This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2005-117173, filed Apr. 14, 2005, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a focus detection apparatus applied to an optical apparatus which performs observation, measurement and examination of a sample by using an optical system.
2. Description of the Related Art
In recent years, an optical apparatus, especially a microscope tends to be extensively used in a process such as observation, measurement, examination or the like of a product in an industrial field. It is very important for such a microscope to be capable of efficiently performing focus detection with respect to a sample in order to improve throughput of a process.
It is to be noted that reflected light other than the above-described reflected light is generated when the laser beam is reflected after being condensed on the surface 108 of the sample 107. This reflected light is generated by, e.g., diffuse reflection caused due to roughness of the surface 108 of the sample 107 or an inclination of the mounted sample 107. However, such reflected light is prevented from being transmitted by a restriction edge 109.
The two-split photodetector 111 includes two light receiving surfaces J and K, and each of these light receiving surfaces J and K is provided with a function of outputting a current signal corresponding to each quantity of detected light. The current signal output from each of these light receiving surfaces J and K is supplied to a non-illustrated current/voltage conversion circuit. The current signal is converted into a voltage signal by the current/voltage conversion circuit, and then output as the voltage signal corresponding to a quantity of detected light.
Further, based on this result, a non-illustrated control portion controls a focusing mechanism 112 depicted in
Furthermore, in such a focus detection apparatus, for example, a method mentioned below is put to practical use in order to increase a speed of focus detection. In
Meanwhile, states of a light receiving spot on the light receiving surfaces J and K of the two-split photodetector 111 at respective points t, u, w, x and y on the solid line N depicted in
Therefore, based on these relationships, the focal point proximity range (the section Q) is determined. Accordingly, the relationship between sizes of the light receiving surfaces J and K and a size of the light receiving spot S is important. If the light receiving surfaces J and K of the two-split photodetector 111 are larger than the light receiving spot S beyond necessity in these relationships, the focal point proximity range (the section Q) becomes unnecessarily wide. As a result, a range in which the focusing mechanism 112 is driven at a low speed is increased, and movement to a focal position may possibly take time. Furthermore, the focal point proximity range (the section Q) differs depending on characteristics of the object lens (e.g., a type of the lens (a magnifying power of the lens and focal length)) or characteristics of the sample 107 (e.g., a reflection factor or a shape of a surface). Therefore, focus detection may possibly take time when, e.g., a magnifying power of the object lens is switched.
According to one aspect of the present invention, there is provided a focus detection apparatus in which a sample is irradiated with light emitted from a light source along one of two divided regions on a plane vertical to an optical axis of an object lens, light reflected from the sample along the other region is detected by a light receiving portion having a plurality of light receiving surfaces, and focus detection is performed based on a quantity of light detected by the plurality of light receiving surfaces of the light receiving portion, the focus detection apparatus comprising a light receiving quantity restricting portion which restricts a light quantity of reflected light from the sample when the light receiving portion detected the light quantity.
In the present invention, there is provided the focus detection apparatus which can perform focus detection at a high speed (a short time) and a high accuracy by optimizing a size of each light receiving surface of a split element and a size of a light receiving spot.
Advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Advantages of the invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out hereinafter.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention, and together with the general description given above and the detailed description of the embodiments given below, serve to explain the principles of the invention.
Embodiments according to the present invention will now be described hereinafter with reference to the accompanying drawings.
(First Embodiment)
In
A first intermediate image forming lens 5, a second intermediate image forming lens 6, a ¼ wavelength plate 7 and a dichroic mirror 8 are arranged in a reflection light path of the polarizing beam splitter 4.
The first intermediate image forming lens 5 forms an image of the parallel light beam transmitted through the collimator lens 2 at an intermediate image forming point F. The second intermediate image forming lens 6 again turns the laser beam which has been image-formed at the intermediate image forming point F into a parallel light beam. The ¼ wave plate 7 converts the laser beam which has been turned to the parallel light beam into circular polarized light from linear polarized light. The dichroic mirror 8 has characteristics of reflecting an infrared wavelength and transmitting, e.g., visible light therethrough. Infrared light intended for focus detection is inserted into an upper observation optical system (not shown) so that visible light for observation is not affected. The sample 10 mounted on a stage 17 is arranged in a reflection light path of the dichroic mirror 8 through the object lens 9.
A restriction edge 11 (a second light shading portion), a condenser lens 12, a pinhole 13 as a light shading portion constituting a light receiving quantity restricting portion, and a two-split photodetector 14 as a light receiving portion are arranged in a transmission light path of the polarizing beam splitter 4 as seen from the sample 10 side.
The restriction edge 11 assures the other one of the two divided regions on a plane vertical to the optical axis of the object lens 9 (a light beam transmitted through an upper side of the illustrated optical axis), and cuts off the light beam transmitted through a lower side of the illustrated optical axis. The condenser lens 12 condenses the light beam which is not restricted (cut off) by the restriction edge 11. The pinhole 13 has, e.g., a circular aperture set immediately front the two-split photodetector 14. This aperture is provided with the optical axis at the center. A part of light transmitted through the condenser lens 12 is cut off by the pinhole 13. The light transmitted through the pinhole 13 is condensed on the two-split photodetector 14 (a condensing position point R). The two-split photodetector 14 has two light receiving surfaces J and K like the above description. The two-split photodetector 14 has a function of receiving reflected light transmitted through the pinhole 13 and outputting a current signal corresponding to a light quantity.
A control portion 15 is connected with the two-split photodetector 14. A non-illustrated current/voltage conversion circuit is provided in the control portion 15. A current signal output from the two-split photodetector 14 is converted into a voltage signal by the current/voltage conversion circuit. The control portion 15 calculates a focus detection signal based on this voltage signal. It is good enough for the control portion 15 to adjust a focusing mechanism 16 based on this focus detection signal. As a result, the stage 17 on which the sample 10 is mounted moves up and down, and a relative distance of the object lens 9 and the sample 10 is adjusted. Therefore, the sample 10 is moved to a focal position.
A function of the embodiment having such a configuration will now be described.
A laser beam having an infrared wavelength is emitted from the laser diode (LD) 1. This emitted laser beam having the infrared wavelength is limited to a parallel light beam by the collimator lens 2. Further, a half of the leaser beam limited to the parallel light beam is cut off by the restriction edge 3 arranged in the light path. The remaining laser beam which has not been cut off is applied to the polarizing beam splitter 4. Furthermore, the laser beam reflected by the polarizing beam splitter 4 is transmitted through the first intermediate image forming lens 5 to be image-formed at the intermediate image forming point F. Moreover, the laser beam is transmitted through the second intermediate image forming lens 6 to turn to a parallel light beam, then transmitted through the ¼ wave plate 7, and thereafter applied to the dichroic mirror 8.
The dichroic mirror 8 has characteristics of reflecting the infrared wavelength and transmitting visible light therethrough, and the laser beam reflected toward the lower side by the dichroic mirror 8 is transmitted through the object lens 9 and condensed on the surface 10a of the sample 10.
Reflected light reflected by the surface 10a of the sample 10 is again transmitted through the object lens 9, reflected by the dichroic mirror 8, and transmitted through the ¼ wave plate 7, the second intermediate image forming lens 6, the intermediate image forming point F, the first intermediate image forming lens 5 and the polarizing beam splitter 4. In the reflected light transmitted through the polarizing beam splitter 4, a half of the reflected light is cut off by the restriction edge 11, and the remaining half of the reflected light is condensed by the condenser lens 12. The reflected light transmitted through the condenser lens 12 and further transmitted through the pinhole 13 is condensed on the two-split photodetector 14 (the condensing position R). A image quality (condensing quality) of the reflected light in this case differs depending on, e.g., a relative distance of the sample 10 and the object lens 9, characteristics of the object lens (e.g., a type of the object lens 9 (a magnifying power of the object lens 9 and focal length)), and characteristics of the sample 10 (e.g., a reflection factor of the sample 10 or a shape of the surface 10a of the sample 10). Therefore, the pinhole 13 restricts a quantity of light detected by the two-split photodetector 14, thereby adjusting a range of a later-described section Q2.
Moreover,
As described above, the two-split photodetector 14 outputs a current signal corresponding to a quantity of light detected by each of the light receiving surfaces J and K. The current signal output from each of these light receiving surfaces J and K is transmitted to the control portion 15 and converted into a voltage signal by the non-illustrated current/voltage conversion circuit. The control portion 15 outputs this signal as a voltage signal corresponding to the light receiving quantity. In this case, as described above, characteristics of changes in the voltage signals JS and KS shown in
Additionally, based on this result, the control portion 15 controls the focusing mechanism 16, and the stage 17 is thereby moved up and down so that the sample 10 is moved to the focal position.
As described above, a range equal to or above a voltage level P in the signal characteristics N2 is detected, and this range, i.e., a range of a section Q2 at a position of the sample 10 represented by the horizontal axis is set as a focal point proximity range. As a result, the focal point proximity range (the section Q2) can be considerably narrowed as compared with a case where the pinhole 13 described in conjunction with
As a result, according to this embodiment, the focusing mechanism 16 can be driven at a low speed in the focal point proximity range (the section Q2). In other ranges, i.e., outside the focal point proximity range (the section Q2), driving the focusing mechanism 16 at a high speed can shorten a section in which the focusing mechanism 16 is driven at a low speed. As a result, focus detection can be performed with a high accuracy in a shorter time.
In this case, when a diameter of the pinhole 13 is increased, a range (a width) of Q2 is thereby enlarged. Further, when the diameter of the pinhole 13 is decreased, the range (the width) of Q2 is thereby reduced. Therefore, in this embodiment, the range (the width) of Q2 can be arbitrarily changed in accordance with the diameter of the pinhole 13.
As a result, in this embodiment, a section where the focusing mechanism 16 is driven at a low speed for accurate focusing (the section Q2) can be suppressed to a minimum range. Highly accurate focus detection can be performed at a high speed (in a short time) in accordance with, e.g., characteristics of the object lens 9 and characteristics of the sample 10.
It is to be noted that the pinhole 13 is a circular hole in the foregoing embodiment, but the present invention is not restricted thereto. The pinhole 13 may have other shapes. For example, the pinhole 13 may be such a square hole 13a as shown in
Further, the number of the pinhole 13 is not restricted to one. A plurality of pinholes having different sizes may be prepared so that they can be switched in accordance with characteristics of the object lens 9 or characteristics of the sample 10. In this case, it is good enough for the plurality of pinholes to be provided in, e.g., a turret or a slider so that they can be switched. Alternatively, for example, a variable aperture mechanism which electrically or manually continuously changes a size of the aperture of the pinhole may be used for the pinhole. Using these means can arbitrarily change a quantity of light detected by the two-split photodetector. Further, switching of these pinholes may be electrically or manually carried out. As described above, it is needless to say that arbitrarily combining and adjusting these pinholes realize the high-speed accurate focus detection apparatus.
Furthermore, an arrangement position of the pinhole 13 is not restricted to a position immediately front the two-split photodetector 14, and the pinhole 13 can be arranged at the intermediate image forming point F between the first intermediate image forming lens 5 and the second intermediate image forming lens 6.
(Second Embodiment)
A second embodiment according to the present invention will now be described.
Although the description has been given as to the example where the two-split photodetector is used in the first embodiment, a four-split photodetector is used in this second embodiment.
It is to be noted that a schematic structure of a focus detection apparatus according to this second embodiment is the same as that in
The current/voltage conversion adder 22 adds current signals output from the light receiving surfaces J1 and J2 through the switches SJ1 and SJ2 to output an added current signal J1.
The current/voltage conversion adder 23 adds current signals output from the light receiving surfaces K1 and K2 through the switches SK1 and SK2 to output an added current signal K1.
Further, the switches SJ1 and SJ2 and the switches SK1 and SK2 can be changed over in accordance with characteristics of the sample 10 and a size of the light receiving spot S corresponding to characteristics of the object lens 9 like the first embodiment.
For example, in case of increasing a focal point proximity range in accordance with characteristics of the object lens 9 and characteristics of the sample 10 (when the light receiving spot S is large) (Q1 shown in
On the contrary, in case of narrowing a focal point proximity range in accordance with characteristics of the object lens 9 and characteristics of the sample 10 (when the light receiving spot S is small) (Q2 shown in
When all of the switches SJ1 and SJ2 and the switches SK1 and SK2 are turned on, signal characteristics obtained by the control portion 15 can be represented by a broken line N1 in
In this embodiment, ON/OFF of the switches SJ1 and SJ2 and the switches SK1 and SK2 is selected in accordance with characteristics of the object lens 9 and characteristics of the sample 10. As a result, signal characteristics can be changed to arbitrarily set a focal point proximity range (the section Q2), and hence a section in which low-speed driving is performed can be adjusted. As described above, in this embodiment, the focal point proximity range can be adjusted in accordance with characteristics of the object lens 9 and characteristics of the sample 10, thus stably effecting accurate focus detection at a high speed (in a short time).
It is to be noted that the four-split photodetector 21 is not restricted to a shape in which the rectangular light receiving surfaces J1, J2, K1 and K2 are aligned as shown in
(Third Embodiment)
A third embodiment according to the present invention will now be described.
In this case, a schematic configuration of an entire focus detection apparatus according to this third embodiment is the same as that shown in
In the two-split photodetector 26, the light receiving surface J21 is connected with one contact point of a switch SJ11, and the light receiving surface K21 is connected with one contact point of a switch SK11. Additionally, in the two-split photodetector 27, the light receiving surface J22 is connected with the other contact point of the switch SJ11, and the light receiving surface K22 is connected with the other contact point of the switch SK11. Further, a switching contact point of the switch SJ11 is connected with a current/voltage converter 28, and a switching contact point of the switch SK11 is connected with a current/voltage converter 29. These current/voltage converters 28 and 29 are configured to convert current signals into voltage signals and respectively output voltage signals J and K.
Furthermore, the switches SJ11 and SK11 are changed over in accordance with characteristics of the object lens 9 and characteristics of the sample 10.
For example, in case of increasing a focal point proximity range in accordance with characteristics of the object lens 9 and characteristics of the sample 10 (a light receiving spot S is large), each switch is changed over to the two-split photodetector 26 side (this state is shown in the drawing). On the contrary, in case of narrowing a focal point proximity range in accordance with characteristics of the object lens 9 and characteristics of the sample 10 (the light receiving spot S is small), each switch is changed over to the two-split photodetector 27 side.
Moreover, a current signal output from the two-split photodetector 26 side is converted into a voltage signal by the current/voltage converter 28 and supplied to a control portion 15. Additionally, signal characteristics shown in
Likewise, a current signal output from the two-split photodetector 27 is converted into a voltage signal by the current/voltage converter 29 and supplied to the control portion 15. Further, the signal characteristics shown in
In this case, when the switches SJ11 and SK11 are changed over to the two-split photodetector 26 side, signal characteristics obtained by the control portion 15 are represented by the broken line N1 depicted in
For example, a size of the light receiving spot S differs depending on characteristics of the object lens 9 and characteristics of the sample 10. Therefore, in this embodiment, ON/OFF of the switches SJ11 and SK11 is changed over in accordance with characteristics of the object lens 9 and characteristics of the sample 10. As a result, signal characteristics can be changed to arbitrarily set a focal distance proximity range, thereby adjusting a section in which low-speed driving is performed. As described above, a focal point proximity range can be adjusted in accordance with characteristics of the object lens 9 and characteristics of the sample 10, thus stably effecting accurate focus detection at a high speed (in a short time).
It is to be noted that the light path is divided into two by the beam splitter 25 in the foregoing embodiment, but the present invention is not restricted thereto, and the light path can be divided into three or more so that two-split photodetectors having different light receiving areas can be arranged in respective light paths. Furthermore, in the foregoing embodiment, although the above has described the example in which the two-split photodetector 26 having the relatively wide light receiving surfaces J21 and K21 and the two-split photodetector 27 having the relatively narrow light receiving surfaces J22 and K22 are arranged in the light paths divided by the beam splitter 25 in the foregoing embodiment, a focus detection apparatus having the pinholes of different sizes described in conjunction with the first embodiment may be arranged in place of these two-split photodetectors 26 and 27. Moreover, light reception of both the photodetectors may be calculated to perform focus detection without changing over the switches.
Besides, the present invention is not restricted to the foregoing embodiments, and modifications may be carried out without changing the scope of the invention on embodying stages.
Additionally, the foregoing embodiments include inventions on various stages, and various inventions can be extracted by appropriately combining a plurality of disclosed structural requirements. For example, when the problems described in the section “problems to be solved by the invention” can be solved and the effects mentioned in the section “effects of the invention” are obtained even if some structural requirements are eliminated from all structural requirements described in embodiments, a structure in which these structural requirements are eliminated can be extracted as the invention.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general invention concept as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2005-117173 | Apr 2005 | JP | national |