The present disclosure relates generally to air cooling systems and methods and, in some embodiments, to evaporative air cooling apparatus and methods.
Evaporative air cooling systems are well known and often used for cooling indoor and/or outdoor spaces. Presently, for example, various free-standing, mobile evaporative coolers are known or available, such as the ESAC™ PC evaporative cooler series sold by Munters Italy S.p.A. Another portable, self-contained, evaporative air cooler is disclosed in U.S. Patent Application Publication Number 2009/0000325 filed by Johnnie Johnson on Jun. 26, 2007. However, these air cooling systems are believed to have various disadvantages. For example, these systems are not useful for effectively cooling an area (where people are located) from above. For another example, it is believed that these systems are limited in the distance they can project and distribute the cooled air. For yet another example, it is believed these systems disperse cooled air in an uneven or very limited pattern.
It should be understood that the above discussion is provided for illustrative purposes only and is not intended to limit the scope or subject matter of the appended claims or those of any related patent application or patent. Thus, none of the appended claims or claims of any related application or patent should be limited by the above discussion or construed to address, include or exclude each or any of the above-cited examples, features and/or disadvantages, merely because of their mention herein.
Accordingly, there exists a need for improved air cooling systems, apparatus and/or methods having one or more of features, attributes or capabilities described or shown in, or as may be apparent from the various sections of this patent.
In some embodiments, the present disclosure involves a free-standing evaporative air cooling unit having a base configured to rest on, or near, the ground. At least one air inlet and at least one cooling pad are disposed within the base. The air inlet(s) and cooling pad(s) are configured so that outside air drawn into an inlet will pass through at least one cooling pad to cool the air. At least one water distributor is configured to provide water onto the cooling pad. An elongated neck extends upwardly relative to the base. The neck includes an upper end, a lower end and at least one upwardly-oriented air flow passageway in gaseous communication with the air inlet(s). An air blower assembly is in gaseous communication with the air inlet and air flow passageway. The air blower assembly is configured to draw outside air into the air inlet from outside the unit and through the cooling pad, and direct cooled air into the air flow passageway.
In these embodiments, a head is disposed proximate to the upper end of the neck and includes at least one cavity in gaseous communication with the air flow passageway. At least one air diverter is disposed within the head above the air flow passageway. The air diverter is configured to direct cooled air from the air flow passageway in a 360 degree flow pattern. At least one air outlet is disposed within the head above the neck and configured to distribute cooled air from the cavity to outside the unit around the periphery of the neck.
In various embodiments, the present disclosure involves a free-standing evaporative air cooling unit that includes a base configured to rest on, or near, the ground. At least one air inlet and at least one cooling pad are disposed within the base. The air inlet(s) and cooling pad(s) are configured so that outside air drawn into each air inlet will pass through at least one cooling pad to cool the air. At least one water distributor is configured to provide water onto the cooling pad(s). A neck extends upwardly relative to the base and includes at least one upwardly-oriented air flow passageway in gaseous communication with the air inlet. An air blower assembly is disposed between the air inlet and air flow passageway and configured to draw outside air into the air inlet from outside the unit and through at least one cooling pad, and direct cooled air into the air flow passageway. A plurality of air outlets in gaseous communication with the air flow passageway is disposed in an outwardly-facing circular pattern above and around the neck. The air outlets are positioned at least 30 inches above the air blower assembly and configured to distribute cooled air from inside the unit to outside the unit in any among a plurality of flow patterns, including at least one downwardly-angled flow pattern that allows cooled air to be distributed from the unit in a downwardly-angled direction.
The present disclosure includes embodiments of a free-standing evaporative air cooling system that includes a base having an interior cavity and configured to rest on, or near, the ground. At least first and second air inlets and at least first and second associated cooling pads are disposed within the base. The air inlets are disposed on opposite sides of the base and configured so that outside air may be drawn therethrough into the interior cavity of the base from opposing sides thereof and pass through the respective associated cooling pads to cool the air. At least one water distributor is configured to provide water onto the cooling pads. An elongated neck extends upwardly relative to the base. The neck includes an upper end, lower end and at least one upwardly-oriented air flow passageway in gaseous communication with the interior cavity of the base.
In these embodiments, at least one air blower assembly is in gaseous communication with the interior cavity of the base and the air flow passageway. The air blower assembly is configured to draw outside air into the air inlets from outside the system and through the cooling pads, and direct cooled air from the interior cavity of the base into the air flow passageway. At least one air outlet is disposed proximate to the upper end of the neck and is in gaseous communication with the air flow passageway. The at least one air outlet is located at a height of at least 36 inches above the air blower assembly and configured to distribute cooled air from inside the system to outside the system.
In many embodiments, the present disclosure involves a free-standing evaporative air cooling system having a base configured to support the system on the ground. At least one air inlet and at least one cooling pad are disposed within the base. The air inlet(s) and cooling pad(s) are configured so that outside air drawn into each air inlet will pass through at least one cooling pad to cool the air. The lower end of each cooling pad is positioned within the base no greater than 36 inches above the bottom of the base. At least one water distributor is configured to provide water onto the cooling pad(s). A neck extends upwardly from the base and includes an upper end, a lower end and at least one upwardly-oriented air flow passageway in gaseous communication with the air inlet. An air blower assembly is in gaseous communication with the air inlet and the air flow passageway. The air blower assembly is configured to draw outside air into the air inlet from outside the system and through the cooling pad(s), and direct cooled air into the air flow passageway. A plurality of air outlets is disposed proximate to the upper end of the neck and in gaseous communication with the air flow passageway. The air outlets are positioned at least 70 inches above the bottom of the base and configured to distribute cooled air from inside the system to outside the system.
Accordingly, the present disclosure includes features and advantages which are believed to enable it to advance air cooling technology. Characteristics and advantages of the present disclosure described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of various embodiments and referring to the accompanying drawings.
The following figures are part of the present specification, included to demonstrate certain aspects of various embodiments of this disclosure and referenced in the detailed description herein:
Characteristics and advantages of the present disclosure and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of exemplary embodiments and referring to the accompanying figures. It should be understood that the description herein and appended drawings, being of example embodiments, are not intended to limit the claims of this patent or any patent or patent application claiming priority hereto. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the claims. Many changes may be made to the particular embodiments and details disclosed herein without departing from such spirit and scope.
In showing and describing preferred embodiments, common or similar elements are referenced with like or identical reference numerals or are apparent from the appended figures and/or the description herein. When multiple figures refer to a component or feature with the same reference numeral, any description herein of the component or feature with respect to any of the figures applies equally to the other figures to the extent such description does not conflict with a description herein of the other figure(s). The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
As used herein and throughout various portions (and headings) of this patent, the terms “invention”, “present invention” and variations thereof are not intended to mean every possible embodiment encompassed by this disclosure or any particular claim(s). Thus, the subject matter of each such reference should not be considered as necessary for, or part of, every embodiment hereof or of any particular claim(s) merely because of such reference. The terms “coupled”, “connected”, “engaged” and the like, and variations thereof, as used herein and in the appended claims are intended to mean either an indirect or direct connection or engagement. Thus, if a first device couples to a second device, that connection may be through a direct connection, or through an indirect connection via other devices and connections.
Certain terms are used herein and in the appended claims to refer to particular components. As one skilled in the art will appreciate, different persons may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not function. Also, the terms “including” and “comprising” are used herein and in the appended claims in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” Further, reference herein and in the appended claims to components and aspects in a singular tense does not necessarily limit the present disclosure or appended claims to only one such component or aspect, but should be interpreted generally to mean one or more, as may be suitable and desirable in each particular instance.
Referring initially to
If desired, many or all of the main components of an evaporative cooling system 12 may be contained principally within the base 14, as will be described further below. As shown in
The illustrated neck 20 includes at least one air flow passageway 44 in gaseous communication with the interior 16 of the base 14, and the exemplary head 26 includes at least one air outlet 48 in gaseous communication with the passageway 44. In this embodiment, the air blower assembly 40 is configured to draw air from outside the evaporative air cooling unit 10 (referred to herein and in the appended claims as “outside air”) into the interior 16 of the base through two air inlets 30 and associated cooling pads 34 to cool the air, as represented by air flow arrows 52. The cooled air is then drawn or pushed up by the air blower assembly 40 into and through the passageway 44 (air flow arrow 54) and out the unit 10 through a plurality of air outlets 48 (air flow arrows 56). The exemplary air outlets 48 are capable of directing cooled air from the unit 10 in various directions or patterns, including at least one downwardly-angled direction or pattern.
Still referring to the embodiment of
Any components of the unit 10, such as the base 14, air inlets 30, cooling pads 34, air blower assembly 40 and air outlets 48 may be vertically spaced apart, as desired. For example, in some embodiments, the air outlets 48 may be spaced between approximately 24-70 inches above the air blower assembly 40. For another example, the lower end 31 of each cooling pad 34 may be spaced no greater than 36 inches from the bottom 15 of the base 14. In the illustrated embodiment, the lower end 31 of each cooling pad 34 is spaced approximately 13 inches above the bottom 15 of the base 14 and the outlets 48 are approximately 42 inches above the blower assembly 40. In this embodiment, air is drawn into the air cooling unit 10 in a generally lateral, or horizontal, orientation, thereafter directed upwardly for some distance and then distributed out of the unit 10 at a particular height.
Still referring to the embodiment of
The air blower assembly 40 may likewise have any suitable configuration, form and operation. For example, the illustrated air blower assembly 40 includes a centrifugal fan and associated fixed speed motor. In other embodiments, the air blower assembly 40 may include a variable speed motor.
The cooling pad(s) 34 may also have any suitable configuration, form and operation as are and become known. In this example, each pad 34 is a conventional box-shaped evaporative cooling pad having evaporative media therein which absorbs water and allows the water to evaporate therefrom into the passing air flow to cool the air, as is and becomes further known. In some instances, a liquid other than water may be used instead of or in combination with water. As used herein, the terms “water” and variations thereof includes water, other liquids that may be used in an evaporative air cooling system or a combination thereof. Each exemplary cooling pads 34 is held in the base 14 on a frame, or rack 36, (e.g.
Still referring to the embodiment of
The air outlet(s) 48 may have any suitable form, configuration, location and operation. For example, referring to
In this example, a louver 50 is disposed over each air outlet 48 to adjust the direction of the air flow out of the associated outlet 48. The louvers 50 may have any suitable form, configuration and operation. In this particular arrangement, each illustrated louver 50 includes a plurality of slats 51 that are adjustable in a range of slat positions to direct the outgoing air flow in a variety of directions or angles. In the illustrated example, the louvers 50 allow directional adjustment of the air flow across a range of generally downward angles. The exemplary louvers 50 are also movable into a closed position, allowing substantially no air flow out of the associated outlet 48. This may be desirable, for example, to provide cooled air on less than all sides of the unit 10 and/or increase the velocity of outgoing air flow in one or more direction. If desired, each louver 50 may be adjustable to provide air distribution ranging from horizontal to substantially straight downwards, and in some embodiments, in an upward direction. However, louvers 50 may not be included in connection with some or all of the outlets 48. Also, the unit 10 may include any desired number of air outlets 48. For example,
Still referring to
Referring back to the embodiment of
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Referring now to
Referring specifically to
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Referring back to
With respect to the entire evaporative cooling system 12 and its components described in the preceding paragraphs, the present disclosure and appended claims are not limited to the details described above or shown in the accompanying figures. Any suitable evaporative cooling system 12 may be used in the air cooling unit 10.
Referring back to
The evaporative air cooling unit 10 may, if desired, be mobile, allowing it to be moved between locations. The unit 10 may have any suitable configuration and operation of components to allow the movement thereof. In the embodiment of
Still referring to
In the embodiment of
Now referring to
When included, the table top 146 may be engaged with and supported on the unit 10 in any suitable manner. In the examples shown, each table top 146 has first and second sections 146a and 146b, which snap into engagement with one another after having positioned the unit 10. The exemplary upper table top 150 is shown positioned on the neck 20 above the tilt handle 126 and tilt handle support band 127, while the lower table top 154 is positioned above the main handle 128.
The table top(s) 146 may be supported on the unit 10 in any suitable manner. For example, the tilt handle 126 and tilt handle support ring 127 may at least partially support the upper table top 150. If desired, one or more support arms 152 may also or instead be used to support the upper table top 150. For example, the support arms 152 may fold down from the bottom of the upper table top 150 into engagement with the transition 62. The exemplary lower table top 154 may be supported by the main handle 128 and/or one or more support arms (not shown).
Preferred embodiments of the present disclosure thus offer advantages over the prior art and are well adapted to carry out one or more of the objects of this disclosure. However, the present invention does not require each of the components and acts described above and is in no way limited to the above-described embodiments, variables, values, value ranges or methods of operation. Any one or more of the above components, features and processes may be employed in any suitable configuration without inclusion of other such components, features and processes. Moreover, the present invention includes additional features, capabilities, functions, methods, uses and applications that have not been specifically addressed herein but are, or will become, apparent from the description herein, the appended drawings and claims. Further, all of the value and value ranges provided herein and in the appended claims are intended to be approximate, as that term is defined herein.
The methods that may be described above or claimed herein and any other methods which may fall within the scope of the appended claims can be performed in any desired suitable order and are not necessarily limited to any sequence described herein or as may be listed in the appended claims. Further, the methods of the present invention do not necessarily require use of the particular embodiments shown and described herein, but are equally applicable with any other suitable structure, form and configuration of components.
While exemplary embodiments of the invention have been shown and described, many variations, modifications and/or changes of the system, apparatus and methods of the present invention, such as in the components, details of construction and operation, values, arrangement of parts and/or methods of use, are possible, contemplated by the patent applicant(s), within the scope of the appended claims, and may be made and used by one of ordinary skill in the art without departing from the spirit or teachings of the invention and scope of appended claims. Thus, all matter herein set forth or shown in the accompanying drawings should be interpreted as illustrative, and the scope of the disclosure and the appended claims should not be limited to the embodiments described and shown herein.