This invention relates generally to freight systems for freight carriers and, more particularly, to a freight handling apparatus to be transported in a freight carrier.
A system which is presently commonly used to handle and transport cases of beverage containers, for example, from a manufacturing and/or distributing center to a retailer, such as a grocery store, convenience store, etc., is inherently a laborious, time-consuming operation requiring numerous delivery vehicles and operators, each covering a rather limited region. The traditional system involves stacking large numbers of containers onto large pallets at a distribution center, which are loaded into the bay wells of specially designed delivery trucks.
Upon arrival at a delivery site, the operator fills the particular order by individually selecting the particular containers from the various bays. The operator unloads the containers by hand and places them onto a hand truck or wheeled dolly typically resting on a lower level than the containers for transport into the facility of the recipient. It takes considerable time and physical effort to fill an order in this manner, inasmuch as it requires the operator to select the appropriate brand and quantity of containers called for by the order, and then to physically remove the various containers from the bays, restack them onto the hand truck or dolly, and transport the containers from the delivery truck into the retail facility.
A first exemplary implementation of a presently preferred freight handling apparatus includes at least one of a container or a platform. The container has a front and a first retaining feature disposed at the front. The platform has a side that may be laterally opposed to the front of the container and a second retaining feature disposed at the side. The platform retaining feature may cooperate with the container retaining feature to releasably retain the platform to the container.
This first exemplary implementation of the apparatus may include one or more of the following additional aspects. The first retaining feature may be an opening in a portion of the container and the second retaining feature may be a latch member for cooperation with the opening. The first and second retaining features may include longitudinally extending first and second guides cooperating with one another such that the platform may be longitudinally movable along the container. The first and second guides may include guide rails. The container may include a base including risers defining fork channels and a housing carried on the risers, wherein the first retaining feature may be carried on one of the risers along a front of the housing, and wherein the platform may include a base having a front and a side, wherein the second retaining feature may be carried by the base along the side and may be configured to be overlapped with respect to the first retaining feature when the platform is retained to the at least one container. The platform may include a base, a deck carried on the base, and supports depending from the base and including legs attached to the base, feet attached to the legs, and shoes carried by the feet. The shoes may be composed of a wearable material such as an ultra high molecular weight polymer. The platform base may include a front and removable handles carried at the front and including posts extending upwardly away from the base. A ramp may include a horizontal portion to overlap a portion of the platform, a locator pin to locate within a locating hole of the platform. A third guide feature may be disposed along a floor of the freight carrier in front of the at least one container and may be adapted to cooperate with a corresponding portion of the platform to guide the platform along the front of the at least one container.
A second exemplary implementation includes a portable floor surface for use to facilitate unloading a container having a floor. The portable floor surface includes a body having opposite front and rear ends with a lower surface and an upper surface extending between the front and rear ends. The lower surface and upper surface are spaced a predetermined distance from one another to bring the upper surface into a generally flush relation with the floor of the container when the lower surface is resting on a common floor surface with the container. The portable floor surface also includes a latch member operably associated with the body and adapted for operable engagement with the container to releasably lock the portable floor surface to the container.
This second exemplary implementation may also include one or more of the following additional aspects. Another latch member may be operably associated with the body and adapted for operable engagement with a second container adjacent the first container and in the same row as the first container to releasably lock the portable floor surface to the second container. At least one roller may be operably attached to the rear end and may engage the common floor surface when the false floor is inclined relative to the common floor surface to facilitate transporting the portable floor surface. The roller may be spaced from the common floor surface when the lower surface is resting flat on the common floor surface. A hand grip may be disposed adjacent the front end to facilitate lifting and transporting the portable false floor on the roller.
The following detailed description of preferred embodiments and best mode will be set forth with reference to the accompanying drawings, in which:
Referring in more detail to the drawings,
As disclosed in the aforementioned incorporated U.S. patent, the carts 14 are generally identical, each including a rigid frame structure provided by a rectangular base frame 26 mounting a set of four caster wheels 28, at least one of which is preferably lockable to preclude normal movement of the cart 14 when locked. A floor or product support member 30 on the cart 14 is carried by the base frame 26 to provide a surface above the van floor 20 on which the stacked containers C are supported.
Each cart 14 is generally closed on three of its sides via a pair of upstanding side panels 32 and an upstanding back panel 34. A front side 36 of each cart 14 is generally open to permit loading and unloading of the stacked containers from the cart 14. As shown in
When loading the palleted containers C into the interior space of the carts 14 at a manufacturing or distribution center, for example, one or more mini-stacks of the containers C are preferably loaded according to the brand and quantity called for by the particular retail orders to be delivered on a delivery route. As illustrated in
Once loaded, the carts 14 are wheeled into the trailer 16 and positioned side-by-side along the sidewalls 18, thus, forming the two long rows R1, R2 of carts, as illustrated best in
Referring now to
According to the invention, the portable false floor 10 is operable for repositioning in the aisle A between the rows R1, R2 to provide an upper surface 38 that is substantially level, and nearly abutting the leading front edges of the cart floors 30. While various methods of constructing a raised floor, such as by laying down overturned pallets are possible, it can be cumbersome to position the pallets in the desired locations, let alone obtaining a substantially flush floor surface having a smooth ramp transition. The false floor 10 is constructed as a rigid, strong support member, suitable for supporting heavy loads without becoming unstable or moving from its temporarily locked location, until manually repositioning the false floor 10 is desired. Preferably, the false floor 10 is constructed from fabricated aluminum, such as through stamping or cutting a predetermined size sheet, and thereafter bending and/or welding seams to form a one piece body 39. It should be understood that other materials, such as steel, or high strength polymeric materials, for example, could be used in combination with molding or other operations, as required to achieve the desired false floor body shape. A layer of non-skid material, such as rubber or a rubberized material, for example, may be adhered to at least a portion of the upper surface 38 of the body 39 to provide a non-skid, high traction surface 45.
As shown in
As shown in
As shown in
To prevent unintentional or unwanted movement of the false floor 10, the rollers 46 are preferably attached to provide a clearance between the rollers 46 and the trailer floor 20 when the lower surface 44 of the false floor 10 is lying flat on the trailer floor 20. Accordingly, axes about which the wheels rotate, defined here by the axles 50, are preferably spaced from the floor 20 a distance greater than the outer diameter of the rollers 46. Stated another way, the rollers 46 are preferably spaced upwardly from a plane P defined by the lower surface 44, such that the rollers 46 do not intersect or penetrate the plane P. As such, the rollers 46 do not interfere with the ability of the false floor 10 to rest flat on the trailer floor 20, and thus, remain spaced from the trailer floor 20 as to avoid promoting movement of the false floor 10 while it is resting on the trailer floor 20.
The false floor 10 has a ramp surface 54 extending generally from the front end 41 toward the back wall 42. The ramp surface 54 is constructed having a generally gradual inclination from the lower surface 44 generally adjacent the front end 41 up to the upper surface 38 to allow the hand truck to be easily maneuvered up and down the ramp surface 54. The ramp surface 54 is constructed integrally and preferably as one piece with the false floor 10. The ramp surface 54, by way of example and without limitations, is shown as being formed in generally centered relation between the sidewalls 40 and having a width less than the width between the sidewalls 40. Preferably, the inclination of the ramp surface 54 provides the generally horizontal upper surface 38 with enough length to span an entire width of at least one cart 14. As such, the ramp surface 54 does not inhibit the user's ability to unload a selected cart or carts 14.
With the ramp surface 54 spanning less than the entire width of the false floor 10, a pair of ledges 56 having the same height as the upper surface 38 is formed on opposite sides of the ramp surface 54. The ledges 56 have front surfaces 58, preferably constructed having a gripping mechanism, represented here, by way of example and without limitations, as recessed hand slots, referred to hereafter as grips 60 constructed therein. The grips 60 facilitate a user's ability to easily grasp and lift the front end 41 of the false floor 10 until the rollers 46 adjacent the rear end 43 engage the floor 20 of the trailer 16. Thereafter, the false floor 10 is easily rolled along the floor 20 to the selected location. The grips 60 may be constructed otherwise than as shown here, and could be replaced with handles (not shown) attached to the front surfaces 58, if desired. It is to be understood that the ramp surface 54 could be constructed spanning the entire width between the sidewalls 40, and that the hand slots or handles could be formed in, or attached to an outer surface of the ramp surface 54, preferably adjacent from the sidewalls 40 and inwardly therefrom.
As best shown in
Upon arrival at delivery location, the operator simply maneuvers the relatively lightweight false floor 10 down the aisle A by grasping the grips 60 and rolling the false floor 10 on the rollers 46 with the ramp surface 54 facing a tail gate of the trailer 16. Upon reaching the desired cart or carts 14, the false floor 10 is positioned flat on the floor 20 of the trailer 16 in front of the cart or carts 14 selected for container C removal. Upon lowering the false floor 10, the latch members 62 can be engaged and releasably locked in the openings 37 in a single cart or an adjacent pair of carts 14. Thus, the false floor 10 is secured and prevented from moving out of its temporarily location. The hand truck is then wheeled down the aisle A, up the ramp surface 54 and onto the upper surface 38 of the false floor 10. With the hand truck being at substantially the same level as the floor 30 of the selected cart or carts 14, the selected product or mini-stacks of containers C can then removed from the desired carts 14 via the hand truck, or easily placed on the hand truck. The hand truck is then rolled off the false floor 10 via the ramp surface 54, and down the aisle A and out of the tail gate of the van 16 to an unloading ramp, or the like. The false floor 10 is then lifted via the hand slots 60, thereby removing the latch members 62 from their temporary locked engagement with the carts 14, thus, enabling the false floor 10 to be rolled via the rollers 46 to the next selected location for continued use, or to a storage location, preferably clear from the aisle.
The platform 112 is preferably portable and defines a platform floor 118, which is raised above the floor 116 of the freight carrier and substantially level with inside floors 120 of the container(s) 114. The platform 112 includes several components, which can be composed of any material(s) and constructed in any manner.
As shown, the platform 112 includes a base 122, a deck 124 carried on the base 122 to define the raised floor 118, and supports 126 at corners of the platform 112 and depending from the base 122 to provide a desired height for the raised floor 118. The base 122 can be any structure such as a frame constructed of tube stock, which can be suitably welded together. The base 122 or any portions thereof may be extruded. The deck 124 can be any generally planar component such as a panel with any non-slip surface features. For example, the deck 124 can be “diamond plate” composed of aluminum or steel. The supports 126 can include legs 128 carried by the base 122, feet 130 carried by the legs 128, and replaceable glides or shoes 132 carried on the feet 130. The legs 128 can be any component such as tube stock, which can be welded to the base 122 in any fashion. The feet 130 can be plates, which can be welded to the legs 128. And, for example, the shoes 132 can be fastened to the plates 130 with suitable fasteners, and can be composed of any wearable material, such as NYLON or any ultra high molecular weight (UHMW) polymer, such as UHMW polyethylene or the like.
The platform 112 further includes one (or more) retaining feature(s) or guide(s) 134, which longitudinally extend along one or both of the sides of the platform 112 to releasably retain the platform 112 to the container(s) 114 and to allow the platform 112 to be translated longitudinally along the fronts of the container(s) 114. For example, the guide(s) 134 can be carried by sides of the base 122 alongside the platform 112. More particularly, the guide(s) 134 may include channel stock, which can be welded alongside the base 122. Or, if the base 122 or portions thereof are extruded, the guide(s) 134 may be integral portions of such extrusions to avoid welding. As will be described further herein below, the guide(s) 134 are adapted to cooperate with corresponding structural features of the container(s) 114 and/or of the freight carrier itself.
The platform 112 can also include handles 136 for manually moving the platform 112. For example, the handles 136 can be generally upright devices including socket housings 138 carried substantially at one (or more) corner(s) of the base 122 and removable posts 140 carried in the socket housings 138 and extending upwardly away from the base 122. More specifically, the socket housings 138 can be welded to the base 122 at a rear end 142 of the platform 122 just inboard of the guide(s) 134 of the platform 112. Accordingly, a user can grasp the posts 140 of the handles 136 and push or pull the platform 112 along the container(s) 114. The handles 136 may be removable to reduce space when the platform 112 is stored on its side or end.
Referring now to
As shown in
Referring now to
The housing 160 can be carried on the base 158 in any fashion. For example, any portions of the housing 160 can be welded on the base 158 using support brackets 168, at a front 170 and a rear 172 of the base 158. More specifically, the brackets 168 can be welded to the risers 162, 164 of the base 158 and to corresponding lower portions 174 of the housing 160. As better shown in
Referring still to
When the platform 112 is engaged to the container(s) 114 on a common surface such as the freight carrier floor 116, lower edges 182 of the platform guide(s) 134 are disposed lower than upper edges 184 of the base guides 180. In other words, the platform guide 134 is configured to be overlapped with respect to the container guide(s) 180 when the platform 112 is retained to the container 114. Accordingly, the platform 112 can be moved longitudinally along the front of the container(s) 114, but is laterally retained thereto. The platform 112 is releasably retained to the container(s) 114, such that the platform 112 can be lifted or tilted upwardly and moved laterally away from the container(s) 114 to disengage the guide(s) 134, 180. By using the shoes, the entire platform can easily slide on the floor of the truck by pushing on the handles. But, the shoes provide sufficient friction to prevent the platform from sliding with an operator standing on the platform. Accordingly, it is not necessary to latch the platform to the container(s) 114. Rather, the platform 112 can be translated forward and rearward along the container(s) 114 on the freight carrier floor 116 but cannot be moved sideways away from the container(s) 114 unless the guide(s) 134, 180 are disengaged from one another. Any quantity and size of the guide(s) 134, 180 may be used, and the guide(s) 134, 180 may be provided as integral features of the platform 112 and of the container(s) 114, respectively.
As shown in
While certain preferred embodiments have been shown and described, persons of ordinary skill in this art will readily recognize that the preceding description has been set forth in terms of description rather than limitation, and that various modifications and substitutions can be made without departing from the spirit and scope of the invention. For example, the platform can be constructed from pipe, channel stock, I-beams, or any other suitable structural materials. The invention is defined by the following claims.
This application claims the benefit of and incorporates herein by reference in its entirety U.S. Provisional Application Ser. No. 60/633,929, filed Dec. 7, 2004, and is a continuation-in-part of U.S. application Ser. No. 11/295,795, filed Dec. 7, 2005, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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60633929 | Dec 2004 | US |
Number | Date | Country | |
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Parent | 11295795 | Dec 2005 | US |
Child | 11697874 | US |