Now, the present invention will be described in greater detail by referring to the accompanying drawings that illustrate preferred embodiments of the invention.
The casing 2, the casing 3 and the container 4 are connected to each other by means of cramps 10a, 10b. Adjacent ones of the casings and the container are air-tightly linked to each other typically by means of a sealing member. Alternatively, the upper one of the casings may be pushed from under and adjacent ones of the casings and the container may be air-tightly linked to each other by means of a sealing member. A ceiling plate 6 is arranged in the filter casing 2. Cartridge filters (filter members) 7 are attached to the ceiling plate 6. Spray nozzles 8 for spraying binding liquid or coating liquid onto a particulate material are arranged in the casing 3. In the container 4, a particulate material to be the object of processing is fed. A perforated plate 9 is arranged at the bottom of the container 4.
The top end of the casing 2 is closed by a roof 11. A filter chamber 12 is formed in the inside of the casing 2. An exhaust duct 13 is connected to the filter chamber 12, while a washing water supply pipe 14 is arranged at the lateral wall thereof. The disk-shaped ceiling plate 6 is contained in the filter chamber 12. The peripheral edge of the ceiling plate 6 is held in contact with the inner surface of the casing 2 and a wire 15 is fitted at an end thereof to the upper surface of the ceiling plate 6. The wire 15 is drawn out to the outside of the apparatus by way of pulleys 16a, 16b. The other end of the wire 15 is connected to a pulley (not shown) that is driven by a motor. Thus, the ceiling plate 6 can be moved up and down vertically in the casings 2, 3. As the motor is operated and the wire 15 is drawn upward, the ceiling plate 6 moves upward in the casings 2, 3. On the other hand, as the motor is operated oppositely, the tension of the wire 15 is loosened and the ceiling plate 6 moves downward in the casings 2, 3 by its own weight.
A filter member 17 that is made of unwoven polyester fabric is used for each of a pair of filters 7. The filter member 17 is produced by forming pleats in an unwoven filter fabric and shaping it to show a cylindrical profile. The longitudinal dimension of the filter member 17 is about 130 to 550 mm for a small apparatus and 220 to 1,200 mm for a large apparatus. The outer diameter of the filter member 17 is about 75 to 120 mm for a small apparatus and 200 to 325 mm for a large apparatus. End caps 18a, 18b made of stainless steel are fitted respectively to the upper and lower ends of the filter member 17. A retainer 19 also made of stainless steel is driven into the filter member 17 so as to run through the center thereof. The upper end of the retainer 19 is rigidly fitted to the ceiling plate 6, while a filter anchoring knob 20 is fitted to the lower end of the retainer 19. As the knob 20 is driven upward, the filter member 17 is rigidly secured to the ceiling plate 6, using the retainer 19 as guide. A rubber packing ring 21 is arranged between the cap 18a and the ceiling plate 6.
Pulse jet nozzles 22 are also arranged at the casing 2 to blow out pulsated air for backwashing. Apertures 23 are formed in the ceiling plate 6 so as to face the respective centers of the corresponding filter members 17. A nozzle 22 is arranged above each of the apertures 23. The nozzles 22 are connected to a pulsated air supply source (not shown) to inject pulsated air into the inside of the respective filters 7. As a result, a backwashing process is executed to blow off the particulate material adhering to the filter members 17.
A fluidization chamber 24 is formed in the casing 3 so as to operate also as spraying chamber. The nozzles 8 are attached to spray arms 25. Binding liquid or coating liquid is supplied to the nozzles 8 from a pump arranged outside the apparatus by way of a tube (not shown). The arms 25 are slidably fitted to respective columns (not shown) and the nozzles 8 can be vertically and appropriately moved up and down in the casing 3. Note that the arms 25 and the nozzles 8 can be moved to respective positions that do not constitute any obstacle to the operation of lowering the ceiling plate 6 or appropriately removed to the outside of the apparatus by way of windows (not shown). Note that the nozzles 8 may be arranged at the lateral surface so as not to constitute any obstacle to the operation of moving the ceiling plate 6.
Ultrasonic washers 55 are fitted to the lateral wall 3a of the casing 3. Each of the washers 55 is provided with an ultrasonic oscillator, which is connected to an oscillation generator 58 arranged outside the apparatus. Each of the ultrasonic oscillators may be an oscillator for transforming an electric input into mechanical oscillation such as a piezoelectric ceramic element, which is an electric-mechanical transducer. A high frequency signal of about 15 to 50 kHz is input to the ultrasonic oscillators from the oscillation generator 58 and the electric oscillation is transformed into mechanical oscillation before it is output. As washing liquid is injected into the casing 3 and the washers 55 are driven to operate, the washing liquid is oscillated by the high frequency ultrasonic waves emitted from them and the object of washing in the washing liquid is washed by cavitations and micro-oscillation of the washing liquid. Particularly, the filters 7 that are processed to show pleats so as to have a complex profile can effectively and suitably be washed to the bottoms of the pleats by ultrasonic washing.
The material container 4 includes a container casing 31 and a screen unit 32 fitted to the lower end of the casing 31. The casing 31 has an inverted circular truncated cone profile with a diameter that diminishes toward the lower end thereof. A material containing chamber 33 is formed in the casing 31. The screen unit 32 includes an annular frame 34 and a perforated plate 9 arranged in the frame 34. The perforated plate 9 has air-permeability and the particulate material put into the containing chamber 33 is supported on the perforated plate 9.
The perforated plate 9 is typically made of folded wire fabric of 42×175-mesh, 32×132-mesh or 24×110-mesh. A porous plate 37 formed by laying a punched plate and a plain woven wire fabric one on the other to reinforce the perforated plate and a support bracket 38 made of stainless steel for supporting the porous plate 37 are fitted to the perforated plate 9. The bracket 38 has a circular outer peripheral section 38a and a plurality of rib sections 38b arranged in parallel with each other in the inside of the outer peripheral section 38a. The air-permeable porous plate 37 is laid on the upper surface of the bracket 38. As shown in
As shown in
The rotary shaft 41 is also rotatably supported at the left end thereof by the frame 34 by way of another bush 46. A sleeve 47 made of synthetic resin is arranged between the bush 46 and the rotary shaft 41. A collar 48 is fitted to the outer end of the sleeve 47. A spacer tube 49 is fitted to the outer surface of the collar 48. A motor unit 51 is fitted to the left side of the tube 49 in
An air supply unit 5 having an air supply chamber 53 in the inside is installed below the container 4. The unit 5 is connected to an air supply duct 54 that communicates with the air supply chamber 53. The duct 54 is connected to an air supply source (not shown) arranged outside the apparatus. Alternatively, a pneumatic cylinder may be arranged in the air supply chamber 53 to push up the unit 5 and bring it into contact with the container 4 by means of the cylinder. Then, it may be so arranged that the container 4 and the casing 3 and the casings 2 and 3 may be brought into tight contact with each other as the unit 5 is raised.
Air flows into the material containing chamber 33 by way of the perforated plate 9 as fluidizing air is supplied to the air supply chamber 53 from the duct 54 in the fluidized bed apparatus. Then, the particulate material in the chamber 33 is blown up and fluidized in the material containing chamber 33 and the fluidization chamber 24. A process of coating the particulate material is executed as binding liquid or a coating liquid is sprayed onto the material from the nozzles 8 under this condition. It is also possible to subject the processed material to a drying process by stopping the operation of spraying liquid from the nozzles 8 after the process of coating the particulate material.
On the other hand, the air that is used to fluidize the particulate material is cleaned by separating and removing fine solid particles from it by means of the filters 7 and exhausted to the outside by way of the duct 13. The fine particles adhering to the filters 7 are appropriately subjected to a backwashing process by means of the nozzles 22. However, it is difficult to completely blow off the adhering powdery material only by way of a backwashing process. Thus, the filters 7 are washed in the fluidized bed apparatus when a predetermined period of time is spent for a coating process or coating processes. In known fluidized bed apparatus, it is necessary to remove the filters 7 from the apparatus for washing. However, in the fluidized bed apparatus of this embodiment, it is possible to wash the filters 7 in the apparatus, supplying washing water into the casings from the supply pipe 14.
Now, the process of washing the filters 7 of the fluidized bed apparatus of
Warm water, clean water or water containing detergent may be used as washing liquid 56. Washing liquid 56 is injected into the apparatus to predetermined level L as shown in
Additionally, since the perforated plate 9 is made to take a vertical position in the processing vessel 1 during the washing process as shown in
As described above, it is now possible to efficiently wash the filters 7 in the apparatus because the washers 55 are fitted to the lateral wall 3a of the casing 3 and the filters 7 are immersed in the washing liquid that fills the inside of the casing 3 so that the filters 7 can be washed by ultrasonic oscillation while the filters 7 are in the immersed condition. In other words, it is no longer necessary to remove the filters 7 from the apparatus and the filters 7 are automatically washed to remarkably reduce the number of man-hour necessary in the washing process. Additionally, the operator is or the operators are not required to touch the solution of chemical agent during the washing process to improve the environment of operation because the filters 7 are washed in the apparatus. Additionally, a fluidized bed apparatus according to the present invention can be realized by installing washers 55 in a conventional fluidized bed apparatus, the present invention is applicable to conventional fluidized bed apparatus without changing the design to a large extent and replacing a number of components.
After operating the washers 55 for a predetermined time period and washing the filters 7, the washing liquid 56 is discharged by opening a cock (not shown), as shown in
Now, Embodiment 2 of the present invention will be described below. In Embodiment 2, the ultrasonic washers 55 of Embodiment 1 are replaced by bubbling washers 61.
As shown in
On the other hand, filters 7 are rotatably fitted to the fluidized bed apparatus of Embodiment 2. As shown in
A pair of air cylinders 66 is rigidly secured to the lower surface of the ceiling plate 6. Compressed air is supplied to the air cylinders 66 from a compressor (not shown). As shown in
In the fluidized bed apparatus of
Since the filters 7 are washed while they are driven to rotate by the bubble flows produced by the washers 61 in this fluidized bed apparatus, the bubble flows directly hit the respective filters entirely to consequently wash the bottoms of the pleats. Therefore, it is no longer necessary to remove the filters from the apparatus and the filters are automatically washed to remarkably reduce the number of man-hour necessary in the washing process. Additionally, the operator is or the operators are not required to touch the solution of chemical agent during the washing process to improve the environment of operation because the filters are washed in the apparatus. Additionally, a fluidized bed apparatus according to the present invention can be realized by installing washers 61 in a conventional fluidized bed apparatus, the present invention is easily applicable to conventional fluidized bed apparatus without changing the design to a large extent and replacing a number of components.
As shown in
Filters 103 are rotatably fitted to the upper lid 104. A filter member that is made of unwoven polyester fabric and shaped to show a cylindrical profile is used for each of the pair of filters 103. A pleats section 103a (see
As shown in
Each of the retainers 107b is additionally provided with a support roller unit 112 for rotatably supporting the corresponding filter 103 from the inside.
As each of the units 112 is fitted to the corresponding retainer 107b, the rollers 114 arranged respectively at three positions come to contact with the inner peripheral surface 103b of the filter 103. In other words, the filter 103 is supported by the unit 112 from the inner peripheral side. Then, the shaking motion of the filter 103 is minimized when the filter 103 is driven to rotate so that it can rotate stably and smoothly. Additional support roller units 112 may be arranged at respective positions indicated by broken lines in addition to the units 112 arranged at the respective positions indicated by solid lines in
On the other hand, an air cylinder 132 is connected to the upper end of each of the retainer 107a by way of a support arm 131. The air cylinder 132 is rigidly secured to a lateral side of the upper lid 104 by means of a bracket 133. Thus, the retainer 107a, 107b can be vertically moved by the air cylinder 132. In other words, the filters 103 are vertically movably fitted to the inside of the vessel 102. Note that the air cylinders 132 are not indispensable and may be omitted to simplify the overall configuration of the apparatus and reduce the product cost.
A bubbling-washing unit 135 is fitted to the center of the upper lid 104 so as to be vertically movable. The unit 135 includes a pair of bubbling jet nozzles (nozzle devices) 136, a pair of liquid feed pipes 137 and a pair of suction pipe 138. The liquid feed pipes 137 are connected to a washing liquid tank 141 by way of a pump 139. Thus, washing liquid 110 is pressurized and supplied from the tank 141 to the liquid feed pipes 137 by means of the pump 139. The suction pipes 138 are open to the atmosphere at the upper end and hence the nozzles 136 are held in communication with the atmosphere by way of the suction pipe 138. The liquid feed pipes 137 and the suction pipes 138 are adapted to be rigidly secured at desired respective positions by means of anchor screws 140. On the other hand, a drain pipe 142 is fitted to the bottom plate 105. The drain pipe 142 is connected to the tank 141 by way of a valve 143. Thus, washing liquid 110 is supplied into the container 102 by means of the nozzles 136, discharged from the drain pipe 142 and returned to the tank 141 to circulate for reuse.
Powder is adhering to the filters 103 to a large extent after a granulation/coating process. Therefore, waste washing liquid 110 may not be circulated but disposed so that clean washing liquid 110 may be supplied from the tank 141 in the initial stages of a washing process. Then, the filters 103 can be washed efficiently. The liquid circulation system of
Washing liquid 110 is pressurized and supplied to the nozzles 136 from the respective liquid feed pipes 137. External air is suctioned at the nozzles 136 from the suction pipes 138 by means of liquid flows and bubble flows are generated by mixing washing liquid 110 and external air and injected into the washing liquid 110 in the vessel 102 as jet flow.
A process of washing the filters 103 proceeds in the washing apparatus 101 in a manner as described below. Firstly, the filters 103 where fine particles are adhering are taken out form the fluidized bed granulation apparatus or the like and mounted in the washing apparatus 101. More specifically, the filters 103 are fitted to the outside of the respective retainers 107b and the knobs 111 are tightened to rigidly secure the filters 103 to the upper lid 104. Thereafter, the filters 103 are immersed into the vessel 102 filled with washing liquid 110 and the upper lid 104 is fitted to the top of the vessel 102. After containing the filters 103 in the washing apparatus 101 in this way, the pump 139 is activated to inject jet flows 144 from the respective nozzles 136 at a predetermined rate, e.g., about 10 L/min.
As pointed out above, if a filter 103 is formed with pleats, a backwashing air flow can hardly get to the bottoms of the pleats 103a of the filter 103 and the fine powder adhering to the bottoms may not be blown off satisfactorily. However, in the washing apparatus 101, washing liquid 110 is injected to the filters 103 from the respective nozzles 136 to wash off the fine powder adhering to the bottoms of the pleats 103a. A jet flow 144 is injected to each of the filters 103 in a tangential direction as shown in
In the washing apparatus 101, the filters 103 are moved up and down by the air cylinders 132, while the jet flows 144 are injected. Then, as a result, the filters 103 frictionally and vertically slide in the washing liquid 110 to improve the washing effect. Initially, the nozzles 136 are arranged as shown in
Thus, in the washing apparatus 101, washing liquid 110 is injected to the filters 103 in a tangential direction thereof to drive the filters 103 to rotate by means of the nozzles 136 for washing so that the fine powder adhering to the bottoms of the pleats of the filters can be removed and the filters can be washed satisfactorily by a rotary washing process that utilizes centrifugal forces. Additionally, the washing apparatus 101 does not have a complex drive unit for driving the filters 103 to revolve so that it is possible to execute a high precision washing process on the filters 103 by means of such a low cost apparatus. The washing apparatus 101 has a simplified configuration and can be manufactured at low cost because it is dedicated to cartridge filters.
While the nozzles 136 are arranged substantially at the center of the washing apparatus 101 of
Now, Embodiment 4 of the present invention will be described below. Embodiment 4 is a filter washing apparatus that uses both washing liquid and ultrasonic washing. While nozzles 136 or nozzles 145 are used in the washing apparatus 101 of Embodiment 3, the washing apparatus 101 may be additionally equipped with one or more than one ultrasonic washers for the purpose of raising the washing effect of the apparatus.
As shown in
So-called hybrid washing is conducted in the washing apparatus 150. In other words, rotary washing by the nozzles 145 as in Embodiment 3 and ultrasonic washing by the washers 151 are concurrently conducted in the washing apparatus 150. More specifically, as washing liquid 110 is injected into the vessel 102 and the nozzles 145 and the washers 151 are activated, the filters 103 are driven to rotate by the jet flows from the nozzles 145 and, at the same time, the washing liquid is oscillated by the high frequency ultrasonic waves emitted from the washers 151. Then, the filters 103 in the washing liquid 110 are washed by cavitations and micro-oscillation of the washing liquid in addition to the aforementioned rotary washing. Particularly, the filters 103 that are processed to show pleats so as to have a complex profile can effectively and suitably be washed to the bottoms of the pleats by ultrasonic washing to effectively improve the washing effect. Note that it is not necessary to concurrently activate the nozzles 145 and the washers 151. In other words, they may be activated sequentially or in some other appropriate manner to achieve an improved washing effect.
While the washers 151 are arranged at the wall surface 102a of the vessel 102 in the washing apparatus 150, they may alternatively be arranged on the bottom plate 105.
As shown in
Thus, in the washing apparatus 170 of Embodiment 6, each of the filters 103 is rotatably suspended below the upper lid 104 by means of an air cylinder 171, a joint 173, a rotary shaft 174 and a knob 175. Additionally, the filters 103 can be driven to move up and down by the respective air cylinders 171 so that they are driven to rotate and swing up and down in washing liquid 110 and washed by jet flows 144.
Like the filter washing apparatus of embodiment 3, each of the air cylinders 171 of the washing apparatus of this embodiment is provided with a support roller unit 121.
The filters 103 may shake less and rotate more smoothly when they are supported by rollers 123 at the bottom ends and the top ends thereof at the same time. However, the distance between the upper rollers and the lower rollers of each of the support roller units 121 becomes large when the support roller units 121, 121 are arranged to accommodate large filters. Then, when smaller filters are to be washed, each of them is rigidly secured to the lower end of the corresponding rotary shaft 174 by the knob 175 so that the upper rollers 123 can remain disengaged from the filter 103. Therefore, the rollers 123 of each of the support roller units 121 are preferably arranged at a relatively lower position of the corresponding filter as shown in
Additional support roller units 176 may be arranged at respective positions indicated by broken lines in addition to the units 121 arranged at the respective positions indicated by solid lines in
As shown in
The height of the guides 183 is smaller than that of the columns 181. Thus, as the guides 183 are fitted to the respective columns 181, the top end parts of the columns 181 project respectively from the top ends of the guides 183. A rotary cap 185 made of synthetic resin is fitted to the front end section of each of the columns projecting from the corresponding guide 183. The cap 185 is cylindrical and has an outer diameter same as the guides 183 and provided with a column receiving hole 187 at the bottom end thereof. The cap 185 is fitted to the top of the corresponding guide 183 as it receives the front end section of the column 181 in the column receiving hole 187 thereof. A filter supporting shaft 186 is projecting from the top surface of the cap 185. The supporting shaft 186 is made to have a diameter slightly smaller than the shaft receiving hole 103d bored at the bottom plate 103c of the corresponding filter 103.
The filters 103 are set in position in the vessel 102 of the washing apparatus 180 in a manner as described below.
As the filter 103 is mounted on the guide 183 from outside, the outer edges of the guide pieces 184 come to contact with the inner peripheral surface 103b of the filter 103. The inner peripheral surface 103b of the filter 103 is produced by a punched member or mesh member that is made of metal and the filter 103 is supported by the guide pieces 184 from the inside. Thus, the filter 103 is supported by the supporting shaft 186 at an upper part thereof and also by the guide pieces 184 at a lower part thereof. Since the guide 183 and the cap 185 are rotatably fitted to the column 181, the filter 103 is also supported rotatably relative to the column 181.
A bubbling-washing unit 188 is arranged at a central part of the vessel 102 of the washing apparatus 180 having the above-described configuration. The unit 188 is equipped with bubbling jet nozzles (nozzle devices) 189 and pressurized washing liquid is supplied by way of a liquid feed pipe 190 by means of a pump (not shown). As shown in
As pointed out earlier, while the nozzles 189 are arranged substantially at the center of the washing apparatus 180 of
A support 191 that is made of synthetic resin may be arranged at the lower end of each of the filter guides 183 as shown in
The present invention is by no means limited to the above-described embodiments, which may be modified in various different ways without departing from the scope of the present invention.
For example, while the above-described embodiments are designed as fluidized bed apparatus for executing a coating process on particulates, the present invention can also be applied to apparatus for granulating particulates and apparatus for drying particulates. While embodiments comprising ultrasonic washers 55 and those comprising bubbling washers 61 are described above, it is possible to embody the present invention by using both one or more than one ultrasonic washers and one or more than one bubbling washers. In other words, it is possible, for example, to wash one or more than one filters 7 by ultrasonic oscillations of one or more than one ultrasonic washers 55, while driving the one or more than one filters 7 by one or more than one bubble flows produced by one or more than one bubbling washers 61. Furthermore, washers that can be used for the purpose of the present invention are not limited to ultrasonic washers and bubbling washers and include, for instance, in-tank agitation nozzles adapted to strongly inject washing liquid that does not contain any bubbles.
While the ceiling plate 6 is driven to move up and down and the perforated plate 9 is driven to rotate by means of a motor in the above-described embodiments, various other drive means such as actuators comprising a pneumatic cylinder may also be used for the purpose of the present invention. While the filters 7 are moved up and down by means of filter-containing type air cylinders in Embodiment 2, means for moving the filters up and down are not limited to air cylinders and include arrangements for moving up and down filters 7 suspended from the ceiling of the processing vessel 1 by means of a lifting gear arranged at the ceiling section, arrangements for moving up and down filters 7 by means of a winch arranged outside the processing vessel 1 and other arrangements. The perforated plate 9 may be driven to rotate by means of a handle and the like externally fitted to it by hand.
Filters 7 that can be used in a fluidized bed apparatus are not limited to those having a cylindrical profile as described above and include those having a polygonal profile and those having a prism-like profile. Materials that can be used for filters include unwoven fabrics of polyester and polyamide and stainless steel.
Means for driving one or more than one filters 7 up and down in an apparatus according to the invention include arrangements for moving filters up and down with a ceiling plate 6 as described above and also arrangement for moving only filters up and down. Filters may be suspended by a wire so as to be moved up and down or fitted to a support rod and the support rod may be driven to move up and down by means of an actuator such as an air cylinder.
In any of the above-described fluidized bed apparatus, it is possible to execute a washing process by means of the washers 55, while driving the ceiling plate 6 to move up and down, in order to improve the washing effect. One or more than one additional washing nozzles may be arranged to inject washing liquid and wash the inner wall of the fluidization chamber 24.
While support roller units 112 and 121, each comprising three rollers 114 and 123 are used in the washing apparatus 101 and 170 of Embodiment 3 and 6, the number of rollers 114, 123 that each support roller unit comprises is not limited to three so long as it is not less than two, although each support roller unit preferably comprises three or more than three rollers 114, 123 from the viewpoint of stably supporting the corresponding filter 103. Thus, it is particularly preferable that each support roller unit comprises three rollers 114, 123 from the viewpoint of cost and supporting effect.
It is also possible to use nozzles similar to those of the nozzles 136 of Embodiment 3 for the washers 150, 156 of Embodiment 4. While a rotary washing process using the nozzles 145 and an ultrasonic washing process using washers 151 are executed simultaneously in the above description of Embodiment 4, they may alternatively be executed independently.
The configuration of the apparatus can become complex when the liquid generation nozzles 145 or the bubbling jet nozzles 136 are arranged at the wall surface 102a of the processing vessel and driven to move up and down. Therefore, a plurality of nozzles 145 or 136 may be arranged vertically. Then, it is not necessary to move the nozzles up and down for washing the filters 103 entirely. It is also possible to arrange a plurality of nozzles 136 vertically in Embodiment 3.
While a pump 139 is arranged outside the filter washing apparatus in each of above-described Embodiments 3 through 7, a liquid feed pump may be arranged in the processing vessel 102. Then, it is possible to downsize the filter washing system to make the apparatus space saving.
Number | Date | Country | Kind |
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2006-189529 | Jul 2006 | JP | national |
2007-106461 | Apr 2007 | JP | national |