1. Field of the Invention
The invention relates to food processing vats and, more particularly, to vents that are used with food processing vats.
2. Discussion of the Related Art
Vents that are mounted to food processing vats are known in the food processing industries. Such vents fluidly connect an inside space within the vat to the ambient.
Clean-in-place systems for use with food processing vats are also known in the food processing industries. Such clean-in-place systems automatically spray cleaning fluid, in liquid form, inside of food processing vats.
The inventors have recognized that in typical food processing vats, the clean-in-place systems have been primarily designed to clean the inside walls of the vat and large mechanicals that are housed in the vat, such as agitator shafts, while other parts of the overall vat systems have not been cleaned with these clean-in-place systems. The inventors have also recognized that in typical food processing vats, vents must be manually cleaned by technicians and, at times, require removal of the vents for thorough cleaning, which can be substantially time consuming. The inventors have further recognized that typical vents have side walls with relatively small surface areas upon which to condense out water or other condensate from the vapor or vented fluid that flows out of the vat. The present invention contemplates a vent for a food processing vat that addresses these and other problems and drawbacks of the prior art.
In accordance with an aspect of the invention, a food processing vat system is provided with a vent that is attached to a vat and fluidly connects an inside space of the vat to the ambient so as to maintain a pressure within the vat at an ambient pressure and/or to direct a vented fluid that flows out of the vat to the ambient. A nozzle that is configured to convey a cleaning fluid through it is mounted to at least one of the vent and the vat, and may be mounted in a generally fixed position. The nozzle has an opening that is positioned with respect to the vent so that the nozzle directs the cleaning fluid into the vent while the vent remains attached to the vat. This allows the vent to be cleaned in place, without requiring manual cleaning by a technician.
In accordance with another aspect of the invention, the nozzle is positioned inside of the vent. The vent may define a vent body having an upper edge and the nozzle may be positioned below the upper edge of the vent body. The vent may include a lid, and the vent may further include a nozzle tube that extends through the lid and holds the nozzle inside of the vent. This may also allow the vent to be cleaned in place, without requiring manual cleaning by a technician.
In accordance with another aspect of the invention, the vent defines a vent body and a lid that is positioned with respect to the vent body such that (i) vented fluid that flows out of the vat can flow between the vent body and the lid so that the vented fluid can exit the vent, and (ii) cleaning fluid that is delivered out of the nozzle cannot flow between the vent body and the lid so that the cleaning fluid remains in the vent body or flows into the vat. The lid may include a lid lower portion that longitudinally overlaps at least part of an upper end of the vent body and is transversely spaced from the upper end of the vent body. A lid upper portion may be spaced from the upper end of the vent body. The lid may be maintained by spring clips in such a position with respect to the vent body. This may allow the vented fluid that flows out of the vat to be directed to the ambient while maintaining any cleaning fluid that is sprayed in the vent to remain in the vent or flow into the vat.
In accordance with another aspect of the invention, the vent further includes a collar that is positioned with respect to the nozzle and the lid so that the cleaning fluid that is delivered out of the nozzle is deflected by the collar to prevent the cleaning fluid from exiting the vent. The collar may be connected to and extend downwardly from a lower surface of the lid, spaced radially inside of an outer perimeter of the lid. The vent body may include a tube that is housed concentrically inside of a canister, and the collar may be concentrically aligned between the tube and container. This may allow the collar to deflect cleaning fluid that is delivered from the nozzle so that the cleaning fluid remains in the vent body or flows into the vat, without spraying outside of the vent.
In accordance with another aspect of the invention, the vent is removably attached to the vat. The vent may be attached to the vat with a clamp that holds a pair of flanges that are provided at respective ends of the vent tube, and a vat tube that is fixed to the vat. This may permit quick removal of the vent from the vat for occasional servicing and maintenance.
In accordance with another aspect of the invention, the vent tube extends between the vat or vat tube and the lid of the vent, directing the vented fluid from the vat to the vent. A lower portion of the vent tube may extend beyond the canister and define a solid side wall. An upper portion of the vent tube may be provided within the canister and may have a perforated side wall. The openings or perforations of the perforated side wall may be configured to diffuse streams of the cleaning fluid that is delivered by the nozzle, so that the cleaning fluid is spread out and applied to substantially an entire inner surface(s) area of the vent. This may allow a nozzle to be used near the walls of the vent while delivering cleaning fluid across substantially the entire walls of the vent.
In accordance with another aspect of the invention, the canister extends concentrically around the vent tube so as to define an annular passage between the vent tube and the canister and through which the vented fluid can flow. The canister may further include a lower wall that extends generally radially toward and connects to the vent tube. The lower wall of the canister may connect to the vent tube at a location on the vent tube that generally defines a division line between the solid side wall of the vent tube and the perforated side wall of the vent tube. This may allow the cleaning fluid to be diffused through the perforated side wall of the vent tube, spreading out its application through the vent, while retaining the cleaning fluid within the vent or allowing it to flow into the vat.
According to another aspect of the invention, the canister lower wall is slanted so that different depths of the annular passage are defined at different locations about a periphery of the vent tube. The slanted lower wall may extend angularly with respect to the canister side wall so that corresponding portions of the slanted lower wall, vent tube, and canister side wall define a collection chamber that can collect condensate that condenses out of the vented fluid. The collection chamber may also collect the cleaning fluid that remains in the vent and does not flow into the vat. The vent may include a drain that extends through the canister side wall at a location that corresponds to a deepest portion of the annular passage. This may allow removal of condensate, including water and non-water materials that may be suspended in the vented fluid, the cleaning fluid, and/or other substances that may collect in the collection chamber to be removed from the vent.
Various other features, objects, and advantages of the invention will be made apparent from the following description taken together with the drawings.
The drawings illustrate the best mode presently contemplated of carrying out the invention.
In the drawings:
Vat 7 defines an enclosure having a top wall 10, a bottom wall 11, and side walls 14, 15, all of which extend longitudinally between a pair of end walls 18 and 19. The walls 10, 11, 14, 15, 18, 19 are multilayered, having an outer jacket 20 and an inner shell 25 that are spaced from each other. Insulation and various components of the zoned heat transfer system 50 are housed between the jacket 20 and shell 25. The shell 25 is the innermost structure of the vat 7, so that its inner surface surrounds and defines an outer periphery of a void or inside space 8 within the vat 7. A lower part of the inside space 8 resembles two horizontal parallel cylinders that transversely intersect each other, being defined by a lower portion of the shell 25 that has a pair of arcuate depressions which extend along the length of the vat 7, on opposing sides of a longitudinally extending raised middle segment. From the lower portion of the shell 25, opposing side portions extend in an outwardly bowed manner, arching away from each other in a transverse direction of the vat 7. An upper portion of the shell 25 arcs gradually between side portions of the shell 25 and defines an upper perimeter of the inside space 8 of vat 7.
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An upper portion 75 of the vent tube 70 connects to and extends upwardly from the lower portion 72. The upper portion 75 in this embodiment has a length that is over half of the overall length of the vent tube 70, the upper portion 75 being about four times longer than the lower portion 72. In another embodiment, the upper portion 75 may be about two times longer than the lower portion 72. A side wall 76 of upper portion 75 is perforated with openings 77 that extend entirely through the thickness of the side wall 76 and that are spaced at substantially equal distances from each other to provide a matrix or array of openings 77 that define the perforation(s).
The perforated side wall 76 of the upper portion 75 of the vent tube 70 allows the vented fluid that flows out of the lower portion 72 to flow in both a generally longitudinal direction through the upper portion 75 and also in a generally radial direction out of the openings 77. In so doing, a portion of the vented fluid flows through the entire length of the upper portion 75 and exits out of the vent tube 70 through an opening defined at an upper perimeter edge of the upper portion 75 with its further longitudinal flow being impeded by the overlying lid 100. The rest of the vented fluid diffuses and radially flows through the openings 77 of the perforated side wall, with its further radially directed flow being impeded by the canister 80.
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Lower wall 82 of the canister 80 has an annular perimeter shape and extends radially between the vent tube 70 and canister side wall 81. Lower wall 82 connects the canister side wall 81 to the vent tube 70 at a location that generally defines a division line between the solid and perforated side walls 73, 76, respectively, of the upper and lower portions 72, 75, respectively, of the vent tube 70.
In this embodiment, the canister lower wall 82 is slanted, extending angularly with respect to the tube and canister side walls 73, 76, 81. This provides the annular passage 78 with different depths at different locations about the perimeter of the vent tube 70. A collection chamber 85 is defined by a space between respective portions of the slanted lower wall 82, vent tube 70, and canister side wall 81 that can collect condensate that condenses out of the vented fluid and/or cleaning fluid that is delivered out of nozzle 90.
The particular volume of condensate, cleaning fluid, or other liquid that the collection chamber 85 holds is determined at least in part by (i) the width of the lower wall 82 and thus the radial distance between the vent tube 70 and canister 80, and (ii) the particular location of the division line between the solid and perforated side walls 73, 76, respectively, of the upper and lower portions 72, 75, respectively, of the vent tube 70 and thus a maximum height at which contents in the collection chamber 85 can be held and over which the contents will spill through the openings 77 of the perforated side wall 76 and run down the inside of vent tube 70 and into the vat 7. In this embodiment, the diameter of the canister 80 is about 25 percent larger than the diameter of the vent tube 70, although it is understood that any other satisfactory differential may be employed. Also in this embodiment, the division line between the solid and perforated side walls 73, 76, respectively, of the upper and lower portions 72, 75, respectively, of the vent tube 70 extends orthogonally with respect to a longitudinal axis of the vent tube 70, whereby the division line is not slanted like the orientation of the canister lower wall 82. In another embodiment, the division line between the solid and perforated side walls 73, 76, respectively, of the upper and lower portions 72, 75, respectively, of the vent tube 70 may extend parallel to the canister lower wall 82.
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The lid 100 of this embodiment is maintained in this overlying and longitudinally and radially-spaced relationship with respect to the vent body 62 by spring clips 120. In this embodiment, the spring clips 120 are connected to and extend upwardly from an upper edge of the vent tube 70. Spring clips 120 are bent and generally L-shaped and have an upright segment that aligns with the vent tube 70 and a horizontal segment that engages an inner circumferential surface of a collar 125.
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Various alternatives and embodiments are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.
This application is a continuation of and claims priority from U.S. Provisional Patent Application Ser. No. 61/325,612 filed on Apr. 19, 2010, the entirety of which is expressly incorporated by reference herein.
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Number | Date | Country | |
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61325612 | Apr 2010 | US |