Four function electrical rocker switch

Information

  • Patent Grant
  • 6339201
  • Patent Number
    6,339,201
  • Date Filed
    Friday, January 22, 1999
    26 years ago
  • Date Issued
    Tuesday, January 15, 2002
    23 years ago
Abstract
A four function electrical rocker switch has two single pole, single throw on/off sections having their movable contact arms coupled to a single electrical line and their fixed contacts connected to individual circuits. The two switch sections are independently operated. A third rocker switch is a single pole, double throw switch with a center-off position. The third switch can be operated to either of two positions to operate either one of two independent circuits or can be left in the center-off position not engaging either circuit. A five function electrical rocker switch can be made up of one section having a single pole, single throw on/off switch and two sections with single pole, double throw switches which each have a center-off position.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention deals with electrical switches, and more particularly, with multiple function electrical switches that can be placed in a single, standard gang box.




2. Description of the Prior Art




As the use of electrical equipment in the home and commercial establishments increases, there is a need to increase the number of electrical switches used for controlling or supplying electrical power to such equipment. However, much of this equipment is placed in existing structures where it is difficult to increase the number of gang boxes in which such switches can be placed or increase the number of electrical cables extending through existing walls. To provide adequate heat dissipation and to insure that all equipment is properly connected to a neutral return conductor, the number of switch devices or receptacles in each box is limited and each cable that provides electrical power to such switches and receptacles must also contain the neutral return conductor.




At present, triple rocker switches are available, each providing a single pole, single throw on-off switch and requiring two conductors for each switch unit. Thus, there are six conductors crowded into a single gang box which increases the possibility of physical contact between individual conductors or between the conductors and the gang box which may result in short-circuits. Also, the heat produced by these closely placed conductors may exceed safe levels.




One approach that reduces the crowding in the gang box and reduces the number of conductors for the switches is shown in U.S. Pat. No. 5,384,441 issued Jan. 24, 1995 and assigned to the assignee of the instant invention and by this reference incorporated into the instant application, makes use of a common phase conductor for each of the three rocker switches. Thus, the number of electrical conductors used in a gang box including such a switch arrangement is reduced to four. The number of rocker switch units, however, remains at three.




SUMMARY OF THE INVENTION




The instant invention overcomes one of the problems presented by the prior art by permitting the substitution of a single pole, double throw, center-off switch for one of the single pole, single throw on and off switches. The use of a common phase line for the two single pole, single throw switches permits these two switches to be wired using the three conductors of common three conductor cable and insures that the neutral return conductor is present in the cable to which the switches are wired.




The single pole, double throw, center-off switch can also be wired to the same three conductors used for the two single-pole, single throw switches. Thus, using the same three conductor cable, the number of switches has been increased to four. It is an object of this invention to provide a novel four function electrical rocker switch.




It is an object of this invention to provide a novel four function electrical rocker switch which can be placed within a single gang box.




It is an object of this invention to provide a novel four function electrical rocker switch which can be placed within a single gang box and wired to a single three conductor cable.




It is still another object of this invention to provide a novel four function electrical switch having two on/off single pole, single throw switches and a single pole, double throw, center-off switch.




Other objects and features of the invention will be pointed out in the following description and claims and illustrated in the accompanying drawings, which disclose, by way of example, the principles of the invention, and the best mode which is presently contemplated for carrying them out.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings in which similar elements are given similar reference characters:





FIG. 1

is a front perspective view of a four function electrical rocker switch constructed in accordance with the concepts of the invention.





FIG. 2

is a side elevational view of the switch of FIG.


1


.





FIG. 3

is a perspective view of the mounting strap of the switch of FIG.


1


.





FIG. 4

is a bottom plan view of the switch of FIG.


1


.





FIG. 5

is a top plan view of the inside of the base housing of the switch of FIG.


1


.





FIG. 6

is a rear elevational view, partially in section, taken along the line


6





6


of FIG.


5


.





FIG. 7

is a fragmentary, side elevational view, partially in section, taken along the line


7





7


in FIG.


5


.





FIG. 8

is a top plan view of the movable contact member of the switch of FIG.


1


.





FIG. 9

is a side view of the movable contact member of FIG.


8


.





FIG. 10

is a side elevational view of the movable contact member of

FIG. 9

taken along the line


10





10


.





FIG. 11

is a top plan view of a fixed contact member of the switch of FIG.


1


.





FIG. 12

is a side elevational view of the fixed contact member of FIG.


11


.





FIG. 13

is a bottom plan view of the cover of the switch of FIG.


1


.





FIG. 14

is a side elevational view of the rocker of the single pole, single throw switch sections of the switch of FIG.


1


.





FIG. 15

is a side elevational view of the spring employed with the rocker of FIG.


14


.





FIG. 16

is a top plan view of the spring of FIG.


15


.





FIG. 17

is a top plan view of the fixed contact member of the rocker of the single pole, double throw switch portion.





FIG. 18

is a side elevational view of the fixed contact member of FIG.


17


.





FIG. 19

is a front elevational view of the fixed contact member of

FIG. 17

with the contact removed.





FIG. 20

is a perspective view of a cradle for the movable arms and contacts of the single pole, double throw center-off switch portion.





FIG. 21

is a front elevational view of the movable arms and contacts of the single pole, double throw center-off switch portion.





FIG. 22

is a front elevational view, partially in section, of the movable arms and contacts of

FIG. 21

mounted in the cradle of FIG.


20


.





FIG. 23

is a side elevational view of the rocker of the single pole, double throw center-off switch portion of the switch of FIG.


1


.





FIG. 24

is a front elevational view, in section, of the rocker of the single pole, double throw center-off switch portion.





FIG. 25

is a side elevational view, partially in section, of the rocker assembly and contacts of the rocker of the single pole, double throw center-off switch portion in a closed position.





FIG. 26

is a fragmentary top plan view of the wiring of the single pole, double throw center-off switch portion.





FIG. 27

is a schematic diagram of the four function electrical rocker switch of FIG.


1


.





FIG. 28

is a top plan view of the movable arms and contacts of the single pole, double throw center off switch portion.





FIG. 29

is a top plan view of a modification of the instant device showing two single pole, double throw, center off switch sections.





FIG. 30

is a schematic diagram of the five function rocker switch of FIG.


29


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Turning now to

FIGS. 1

,


2


,


3


and


4


, there is shown the exterior of a four function electrical rocker switch


50


constructed in accordance with the concepts of the invention. A base


52


, as will be described below, contains the various fixed and movable contacts and the operating means therefore. Fixed to the base


52


is a cover


54


which contains three apertures


56


,


58


and


60


(see

FIG. 13

) through which project three rockers


62


,


64


and


66


, respectively. A strap


68


surrounds the cover


54


and assembles it to the base


52


and provides for mounting the switch


50


to the mounting ears of a gang box (not shown) as is well known in the art. Strap


68


has flat portions


70


at each end through which extend apertures


72


to receive mounting screws


74


to fasten switch


50


to the ears of a gang box (not shown). Threaded apertures


76


accept the threaded fasteners of a cover plate (not shown) to finish the installation of the switch


50


to a gang box. Squares of insulation


78


on fasteners


74


insulate the strap


68


from the ears of the gang box.




Tabs


80


extend from each of the flat portions


70


at right angles to such flat portions


70


and are bifurcated at their free ends


82


. The tabs


80


extend between two raised ribs


84


on the end walls


86


of base


52


and within inturned ends


88


of raised ribs


84


(see FIG.


5


). The two legs


83


of the tab free ends


82


are separated and peened over the bottom edges of ribs


84


to assemble the strap


68


to base


52


.




The bottom


90


wall of base


52


has a series of openings


92


,


94


,


96


,


98


,


100


and


102


to receive the bared ends of individual insulated conductors (not shown). Slots


104


,


106


and


108


are adjacent the openings


92


,


94


and


96


, respectively, to permit the release of the conductors in the openings adjacent the slots when a small flat tool blade is inserted into a slot, as will be described in more detail below.




Referring now to

FIGS. 5

to


16


, there is shown the details of the rocker switch sections operated by rockers


64


and


66


. These rocker switch sections are more fully described in the aforementioned U.S. Pat. No. 5,384,441 issued Jan. 24, 1995. Rocker


66


has an upper curved surface


110


terminating at ends


112


and


114


, respectively. To place the rocker


66


in one of its two stable rest positions, the upper surface


110


is depressed at either of the ends


112


and


114


. Recesses


116


receive therein pivot pins


118


formed on the cover


54


walls which define the recesses


56


,


58


and


60


(see FIG.


13


). Extending from the bottom surface


120


of rocker


66


(see

FIG. 14

) is toggling arm


122


whose free end


124


contains a slot


126


to receive the straight portion


128


of toggle spring


130


(see

FIGS. 15 and 16

) whose other end


132


is placed about hub


136


(see

FIG. 6

) on the inside surface


134


of bottom


90


wall. Two spring stops


138


flank hub


136


and limit the travel of the toggle spring


130


and thus of the rocker


66


itself. Two spring rests


140


also flank hub


136


, off-set from the spring stops


138


by 90° (see FIG.


5


). The spring rests


140


support the free end


132


of toggle spring


130


above the inside surface


134


so that the toggle spring


130


is free to move between its two stable positions. An actuating arm


142


also extends from bottom surface


120


of rocker


66


to a free end


144


which engages the brush arm


148


of brush assembly


146


, fabricated from spring stock (see

FIGS. 8

,


9


and


10


). Brush arm


148


extends from brush backplate


156


to a free end at which is placed a movable contact


150


. Contact


150


is made of a silver alloy or similar material having good conductive properties and may be installed adjacent the end of brush arm


148


by welding, brazing, crimping or the like. As shown in

FIG. 10

, brush arm


148


has an initial position at about 30° up from a plane perpendicular to brush backplate


156


. As will be described below, this position prevents contact between movable contact


150


and its associated fixed contact except when the free end


144


of its associated actuating arm


142


engages it.




A contact arm


164


is formed with a contact surface


166


from brush backplate


156


and bent 90° with respect to the plane of the brush backplate


156


as at


168


. The end of brush backplate


156


forms a clamp wall


158


which ends in two retainer sections


160


and


162


, forming a chevron. The bared end of a conductor (not shown) is inserted through opening


92


and is positioned on contact surface


166


and held there by retainer sections


160


and


162


. This connects the entire brush backplate


156


to the same point and by that means connects to both movable contacts


150


and


154


. Thus, only a single conductor is required for both movable contacts


150


and


154


and the circuits which they form or open when rockers


64


and


66


are operated.




The fixed contacts are arranged upon fixed terminal assemblies, such as


170


made of resilient spring stock. There must be a separate fixed terminal assembly for each circuit that the rockers


64


and


66


form or open. The fixed terminal assemblies


170


each have a fixed terminal backplate


180


on which are formed a contact support arm


172


to which is attached, by welding, brazing, crimping or the like, a fixed contact


174


made of a silver alloy or other highly conductive metal. A contact arm


176


is partially severed from backplate


180


and bent 90° with respect to the plane of backplate


180


as at


188


.




The contact arm


176


terminates in a contact surface


178


. The clamp wall


182


is formed with retainers


184


and


186


joined to form a chevron. When a solid conductor is inserted through openings


94


or


96


the bared end of the conductor generally engages the contact surface


178


and the apex between retainers


184


and


186


and is held there by the resilience of the fixed terminal assembly


170


.




As more fully set forth in the '441 patent, when rocker


66


is positioned as it is in FIG.


1


and end


112


is depressed and end


114


is above the cover


54


, the actuating arm


142


is not in contact with brush arm


152


and the natural resilience and the angle at which brush arm


152


is set permits movable contact


154


to remain out of engagement with a fixed contact


174


of fixed terminal assembly


170


. Toggle spring


130


rests on the right spring stop


138


. By depressing rocker


66


at end


114


, the rocker


66


begins to pivot in a clockwise direction about its pivot pins


118


(see

FIG. 13

) and toggle spring


130


is compressed. Once the end


114


goes below its mid-point, the toggle spring


130


expands and takes a position against left spring stop


138


to define the second stable position of rocker


66


. The actuating arm


142


engages brush arm


152


and closes movable contact


154


to fixed contact


174


completing the circuit.




Despite the fact that both brush arms


148


and


152


are connected to a common source, the rockers


64


and


66


can be operated separately so that both circuits, controlled by brush arms


148


and


152


, can be closed or on, both open or off or one on and one off. As shown in

FIG. 27

, rockers


66


and


64


are in their off positions and brush arms


152


and


148


are in their open positions preventing the flow of current from the phase line to the loads


1


and


2


to the neutral line.




Turning now to

FIGS. 4

,


5


, and


17


to


27


, there is shown the single pole, double throw rocker center-off switch operated by rocker


62


. As shown in

FIG. 5

, the chamber


190


, in which rocker


62


is located, does not have on inside surface


134


of bottom wall


90


a hub


136


, spring stops


138


or spring rests


140


. Instead it has a raised central portion


192


whose flat top portion


194


is generally surrounded by a raised wall


196


interrupted as at


198


. An aperture


200


extends through flat top portion


194


. A saddle


202


(see

FIG. 20

) having a base


204


equal in area to the bounded flat top portion


194


of raised central portion


192


has an aperture


206


aligned with aperture


200


to receive therein a rivet


208


(see

FIG. 26

) to fix saddle


202


to flat top portion


194


of raised central portion


192


. Saddle


202


has two side walls


210


extending from two parallel marginal edges of and perpendicular to base


204


. A tab


212


extends from the rear intermediate edge in the plane of the base


204


. The bared end of a conductor


214


introduced through opening


102


in bottom wall


90


is soldered, welded or braised to tab


212


. The side walls


210


each have slots


216


therein to define two fingers


218


,


220


.




Chamber


190


also has two sets of fixed contact supports


222


and


222


′ each made up of two C-shaped ribs extending upwardly from the inner surface


134


of bottom wall


90


and facing one another to receive the shoulders


232


of the fixed contact back plate


226


. Cleats


234


permit the backplate


226


to be positioned in the C-shaped ribs but not removed once they are in place. The fixed contact support arm


228


extends between the C-shaped ribs and supports the fixed contact


230


adjacent fixed contact support


222


. The bared end of a conductor


236


extends through opening


98


and is soldered, welded or braised to the back surface of the fixed contact back plate


226


. In a similar manner fixed contact back plate


226


′ is positioned in the C-shaped fixed contact supports


222


′ and fixed by its cleats


234


. The fixed contact support arm


228


′ extends between the C-shaped ribs of fixed contact supports


222


′ and supports the fixed contact


230


′. The bared end of a conductor


238


extends through opening


100


and is soldered, welded or brazed to the back surface of the fixed contact back plate


226


′. To produce a five function switching device a second chamber


190


is employed as shown in FIG.


29


. Its schematic drawing is shown in FIG.


30


.




Referring now to

FIGS. 21

,


22


and


28


, the make-up and mounting of toggle contact


240


is described. Toggle contact


240


is fabricated from a single length of stiff metal and is formed in a single punching and forming step to provide rigid arms


242


and


244


. The arms


242


and


244


are slightly narrower than the slots


216


and can move within such slots


216


. Adjacent the center of contact


240


is an enlargement


246


which is wider than the slots


216


and which can engage the fingers


218


and


220


. The length of the enlargement


246


along the contact


240


is less than the spacing between side walls


210


and thus the contact


240


can move to a limited degree within saddle


202


. When the plunger, to be described below, rests above the enlargement


246


, the rocker


62


is in a static central position with ends


112


and


114


equally above the surface of cover


54


. This is an off position for rocker


62


and is identified as the center-off position. Fastened to the free end of arm


242


is movable contact


248


and a contact


250


is fastened to the free end of arm


244


. The contacts


248


and


250


are made of a silver alloy or other highly conductive metal and may be attached by welding, brazing, crimping or the like. In the center-off position movable contact


248


does not engage fixed contact


230


and movable contact


250


does not engage fixed contact


230


′.




The toggle contact


240


is placed in the saddle


202


with enlargement


246


generally centered between side walls


210


with each of the arms


242


,


244


extending through a separate one of the slots


216


between fingers


218


,


220


. The arms


242


,


244


are free to move within their associated slots


216


. As shown in

FIG. 28

, the enlargement


246


is wider than the slots


216


and thus enlargement


246


acts to limit movement of toggle contact


240


in saddle


202


as well as limit movement of the enlargement


246


in saddle


202


. The saddle


202


is connected to one line of an AC power source (not shown) by means of a conductor


214


fastened to tab


212


making the entire saddle


202


electrically hot.




Rocker


62


is shown in

FIGS. 23

,


24


and


25


. Rocker


62


is different than rockers


64


and


66


and employs a spring loaded plunger which serves to fix the two stable rest positions of the toggle contact


240


and moves the arms


242


and


244


to close the movable contacts


248


,


250


and associated fixed contacts


230


,


230


′, respectively. Rocker


62


has a curved top surface


110


with ends


112


and


114


and two recesses


116


to receive the pivot pins


118


of cover


54


. A hollow sleeve


252


extends downwardly as shown in FIG.


24


. The cylindrical portion


256


of plunger


254


is positioned in and free to move within sleeve


252


. A first bore


258


in plunger cylindrical portion


256


communicates with a second bore


260


of a greater diameter to provide a shoulder


262


where bores


258


and


260


meet. A compression spring


264


extends between shoulder


262


and the interior wall


63


of rocker


62


to urge the plunger


254


out of sleeve


252


. Plunger


254


has a tapered free end


266


which engages the arms


242


,


244


to close the movable contacts


248


,


250


to the fixed contacts


230


,


230


′, respectively. The tapered free end


266


is so dimensioned that it can travel along substantially the entire length of arms


242


and


244


and within slots


216


between fingers


218


,


220


. The plunger


254


cannot be ejected from sleeve


252


because the recesses


116


engage the pivot pins


118


to prevent rocker


62


from coming out of aperture


56


at the top and the engagement of the tapered free end


266


of the plunger


254


with the toggle contact


240


prevents ejection of plunger


254


from sleeve


252


.




Assuming that rocker


62


is initially in the center-off position, that is with ends


112


,


114


at the same distance above cover


54


and the cylindrical portion


256


of plunger


254


is over the enlargement


246


, movable contacts


248


and


250


are both spaced from their associated fixed contacts


230


,


230


′ and both possible circuits are open. Depressing rocker


62


at end


112


causes rocker


62


to pivot in a counter-clockwise direction about pivot pins


118


. The cylindrical portion


256


of plunger


254


exits through slot


216


of saddle


202


between fingers


218


,


220


and along arm


244


. The toggle contact


240


shifts its position so that movable contact


250


on arm


244


pivots about the base of slot


216


and engages the fixed contact


230


′. The enlargement


246


shifts position to engage the inner surfaces of the fingers


218


,


220


of the left sidewall


210


. Movement of the toggle contact


240


causes the movable contact


250


to wipe the surface of fixed contact


230


′ and remove dirt, oxides and other contaminants. Since the toggle contact


240


is rigid the movement of movable contact


250


to engage fixed contact


230


′ causes the arm


242


to pivot in a counterclockwise direction, as shown in

FIG. 25

, and further separate movable contact


248


from fixed contact


230


. Movement of rocker


62


continues until a stop


268


is engaged by the rocker


62


. At this point a solid contact exists between movable contact


250


and fixed contact


230


′. The rocker


62


can be engaged at end


114


and moved to the center-off position or to the second closed position between movable contact


248


and fixed contact


230


. Stop


270


controls clockwise pivoting of rocker


62


.





FIG. 27

shows the operation of rocker


62


, as described above, in schematic form. Toggle contact


240


is shown in its center-off position and can be moved to engage fixed contact


230


to close the path from the phase line through load


3


to the neutral line or engage fixed contact


230


′ to close the path from the phase line through load


4


to the neutral line. Thus, using the three rockers


62


,


64


and


66


the path to both loads


1


and


2


can be closed and one of the paths to loads


3


and


4


can be closed.




Although a switching device is shown with one or two single pole, single throw switches and one or two single pole, double throw, center-off switches, any combination of single pole, single throw switches and single pole, double throw, center-off switches may be employed.




While there have been shown and described and pointed out the fundamental novel features of the invention as applied to the preferred embodiments as are presently contemplated for carrying them out, it will be understood that various omissions and substitutions and changes of the form and details of the device illustrated and in its operation may be made by those skilled in the art, without depending from the spirit of the invention.



Claims
  • 1. A four function electrical rocker switch comprising:a) a first rocker section having a first single pole, single throw switch having a first moveable contact arm and a first contact; b) a second rocker section having a second single pole, single throw switch having a second moveable contact arm and a second contact; c) said first and second moveable contact arms coupled to a phase line of a source of AC power, said first contact coupled to a first electrical load and said second contact coupled to a second electrical load; d) a third rocker section having a center-off single pole, double throw switch having a third moveable contact arm formed generally into a shallow v-shape with an enlarged planar section connected to the legs of the v-shape at the vertex of the v-shape with the enlarged planar section having a width greater than the width of either leg, a third moveable contact arm support saddle for supporting the third moveable contact arm, a third contact and a fourth contact; said third moveable contact arm coupled to said phase line through said third moveable contact arm support saddle, wherein the third moveable contact arm both pivots and slides in and relative to the third moveable contact arm support saddle, the extent of said sliding movement being limited by contact of the enlarged planar section of the third moveable contact arm with the third moveable contact arm support saddle, said third contact coupled to a third electrical load and mounted in a fixed relationship to said third moveable contact arm support saddle and said fourth contact coupled to a fourth electrical load and mounted in a fixed relationship to said third moveable contact arm support saddle, whereby said third moveable contact arm can be connected to one of said third and fourth loads through a respective one of said third and fourth contacts or in the center-off position.
  • 2. A four function electrical rocker switch comprising:a) a first rocker section having a first single pole, single throw switch having a first moveable arm with a first moveable contact thereon and a first contact coupled to a first side of a first electrical load; b) a second rocker section having a second single pole, single throw switch having a second moveable arm with a second moveable contact thereon and a second contact coupled to a first side of a second electrical load; c) said first and second moveable arms coupled to a phase line of a source of AC power; d) a third rocker section having a center-off, single pole, double throw switch having a third moveable arm with third and fourth moveable contacts thereon, the third moveable arm being formed generally into a shallow v-shape with an enlarged planar section connected to the legs of the v-shape at the vertex of the v-shape with the enlarged planar section having a width greater than the width of either leg, a third moveable arm support saddle for supporting the third moveable arm, a third contact coupled to a first side of a third electrical load and mounted in a fixed relationship to said third moveable arm support saddle, and a fourth contact coupled to a first side of a fourth electrical load and mounted in a fixed relationship to said third moveable arm support saddle, said third moveable arm coupled to said phase line through said third moveable arm support saddle, wherein the third moveable arm both pivots and slides in and relative to the third moveable arm support saddle, the extent of said sliding movement being limited by contact of the enlarged planar section of the third moveable contact arm with the third moveable arm support saddle; e) a second side of each of said first, second, third and fourth electrical loads coupled to a neutral conductor of said source of AC power, whereby AC power can be supplied to said first electrical load, said second electrical load and one of said third and fourth electrical loads or neither of said third and fourth electrical loads.
  • 3. A four function electrical rocker switch as defined in claim 2, wherein electrical power can be supplied to said first electrical load by engaging said first contact and said first movable contact on said first movable arm.
  • 4. A four function electrical rocker switch as defined in claim 2, wherein electrical power can be supplied to said second electrical load by engaging said second contact and said second movable contact on said second movable arm.
  • 5. A four function electrical rocker switch as defined in claim 2, wherein electrical power can be supplied to both of said first and second electrical loads by engaging said first contact and said first moveable contact on said first moveable arm and said second contact and said second moveable contact on said second moveable arm.
  • 6. A four function electrical rocker switch as defined in claim 2, wherein electrical power can be supplied to said third electrical load by engaging said third contact and said third movable contact on said third movable arm.
  • 7. A four function electrical rocker switch as defined in claim 2, wherein electrical power can be supplied to said fourth electrical load by engaging said fourth contact and said fourth movable contact on said third movable arm.
  • 8. A four function electrical rocker switch as defined in claim 2, wherein electrical power can be supplied to one of said third and fourth electrical loads by engaging one of said third and fourth movable contacts on said third movable arm with one of said third and fourth contacts.
  • 9. A four function electrical rocker switch as defined in claim 2, wherein electrical power is not supplied to one of said third and fourth electrical loads by placing said third movable arm is said center-off position.
  • 10. A multi-function electrical switch device comprising:a) at least one first rocker section, each of said at least one first rocker section having a first single pole, single throw switch having a first moveable contact arm and a first moveable contact; b) each of said at least one first moveable contact arm coupled to a phase line of a source of AC power and each of said at least one first moveable contact adapted to engage an associated fixed contact coupled to a separate electrical load; c) at least one second rocker section, each of said at least one second rocker section having a center-off single pole, double throw switch having a second moveable contact arm formed generally into a shallow v-shape with an enlarged planar section connected to the legs of the v-shape at the vertex of the v-shape with the enlarged planar section having a width greater than the width of either leg, at least one second moveable contact arm support saddle for supporting the at least one second moveable contact arm, and a second moveable contact mounted to the second moveable contact arm; and d) each of said at least one second movable contact arm coupled to said phase line through said at least one second moveable contact arm support saddle, wherein the second moveable contact arm both pivots and slides in and relative to the at least one second moveable contact arm support saddle, the extent of said sliding movement being limited by contact of the enlarged planar section of the second moveable contact arm with the second moveable contact arm support saddle, and each of said at least one second moveable contact adapted to engage an associated at least one fixed contact, each coupled to a separate electrical load and mounted in a fixed relationship to an associated at least one second moveable contact arm support saddle or said at least one second movable contact arm can be placed in the center-off position with said second movable contact not engaging one of said fixed contacts.
  • 11. A multi-function electrical switching device comprising:a) a first rocker section having a first single pole, single throw switch having a first moveable contact arm and a first moveable contact adapted to engage a first fixed contact coupled to a first electrical load; b) a second rocker section having a second single pole, single throw switch having a second moveable contact arm and a second moveable contact adapted to engage a second fixed contact coupled to a second electrical load; and c) a third rocker section having a center-off, single pole, double throw switch having a third moveable contact arm formed generally into a shallow v-shape with an enlarged planar section connected to the legs of the v-shape at the vertex of the v-shape with the enlarged planar section having a width greater than the width of either leg, a third moveable contact arm support saddle for supporting the third moveable contact arm, and a third moveable contact adapted to engage one of a third and fourth fixed contact, said third fixed contact coupled to a third electrical load and said fourth fixed contact coupled to a fourth electrical load or said third moveable contact arm can position said third moveable contact out of engagement with said third and fourth fixed contacts; wherein the third moveable contact arm both pivots and slides in and relative to the third moveable contact arm support saddle, the extent of said sliding movement being limited by contact of the enlarged planar section of the third moveable contact arm with the third moveable contact arm support saddle; and wherein each of the third and fourth fixed contacts is mounted in a fixed relationship to the third moveable contact arm support saddle.
  • 12. A multi-function electrical switching device comprising:a) a first rocker section having a first single pole, single throw switch having a first moveable contact arm and a first moveable contact adapted to engage a first fixed contact coupled to a first electrical load; b) a second rocker section having a center-off, single pole, double throw switch having a second moveable contact arm formed generally into a shallow v-shape with an enlarged planar section connected to the legs of the v-shape at the vertex of the v-shape with the enlarged planar section having a width greater than the width of either leg, a second moveable contact arm support saddle for supporting the second moveable contact arm, and a second moveable contact adapted to engage one of a second and third fixed contact, said second fixed contact coupled to a second electrical load and said third fixed contact coupled to a third electrical load or said second moveable contact arm can position said second moveable contact out of engagement with said second and third fixed contacts; c) a third rocker section having a center-off, single pole, double throw switch having a third moveable contact arm formed generally into a shallow v-shape with an enlarged planar section connected to the legs of the v-shape at the vertex of the v-shape with the enlarged planar section having a width greater than the width of either leg a third moveable contact arm support saddle for supporting the third moveable contact arm, and a third moveable contact adapted to en(gage one of a fourth and fifth fixed contact said fourth fixed contact coupled to a fourth electrical load and said fifth fixed contact coupled to a fifth electrical load or said third moveable contact arm can position said third moveable contact out of engagement with said fourth and fifth fixed contacts; wherein the second moveable contact arm both pivots and slides in and relative to the second moveable contact arm support saddle, the extent of said sliding movement being limited by contact of the enlarged planar section of the second moveable contact arm with the second moveable contact arm support saddle; wherein each of said second and third fixed contacts is mounted in a fixed relationship to the second moveable contact arm support saddle; wherein the third moveable contact arm both pivots and slides in and relative to the third moveable contact arm support saddle, the extent of said sliding movement being limited by contact of the enlarged planar section of the third moveable contact arm with the third moveable contact arm support saddle; and wherein each of said fourth and fifth fixed contacts is mounted in a fixed relationship to the third moveable contact arm support saddle.
Parent Case Info

This application is a continuation-in-part of application for U.S. Letters patent Ser. No. 08/865,921 filed May 30, 1997, now abandoned.

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Number Name Date Kind
2972663 Zanichkowsky Feb 1961 A
3225156 Sahrbacker Dec 1965 A
3227860 Sorenson Jan 1966 A
3591747 Dennison Jul 1971 A
4336429 Jackson et al. Jun 1982 A
5384441 Balaban et al. Jan 1995 A
5749459 Balaban et al. May 1998 A
Continuation in Parts (1)
Number Date Country
Parent 08/865921 May 1997 US
Child 09/235785 US