Recently, there has been increased usage of fluorescence-based measurement and detection techniques in connection with a wide range of biomedical applications such as new drug discovery, DNA and RNA sequencing, investigation and detection of medical conditions, molecular and cellular biology, toxicology, and blood analysis, to name a few. In furtherance of such techniques, one selects a fluorophore (i.e., a dye) that is designed to respond to a specific spectral excitation and adds the fluorophore to a biological specimen or sample. The specimen is then excited (e.g., via a high intensity light source) and a detector or sensor is used to detect the fluoresced light, which has a longer wavelength and a lower energy/intensity than the excitation light.
Fluorescence techniques are highly advantageous in that they often provide measurement and detection options that are vastly improved as compared to what was previously the state of the art. Take, for example, breast cancer detection. Prior to the advent of fluorescence techniques, the standard breast cancer detection option was mammography, which tended to reliably identity only sizeable tumors that had been growing for some time. Now, however, one can test for breast cancer through use of fluorescence techniques that detect cancerous cells, even those that may not have formed a tumor visible via mammography.
Current fluorescence techniques employ instruments such as flow cytometers, microplate readers, spectrometers and microscopy systems. Such instruments generally include an excitation light source, two spectrally isolating optical filters to discriminate emission photons from excitation photons, and a device for optically detecting or sensing the emitted photons. For example,
During use of fluorescence instrumentation such as that which is depicted in
At present, there are three general types of optical filters that are used as excitation and emission optical filter pairs 106, 114. Unfortunately, in order to possess/exhibit the aforementioned properties, each of the three types of filters 106, 114 is required to be quite large in size, such as 1 inch in diameter or greater. This large size requirement renders production of the optical filter pairs 106, 114 costly and exacting regardless of the specific manufacturing process selected.
The three general types of excitation and emission optical filters 106, 114 are illustrated in
There are two specific problems with optical filters 200 having a design as shown in
Among the specific problems with regard to the
Lastly,
Thus, a need exists for an alternative to the excitation and emission optical filters that are currently used in connection with conventional fluorescence measurement and detection instruments, equipment and techniques, wherein this alternative not only avoids or at least minimizes the general and specific drawbacks associated with the conventional excitation and emission optical filters, but it also improves (e.g., with respect to cost, implementation and/or footprint) conventional fluorescence instruments, equipment and techniques that generally incorporate such filters.
The various devices and methods that are described in the present application meet these and other needs through use of one or more coatings that replicate the performance of, and thus negate the need for excitation and/or emission optical filters.
In one embodiment, an optoelectronic device has a housing, which has an outer surface (e.g., a transparent window). At least a portion of the outer surface of the housing is coated with a coating, which comprises at least one layer of at least one thin film material and is effective to at least substantially replicate the performance of a predetermined fluorescence optical filter (e.g., an emission optical filter or an excitation optical filter).
In accordance with such an embodiment, and, if desired, with other embodiments, the coating has a total layer thickness in the range of about 5 nm to about 10000 nm. Moreover, each of the at least one layer of the coating can have a thickness, for example, in the range of about 5 nm to about 1000 nm.
Also in accordance with such an embodiment, and, if desired, with other embodiments, the coating can have multiple layers formed of different materials. For example, the coating can comprise a plurality of layers, wherein a first of the plurality of layers is comprised of a first thin film material and a second of the plurality of layers is comprised of a second thin film material, and wherein the first thin film material is different than the second thin film material. If desired, the coating can be formed of alternating layers of the first and second thin films materials. Moreover, the coating can comprise at least three layers, wherein a first of the at least three layers is comprised of a first thin film material, a second of the at least three layers is comprised of a second thin film material, and a third of the at least three layers is comprised of a third thin film material, and wherein the first material is different than each of the second material and the third material, and wherein the second material is different than the third material. Whether the coating is formed of one layer or more than one layer, any of such layer(s) can be comprised of a combination of at least two different thin film materials.
Still also in accordance with such an embodiment, and, if desired, with other embodiments, one or more of the at least one layer of the coating can be comprised of a metal oxide material (e.g., silicon dioxide, niobium oxide, titanium oxide, hafnium oxide, tantalum pentoxide), or a combination of one or more of such metal oxide materials.
In another embodiment, a fluorescence measurement or detection apparatus (e.g., a fluorescence spectrometer) comprises (a) a light source that has a housing, which has an outer surface and (b) a detector that has a housing, which has an outer surface. At least one of the outer surface of the light source and the outer surface of the detector is at least partially coated with a coating that is comprised of at least one layer of at least one thin film material, wherein the coating is effective to at least substantially replicate the performance of a predetermined fluorescence optical filter (e.g., an emission optical filter or an excitation optical filter).
In yet another embodiment, a coating comprises at least one layer of at least one thin film material, wherein the coating is effective to at least substantially replicate the performance of a predetermined fluorescence optical filter (e.g., an emission optical filter or an excitation optical filter).
Still other aspects, embodiments and advantages of the present application are discussed in detail below. Moreover, it is to be understood that both the foregoing general description and the following detailed description are merely illustrative examples of various fluorescence coatings and methods of their formation, and are intended to provide an overview or framework for understanding the nature and character of the claimed subject matter. The accompanying drawings are included to provide a further understanding of the various embodiments of the fluorescence coatings and methods described herein, and are incorporated in and constitute a part of this specification.
For a fuller understanding of the nature and desired objects of the various embodiments of the fluorescence coatings and methods of manufacture/formation as described herein, reference is made to the following detailed description, which is to be taken in conjunction with the accompanying drawing figures wherein any like reference characters denote corresponding parts throughout the several views presented within the drawing figures, and wherein:
The present application discloses fluorescence coatings and methods of applying, depositing or otherwise placing such coatings on target surfaces. In an exemplary embodiment, the target surface(s) are the transparent window(s) of the housing one or more optoelectronic devices, but it is understood that other objects can serve as one or more of the target surfaces in addition to or in lieu of the housing window(s).
The applied fluorescence coating can perform the functions of optical filters, which, as exemplified by the optical filters 106, 114 depicted in
The fluorescence coatings in accordance with the present application are single surface, multilayer coatings. Each layer of the coating generally is formed of a thin film material (e.g., a layer of material having a thickness in the range of about 5 nm to about 1000 nm, or within any and all subranges therebetween), wherein each coating layer can be comprised of the same, or, as is currently preferred, different materials. The layers of different materials can be alternating, such as in an A, B, A, B, etc. arrangement. Optionally, the coating may be formed from a single layer of a thin film material having a thickness in the range of about 5 nm to about 10000 nm, including any and all subranges therebetween.
Examples of suitable thin film materials from which the fluorescence coating layers can be entirely or partially formed include, but are not limited to, one or more oxide materials, such as metal oxides or combinations (i.e., alloys) of two or more metal oxides. Suitable such metal oxides include, but are not limited to, silicon dioxide (SiO2), niobium oxide (Nb2O5), titanium oxide (TiO2), hafnium oxide (HfO2) and tantalum pentoxide (Ta2O5). In an exemplary embodiment of the present application, the fluorescence coating is comprised of two or more different metal-oxide materials, wherein each coating layer is comprised of either a single metal-oxide material or a combination (i.e., alloy) of two or more metal oxide materials.
The fluorescence coating can be applied, deposited or otherwise placed onto the target surface(s) via one or more of various techniques. However, in accordance with one exemplary embodiment, the specific coating application technique is selected so as to result in an applied fluorescence coating that is permanent, resistant to/against the effects of the environment, and that does not spectrally shift upon exposure to varying temperature and/or humidity conditions. Exemplary suitable such application techniques for the fluorescence coating include, but are not limited to, reactive plasma-based deposition processes such as reactive ion plating, magnetron sputtering and ion-assisted electron beam evaporation as described, e.g., in U.S. Pat. Nos. 4,333,962, 4,448,802, 4,619,748, 5,211,759 and 5,229,570, each of which is incorporated by reference in its entirety herein. Optionally, and as is currently preferred, the selected coating application technique occurs in a vacuum.
Referring to
Optoelectronic devices in general, and the optoelectronic device 1000 depicted in
It should be noted that although four coating layers 1110-1140 are shown in
Referring now to
As shown in
Moreover, although only one fluorescence coating source 1220 is shown in
As a first example, an excitation-type fluorescence optical coating was formed on the window of the housing of a light emitting diode (LED) using a plasma-enhanced sputtering technique in accordance with
Table 1 below indicates the specific layer-by layer formulation of this exemplary excitation-type fluorescence coating, wherein, the “first layer” of the coating is the layer that was deposited directly onto the window, and the “last layer” was the top layer of the coating that is exposed to air. In other words, the first layer was deposited directly onto the window, and layer 2 was deposited onto the first layer, and layers were further deposited onto each other until the “last layer” was deposited, onto which no additional layer was applied.
As a second example, an emission-type fluorescence optical coating was formed on the window of the housing of a photovoltaic diode using a plasma-enhanced sputtering technique in accordance with
Table 2 below indicates the specific layer-by-layer formulation of this exemplary emission-type fluorescence coating, wherein, the “first layer” of the coating is the layer that was deposited directly onto the window, and the “last layer” was the top layer of the coating that is exposed to air. In other words, the first layer was deposited directly onto the window, and layer 2 was deposited onto the first layer, and layers were further deposited onto each other until the “last layer” was deposited, onto which no additional layer was applied.
Referring now to
Therefore,
This provides several advantages, at least some of which are notable upon comparison of
Alternatively, one, but not both, of the filters 106, 114 shown in the
Because the excitation and emission filters are not present in the fluorescence spectrometer 100′ of
Additionally, the exemplary excitation-type fluorescence coating and the exemplary emission-type fluorescence coating are beneficially hard and durable. This was verified by separately subjecting each of the exemplary fluorescence coatings to testing in accordance with military specification MIL-STD-810E. After 175 cycles, each lasting twenty-four hours, neither exemplary fluorescence coating appeared to have undergone any discernable physical or optical changes, let alone any would be expected to adversely affect the ability of the coatings to perform as intended. Thus, the fluorescence coating would have a usable lifetime comparable to, if not longer than the filter(s) 106, 114 they replace.
Although various aspects of the present application have been described herein with reference to details of currently preferred embodiments, it is not intended that such details be regarded as limiting the scope of the invention, except as and to the extent that they are included in the following claims—that is, the foregoing description of the embodiments of the optical filters of the present application are merely illustrative, and it should be understood that variations and modifications can be effected without departing from the scope or spirit of the invention as set forth in the following claims. Moreover, any document(s) mentioned herein are incorporated by reference in their entirety, as are any other documents that are referenced within the document(s) mentioned herein.