may be provided to help the device achieve high inertia, a unified speed rotation, to prevent the stalling of the device, and to store rotational energy.
A gearing system may be used to help regulate the rotation velocity to achieve the correct speed for the generator 6. In the embodiment illustrated in
According to alternative embodiments, any number of wheels, flywheels, pulleys, belts, gears, and/or secondary shafts/axles may be added to or omitted from the gearing system. It will be appreciated that no gearing system is required. In the absence of a gearing mechanism, the rotational energy is transmitted directly from rotating bar mechanism 3, 3′ to generator 6.
With further reference to
The turbine 102 further includes four coupling joints. Each coupling joint includes two short vertical bars, e.g., 12a and 12b, having upper and lower portions. The lower portions of the short vertical bars are fixedly coupled to an axle, e.g., 14a. The upper portion of short vertical bar 12b is fixedly coupled to and axle, e.g., 14b. A distal end of rotating long bar 13a is pivotally mounted on axle 14a in a gap 18 between short vertical bars 12a and 12b. A distal end of rotating long bar 13b is pivotally mounted on axle 14b. A flow-capturing blade is fixedly mounted between short bar 12a of one joint and 12a of an adjacent joint (in registration therewith).
More specifically, each distal end of outer rotating long bar 13b is rotatably mounted about an exterior axle 14b, 14b′, which is rigidly mounted to the upper outer end of an exterior vertical short bar 12b, 12b′, with each exterior axle 14b, 14b′ passing through bores (not shown) in the distal ends of the outer rotating long bar 13b. Each distal end of inner rotating long bar 13a is rotatably mounted about an interior axle 14a, 14a′, which is rigidly mounted between the lower inner end of an outer vertical short bar 12b, 12b′ and the lower outer end of an inner vertical short bar 12a, 12a′, each interior axle 14a, 14a′ passing through throughgoing bores (not shown) in the distal ends of the inner rotating long bar 13a.
It will be appreciated that both rotating long beams 13a, 13b are able to rotate through a full 360° circle around their axles 14a, 14a′, 14b, 14b′. As can be seen, between each pair of vertical short bars 12a, 12b and 12a′, 12b′ a gap 18, 18′ is defined between the upper outer end of interior vertical short bar 12a, 12a′ and the upper inner end of exterior vertical short bar 12b, 12b′.
As shown in
Blades 2, 2′, interior vertical short bars 12a, 12a′ and exterior vertical short bars 12b, 12b′ are rigidly connected to each other by any known means, such as welding. In certain embodiments, blade 2, 2′ may be mounted on one or more horizontal shafts (not shown) that are fixedly mounted between each set of interior vertical short bars 12a, 12a′. According to other embodiments, interior vertical short bars 12a, 12a′ may be omitted completely, and blades 2, 2′ may be connected directly to interior axles 14a, 14a′ and exterior vertical short bars 12b, 12b′.
Preferably, the outer surface of flow-capturing blades 2, 2′ has a concave shovel shape for better capturing the water kinetic energy. According to certain embodiments, both front and rear surfaces of the flow-capturing blades 2, 2′ have a concave shape, in order to enable efficient rotation and stream conversion in both directions (both clockwise and counter clockwise). Flow capturing blades may be made from any suitable rigid or flexible material in order to create a rigid blade or a pliable sail, as desired.
The operation of the device illustrated in
Wheel 4 is fixedly mounted on outer rotating long bar 13b so that the rotation of the bar mechanism 3, 3′ is transmitted to wheel 4, and through wheel 4 to first belt 17a and first pulley 5a. As first pulley 5a rotates, it causes the first shaft/axle (not shown), fixedly mounted between first pulley 5a and second pulley 5b, to rotate, thereby causing second pulley 5b to rotate. The rotation of second pulley 5b causes second belt 17b and third pulley 5c to rotate. A second shaft/axle (not shown), which is mounted on third pulley 5c, rotates along with third pulley 5c and transmits that rotational energy directly to the rotor (not shown) of an electrical generator 6.
It will be appreciated that in alternative embodiments, wheel 4 may be designed as a flywheel for high inertia, and gears may be used in place of pulleys and belts.
a-6h are diagrams illustrating schematically the position of blades A and B during a rotation cycle of a device built according to the embodiment illustrated in
Thus, torque is obtained from the fluid acting against each flow-capturing blade 2, 2′, throughout almost 180° of its travel in the water. The flow-capturing blades 2, 2′ deliver this torque to the bar mechanisms 3, 3′ which transfer it to the generator 6. This means that power is obtained from the water throughout almost 360° of rotation in a rotation cycle by the two flow-capturing blades 2, 2′. It is a particular feature of the invention that each of the flow-capturing blades A and B remains in an orientation substantially perpendicular to the direction of fluid flow through the entire rotation cycle of the rotating bar mechanism: while penetrating the water, traveling through the water, leaving the water and continuing through the air until once again penetrating back into the water. This enables a smooth and highly efficient rotation of the rotating bar mechanism in the fluid with minimal turbulence, whirling and friction.
Since the water's specific weight is much higher than the air's specific weight, the force of the water flow acting on the flow-capturing blade A, while it passes through the water, is significantly higher than the force of the air acting on flow-capturing blade B, while it passes through the air. This, together with the fact that the water flow presses against the perpendicular flow-capturing blades whereas the air provides minimal resistance in many locations, enables the device to work in a closed cycle to convert the water kinetic energy to rotation and produce electricity efficiently.
According to some embodiments, shown, by way of example only in
It will be appreciated that the design of the rotating bar mechanisms 3, 3′ in particular their ability to retain the flow-capturing blades 2, 2′ perpendicular to the flow direction at any rotation angle, enables turbine 102 to rotate with minimal power losses due to friction, mixing and whirling currents. This enables a very efficient device for converting the fluid kinetic power to electric power. Furthermore, the axis-symmetric shape of the rotating bar mechanisms 3, 3′ helps achieve a balanced system and continuous rotation.
It will be noted, that instead of being fixedly mounted on the bars, any or all of the fixed shafts or axles may alternatively be integrally formed with the bars.
a-7c illustrate a conversion device 200 according to another embodiment of the present invention. Device 200 is similar to the device shown in
The size and dimensions of the device of the present invention can be scaled and designed to fit small or large stream sources, such as ocean currents, tidal flows, river channel currents and other similar environments. Depending on the intended use, the length of the device can be scaled anywhere from less than a meter to tens of meters. The device can also be installed in channels and in pipes. The device of the present invention can be installed at a site as a single unit, or as a plurality of units arranged in an array. The device may include means, such as a cable, for connecting at least two of these units so that they may be moved in tandem. In addition, the invention's robust design and ability to adjust to the surrounding environment are major properties that fit it to the aggressive environment of oceans and rivers. According to preferred embodiments, all the electrical parts and gearing systems are located above the water level. This permits energy capture from a fluid when the majority of the components are located outside of the fluid, which enables simplicity of design and better maintenance.
In addition to using the device of the invention in natural or artificial stream sources, such as a river or a treatment plant's waste water, the stream source used to feed the device can be designed deliberately for use with the device. In this case, the canal shape and structure can be designed to fit the device, as well as its support system. Also, in order to reach the maximal efficiency of the device, the complete flow system might include other flow elements, like pipes and closed conduits, to control the pressure and the flow-rate, and to enable a closed loop flow as part of the complete system design for higher effectiveness.
The flexible design of the invention enables a simple installation, especially when the device is intended for water use, suitable for use in offshore locations. In these embodiments, the production process may be performed in a factory, with the final assembly being made anywhere, e.g. in the factory, on a shore, or on a canal bank. The device is then preferably launched into the water and dragged to the desired site, as by a boat. At the desired site, the simple installation is completed by anchoring the device to the water bottom with cables, and connecting the generator(s) to on-shore electrical components, such as an electricity inverter or transformer, with electric cables. This simple anchoring connection reduces the impact on the ecosystem and makes the installation process flexible and simple. In other configurations, the device can be anchored to the desired site by a rigid support connected to the water bed or canal banks, when deploying in rivers or channels. Also, instead of connecting the generators to on-shore electrical components, an electricity storage system, such as at least one battery, may be provided to store the electricity generated by the device.
It will be appreciated that when used in the water, the present invention overcomes major obstacles in the marine environment, such as building a massive structure and positioning it offshore. Also, the components of the device are preferably made of metals or polymers that fit the marine environment, in order to have a minimal interference with the ecosystem. The flow capturing blades may be designed as sails (rigid or flexible) for maximal strength with minimal material. This unique design helps enable it to become a breakthrough technology for producing electricity from flowing water, in general, and from marine currents in particular.
Additionally, the environmental impact of the device of the invention is mild when it is used in any fluid, since the rotating bar mechanism is preferably rotated at a low velocity and since its structure, according to preferred embodiments, does not include any closed housing that might impact the biological environment.
Referring now to
Barrier 220 is preferably formed with a convex shape that helps position the turbine to face the flow direction. Means, such as a vane, bearing (vertical axis) and/or wheels, can also be provided so that device 300 can self adjust according to the flow direction, to maximize the operation of turbine 302.
It will be appreciated that the design of the device can be configured with the same basic components, in other quantities, shapes and layout. The fact that the flow-capturing blades' velocity is at the same direction as the flow stream minimizes parasite bending loads on the blades, which also enables the device to become light and efficient. Another important structural advantage is tied to the fact that the blades are supported at both ends and not designed as cantilever. This, together with the unique design of the device, allows maximum flexibility and scalability. Preferably, the device is portable, but this is not required
Referring now to
Referring now to
Referring now to
In
Although the invention is illustrated in the Figures as designed for use in a fluid to convert fluid power to electricity, in addition to generating electricity, alternate uses of the invention are possible. For example, there are other applications of the device where it may be used for other purposes, such as a water pump operated by mechanical energy, or water transportation. It will be appreciated that when not anchored, fluid power can be used to accelerate a craft through the water.
It will also be appreciated that although the turbine has been described above as being operated from its peripheral end to deliver rotation to a shaft in its center, in other embodiments, the turbine can be operated from its shaft at the center to deliver rotation to a peripheral end of the turbine. This operation may be manual or automatic.
In
While the invention has been described with respect to a limited number of embodiments, it will be appreciated that many variations, modifications and other applications of the invention may be made. It will further be appreciated that the invention is not limited to what has been described hereinabove merely by way of example. Rather, the invention is limited solely by the claims which follow.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL2012/000210 | 5/29/2012 | WO | 00 | 11/27/2013 |
Number | Date | Country | |
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61491209 | May 2011 | US |